Automatic pulping equipment
By designing the powder storage bottle, powder storage container, liquid storage container, primary powder mixing mechanism, and secondary powder mixing mechanism of the automatic pulping equipment, the problem of low automation level of existing pulping machines has been solved, and high-precision and high-efficiency battery slurry preparation has been achieved.
Patent Information
- Application Number
- CN202511397371.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-28
- Publication Date
- 2025-10-31
- Estimated Expiration
- 2045-09-28
AI Technical Summary
Existing pulping machines have low levels of automation, low efficiency, and low precision, which cannot meet the high-quality preparation requirements of lithium-ion battery cathode slurry.
An automated slurry preparation device was designed, including a powder storage bottle, a powder storage container, a liquid storage container, a primary powder mixing mechanism, a secondary powder mixing mechanism, and a liquid mixing mechanism. By precisely controlling the delivery of powder and liquid, high-precision battery slurry preparation can be achieved.
It has achieved high-precision and high-quality battery slurry preparation, and improved the degree of automation and preparation efficiency.
Smart Images

Figure CN120860861A_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of battery manufacturing equipment technology, and more particularly to an automatic pulping device. Background Technology
[0002] With the widespread application and rapid development of lithium-ion batteries, people have increasingly higher requirements for their performance. Not only are high capacity requirements necessary, but also good capacity retention during repeated charge-discharge cycles, exhibiting excellent cycle performance and a long service life. The positive electrode is the most important component of a lithium-ion battery, and the preparation of the positive electrode slurry directly affects the battery's performance.
[0003] In battery slurry preparation, the powdered materials need to be mixed with a solvent. With the continuous development of automation technology, many battery manufacturers use slurry preparation machines to complete the preparation of battery slurry. However, existing slurry preparation machines have technical problems such as low automation, low efficiency, and low precision. Summary of the Invention
[0004] This invention provides an automatic pulping device to solve the technical problems of low automation, low efficiency, and low precision in existing pulping machines.
[0005] An embodiment of the present invention provides an automatic pulping device, which includes a powder storage bottle, a powder storage container, a liquid storage container, a primary powder dispensing mechanism, a secondary powder dispensing mechanism, and a liquid dispensing mechanism; The powder storage bottle includes a first elastic element, a slide cylinder, a bottle body, and a conical plug. The bottle body has a powder storage space for storing the first powder and a discharge through hole communicating with the powder storage space. The slide cylinder is slidably sleeved on the bottle body, and the first elastic element is sleeved on the bottle body and the slide cylinder. The conical plug is installed in the discharge through hole. The sliding of the slide cylinder on the bottle body is used to open or block the discharge through hole. The powder storage container includes a plug rod and a container body. The container body is provided with a receiving space for storing the second powder and a conical outlet hole communicating with the receiving space. The plug rod is slidably installed on the container body and is used to open or block the conical outlet hole. The primary powder dispensing mechanism includes a first support frame, a first support base, a second elastic element, a bottle opening assembly, and a bottle pushing assembly. The first support base is rotatably mounted on the first support frame, and the opposite ends of the first elastic element are respectively connected to the first support base and the first support frame. The powder storage bottle is mounted on the first support base. The bottle opening assembly includes a first driving member mounted on the first support frame and a first push block mounted on the output end of the first driving member. The bottle pushing assembly includes a second driving member mounted on the support frame and a first push rod mounted on the output end of the second driving member. The first driving member is used to drive the first push block to move the slide cylinder to open the discharge through hole, and the second driving member is used to drive the first push rod to reciprocate the powder storage bottle. The powder storage bottle is used to deliver the first powder to the liquid storage container. The secondary powder dispensing mechanism includes a second rotary drive, a second support frame, a second lifting drive, and an actuator. The second support frame is installed at the output end of the second rotary drive, and multiple powder storage containers are circumferentially spaced on the second support frame. The actuator is installed at the output end of the second lifting drive. The second rotary drive is used to drive the powder storage containers to connect with the actuator via the second support frame. The second lifting drive drives the blocking rod to move via the actuator, and the blocking rod opens the conical outlet hole, allowing the powder storage containers to deliver the second powder to the liquid storage container. The liquid dispensing mechanism is used to inject battery liquid into the storage container.
[0006] In this invention, the primary powder dispensing mechanism can accurately deliver the first powder from the powder storage bottle to the liquid storage container, the secondary powder dispensing mechanism can accurately deliver the second powder from the powder storage container to the liquid storage container, and the liquid injection mechanism can accurately inject battery liquid into the liquid storage container. This automatic slurry preparation equipment can prepare high-precision and high-quality battery slurry, and the automatic slurry preparation equipment has a high degree of automation and high efficiency. Attached Figure Description
[0007] To more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings used in the description of the embodiments of the present invention will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0008] Figure 1 This is a schematic diagram of the structure of an automatic pulping device provided in an embodiment of the present invention; Figure 2 This is a cross-sectional view of a powder storage bottle provided in an embodiment of the present invention; Figure 3This is a cross-sectional view of a powder storage container provided in an embodiment of the present invention; Figure 4 This is a schematic diagram of the structure of a primary powder dispensing mechanism provided in an embodiment of the present invention; Figure 5 This is a partial structural schematic diagram of a primary powder dispensing mechanism provided in an embodiment of the present invention; Figure 6 This is a partial structural schematic diagram of a primary powder dispensing mechanism provided in an embodiment of the present invention; Figure 7 This is a schematic diagram of the secondary powder dispensing mechanism provided in an embodiment of the present invention; Figure 8 This is a partial structural schematic diagram of a secondary powder dispensing mechanism provided in an embodiment of the present invention; Figure 9 This is a schematic diagram of the second support frame structure of the secondary powder dispensing mechanism provided in an embodiment of the present invention; Figure 10 This is a schematic diagram of the shaking mechanism provided in an embodiment of the present invention; Figure 11 This is a partial structural schematic diagram of a shaking mechanism provided in an embodiment of the present invention; Figure 12 This is a schematic diagram of the feeding mechanism provided in an embodiment of the present invention; Figure 13 This is a schematic diagram of the settlement detection mechanism provided in an embodiment of the present invention; Figure 14 This is a schematic diagram of the sedimentation detection mechanism, fineness detection mechanism, scraper wiping mechanism, and test plate wiping mechanism provided in an embodiment of the present invention; Figure 15 This is a schematic diagram of the structure of the scraper assembly, scraper wiping mechanism and clamping mechanism provided in an embodiment of the present invention; Figure 16 This is a schematic diagram of the scraper assembly and clamping mechanism provided in an embodiment of the present invention; Figure 17 This is a schematic diagram of the clamping mechanism provided in an embodiment of the present invention; Figure 18 This is a schematic diagram of the structure of a test plate wiping mechanism provided in an embodiment of the present invention; Figure 19 This is a partial structural schematic diagram of a test plate wiping mechanism provided in an embodiment of the present invention.
