Electrostatic coating line for composite photovoltaic frames

Abstract

The present application relates to the technical field of spraying equipment, and particularly relates to an electrostatic coating production line for a composite photovoltaic frame. The technical problem is that the existing photovoltaic frame spraying device cannot effectively cover the groove area of the photovoltaic frame, resulting in insufficient spraying, and the surface of the photovoltaic frame is uneven, which leads to uneven spraying, thereby resulting in low photovoltaic frame spraying quality. An electrostatic coating production line for a composite photovoltaic frame comprises a processing production line, the processing production line is provided with a sliding rail and a coating workshop, the sliding rail is slidably connected with an electric sliding block, and the coating workshop is provided with two large rotary disc spray heads and a group of small rotary disc spray heads. By rotating the photovoltaic frame, the groove sidewall of the photovoltaic frame can be sprayed more fully, and the photovoltaic frame can be sprayed more uniformly around, thereby improving the photovoltaic frame spraying quality.

Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of spraying equipment, in particular to an electrostatic coating production line for composite photovoltaic frames. BACKGROUND

[0002] With the rapid development of renewable energy, the photovoltaic industry has gradually become an important part of the global energy structure transformation. As a key component of photovoltaic modules, photovoltaic frames not only bear the function of supporting and protecting photovoltaic cells, but also play a crucial role in the overall performance and aesthetics of photovoltaic modules. Therefore, the surface treatment process of photovoltaic frames, especially the spraying process, is particularly important.

[0003] The existing photovoltaic frame spraying device faces many challenges in actual application. First, the shape of the photovoltaic frame is complex, especially the spraying difficulty of the groove side wall. In the spraying process of the existing spraying equipment, it is often difficult to effectively cover the groove area, resulting in insufficient spraying, affecting the appearance and corrosion resistance of the photovoltaic frame. Secondly, the surface of the photovoltaic frame is not flat, and there is a non-uniform spraying condition, which leads to low quality of photovoltaic frame spraying. SUMMARY

[0004] The purpose of the present application is to solve the above technical problems, and to provide an electrostatic coating production line for composite photovoltaic frames, which can make the photovoltaic frame groove side wall spray more fully, and at the same time more uniformly spray around the photovoltaic frame, improve the quality of photovoltaic frame spraying.

[0005] The technical implementation scheme of the present application is: an electrostatic coating production line for composite photovoltaic frames, comprising a processing production line, the processing production line is provided with a slide rail and a coating workshop, the slide rail is slidably connected with an electric sliding block, the coating workshop is provided with two large rotary disc spray heads and a group of small rotary disc spray heads, the electric sliding block is provided with a suspension mechanism, a spraying auxiliary mechanism, a turnover mechanism and a locking mechanism.

[0006] More preferably, the suspension mechanism comprises a rotating mounting block, the electric sliding block is rotatably connected with the rotating mounting block, the rotating mounting block is rotatably connected with a support rod, the support rod is slidably connected with a sliding block and two telescopic blocks, the two telescopic blocks are connected with a return spring, and the photovoltaic frame is placed on the sliding block.

[0007] More preferably, the spraying auxiliary mechanism comprises a hexagonal positioning block, the rotating mounting block is provided with the hexagonal positioning block and a column gear one, and the coating workshop is provided with two positioning rods and two arc-shaped toothed rods.

[0008] More preferably, the turnover mechanism comprises two column gears II, the support rod is provided with two column gears II, two torsion springs are connected between the support rod and the rotary mounting block, each of the two positioning rods is provided with a toothed rod I, and the painting workshop is provided with two toothed rods II.

[0009] More preferably, the locking mechanism comprises a locking rod, two locking rods are slidably connected to the rotary mounting block, two lock holes are formed in the support rod, a pressure spring I is connected between each of the two locking rods and the rotary mounting block, the painting workshop is provided with a support plate and two unlocking rods, and the sliding block is provided with a support column.

