Copper wire processing auxiliary equipment based on copper wire production

Abstract

The invention relates to the technical field of copper wire processing assistance, in particular to copper wire processing auxiliary equipment based on copper wire production. The invention provides copper wire processing auxiliary equipment based on copper wire production, which comprises a base, a soaking pool is arranged on the base, two push plates controlled to move are arranged on the soaking pool, the soaking pool and the push plates jointly form a box body with a top opening, a copper wire is placed in a pickling pool, a pickling solution is filled into the soaking pool, and the pickling solution is filled into the pickling pool. The effective volume in the pool is changed through synchronous opposite or reverse displacement of the push plates, so that the liquid level height of a pickling solution is accurately controlled, adaptive soaking of copper wires with different diameters is achieved, and then the use amount of the pickling solution is saved.

Description

Technical Field

[0001] This invention relates to the field of copper wire processing auxiliary technology, and more specifically to a copper wire processing auxiliary device based on copper wire production. Background Technology

[0002] Copper wire is a linear metallic material with a circular or special shape (flat, hexagonal, etc.) cross-section, made from copper (pure copper, such as T1, T2, etc.) or copper alloys (such as brass, bronze, cupronickel, etc.) through smelting, rolling, stretching and other processing techniques. Due to its excellent electrical conductivity, thermal conductivity, ductility and corrosion resistance, it plays an important role in fields such as power and electronics, communication and data transmission, industry and manufacturing.

[0003] Copper readily forms copper oxide or cuprous oxide in the air, affecting conductivity and subsequent processing. Therefore, during processing, copper wires need to undergo acid pickling to remove the oxide layer, grease, rust, and other impurities on the surface to ensure the quality of subsequent processing.

[0004] Traditional copper wire pickling involves immersing a rack containing coiled copper wire in a fixed pickling tank. The high-temperature pickling solution effectively dissolves oxides, restoring the copper wire surface to a bright and clean state. During this process, the pickling solution in the tank is usually excessive to completely immerse the copper wire. This setup makes it impossible to adjust the amount of pickling solution according to the size of the copper wire.

[0005] Based on the above situation, there is an urgent need for an auxiliary equipment for copper wire processing based on copper wire production. Through mechanical cooperation, the liquid level of the pickling solution in the pickling tank can be adjusted to meet the immersion requirements of copper wires of different diameters, thereby saving the amount of pickling solution used and reducing costs. Summary of the Invention

[0006] In response to the problems raised in the background art, the present invention provides an auxiliary device for copper wire processing based on copper wire production to solve these problems. The present invention will be further described below.

[0007] An auxiliary device for processing copper wire based on copper wire production includes a base, on which an immersion tank is provided, and on which two controllable moving push plates are provided, the immersion tank and the push plates together forming a box with an open top.

[0008] Preferably, the soaking tank is equipped with two symmetrically distributed dual-axis motors, each dual-axis motor is keyed to a screw, the screw is provided with a connecting rod, and the connecting rod is fixed to a push plate to realize the movement of the push plate.

[0009] Preferably, the push plate is provided with a lifting plate, and the soaking tank has a zigzag groove. The lifting plate slides on the groove to prevent the pickling solution from overflowing from the side wall of the push plate.

[0010] Preferably, the dual-axis motor is provided with a protective cover to protect the dual-axis motor.

[0011] Preferably, the soaking tank is equipped with a filter plate, which is installed on the top surface of the base. A water pump is installed on the soaking tank, and the water pump is connected to the filter plate through a pipe. The water pump is connected to the inner cavity of the soaking tank to realize the return of pickling solution.

[0012] Preferably, the soaking tank is provided with a placement rack, and the placement rack is provided with a trigger plate. The trigger plate adopts an arc-shaped bearing surface design to support the copper wire.

[0013] Preferably, the placement rack is provided with two sets of support frames, each support frame has a rotating plate and a blocking component, the push plate has a pressing plate, and each pressing plate has a movable groove. Two sets of telescopic components are symmetrically installed in the movable grooves. The fixed ends of the two telescopic components abut against each other, and their extended ends are fixedly connected to pressing columns. The pressing columns have inclined surfaces, and a compression spring is provided between the telescopic components and the pressing columns to realize the lifting of the placement rack.