[0009] The reference numerals in the accompanying drawings are as follows: 11. Powder storage bottle; 111. First elastic element; 112. Slide cylinder; 113. Bottle body; 1131. Powder storage space; 1132. Discharge through hole; 1133. Annular groove; 114. Conical plug; 12. Powder storage container; 121. Plug rod; 122. Container body; 1221. Receiving space; 1222. Conical outlet; 13. Liquid storage container; 2. Primary powder dispensing mechanism; 21. First support frame; 22. First support base; 23. Second elastic element; 24. Bottle opening assembly; 241. First driving element; 242. First push block; 25. Bottle pushing assembly; 251. Second driving element; 252. First push rod; 26. First bottle locking driving element; 27. First locking plate; 3. Secondary powder dispensing mechanism; 31. Second rotary drive component; 32. Second support frame; 321. Third elastic component; 322. Second frame body; 323. Locking component; 33. Second lifting drive component; 34. Actuating rod; 35. Second motor; 36. Turntable; 37. Second rocker arm; 38. Second push rod; 4. Liquid dispensing mechanism; 5. Shaking mechanism; 51. First gear; 52. Transmission assembly; 521. Second gear; 522. First bevel gear; 523. Second bevel gear; 524. First shaft; 525. Second shaft; 526. Shaking support block; 53. Storage frame; 6. Feeding mechanism; 61. Support column; 62. First disc; 621. First clamping component; 63. Second disc; 631. Second clamping component; 64. Third disc; 641. Third clamping component; 7. Settlement detection mechanism; 71. First settlement drive component; 72. Second settlement drive component; 73. Third settlement drive component; 74. Settlement support base; 75. Settlement support frame; 76. Settlement support shaft; 77. Settlement support block; 78. Camera component; 79. Settlement storage tank; 791. Storage space; 8. Fineness detection mechanism; 81. Scraper assembly; 811. Scraper lifting drive; 812. Scraper moving drive; 813. Scraper carrier block; 814. Scraper body; 82. Transfer assembly; 821. Transfer robotic arm; 822. Dropper; 83. Camera; 84. Test plate moving drive; 85. Test plate; 851. Liquid storage groove; 9. Scraper wiping mechanism; 91. First unwinding roller; 92. First take-up roller; 93. First guide roller; 94. Second guide roller; 900. Scraper wiping belt; 10. Clamping mechanism; 101. Clamping support plate; 102. Clamping drive component; 103. First flexible clamping plate; 104. Second flexible clamping plate; 105. Clamping mounting bracket; 106. First guide rod; 107. Second guide rod; 108. Wiping seat; 1081. Wiping groove; 20. Test plate wiping mechanism; 201. Second unwinding roller; 202. Second winding roller; 203. Third guide roller; 204. Fourth guide roller; 205. Wiping lifting drive; 206. Wiping block; 207. Wiping pressure block; 200. Test plate wiping belt. Detailed Implementation
[0010] To make the technical problems solved, the technical solutions, and the beneficial effects of this invention clearer, the invention will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.
[0011] like Figure 1 As shown, an automatic pulping device provided in one embodiment of the present invention includes a powder storage bottle 11, a powder storage container 12, a liquid storage container 13, a primary powder dispensing mechanism 2, a secondary powder dispensing mechanism 3, and a liquid dispensing mechanism 4. like Figure 2 As shown, the powder storage bottle 11 includes a first elastic element 111, a slide cylinder 112, a bottle body 113, and a conical plug 114. The bottle body 113 is provided with a powder storage space 1131 for storing the first powder and a discharge through hole 1132 communicating with the powder storage space 1131. The slide cylinder 112 is slidably sleeved on the bottle body 113, and the first elastic element 111 is sleeved on the bottle body 113 and the slide cylinder 112. The conical plug 114 is installed in the discharge through hole 1132. The sliding of the slide cylinder 112 on the bottle body 113 is used to open or block the discharge through hole 1132. like Figure 3 As shown, the powder storage container 12 includes a plug rod 121 and a container body 122. The container body 122 is provided with a receiving space 1221 for storing the second powder and a conical outlet 1222 communicating with the receiving space 1221. The plug rod 121 is slidably installed on the container body 122 and is used to open or block the conical outlet 1222. like Figures 4 to 6As shown, the primary powder dispensing mechanism 2 includes a first support frame 21, a first support base 22, a second elastic element 23, a bottle opening assembly 24, and a bottle pushing assembly 25. The first support base 22 is rotatably mounted on the first support frame 21, and the opposite ends of the first elastic element 111 are respectively connected to the first support base 22 and the first support frame 21. The powder storage bottle 11 is mounted on the first support base 22. The bottle opening assembly 24 includes a first driving element 241 mounted on the first support frame 21 and a first push block 242 mounted on the output end of the first driving element 241. The bottle pushing assembly 25 includes a second driving element 251 mounted on the first support frame 21 and a first push rod 252 mounted on the output end of the second driving element 251. The first driving element 241 is used to drive the first push block 242 to move the slide cylinder 112 to open the discharge through hole 1132. The second driving element 251 is used to drive the first push rod 252 to push the reciprocating powder storage bottle 11. The powder storage bottle 11 is used to convey the first powder to the liquid storage container 13. like Figure 7 and Figure 8 As shown, the secondary powder dispensing mechanism 3 includes a second rotary drive 31, a second support frame 32, a second lifting drive 33, and an actuator 34. The second support frame 32 is installed at the output end of the second rotary drive 31, and multiple powder storage containers 12 are circumferentially spaced on the second support frame 32. The actuator 34 is installed at the output end of the second lifting drive 33. The second rotary drive 31 is used to drive the powder storage container 12 to dock with the actuator 34 through the second support frame 32. The second lifting drive 33 drives the blocking rod 121 to move through the actuator 34. The blocking rod 121 opens the conical outlet hole 1222, and the powder storage container 12 conveys the second powder to the liquid storage container 13. The liquid dispensing mechanism 4 is used to inject battery liquid into the liquid storage container 13.