[0010] More preferably, the locking mechanism comprises a locking rod, two locking rods are slidably connected to the rotary mounting block, two lock holes are formed in the support rod, a pressure spring I is connected between each of the two locking rods and the rotary mounting block, the painting workshop is provided with a support plate and two unlocking rods, and the sliding block is provided with a support column.

[0011] More preferably, the locking mechanism comprises a locking rod, two locking rods are slidably connected to the rotary mounting block, two lock holes are formed in the support rod, a pressure spring I is connected between each of the two locking rods and the rotary mounting block, the painting workshop is provided with a support plate and two unlocking rods, and the sliding block is provided with a support column.

[0012] More preferably, the locking mechanism comprises a locking rod, two locking rods are slidably connected to the rotary mounting block, two lock holes are formed in the support rod, a pressure spring I is connected between each of the two locking rods and the rotary mounting block, the painting workshop is provided with a support plate and two unlocking rods, and the sliding block is provided with a support column.

[0013] Beneficial effects: 1. The column gear II meshes with the toothed rod I, the column gear II rotates by 90 degrees, the column gear II rotates to drive the support rod to rotate, the torsion spring is twisted, the support rod rotates to drive the photovoltaic frame to rotate by 90 degrees, so that the groove of the photovoltaic frame is directly opposite the bottom of the painting workshop, and the groove of the photovoltaic frame moves to the top of the small rotary disc nozzle. The user controls the small rotary disc nozzle to start spraying, and the small rotary disc nozzle reciprocatingly extends into and out of the groove of the photovoltaic frame during the spraying process, thereby spraying the side wall of the groove of the photovoltaic frame. In this way, the groove of the photovoltaic frame can be sprayed more fully, thereby improving the spraying quality of the photovoltaic frame.

[0014] 2. The electric slide block drives the support rod and the photovoltaic frame to move to the curved part of the slide rail, the user controls the large rotary disc nozzle to start reciprocatingly spraying up and down, and during the movement of the support rod and the photovoltaic frame at the curved part of the slide rail driven by the electric slide block, the column gear I meshes with one of the arc-shaped toothed rods, and the rotation of the column gear I drives the rotary mounting block to rotate, so that the support rod and the photovoltaic frame rotate. In this way, the large rotary disc nozzle can more uniformly spray around the photovoltaic frame, thereby further improving the spraying quality of the photovoltaic frame.

[0015] 3. Limiting rails one and two will gradually squeeze the top rod. Under the pressure, the top rod will move closer to the photovoltaic frame. The pressure spring two will be compressed. The movement of the top rod will drive the squeezing rod to move together, so that the squeezing rod will extend into the support rod. After the center of the first arc area of ​​the squeezing rod coincides with the rotation axis of the support rod, the squeezing force of limiting rails one and two on the top rod will no longer increase. During the process of the squeezing rod extending into the support rod, the conical protrusion on the squeezing rod will squeeze the clamping rod, so that the clamping rod will extend out of the support rod. The pressure spring three will be compressed, and the rubber pad on the clamping rod will contact the photovoltaic frame, thereby further fixing the photovoltaic frame. In this way, the stability of the photovoltaic frame during the moving coating process is improved, thereby improving the coating quality of the photovoltaic frame. Attached Figure Description

[0016] Figure 1 This is a three-dimensional structural diagram of the present invention.

[0017] Figure 2 This is a three-dimensional structural diagram of the painting workshop of the present invention.

[0018] Figure 3 This is a three-dimensional structural diagram of the painting workshop, slide rail, and electric slider of the present invention.

[0019] Figure 4 This is a three-dimensional structural diagram of the large and small rotary disc nozzles of the present invention.

[0020] Figure 5 This is a three-dimensional structural diagram of the slide rail, limiting rail one, and limiting rail two of the present invention.

[0021] Figure 6 This is a three-dimensional structural diagram of the electric slider, rotating mounting block, and photovoltaic frame of the present invention.

[0022] Figure 7 This is a cross-sectional perspective view of the rotating mounting block of the present invention.

[0023] Figure 8 This is a partially disassembled three-dimensional structural diagram of the suspension mechanism of the present invention.