[0014] Preferably, the soaking pool is provided with a guide rod, and the placement rack is slidably connected to the guide rod via a support lug to guide the movement of the placement rack.

[0015] Preferably, the push plate is provided with two sets of wave plates, and the placement frame is provided with a support column to achieve the vibration effect of the placement frame.

[0016] Preferably, the placement frame is provided with two symmetrically distributed support rods, which are slidably connected to the trigger plate. A tension spring is provided between the trigger plate and the placement frame. A transmission rod is provided on the trigger plate, and a rack is provided on the transmission rod. The placement frame is provided with two sets of symmetrically distributed fixed columns, and a gear is provided on the fixed column. The gear meshes with the rack. A pressure rod is provided on the fixed column, and a torsion spring is provided between the pressure rod and the gear. A roller is provided on the pressure rod to prevent the copper wire from tipping over during the pickling process.

[0017] Beneficial effects: Compared with existing technologies, this device achieves a dynamic squeezing effect on the pickling solution in the soaking tank by controlling the movement of two push plates, thereby regulating the height of the pickling solution and enabling adaptive soaking of copper wires of different diameters. The pickling solution can be added quantitatively according to the soaking requirements, thus avoiding excessive waste of pickling solution. Through the connection between the water pump, the filter plate, and the inner cavity of the soaking tank, the pickling solution collected in the collection chamber of the filter plate is returned to the soaking tank by the water pump, avoiding waste of pickling solution. Through the lifting component, the rotating plate and the support frame are pushed to generate vertical displacement. This vertical displacement is transmitted through the support frame and the placement frame, and finally converted into the overall upward movement of the placement frame, causing the trigger plate to move upward, so that the copper wire is completely removed from the surface of the pickling solution. The copper wire is then transferred to the soaking tank by the transfer tool, avoiding the pressure marks caused by the clamping mechanical claw and ensuring the integrity of the copper wire. Through the protective component, the linkage pressure rod rotates, and the fixing column rotates and abuts against both sides of the copper wire, preventing the copper wire from tilting to the left or right. Attached Figure Description

[0018] Figure 1 : A three-dimensional structural schematic diagram of the present invention;

[0019] Figure 2 : A schematic diagram of the structure of the relevant components of the lifting assembly of the present invention;

[0020] Figure 3 : A schematic diagram of the structure of the components of this invention that work in conjunction with the extrusion plate to lift the placement rack;

[0021] Figure 4 : A schematic diagram of the structure of the telescopic component, compression spring, and extrusion column of the present invention;

[0022] Figure 5 : A schematic diagram of the structure of the relevant components of the vibration assembly of the present invention;

[0023] Figure 6 : A schematic diagram of the structure of the relevant components of the protective assembly of the present invention;

[0024] Figure 7 : A schematic diagram of the structure of the relevant components that enable the rotation of the pressure rod in this invention;

[0025] In the diagram: 1-Base, 101-Guide rod, 11-Soaking tank, 111-Slide chute, 12-Protective cover, 13-Dual-axis motor, 14-Screw, 141-Connecting rod, 15-Push plate, 16-Lifting plate, 17-Filter plate, 18-Water pump, 19-Trigger plate, 110-Placement rack, 2-Extrusion plate, 21-Support frame, 22-Blocking component, 23-Rotating plate, 24-Telescopic component, 25-Compression spring, 26-Extrusion column, 3-Wave plate, 31-Support column, 4-Pressure rod, 41-Roller, 42-Gear, 43-Torsion spring, 44-Fixed column, 45-Tension spring, 46-Transmission rod, 47-Support rod, 48-Rack. Detailed Implementation

[0026] Next, combine Figures 1-7 A specific embodiment of the present invention will be described in detail below.

[0027] refer to Figure 1 An auxiliary device for copper wire processing based on copper wire production includes a base 1, on which an immersion tank 11 is installed. Two controllable moving push plates 15 are slidably connected to the immersion tank 11. The immersion tank 11 and the push plates 15 together form a box with an open top. The push plates 15 are symmetrically distributed along the axial direction of the immersion tank 11. By synchronously moving the push plates 15 in opposite directions, the effective volume inside the tank is changed, thereby precisely controlling the height of the pickling solution. The pickling solution is poured into the immersion tank 11. Through the reciprocating movement of the two push plates 15, the height of the pickling solution in the immersion tank 11 is adjusted to achieve adaptable immersion for copper wires of different diameters, thereby saving the amount of pickling solution used.