[0012] The first elastic element 111 includes, but is not limited to, a spring; the outer diameter of the conical plug 114 gradually increases from the end near the powder storage space 1131 to the end away from the powder storage space 1131; the elastic force of the first elastic element 111 can drive the slide cylinder 112 to slide to abut against the conical plug 114, at which point the conical plug 114 is in a state of blocking the discharge through hole 1132; when the slide cylinder 112 slides away from the conical plug 114, the conical plug 114 is in a state of opening the discharge through hole 1132.
[0013] One end of the plug rod 121 is located outside the container body 122, and the other end of the plug rod 121 passes through the receiving space 1221 and extends into the conical outlet hole 1222; the inner diameter of the conical outlet hole 1222 gradually decreases from the end closer to the receiving space 1221 to the end farther away from the receiving space 1221.
[0014] The second elastic element 23 includes, but is not limited to, springs, etc., and is used to drive the first support seat 22 to reset; the first driving element 241 and the second driving element 251 include, but are not limited to, pneumatic cylinders, hydraulic cylinders, linear motors, etc.
[0015] The second rotary drive component 31 includes, but is not limited to, a motor, etc. The second rotary drive component 31 can drive different powder storage containers 12 to be located directly below the actuator 34 through the second support frame 32; the second lifting drive component 33 includes, but is not limited to, a pneumatic cylinder, a hydraulic cylinder, and a linear motor, etc. Further, the end of the actuator 34 away from the second lifting drive component 33 is provided with a damping hole. The actuator 34 is connected to the blocking rod 121 through the damping hole and can drive the blocking rod 121 to move up and down to achieve the function of blocking or opening the conical outlet hole 1222.
[0016] Specifically, the powder storage bottle 11 is installed on the first support base 22, and the slide cylinder 112 is located below the first support base 22; the first driving member 241 drives the first push block 242 to move upward, and the first push block 242 drives the slide cylinder 112 to move upward, so that the discharge through hole 1132 is in a conductive state, and the first powder in the powder storage space 1131 can fall into the liquid storage container 13 below through the discharge through hole 1132; the first driving member 241 drives the first push block 242 to move downward, and the rebound force of the first elastic member 111 drives the slide cylinder 112 to move downward, so that the discharge through hole 1132 is in a blocked state. In addition, when the discharge through hole 1132 is in the open state, the second driving member 251 drives the first push rod 252 to reciprocate and push the powder storage bottle 11. The first support seat 22 rotates on the first support frame 21. The second elastic member 23 will drive the first support seat 22 to rotate to the reset state. The first support seat 22 will drive the powder storage bottle 11 to swing back and forth. The powder storage bottle 11 swings back and forth and outputs the first powder to the liquid storage container 13, and ensures the smoothness of the first powder being delivered from the powder storage bottle 11 to the liquid storage container 13.
[0017] The liquid storage container 13 containing the first powder is transferred to the secondary powder dispensing station; the second rotary drive 31 drives one of the powder storage containers 12 to rotate directly below the actuator 34, and the second lifting drive 33 drives the actuator 34 to move the blocking rod 121 downward, and the blocking rod 121 opens the conical outlet hole 1222, so that the second powder in the powder storage container 12 will fall into the liquid storage container 13 through the conical outlet hole 1222; the second lifting drive 33 drives the actuator 34 to move the blocking rod 121 upward, and the blocking rod 121 blocks the conical outlet hole 1222.
[0018] The liquid storage container 13 containing the first powder and the second powder is transferred to the liquid dispensing station. The liquid dispensing mechanism 4 injects battery liquid into the liquid storage container 13, so that the liquid storage container 13 contains the first powder, the second powder and the battery liquid. The first powder, the second powder and the battery liquid can be mixed to form a battery slurry.
[0019] In this invention, the primary powder dispensing mechanism 2 can accurately deliver the first powder in the powder storage bottle 11 to the liquid storage container 13, the secondary powder dispensing mechanism 3 can accurately deliver the second powder in the powder storage container 12 to the liquid storage container 13, and the liquid injection mechanism can accurately inject battery liquid into the liquid storage container 13. This automatic slurry preparation equipment can prepare high-precision and high-quality battery slurry, and the automatic slurry preparation equipment has a high degree of automation and high efficiency.
[0020] In one embodiment, such as Figure 2 and Figure 5 As shown, the outer wall of the bottle body 113 is provided with an annular groove 1133; the primary powder dispensing mechanism 2 also includes a first bottle locking drive 26 and a first locking plate 27 slidably mounted on the first support base 22. The first bottle locking drive 26 is mounted on the first support frame 21, and the output end of the first bottle locking drive 26 is connected to the first locking plate 27; the first bottle locking drive 26 is used to drive the first locking plate 27 to insert into or move away from the annular groove 1133, so that the first locking plate 27 locks or unlocks the powder storage bottle 11.
[0021] The first bottle-locking drive component 26 includes, but is not limited to, a pneumatic cylinder, a hydraulic cylinder, a linear motor, etc.; the first locking plate 27 may be provided with an annular locking part adapted to the annular groove 1133. The first bottle-locking drive component 26 drives the first locking plate 27 to slide. When the first locking plate 27 is inserted into the annular groove 1133, the first locking plate 27 locks the powder storage bottle 11 on the support seat; when the first locking plate 27 moves away from the annular groove 1133, the first locking plate 27 releases the locking state of the powder storage bottle 11.