[0024] Figure 9 This is a three-dimensional structural diagram of the telescopic block and the return spring of the present invention.

[0025] Figure 10 This is a three-dimensional structural diagram of the spraying auxiliary mechanism of the present invention.

[0026] Figure 11 This is a schematic diagram of the split three-dimensional structure of the flipping mechanism of the present invention.

[0027] Figure 12 For the present invention Figure 7 A magnified three-dimensional structural diagram at point A in the middle.

[0028] Figure 13 Split perspective view of the locking mechanism of the present application.

[0029] Figure 14 Split perspective view of the locking mechanism of the present application.

[0030] Figure 15 Split perspective view of the locking mechanism of the present application.

[0031] Figure 16 Split perspective view of the locking mechanism of the present application.

[0032] The labels of the components in the drawings are as follows: 1 - processing line, 2 - slide rail, 3 - coating workshop, 4 - electric sliding block, 51 - large rotary disc nozzle, 52 - small rotary disc nozzle, 61 - rotating mounting block, 62 - support rod, 63 - sliding block, 64 - telescopic block, 65 - return spring, 66 - photovoltaic frame, 71 - hexagonal positioning block, 72 - column gear one, 73 - positioning rod, 74 - arc-shaped toothed rod, 81 - column gear two, 82 - torsion spring, 83 - toothed rod one, 84 - toothed rod two, 91 - lock hole, 92 - locking rod, 93 - pressure spring one, 94 - support plate, 95 - unlocking rod, 96 - support column, 101 - limit rail one, 102 - limit rail two, 103 - jacking rod, 104 - pressure spring two, 105 - extrusion rod, 106 - clamping rod, 107 - pressure spring three, 11 - rubber pad. DETAILED DESCRIPTION

[0033] The present application will be further described in detail below in conjunction with the drawings and specific embodiments, but the protection scope and application scope of the present application are not limited.

[0034] Example 1: An electrostatic coating production line for composite photovoltaic frames, as shown in Figures 1-13 Fig. 1, includes a processing line 1, the processing line 1 is provided with a slide rail 2 and a coating workshop 3, the slide rail 2 is slidably connected with an electric sliding block 4, the slide rail 2 passes through the coating workshop 3, the coating workshop 3 is provided with two large rotary disc nozzles 51 and a group of small rotary disc nozzles 52, the electric sliding block 4 is provided with a suspension mechanism, a spraying auxiliary mechanism, a turnover mechanism and a locking mechanism, the suspension mechanism is used for suspending a workpiece, the spraying auxiliary mechanism is used for improving the spraying quality, the turnover mechanism is used for turning over the workpiece, and the locking mechanism is used for locking the turnover mechanism.

[0035] The hanging mechanism comprises a rotating mounting block 61, the rotating mounting block 61 is rotatably connected to the electric sliding block 4, a supporting rod 62 is rotatably connected to the rotating mounting block 61, a sliding supporting block 63 and two telescopic blocks 64 are slidably connected to the supporting rod 62, the telescopic blocks 64 are used for limiting the sliding supporting block 63, a reset spring 65 is connected between the two telescopic blocks 64, and a photovoltaic frame 66 is placed on the sliding supporting block 63.

[0036] The spraying auxiliary frame comprises a hexagonal positioning block 71, the rotating mounting block 61 is provided with the hexagonal positioning block 71 and a column gear one 72, two positioning rods 73 and two arc-shaped toothed rods 74 are bolted to the coating workshop 3, the positioning rods 73 are used for positioning the hexagonal positioning block 71, and rotation of the rotating mounting block 61 is avoided.

[0037] The overturning mechanism comprises a column gear two 81, the supporting rod 62 is provided with the two column gear twos 81, two torsion springs 82 are connected between the supporting rod 62 and the rotating mounting block 61, a toothed rod one 83 is bolted to each of the two positioning rods 73, two toothed rods two 84 are bolted to the coating workshop 3, and the torsion springs 82 are used for stabilizing the supporting rod 62.