[0028] refer to Figure 1 and Figure 5 To achieve the reciprocating motion of the two push plates 15, this device uses a moving component. Two symmetrically distributed dual-axis motors 13 are installed on the soaking tank 11. Each output shaft of the dual-axis motor 13 is keyed to a screw 14. A connecting rod 141 is threaded onto the screw 14 and is fixed to the push plate 15.

[0029] The dual-axis motor 13 actuates, driving the screw 14 to rotate. The connecting rod 141 moves under control, which in turn drives the two push plates 15 to move towards each other. Through the movement of the two push plates 15 towards each other, a dynamic squeezing effect is achieved on the pickling solution in the soaking tank 11. By adjusting the speed of the dual-axis motor 13, the displacement of the push plates 15 can be precisely controlled, thereby achieving precise control of the pickling solution level and enabling adaptable soaking of copper wires of different diameters. In addition, compared with traditional fixed pickling tanks, the pickling solution of this device can be added quantitatively according to the soaking requirements, thus avoiding excessive waste of pickling solution.

[0030] refer to Figure 2 During the dynamic squeezing of the pickling solution in the soaking tank 11 by the movement of the push plate 15, the pickling solution will overflow from the side wall of the push plate 15 as the height of the pickling solution increases. Therefore, a lifting plate 16 is slidably connected inside the push plate 15. The two side walls of the soaking tank 11 are provided with zigzag-shaped sliding grooves 111. The lifting plate 16 is slidably connected to the sliding grooves 111. That is, the lifting plate 16 built into the push plate 15 and the zigzag-shaped sliding grooves 111 constitute a dynamic sealing compensation system. The lifting plate 16 achieves synchronous lifting motion in the vertical direction through the zigzag guide trajectory of the sliding grooves 111.

[0031] As the pusher plate 15 moves, the lifting plate 16 moves upward along the slide groove 111. When the liquid level reaches the set height, the lifting plate 16 and the pusher plate 15 form a sealing surface, thereby extending the overflow path of the pickling liquid and effectively preventing the pickling liquid from flowing out from the side wall of the pusher plate 15.

[0032] refer to Figure 1 To protect the pickling environment of the dual-axis motor 13, each dual-axis motor 13 is equipped with a protective cover 12, which aims to ensure that the dual-axis motor 13 can run continuously in the equipment without performance degradation through the protection of the protective cover 12.

[0033] refer to Figure 1 Considering that pickling solution may leak out from the gaps during the movement of the pusher plate 15 on the soaking tank 11, this device uses a collection component to facilitate the collection of the leaked pickling solution. A filter plate 17 is laid at the bottom of the soaking tank 11 and is installed on the top surface of the base 1. When pickling solution seeps out from the gap between the pusher plate 15 and the soaking tank 11, the liquid diffuses along the holes of the filter plate 17 and is collected in the collection chamber of the filter plate 17 through the bottom guide groove. A water pump 18 is installed on the soaking tank 11 and is connected to the filter plate 17 through a pipe. The water pump 18 is connected to the inner cavity of the soaking tank 11. The purpose is to return the pickling solution collected in the collection chamber of the filter plate 17 to the soaking tank 11 through the water pump 18 to form a closed loop circulation and avoid waste of pickling solution.

[0034] refer to Figure 6 The soaking tank 11 is provided with a placement rack 110, and the placement rack 110 is provided with a trigger plate 19. The trigger plate 19 adopts an arc-shaped bearing surface design. The copper wire is supported by the trigger plate 19. The arc-shaped bearing surface of the trigger plate 19 matches the bending curvature of the copper wire, which is intended to ensure that the copper wire maintains a stable contact state during the pickling solution immersion process.