[0022] Specifically, the powder storage bottle 11 is placed on the first support base 22, and the first bottle locking drive 26 drives the first locking plate 27 to move until the first locking plate 27 is inserted into the annular groove 1133. Thus, the first locking plate 27 can lock the powder storage bottle 11 on the first support base 22, ensuring the stability of the powder storage bottle 11 installed on the first support base 22. The first bottle locking drive 26 drives the first locking plate 27 to move until the first locking plate 27 exits the annular groove 1133. Thus, the first locking plate 27 releases the locking state of the powder storage bottle 11, and the staff can remove the powder storage bottle 11 from the first support base 22.
[0023] In this embodiment, the disassembly and assembly of the powder storage bottle 11 and the first support base 22 are convenient.
[0024] In one embodiment, such as Figure 8 and Figure 9As shown, the second support frame 32 includes a third elastic member 321, a second frame 322, and a plurality of locking components 323 rotatably mounted on the second frame 322 at circumferential intervals; the opposite ends of the third elastic member 321 are respectively connected to the second frame 322 and the locking components 323; the second frame 322 is mounted on the output end of the second rotary drive member 31, and the locking components 323 are used to lock the powder storage container 12; The secondary powder dispensing mechanism 3 also includes a second motor 35, a turntable 36, a second rocker arm 37, and a second push rod 38. The turntable 36 is mounted on the output shaft of the second motor 35. One end of the second rocker arm 37 is eccentrically mounted on the turntable 36, and the other end of the second rocker arm 37 is rotatably connected to the second push rod 38. The end of the second push rod 38 away from the second rocker arm 37 is used to reciprocate to push the powder storage container 12.
[0025] The third elastic element 321 includes, but is not limited to, springs; the locking component 323 includes a first semi-annular locking plate mounted on the second frame 322 and a second semi-annular locking plate rotatably mounted on the first semi-annular locking plate, the first semi-annular locking plate and the second semi-annular locking plate being used to lock the powder storage container 12.
[0026] Specifically, when the actuator 34 moves the blocking rod 121 downward to open the conical outlet 1222, the second motor 35 drives the turntable 36 to rotate. The turntable 36 drives the second push rod 38 to reciprocate through the second rocker arm 37, and the third elastic element 321 drives the locking component 323 and the powder storage container 12 to reset. Thus, the powder storage container 12 conveys the second powder to the liquid storage container 13 under continuous shaking, ensuring the smoothness of the second powder conveyed from the powder storage container 12 to the liquid storage container 13.
[0027] In one embodiment, such as Figure 1 , Figure 10 as well as Figure 11 As shown, the automatic pulping equipment also includes a shaking mechanism 5; the shaking mechanism 5 includes a shaking motor (not shown in the figure), a first gear 51, a transmission assembly 52 and a storage frame 53, the storage frame 53 is used to store a liquid storage container 13 containing the first powder, the second powder and the battery liquid; the first gear 51 is mounted on the output shaft of the shaking motor; The transmission assembly 52 includes a second gear 521, a first bevel gear 522, a second bevel gear 523, a first shaft 524, a second shaft 525, and a shaking support block 526. The second shaft 525 is rotatably mounted on the shaking support block 526. The storage frame 53 and the second bevel gear 523 are both mounted on the second shaft 525, and the second gear 521 and the first bevel gear 522 are both mounted on the first shaft 524. The first gear 51 meshes with the second gear 521, and the first bevel gear 522 meshes with the second bevel gear 523. The included angle between the first shaft 524 and the second shaft 525 is an acute angle. The shaking mechanism 5 is used to shake the first powder, the second powder, and the battery liquid in the storage container 13 to prepare the battery slurry.
[0028] The second shaft 525 can be rotatably mounted on the shaking support block 526 via bearings, and the storage frame 53 and the second bevel gear 523 are located on opposite sides of the shaking support block 526 respectively; the output shaft of the shaking motor is parallel to the first shaft 524.
[0029] Specifically, the shaking motor drives the first gear 51 to rotate. The first gear 51 drives the first shaft 524 and the first bevel gear 522 to rotate via the second gear 521. The first bevel gear 522 drives the second shaft 525 and the storage frame 53 to rotate via the second bevel gear 523. Since the liquid storage container 13, which stores the first powder, the second powder, and the battery liquid, is placed inside the storage frame 53, the shaking mechanism 5 can drive the liquid storage container 13 to rotate, thereby achieving the function of shaking the battery slurry inside the liquid storage container 13. In addition, the included angle between the first shaft 524 and the second shaft 525 is an acute angle, so the storage frame 53 is tilted, and the liquid storage container 13 placed in the storage frame 53 is also tilted. Therefore, the shaking mechanism 5 can drive the tilted liquid storage container 13 to rotate, and the slurry inside the liquid storage container 13 shakes significantly. The shaking mechanism 5 can fully shake the battery slurry inside the liquid storage container 13.
[0030] In one embodiment, such as Figure 1 and Figure 12 As shown, the automatic pulping equipment also includes a feeding mechanism 6; the feeding mechanism 6 includes a feeding rotary drive (not shown in the figure), a support column 61, a first disc 62, a second disc 63 and a third disc 64; the support column 61 is installed at the output end of the feeding rotary drive, and the first disc 62, the second disc 63 and the third disc 64 are installed on the support column 61 at intervals. The first disc body 62 is provided with a plurality of first clamping components 621 distributed circumferentially, and the first clamping components 621 are used to clamp the powder storage bottle 11 containing the first powder. The second disc body 63 is provided with a plurality of second clamping components 631 distributed circumferentially, the second clamping components 631 being used to clamp empty powder storage bottles 11; The third disc 64 is provided with a plurality of third clamping components 641 distributed circumferentially, and the third clamping components 641 are used to clamp the liquid storage container 13.