[0038] The locking mechanism comprises a locking rod 92, the rotating mounting block 61 is slidably connected with the two locking rods 92, two lock holes 91 are formed in the supporting rod 62, the lock holes 91 are used for locking the supporting rod 62, a pressure spring one 93 is connected between each of the two locking rods 92 and the rotating mounting block 61, a supporting plate 94 and two unlocking rods 95 are bolted to the coating workshop 3, and a supporting column 96 is arranged on the sliding supporting block 63.

[0039] At the beginning, the locking rod 92 and the support rod 62 are in contact, the pressure spring 93 is compressed, the user squeezes the two telescopic blocks 64 on the support rod 62 towards each other, the reset spring 65 is compressed, after the two telescopic blocks 64 are inserted into the support rod 62, the user removes the sliding block 63 from the support rod 62, then the user installs the photovoltaic frame 66 on the support rod 62, then the user installs the sliding block 63 back on the support rod 62, the user releases the telescopic block 64, the reset spring 65 resets to reset the telescopic block 64, the telescopic block 64 resets to limit the sliding block 63, the sliding block 63 holds the photovoltaic frame 66, thereby completing the suspension operation of the photovoltaic frame 66, then the user starts the electric sliding block 4, the electric sliding block 4 drives the photovoltaic frame 66 along the slide rail 2 into the processing production line 1, when the electric sliding block 4 runs to the entrance of the coating workshop 3, the groove of the photovoltaic frame 66 faces away from the coating workshop 3, then the electric sliding block 4 drives the photovoltaic frame 66 to move into the coating workshop 3, during the movement of the electric sliding block 4, the hexagonal positioning block 71 on the rotating mounting block 61 will move between the two positioning rods 73, so that the rotating mounting block 61 will be limited and cannot rotate, the electric sliding block 4 continues to move, then the column gear two 81 will engage with the gear rod one 83, the column gear two 81 will rotate 90 degrees, the rotation of the column gear two 81 drives the support rod 62 to rotate, the torsion spring is twisted, the rotation of the support rod 62 drives the photovoltaic frame 66 to rotate 90 degrees, so that the groove of the photovoltaic frame 66 will face the bottom of the coating workshop 3, during the rotation of the support rod 62, the lock hole 91 on the support rod 62 will rotate to be directly below the locking rod 92, the reset of the pressure spring one 93 will drive the locking rod 92 to be embedded in the lock hole 91 on the support rod 62, so that the state of the support rod 62 is locked, the electric sliding block 4 continues to move, the column gear two 81 will be separated from the gear one, then the support column 96 on the sliding block 63 will be in contact with the support plate 94, thereby supporting the support column 96, the sliding block 63, the support rod 62 and the photovoltaic frame 66, thereby improving the stability of the photovoltaic frame 66, after the support column 96 and the support plate 94 are in contact, the groove of the photovoltaic frame 66 will move to be directly above the small rotary disc spray head 52, the user controls the small rotary disc spray head 52 to start spraying, the small rotary disc spray head 52 sprays in and out of the groove of the photovoltaic frame 66 reciprocally during the spraying process, thereby spraying the side wall of the groove of the photovoltaic frame 66, in this way, the groove of the photovoltaic frame 66 can be sprayed more fully, thereby improving the spraying quality of the photovoltaic frame 66, the electric sliding block 4 continues to move, after the groove of the photovoltaic frame 66 is out of the spraying range of the small rotary disc spray head 52, the locking rod 92 will first contact the unlocking rod 95, the unlocking rod 95 will gradually press the locking rod 92, so that the locking rod 92 will be separated from the lock hole 91 of the support rod 62, the pressure spring one 93 is compressed, after the locking rod 92 is separated from the lock hole 91 of the support rod 62, the pressing force of the unlocking rod 95 on the locking rod 92 remains unchanged, because the support column 96 is resisted by the support plate 94, the state of the support rod 62 and the photovoltaic frame 66 remains unchanged,The electric sliding block 4 continues to move, and when the support column 96 and the support plate 94 are separated, the column gear two 81 will engage with the toothed rod two 84, so that the column gear two 81 will be reversed, the column gear two 81 reverses to drive the support rod 62 and the photovoltaic frame 66 to reverse and reset, and the torsion spring 82 resets. After the column gear two 81 and the toothed rod two 84 are separated, the torsion spring 82 will stabilize the state of the support rod 62 and the photovoltaic frame 66, preventing the support rod 62 and the photovoltaic frame 66 from shaking greatly. The electric sliding block 4 continues to move, and the hexagonal positioning block 71 will be separated from the two positioning rods 73. Then, the electric sliding block 4 drives the support rod 62 and the photovoltaic frame 66 to move to the curved part of the slide rail 2. The user controls the large rotary disc spray head 51 to start up and down reciprocating spraying. During the movement of the electric sliding block 4 driving the support rod 62 and the photovoltaic frame 66 at the curved part of the slide rail 2, the column gear one 72 will engage with one of the arc-shaped toothed rods 74. The rotation of the column gear one 72 will drive the rotating mounting block 61 to rotate, so that the support rod 62 and the photovoltaic frame 66 will rotate. In this way, the large rotary disc spray head 51 can more uniformly spray the photovoltaic frame 66 around, thereby further improving the spraying quality of the photovoltaic frame 66. The electric sliding block 4 continues to move, and the column gear one 72 will be separated from the arc-shaped toothed rod 74. After the electric sliding block 4 slides a distance, the photovoltaic frame 66 moves to the second curved area of the slide rail 2. The column gear one 72 engages with the other arc-shaped toothed rod 74, and the photovoltaic frame 66 rotates. The other large rotary disc spray head 51 sprays the photovoltaic frame 66. The slide rail 2 in the painting workshop 3 has two curved areas. The two areas are sprayed by the large rotary disc spray head 51 around the photovoltaic frame 66. Then the electric sliding block 4 drives the completed photovoltaic frame 66 to move out of the painting workshop 3, completing the spraying of the photovoltaic frame 66.