[0035] refer to Figure 2 and Figure 3 and Figure 4After the copper wire is immersed in the pickling solution, it needs to be lifted from the trigger plate 19. Conventionally, this is done by clamping the wire; however, this clamping method can cause indentations or scratches on the surface of the copper wire, especially since the surface is softened after pickling and more susceptible to damage, affecting the quality of subsequent processing. Therefore, this device uses a lifting assembly to lift the copper wire. Support frames 21 are symmetrically fixed to the left and right side walls of the placement frame 110. Each end of the support frame 21 is connected to a rotating plate 23, and a blocking component 22 is fixed to the support frame 21. To constrain the rotation angle of the rotating plate 23 and ensure its movement range is controllable, each of the push plates 15 has a pressing plate 2 fixedly connected to its inner side. Each pressing plate 2 has a movable groove, and two sets of telescopic components 24 are symmetrically installed in the movable groove. The fixed ends of the two telescopic components 24 abut against each other, and their extended ends are fixedly connected to pressing columns 26. The contact surface between the pressing column 26 and the rotating plate 23 is an inclined surface, ensuring that the pressing column 26 can smoothly push the rotating plate 23 to rotate during the lifting process, thereby achieving stable locking between the pressing plate 2 and the side wall of the placement frame 110.

[0036] refer to Figure 4 A compression spring 25 is provided between the fixed end of the telescopic member 24 and the extrusion column 26, which is used to drive the extrusion column 26 to automatically reset after the lifting action is completed, so as to ensure that the mechanism can operate cyclically.

[0037] The dual-axis motor 13 is controlled to rotate the screw 14, and the connecting rod 141 moves under control, which in turn drives the two push plates 15 to move towards each other. As the push plates 15 move towards each other, the linkage extrusion plate 2 moves accordingly. The inclined surface of the extrusion column 26 contacts the rotating plate 23 and applies a lateral thrust, forcing the rotating plate 23 to rotate inward. The telescopic member 24 retracts, and the compression spring 25 deforms until the extrusion column 26 passes over the rotating plate 23. That is, the extrusion column 26 and the rotating plate 23 are no longer extruded. Under the action of the compression spring 25, the telescopic member 24 and the extrusion column 26 return to their original positions.

[0038] Subsequently, the dual-axis motor 13 is controlled to rotate, causing the screw 14 to reverse. The connecting rod 141 moves under control, which in turn causes the two push plates 15 to move in opposite directions. The linkage extrusion plate 2 moves in opposite directions as well, and the extrusion column 26 moves under control. The inclined surface of the extrusion column 26 contacts and extrudes the rotating plate 23 again, forcing the rotating plate 23 to rotate outward. Due to the presence of the blocking member 22, the rotation range of the rotating plate 23 is limited. Therefore, the rotating plate 23 and the blocking member 22 form an inclined rigid support structure. The extrusion column 26 continues to move horizontally and cooperates with this inclined rigid structure to decompose the horizontal thrust into a vertical thrust, pushing the rotating plate 23 and the support frame 21 to produce a vertical displacement. This vertical displacement is ultimately converted into the overall upward movement of the placement frame 110 through the rigid connection between the support frame 21 and the placement frame 110. The trigger plate 19 moves upward, so that the copper wire it carries is completely removed from the surface of the pickling solution.

[0039] After the copper wire is removed from the pickling solution, a transfer tool is inserted horizontally along the central axis from the end of the copper wire and transferred out of the soaking tank 11. This transfer method can avoid the indentation caused by the clamping mechanical claw and ensure the integrity of the copper wire.

[0040] refer to Figure 5 To ensure the stable upward movement of the placement rack 110 and copper wire, a guide rod 101 is fixedly connected to the soaking tank 11. The placement rack 110 is slidably connected to the guide rod 101 through a lug (not labeled in the figure), which is intended to guide the movement of the placement rack 110 through the guide rod 101.

[0041] After the placement rack 110 and copper wire are moved upwards and the copper wire is completely removed from the surface of the pickling solution, pickling solution will still remain on the surface of the copper wire. During the transfer of the copper wire, in order to prevent the pickling solution on its surface from dripping and corroding other parts, this device uses a vibration component to make the placement rack 110 vibrate during the upward movement, thereby causing the copper wire to vibrate, causing the residual pickling solution on the surface of the copper wire to detach and drip back into the soaking tank 11.