[0031] The feeding rotation drive includes, but is not limited to, a motor; all first clamping components 621 are arranged circumferentially around the support column 61 at intervals, all second clamping components 631 are arranged circumferentially around the support column 61 at intervals, and all third clamping components 641 are arranged circumferentially around the support column 61 at intervals.
[0032] Specifically, a robotic arm can transfer the powder storage bottle 11 of the first clamping component 621 to the first support base 22 of the primary powder dispensing mechanism 2, the robotic arm can transfer the powder storage bottle 11 on the first support base 22 to the second clamping component 631, and the robotic arm can transfer the liquid storage container 13 on the third clamping component 641 to the primary powder dispensing station of the primary powder dispensing mechanism 2.
[0033] In this embodiment, the feeding rotation drive can drive the first disc 62, the second disc 63 and the third disc 64 to rotate through the support column 61, thereby facilitating the docking of the robot arm with the feeding mechanism 6; and the feeding mechanism 6 has a compact structure and occupies little space.
[0034] In one embodiment, such as Figure 1 and Figure 13 As shown, the automatic pulping equipment also includes a sedimentation detection mechanism 7, which includes a first sedimentation drive component 71, a second sedimentation drive component 72, a third sedimentation drive component 73, a sedimentation support base 74, a sedimentation support frame 75, a sedimentation support shaft 76, a sedimentation support block 77, a camera component 78, and a sedimentation storage tank 79. The sedimentation storage tank 79 is provided with a storage space 791 for storing battery slurry. Settling support shaft 76 is rotatably mounted on settling support base 74, settling support frame 75 is rotatably mounted on settling support shaft 76, camera 78 is mounted on settling support frame 75, and camera 78 is used to detect the settling degree of battery slurry in settling storage tank 79; settling support block 77 is mounted on settling support shaft 76, and settling storage tank 79 is rotatably mounted on settling support block 77; The output end of the first settling drive 71 is connected to the settling support shaft 76. The first settling drive 71 is used to drive the settling support shaft 76, the settling support block 77 and the settling storage cylinder 79 to rotate around the first direction. The second settling drive component 72 is mounted on the settling support shaft 76. The output end of the second settling drive component 72 is connected to the settling support frame 75. The second drive component 251 is used to drive the settling support frame 75 and the camera component 78 to rotate around the first direction. The third settling drive 73 is mounted on the settling support block 77. The output end of the third settling drive 73 is connected to the settling storage tank 79. The third settling drive 73 is used to drive the settling storage tank 79 to rotate around the second direction; the first direction is perpendicular to the second direction.
[0035] Among them, the first settling drive component 71, the second settling drive component 72 and the third settling drive component 73 are including, but not limited to, pneumatic cylinders, hydraulic cylinders, linear motors, etc.
[0036] Specifically, the first settling drive 71 drives the settling reservoir 79 to rotate to an inclined state via the settling support shaft 76. The battery slurry in the storage space 791 is also in an inclined state, and part of the bottom wall of the settling reservoir 79 is not covered by the battery slurry. The second settling drive 72 drives the settling support frame 75 to rotate until the camera 78 is facing the bottom wall of the settling reservoir 79 that is not covered by the battery slurry. The camera 78 photographs the bottom wall of the settling reservoir 79 that is not covered by the battery slurry, and judges the settling degree of the battery slurry from the amount of particles and sediment on the exposed bottom wall of the settling reservoir 79. The third settling drive 73 drives the settling reservoir 79 to rotate successively by a preset angle, so that the bottom wall of different parts of the settling reservoir 79 is exposed. The camera 78 photographs the different exposed parts of the settling reservoir 79, and comprehensively detects the settling degree of the battery slurry. The sedimentation detection mechanism 7 can comprehensively detect the sedimentation degree of battery slurry in the storage tank, ensuring the detection accuracy of battery slurry sedimentation degree; in addition, the sedimentation detection mechanism 7 has a compact structure and occupies little space.
[0037] In one embodiment, such as Figure 1 and Figure 14 As shown, the automatic pulping equipment also includes a fineness detection mechanism 8, which includes a scraper assembly 81, a transfer assembly 82, a camera 83, a test plate moving drive 84, and a test plate 85 with a liquid storage groove 851; the transfer assembly 82 includes a transfer robotic arm 821 and a dropper 822 installed on the transfer robotic arm 821, the dropper 822 being used to draw up battery slurry and drip it into the liquid storage groove 851; The test plate 85 is mounted on the output end of the test plate moving drive 84; the test plate moving drive 84 is used to drive the test plate 85 to move so that the scraper assembly 81 scrapes the battery slurry in the liquid storage groove 851; the camera 83 is used to detect the particle size of the battery slurry in the liquid storage groove 851.
[0038] Among them, the test plate moving drive component 84 includes, but is not limited to, pneumatic cylinder, hydraulic cylinder, lead screw and nut assembly, belt assembly, etc.; the transfer robotic arm 821 can drive the dropper 822 to draw battery slurry from the liquid storage container 13 or the external liquid storage bottle, and drop the battery slurry into the liquid storage groove 851 of the test plate 85.
[0039] Specifically, after the sedimentation detection mechanism 7 completes the sedimentation degree detection of the battery slurry, the transfer robotic arm 821 drives the dropper 822 to pick up the battery slurry after the sedimentation degree detection and drip it into the liquid storage groove 851 of the test plate 85. The test plate moving drive 84 drives the test plate 85 to move. The scraper assembly 81 and the test plate 85 move relative to each other. The scraper assembly 81 can scrape the battery slurry in the liquid storage groove 851 flat. The camera 83 takes pictures of the battery slurry in the liquid storage groove 851. The particle size of the battery slurry can be detected by the picture taken by the camera 83.
[0040] In this invention, the automatic slurry preparation equipment can complete the sedimentation degree and particle size detection of battery slurry, ensuring the quality of battery slurry; moreover, the automatic slurry preparation equipment has a high degree of automation and high detection efficiency.