[0040] In example 1, a stable mechanism is further included, as shown in Figures 5-16 The stable mechanism includes a limiting rail one 101. The painting workshop 3 is provided with the limiting rail one 101 and a limiting rail two 102. The electric sliding block 4 is slidably connected with a top rod 103. The top rod 103 and the electric sliding block 4 are connected with a pressure spring two 104. The support rod 62 is slidably connected with an extrusion rod 105. The support rod 62 is slidably connected with a plurality of clamping rods 106. The clamping rods 106 are used to further fix the photovoltaic frame 66. Each clamping rod 106 and the support rod 62 are connected with a pressure spring three 107.

[0041] The top of the extrusion rod 105 is provided with three arc-shaped areas. The top rod 103 is provided with a through hole. The top of the extrusion rod 105 passes through the through hole on the top rod 103. The first arc-shaped area at the top of the extrusion rod 105 is a circular arc. The extrusion rod 105 is provided with a plurality of tapered protrusions. The tapered protrusions on the extrusion rod 105 extrude the clamping rod 106, so that the clamping rod 106 extends out of the support rod 62.

[0042] Also include rubber pad 11, each of the clamping rod 106 is provided with rubber pad 11, prevent scratching photovoltaic frame 66.

[0043] When the photovoltaic frame 66 moves into the painting workshop 3, the limit rail one 101 and the limit rail two 102 gradually extrude the top rod 103, the top rod 103 is extruded and moves towards the photovoltaic frame 66, the pressure spring two 104 is compressed, the movement of the top rod 103 drives the extrusion rod 105 to move together, so that the extrusion rod 105 extends into the support rod 62, after the center of the first arc region of the extrusion rod 105 and the rotating shaft of the support rod 62 coincide, the extrusion force of the limit rail one 101 and the limit rail two 102 on the top rod 103 no longer increases, during the process of the extrusion rod 105 extending into the support rod 62, the tapered protruding part on the extrusion rod 105 extrudes the clamping rod 106, so that the clamping rod 106 extends out of the support rod 62, the pressure spring three 107 is compressed, the rubber pad 11 on the clamping rod 106 contacts the photovoltaic frame 66, thereby further fixing the photovoltaic frame 66, in this way, the stability of the photovoltaic frame 66 during the movement and painting process is improved, thereby improving the painting quality of the photovoltaic frame 66, after the clamping rod 106 contacts the photovoltaic frame 66, the extrusion rod 105 no longer extrudes the clamping rod 106, and since the center of the first arc region of the extrusion rod 105 and the rotating shaft of the support rod 62 coincide, during the rotation of the support rod 62 by 90 degrees, the first arc region of the extrusion rod 105 rotates around the rotating shaft of the support rod 62, during the rotation of the extrusion rod 105, the extrusion rod 105 further penetrates the perforation on the top rod 103, and the distance of the extrusion rod 105 extending into the support rod 62 remains unchanged during this process, after the painting of the photovoltaic frame 66 is completed, the electric sliding block 4 drives the photovoltaic frame 66 to move out of the painting workshop 3, the top rod 103 is separated from the limit rail one 101 and the limit rail two 102, the pressure spring two 104 resets to drive the top rod 103 to reset, the top rod 103 resets to drive the extrusion rod 105 to reset and extend out of the support rod 62, the extrusion rod 105 resets and is separated from the clamping rod 106, and the pressure spring three 107 resets to drive the clamping rod 106 to reset.