[0042] refer to Figure 5 The vibration assembly includes two sets of wave plates 3 fixed to the push plate 15. The side wall of the placement frame 110 is provided with support columns 31 that match the number of wave plates 3 and can cooperate with each other. The axis of the support column 31 is perpendicular to the movement direction of the wave plates 3. Through the cooperation of the wave plates 3 and the support columns 31, the vibration effect of the placement frame 110 can be achieved. When the push plate 15 is driven to move in opposite directions, the wave plates 3 move in linkage and are squeezed after contacting the support columns 31, so that the placement frame 110 produces a vibration effect, which can make the copper wire vibrate and fully contact the pickling solution.

[0043] When the push plate 15 is driven to move backward, the placement rack 110 moves upward, the wave plate 3 moves and squeezes and cooperates with the support column 31 again, causing the placement rack 110 to vibrate again, and the copper wire vibrates in a controlled manner, causing the pickling solution remaining on its surface to fall off.

[0044] refer to Figure 6 and Figure 7To eliminate the risk of tipping over during the immersion process of the copper wire on the trigger plate 19, and to ensure the copper wire remains vertically stable on the trigger plate 19, this device employs a protective assembly. Two symmetrically distributed support rods 47 are fixedly connected to the placement frame 110. The support rods 47 are slidably connected to the trigger plate 19. A tension spring 45, wound around the support rods 47, is compressed between the trigger plate 19 and the placement frame 110. The tension spring 45 enables the trigger plate 19 to reset. The trigger plate 19 moves downward due to the weight of the copper wire. A transmission rod 46, extending through the placement frame 110, is fixedly connected to the trigger plate 19. A rack 48 is fixedly connected to the end of the moving rod 46 that passes through the placement frame 110. Two sets of symmetrically distributed fixed columns 44 are fixedly connected to the outer wall of the placement frame 110. A gear 42 is rotated to the end of the fixed column 44. The gear 42 meshes with the rack 48. A pressure rod 4 is rotated on the fixed column 44. A torsion spring 43 wrapped around the fixed column 44 is compressed between the pressure rod 4 and the gear 42. The rotation of the gear 42 is transmitted to the pressure rod 4 through the torsion spring 43. A roller 41 is rotated to the end of the pressure rod 4. The roller 41 contacts both sides of the copper wire, that is, the free displacement of the copper wire is restricted by the roller 41, thereby preventing the copper wire from tilting.

[0045] The copper wire is placed on the trigger plate 19. The trigger plate 19 moves downward along the support rod 47, stretching the spring 45 to deform. The transmission rod 46 and the rack 48 move downward in a controlled manner. The rack 48 moves downward and meshes with the gear 42. The gear 42 rotates. Based on the presence of the torsion spring 43, the linkage pressure rod 4 rotates, thereby fixing the column 44 to rotate and abut against both sides of the copper wire, preventing the copper wire from tilting left and right.

[0046] When the copper wire is transferred out of the soaking pool 11 by the transfer tool, the trigger plate 19 is moved upward and reset based on the deformation of the tension spring 45. The transmission rod 46 and the rack 48 are moved upward and the rack 48 meshes with the gear 42. The gear 42 rotates in the opposite direction. Based on the presence of the torsion spring 43, the linkage pressure rod 4 rotates in the opposite direction and resets, which is convenient for subsequent recycling.

[0047] This invention achieves a dynamic squeezing effect on the pickling solution in the soaking tank 11 by controlling the movement of the two push plates 15, thereby regulating the height of the pickling solution and enabling adaptable soaking for copper wires of different diameters. The pickling solution in this device can be added quantitatively according to the soaking requirements, thus avoiding excessive waste of pickling solution. Through the communication between the water pump 18, the filter plate 17, and the inner cavity of the soaking tank 11, the pickling solution collected in the collection chamber of the filter plate 17 is returned to the soaking tank 11 by the water pump 18, avoiding waste of pickling solution. By lifting... The components enable the rotating plate 23 and the support frame 21 to generate vertical displacement. This vertical displacement is transmitted through the support frame 21 and the placement frame 110, and is ultimately converted into the overall upward movement of the placement frame 110 and the upward movement of the trigger plate 19, so that the copper wire is completely removed from the surface of the pickling solution. The copper wire is then transferred to the immersion pool 11 by the transfer tool, avoiding the pressure marks caused by the clamping mechanical claw and ensuring the integrity of the copper wire. Through the protective components, the linkage pressure rod 4 rotates, and the fixing column 44 rotates and abuts against both sides of the copper wire, preventing the copper wire from tilting to the left or right.