[0041] In one embodiment, such as Figure 15 and Figure 16 As shown, the scraper assembly 81 includes a scraper lifting drive 811, a scraper moving drive 812, a scraper carrier block 813, a fourth elastic element (not shown in the figure), and a scraper body 814. The scraper moving drive 812 is installed at the output end of the scraper lifting drive 811, the scraper carrier block 813 is installed at the output end of the scraper moving drive 812, and the scraper body 814 is installed on the scraper carrier block 813; the fourth elastic element is installed on the scraper carrier block 813 and abuts against the scraper body 814. The automatic pulping equipment also includes a scraper wiping mechanism 9; the scraper wiping mechanism 9 includes a first unwinding roller 91, a first take-up roller 92, a first guide roller 93, and a second guide roller 94; the scraper wiping strip 900 released by the first unwinding roller 91 passes around the first guide roller 93 and the second guide roller 94 and then wraps around the first take-up roller 92; the scraper wiping strip 900 between the first guide roller 93 and the second guide roller 94 is used to wipe the scraper body 814.
[0042] The scraper lifting drive 811 and scraper moving drive 812 include, but are not limited to, pneumatic cylinders, hydraulic cylinders, and linear motors. The scraper lifting drive 811 drives the scraper moving drive 812 to move along the Z-axis, the scraper moving drive 812 drives the scraper carrier block 813 to move along the Y-axis, and the test plate moving drive 84 drives the test plate 85 to move along the X-axis. The X, Y, and Z axes are perpendicular to each other. The first guide roller 93 and the second guide roller 94 are on the same horizontal plane. The scraper wiping mechanism 9 can also be equipped with other guide rollers according to actual needs.
[0043] Specifically, after the scraper moving drive 812 moves the scraper body 814 to the scraping position, the scraper lifting drive 811 drives the scraper body 814 to move downwards, and the test plate moving drive 84 moves the test plate 85. The scraper body 814 can then scrape the battery slurry in the liquid storage groove 851. After the scraper moving drive 812 moves the scraper body 814 to the wiping position, the scraper lifting drive 811 drives the scraper body 814 to move downwards. The scraper body 814 can then drive the scraper wiping belt 900 between the first guide roller 93 and the second guide roller 94 to move downwards. The scraper moving drive 812 drives the scraper body 814 to move horizontally, so that the scraper wiping belt 900 can clean the scraper body 814, thereby ensuring the cleanliness of the scraper body 814 and allowing the scraper body 814 to be reused. In addition, the first take-up roller 92 can tighten the scraper wiping belt 900 released by the first unwind roller 91, making it easier to collect the scraper wiping belt 900.
[0044] In one embodiment, such as Figures 15 to 17 As shown, the automatic pulping equipment also includes a clamping mechanism 10; the clamping mechanism 10 includes a clamping lifting drive (not shown in the figure), a clamping support plate 101, a clamping drive 102, a first flexible clamping plate 103, a second flexible clamping plate 104, a clamping mounting frame 105, a first guide rod 106, a second guide rod 107, and a wiping seat 108 with a wiping groove 1081; A clamping support plate 101 is installed on the output end of a clamping lifting drive component, and a clamping drive component 102 is installed on the clamping support plate 101. A clamping mounting bracket 105 is installed on the clamping support plate 101, and a first guide rod 106 and a second guide rod 107 are rotatably installed on the clamping mounting bracket 105 at intervals. A wiping seat 108 is installed on the clamping support plate 101, and the first guide rod 106 and the second guide rod 107 are respectively located on opposite sides of the wiping groove 1081. The first guide rod 106 and the second guide rod 107 are used to guide the scraper wiping strip 900 between the first guide roller 93 and the second guide roller 94 to the wiping groove 1081. The first flexible clamping plate 103 and the second flexible clamping plate 104 are both installed at the output end of the clamping drive member 102; the clamping drive member 102 is used to drive the first flexible clamping plate 103 and the second flexible clamping plate 104 to clamp the scraper body 814 and the scraper wiping strip 900 located in the wiping groove 1081.
[0045] The first flexible clamping plate 103 has a first flexible part at one end facing the second flexible clamping plate 104, and the second flexible clamping plate 104 has a second flexible part at one end facing the first flexible clamping plate 103. When the first flexible clamping plate 103 and the second flexible clamping plate 104 clamp the scraper body 814 and the scraper wiping belt 900, the scraper body 814 can also move out of the wiping groove 1081 and separate from the scraper wiping belt 900, so that the scraper wiping belt 900 can wipe the scraper body 814. The clamping drive 102 includes, but is not limited to, clamping cylinders, clamping motors, etc. The clamping drive 102 can drive the first flexible clamping plate 103 and the second flexible clamping plate 104 to merge or separate.
[0046] Specifically, the scraper moving drive 812 drives the scraper body 814 to move to the wiping position, the clamping lifting drive drives the clamping support plate 101 to move upward, the first guide rod 106 and the second guide rod 107 cause the scraper wiping strip 900 between the first guide roller 93 and the second guide roller 94 to bend on opposite sides of the scraper body 814, and the scraper body 814 is inserted into the wiping groove 1081; the clamping drive 102 drives the first flexible clamping plate 103 and the second flexible clamping plate 104 to merge, and press the scraper wiping strip 900 against the scraper body 814; the scraper moving drive 812 then drives the scraper body 814 to move, the scraper body 814 can move out of the wiping groove 1081 and detach from the scraper wiping strip 900, and then the scraper wiping strip 900 can wipe the scraper body 814.
[0047] In this embodiment, the design of the clamping mechanism 10 further enhances the cleanliness of the scraper body 814 after it has been wiped by the scraper wiping belt 900.