[0044] The above-described embodiments only express the preferred embodiments of the present application, which are described in detail and specifically, but should not be understood as limiting the patent scope of the present application. It should be noted that, for those skilled in the art, without departing from the concept of the present application, a number of modifications, improvements and substitutions can be made, which all belong to the protection scope of the present application. Therefore, the protection scope of the present application should be subject to the appended claims.

Claims

1. An electrostatic coating production line for composite photovoltaic frames, characterized in that, It includes a processing production line, which is equipped with a slide rail and a painting workshop. The slide rail is connected to an electric slider. The painting workshop is equipped with two large rotary disc nozzles and a set of small rotary disc nozzles. The electric slider is equipped with a suspension mechanism, a spraying auxiliary mechanism, a flipping mechanism and a locking mechanism. The suspension mechanism includes a rotating mounting block, a rotating mounting block rotatably connected to an electric slider, a support rod rotatably connected to the rotating mounting block, a sliding support block and two telescopic blocks slidably connected to the support rod, a return spring connecting the two telescopic blocks, and a photovoltaic frame placed on the sliding support block. The spraying auxiliary mechanism includes a hexagonal positioning block, a hexagonal positioning block and a cylindrical gear on the rotating mounting block, and two positioning rods and two arc-shaped gears on the painting workshop. The flipping mechanism includes a second spur gear, two second spur gears are provided on the support rod, two torsion springs are connected between the support rod and the rotating mounting block, two gear rods are provided on both positioning rods, and two gear rods are provided on the painting workshop. The locking mechanism includes a locking rod, two locking rods are slidably connected on the rotating mounting block, two locking holes are opened on the support rod, and a pressure spring is connected between the two locking rods and the rotating mounting block. The painting workshop is equipped with a support plate and two unlocking rods, and a support column is provided on the sliding block. It also includes a stabilizing mechanism, which includes a limit rail one, a limit rail two on the painting workshop, a top rod slidably connected to the electric slider, a pressure spring two connected between the top rod and the electric slider, a squeezing rod slidably connected to the support rod, and several clamping rods slidably connected to the support rod, with a pressure spring three connected between each clamping rod and the support rod.

2. The electrostatic coating production line for composite photovoltaic frames according to claim 1, characterized in that, The top of the extrusion rod has three arc-shaped sections, and the top rod has a through hole. The first arc-shaped section at the top of the extrusion rod passes through the through hole on the top rod. The first arc at the top of the extrusion rod is a circular arc, and the extrusion rod has several conical protrusions.

3. An electrostatic coating production line for composite photovoltaic frames according to claim 2, characterized in that, It also includes rubber pads, with each clamp bar having a rubber pad.

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