[0048] The above description is merely a preferred embodiment of the present invention and is not intended to limit the invention. Various modifications and variations can be made to the present invention by those skilled in the art. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the scope of protection of the present invention.

Claims

1. An auxiliary device for processing copper wire produced from copper wire, comprising a base (1) and an immersion tank (11) provided on the base (1), characterized in that: The soaking tank (11) is equipped with two controllable moving push plates (15), and the soaking tank (11) and the push plates (15) together form a box with an open top.

2. The auxiliary equipment for copper wire processing based on copper wire production according to claim 1, characterized in that: Two symmetrically distributed dual-axis motors (13) are installed on the soaking tank (11). A screw (14) is keyed to the dual-axis motor (13). A connecting rod (141) is provided on the screw (14), and the connecting rod (141) is fixed to the push plate (15).

3. The auxiliary equipment for copper wire processing based on copper wire production according to claim 1, characterized in that: The push plate (15) is provided with a lifting plate (16), and the soaking pool (11) has a zigzag-shaped sliding groove (111), and the lifting plate (16) slides on the sliding groove (111).

4. The auxiliary equipment for copper wire processing based on copper wire production according to claim 2, characterized in that: The dual-axis motor (13) is equipped with a protective cover (12).

5. The auxiliary equipment for copper wire processing based on copper wire production according to claim 3, characterized in that: The soaking pool (11) is provided with a filter plate (17), which is installed on the top surface of the base (1). A water pump (18) is installed on the soaking pool (11), which is connected to the filter plate (17) through a pipe. The water pump (18) is connected to the inner cavity of the soaking pool (11).

6. The auxiliary equipment for copper wire processing based on copper wire production according to claim 5, characterized in that: The soaking pool (11) is provided with a placement rack (110), and the placement rack (110) is provided with a trigger plate (19), which adopts an arc-shaped bearing surface design.

7. The auxiliary equipment for copper wire processing based on copper wire production according to claim 6, characterized in that: The placement rack (110) is provided with two sets of support frames (21), the support frame (21) is provided with a rotating plate (23), the support frame (21) is provided with a blocking member (22), the push plate (15) is provided with a pressing plate (2), the pressing plate (2) is provided with a movable groove, and two sets of telescopic members (24) are symmetrically installed in the movable groove. The fixed ends of the two telescopic members (24) abut against each other, and their extended ends are fixedly connected with pressing columns (26). The pressing columns (26) are provided with inclined surfaces, and a compression spring (25) is provided between the telescopic members (24) and the pressing columns (26).

8. The auxiliary equipment for copper wire processing based on copper wire production according to claim 6, characterized in that: The soaking pool (11) is provided with a guide rod (101), and the placement rack (110) is slidably connected to the guide rod (101) through a support lug.

9. The auxiliary equipment for copper wire processing based on copper wire production according to claim 3, characterized in that: The push plate (15) is provided with two sets of wave plates (3), and the placement rack (110) is provided with a support column (31).

10. The auxiliary equipment for copper wire processing based on copper wire production according to claim 9, characterized in that: The placement frame (110) is provided with two symmetrically distributed support rods (47), the support rods (47) are slidably connected to the trigger plate (19), a tension spring (45) is provided between the trigger plate (19) and the placement frame (110), a transmission rod (46) is provided on the trigger plate (19), a rack (48) is provided on the transmission rod (46), two sets of symmetrically distributed fixed columns (44) are provided on the placement frame (110), a gear (42) is provided on the fixed column (44), the gear (42) meshes with the rack (48), a pressure rod (4) is provided on the fixed column (44), a torsion spring (43) is provided between the pressure rod (4) and the gear (42), and a roller (41) is provided on the pressure rod (4).

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