[0048] In one embodiment, such as Figure 18 and Figure 19 As shown, the automatic pulping equipment also includes a test plate wiping mechanism 20; The test plate wiping mechanism 20 includes a second unwinding roller 201, a second winding roller 202, a third guide roller 203, a fourth guide roller 204, a wiping lifting drive 205, a fifth elastic element (not shown in the figure), a wiping carrier block 206, and a wiping pressure block 207; the test plate wiping strip 200 released by the second unwinding roller 201 passes around the third guide roller 203 and the fourth guide roller 204 and then wraps around the second winding roller 202; Wiping block 206 is installed at the output end of wiping lifting drive 205, wiping pressure block 207 is installed on wiping block 206, and fifth elastic element is installed on wiping block 206 and abuts against wiping pressure block 207; The wiping lifting drive 205 is used to drive the wiping carrier block 206 and the wiping pressure block 207 to move up and down, so that the wiping pressure block 207 drives the test plate wiping belt 200 between the third guide roller 203 and the fourth guide roller 204 to contact or move away from the test plate 85 on the test plate moving drive 84.
[0049] The fifth elastic element includes, but is not limited to, a spring, which allows the wiping block 207 to elastically contact the test plate wiping belt 200; the wiping lifting drive 205 includes, but is not limited to, a pneumatic cylinder, a hydraulic cylinder, a linear motor, etc.; the third guide roller 203 and the fourth guide roller 204 are located on the same horizontal plane; and the test plate wiping mechanism 20 can also be equipped with other guide rollers according to actual needs.
[0050] Specifically, the wiping lifting drive 205 moves the wiping block 207 downward, and the wiping block 207 moves the test plate wiping belt 200 between the third guide roller 203 and the fourth guide roller 204 downward; the test plate moving drive 84 moves the test plate 85, and the test plate wiping belt 200 below the wiping block 207 abuts against the test plate 85, so that the test plate wiping belt 200 can wipe the test plate 85 clean, ensuring the cleanliness of the test plate 85, making the test plate 85 reusable, and ensuring the detection accuracy of the battery slurry particle size. In addition, the second take-up roller 202 can automatically take up the test plate wiping belt 200 released by the second unwind roller 201, which facilitates the collection of the test plate wiping belt 200.
[0051] The above embodiments are only used to illustrate the technical solutions of the present invention, and are not intended to limit it. Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some of the technical features. Such modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the embodiments of the present invention, and should all be included within the protection scope of the present invention.
Claims
1. An automatic pulping device, characterized in that, It includes powder storage bottles, powder storage containers, liquid storage containers, primary powder dispensing mechanisms, secondary powder dispensing mechanisms, and liquid dispensing mechanisms; The powder storage bottle includes a first elastic element, a slide cylinder, a bottle body, and a conical plug. The bottle body has a powder storage space for storing the first powder and a discharge through hole communicating with the powder storage space. The slide cylinder is slidably sleeved on the bottle body, and the first elastic element is sleeved on the bottle body and the slide cylinder. The conical plug is installed in the discharge through hole. The sliding of the slide cylinder on the bottle body is used to open or block the discharge through hole. The powder storage container includes a plug rod and a container body. The container body is provided with a receiving space for storing the second powder and a conical outlet hole communicating with the receiving space. The plug rod is slidably installed on the container body and is used to open or block the conical outlet hole. The powder dispensing mechanism includes a first support frame, a first support base, a second elastic element, a bottle opening assembly, and a bottle pushing assembly; the first support base is rotatably mounted on the first support frame, and the opposite ends of the first elastic element are respectively connected to the first support base and the first support frame; the powder storage bottle is mounted on the first support base; the bottle opening assembly includes a first driving element mounted on the first support frame and a first push block mounted on the output end of the first driving element; the bottle pushing assembly includes a second driving element mounted on the first support frame and a first push rod mounted on the output end of the second driving element. The first driving component is used to drive the first push block to move the slide cylinder to open the discharge hole; the second driving component is used to drive the first push rod to reciprocate the powder storage bottle; the powder storage bottle is used to deliver the first powder to the liquid storage container. The secondary powder dispensing mechanism includes a second rotary drive, a second support frame, a second lifting drive, and an actuating rod. The second support frame is installed at the output end of the second rotary drive, and a plurality of powder storage containers are circumferentially spaced on the second support frame. The actuator is installed at the output end of the second lifting drive component; The second rotary drive is used to drive the powder storage container to dock with the actuator rod through the second support frame. The second lifting drive drives the blocking rod to move through the actuator rod. The blocking rod opens the conical outlet hole, and the powder storage container delivers the second powder to the liquid storage container. The liquid dispensing mechanism is used to inject battery liquid into the storage container.
2. The automatic pulping equipment according to claim 1, characterized in that, The outer wall of the bottle is provided with an annular groove; The primary powder dispensing mechanism further includes a first bottle-locking drive and a first locking plate slidably mounted on the first support base. The first bottle-locking drive is mounted on the first support frame, and the output end of the first bottle-locking drive is connected to the first locking plate. The first bottle-locking drive is used to drive the first locking plate to insert into or move away from the annular groove, so that the first locking plate locks or unlocks the powder storage bottle.
3. The automatic pulping equipment according to claim 1, characterized in that, The second support frame includes a third elastic element, a second frame, and a plurality of locking components rotatably mounted on the second frame at circumferential intervals; the opposite ends of the third elastic element are respectively connected to the second frame and the locking components; the second frame is mounted on the output end of the second rotary drive, and the locking components are used to lock the powder storage container; The secondary powder dispensing mechanism also includes a second motor, a turntable, a second rocker arm, and a second push rod. The turntable is mounted on the output shaft of the second motor. One end of the second rocker arm is eccentrically mounted on the turntable, and the other end of the second rocker arm is rotatably connected to the second push rod. The end of the second push rod away from the second rocker arm is used to reciprocate to push the powder storage container.
4. The automatic pulping equipment according to claim 1, characterized in that, The automatic pulping equipment also includes a shaking mechanism; the shaking mechanism includes a shaking motor, a first gear, a transmission assembly, and a storage frame, the storage frame being used to store a liquid container containing a first powder, a second powder, and battery liquid; the first gear is mounted on the output shaft of the shaking motor; The transmission assembly includes a second gear, a first bevel gear, a second bevel gear, a first shaft, a second shaft, and a shaking support block. The second shaft is rotatably mounted on the shaking support block. The storage frame and the second bevel gear are both mounted on the second shaft, and the second gear and the first bevel gear are both mounted on the first shaft. The first gear meshes with the second gear, and the first bevel gear meshes with the second bevel gear. The included angle between the first shaft and the second shaft is an acute angle. The shaking mechanism is used to shake the first powder, the second powder, and the battery liquid in the storage container to prepare a battery slurry.
5. The automatic pulping equipment according to claim 1, characterized in that, The automatic pulping equipment also includes a feeding mechanism; the feeding mechanism includes a feeding rotary drive, a support column, a first disc, a second disc, and a third disc; the support column is installed at the output end of the feeding rotary drive, and the first disc, the second disc, and the third disc are installed on the support column at intervals; The first disc body is provided with a plurality of first clamping components distributed circumferentially, and the first clamping components are used to clamp the powder storage bottle containing the first powder. The second disc body is provided with a plurality of second clamping components distributed circumferentially, the second clamping components being used to clamp the empty powder storage bottle; The third disc is provided with a plurality of third clamping components distributed circumferentially, the third clamping components being used to clamp the liquid storage container.
6. The automatic pulping equipment according to claim 1, characterized in that, The automatic pulping equipment also includes a sedimentation detection mechanism, which includes a first sedimentation drive component, a second sedimentation drive component, a third sedimentation drive component, a sedimentation support base, a sedimentation support frame, a sedimentation support shaft, a sedimentation support block, a camera component, and a sedimentation storage tank. The sedimentation storage tank is provided with a storage space for storing battery slurry. The settling support shaft is rotatably mounted on the settling support base, the settling support frame is rotatably mounted on the settling support shaft, the camera is mounted on the settling support frame, and the camera is used to detect the settling degree of the battery slurry in the settling storage tank; the settling support block is mounted on the settling support shaft, and the settling storage tank is rotatably mounted on the settling support block; The output end of the first settling drive is connected to the settling support shaft, and the first settling drive is used to drive the settling support shaft, the settling support block and the settling storage cylinder to rotate around a first direction; The second settling drive component is mounted on the settling support shaft, and the output end of the second settling drive component is connected to the settling support frame. The second drive component is used to drive the settling support frame and the camera component to rotate around the first direction. The third settling drive is mounted on the settling support block, and the output end of the third settling drive is connected to the settling storage cylinder. The third settling drive is used to drive the settling storage cylinder to rotate around the second direction; the first direction is perpendicular to the second direction.
7. The automatic pulping equipment according to claim 1, characterized in that, The automatic pulping equipment also includes a fineness detection mechanism, which includes a scraper assembly, a transfer assembly, a camera, a test plate moving drive, and a test plate with a liquid storage groove; the transfer assembly includes a transfer robotic arm and a dropper installed on the transfer robotic arm, the dropper being used to draw up battery slurry and drip it into the liquid storage groove; The test board is mounted on the output end of the test board moving drive; the test board moving drive is used to drive the test board to move so that the scraper assembly scrapes the battery slurry in the reservoir groove; the camera is used to detect the particle size of the battery slurry in the reservoir groove.
8. The automatic pulping equipment according to claim 7, characterized in that, The scraper assembly includes a scraper lifting drive, a scraper moving drive, a scraper carrier block, a fourth elastic element, and a scraper body; The scraper moving drive is installed at the output end of the scraper lifting drive, the scraper carrier is installed at the output end of the scraper moving drive, and the scraper body is installed on the scraper carrier; the fourth elastic element is installed on the scraper carrier and abuts against the scraper body; The automatic pulping equipment also includes a scraper wiping mechanism; the scraper wiping mechanism includes a first unwinding roller, a first winding roller, a first guide roller, and a second guide roller; the scraper wiping strip released by the first unwinding roller passes around the first guide roller and the second guide roller and then wraps around the first winding roller; the scraper wiping strip between the first guide roller and the second guide roller is used to wipe the scraper body.
9. The automatic pulping equipment according to claim 8, characterized in that, The automatic pulping equipment also includes a clamping mechanism; the clamping mechanism includes a clamping lifting drive, a clamping support plate, a clamping drive, a first flexible clamping plate, a second flexible clamping plate, a clamping mounting frame, a first guide rod, a second guide rod, and a wiping seat with a wiping groove; The clamping support plate is installed at the output end of the clamping lifting drive component, and the clamping drive component is installed on the clamping support plate; the clamping mounting bracket is installed on the clamping support plate, and the first guide rod and the second guide rod are rotatably installed on the clamping mounting bracket at intervals; the wiping seat is installed on the clamping support plate, and the first guide rod and the second guide rod are respectively located on opposite sides of the wiping groove; the first guide rod and the second guide rod are used to guide the scraper wiping strip between the first guide roller and the second guide roller to the wiping groove; Both the first flexible clamp and the second flexible clamp are installed at the output end of the clamping drive; the clamping drive is used to drive the first flexible clamp and the second flexible clamp to clamp the scraper body and the scraper wiping strip located in the wiping groove.
10. The automatic pulping equipment according to claim 7, characterized in that, The automatic pulping equipment also includes a test plate wiping mechanism; The test plate wiping mechanism includes a second unwinding roller, a second winding roller, a third guide roller, a fourth guide roller, a wiping lifting drive component, a fifth elastic component, a wiping carrier block, and a wiping pressure block; the test plate wiping strip released by the second unwinding roller passes around the third guide roller and the fourth guide roller and then wraps around the second winding roller; The wiping carrier is installed at the output end of the wiping lifting drive, the wiping pressure block is installed on the wiping carrier, and the fifth elastic element is installed on the wiping carrier and abuts against the wiping pressure block; The wiping lifting drive is used to drive the wiping block and the wiping pressure block to move up and down, so that the wiping pressure block drives the test plate wiping belt between the third guide roller and the fourth guide roller to contact or move away from the test plate on the test plate moving drive.
Citation Information
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Device and method for preparing iron phosphate by using waste batteries
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