Vortex type air compressor
The automatic cleaning of the scroll air compressor's filter screen by the backflushing unit and cleaning mechanism solves the filter screen clogging problem, ensures stable operation of the air compressor, and improves production efficiency and continuity.
Patent Information
- Application Number
- CN202511062132.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-07-31
- Publication Date
- 2025-11-04
- Estimated Expiration
- 2045-07-31
AI Technical Summary
The filters of scroll air compressors are easily clogged by dust and lint, which increases intake resistance, increases power consumption, and affects continuous operation and production efficiency.
A backflushing unit and cleaning mechanism are designed to clean the filter screen through backflushing and mechanical vibration, ensuring that the filter screen does not become clogged. The design includes a backflushing unit, a cleaning mechanism, a collection component, and a dust collection component, which realizes automatic cleaning of the filter screen and collection of impurities.
The filter screen can be cleaned without stopping the machine, maintaining stable operation of the air compressor, improving production continuity and efficiency, and avoiding increased power consumption and decreased gas production efficiency caused by filter screen clogging.
Smart Images

Figure CN120889747A_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of air compressors, and particularly relates to a scroll air compressor. BACKGROUND
[0002] The scroll air compressor is a new type of rotary air compressor, has many advantages such as novel structure, small size and light weight, and the working principle is that a dynamic scroll and a static scroll are meshed with each other. The static scroll is fixed on a frame, the dynamic scroll is driven by an eccentric shaft and is restricted by an anti-rotation mechanism, and rotates around the center of the base circle of the static scroll with a small radius. Air is sucked into the periphery of the static scroll through an air filter, and is gradually compressed in a plurality of crescent-shaped compression cavities formed by the meshing of the dynamic scroll and the static scroll, and is then continuously discharged through an axial hole of a central part of the static scroll In the actual use process, the scroll air compressor often filters the entering air through a filter screen at the air inlet. The scroll air compressor is in an environment with a lot of dust and lint, and the filter screen is often blocked, so that the scroll air compressor needs to be stopped for maintenance operation frequently, which inevitably interrupts the continuous operation of the scroll air compressor and affects the production process depending on the air supply. If the filter screen is not cleaned or replaced in time, when some areas of the filter screen are blocked by lint, dust and other impurities, the resistance of the air passing through the filter screen will be significantly increased. At this time, the power components such as the pump body and the fan of the scroll air compressor have to increase the output power in order to maintain the original air inlet flow, which causes the power consumption and the oil consumption to increase obviously, and increases the operation cost of the equipment. Therefore, the present application provides a scroll air compressor to solve the above problems. SUMMARY
[0003] The present application aims at solving the problem that the filter screen for filtering at the air inlet of the scroll air compressor is easily blocked, and provides a scroll air compressor.
[0004] To achieve the above-mentioned purpose, the present application provides the following technical scheme: a scroll air compressor, comprising: a machine body, one side of the machine body is fixedly connected with a connecting plate, one end of the connecting plate is fixedly connected with a sealing bin, two sides of the sealing bin are both provided with a through slot, the top of the machine body is provided with an air inlet, the air inlet is communicated with the two through slots through a three-way pipe; a second filter screen, the second filter screen is arranged in the inside of the sealing bin, and is used for filtering the air entering the inside of the machine body; a backflushing unit, the backflushing unit is arranged in the inside of the sealing bin, and is used for backflushing and cleaning the second filter screen; a cleaning mechanism, the cleaning mechanism is arranged in the inside of the sealing bin, and is used for gathering the backflushed wind and more accurately acting on the surface of the second filter screen; a gathering assembly, the gathering assembly is arranged in the inside of the sealing bin, and is used for gathering and cleaning the lint pollutants which are easy to wind and block.
[0005] As a further scheme of the present application: the backflush unit comprises a first partition plate fixedly connected inside the sealed bin, two second partition plates are fixedly connected on both sides of the first partition plate, the first partition plate and the two second partition plates divide the sealed bin into a first air bin, a second air bin and a third air bin, and a first air inlet is formed at one end of the sealed bin.
[0006] As a further scheme of the present application: the backflush unit further comprises an air inlet pipeline fixedly connected inside the first partition plate, an air inlet end of the air inlet pipeline is in communication with the first air inlet, two air outlet ends of the air inlet pipeline are respectively provided with a second electromagnetic valve, the second air bin and the third air bin are respectively provided with a transition bin inside, two first air outlets are respectively formed in the inner sides of the two transition bins, air outlet ends of the second electromagnetic valves are in communication with the first air outlets, and the two transition bins are respectively provided with a first filter screen at the ports.
[0007] As a further scheme of the present application: the cleaning mechanism comprises two groups of limiting seats fixedly connected on one side of the two second partition plates respectively, each group of the limiting seats has two limiting seats, the inner sides of the two limiting seats are respectively rotatably connected with a wind collecting plate through a first rotating shaft, one side of the limiting seat is fixedly connected with a second motor, the rotating directions of the two wind collecting plates are oppositely arranged, the execution end of the second motor penetrates to the inner side of the limiting seat and is fixedly connected with the first rotating shaft, and one side of the second partition plate is provided with an auxiliary component for driving the second filter screen to rotate.
[0008] As a further scheme of the present application: the auxiliary component comprises a rotating plate rotatably connected inside the two second partition plates respectively, an auxiliary groove is formed in the inner side of the rotating plate, the second filter screen is rotatably connected to the inner side of the auxiliary groove through a second rotating shaft, a first auxiliary filter plate is fixedly connected to one side of the second filter screen, two auxiliary sealing plates are fixedly connected to the bottom of the first auxiliary filter plate, one side of the auxiliary sealing plate is fixedly connected with the second filter screen, the two auxiliary sealing plates are respectively attached to the inner side edges of the auxiliary groove, a fixed plate is fixedly connected to the inner top of the auxiliary groove, a plurality of second arc-shaped springs are arranged between the fixed plate and the first auxiliary filter plate, a second arc-shaped spherical rod abutting against the wind collecting plate is fixedly connected to one side of the first auxiliary filter plate, an auxiliary connecting rod is fixedly connected to one side of the second partition plate, a limiting abutting plate for limiting the second arc-shaped spherical rod is fixedly connected to one end of the auxiliary connecting rod, and a driving component for driving the rotating plate to rotate is arranged inside the second partition plate.
[0009] As a further further scheme of the present application: the driving part comprises a first motor fixedly connected to one side of the two second partitions respectively, the execution end of the first motor penetrates into the second partition and is fixedly connected with a spur gear, the spur gear is rotatably connected to the inside of the second partition through a third rotating shaft, and the outer wall of the rotating plate is fixedly connected with a spur gear ring engaged with the spur gear.
[0010] As a further further scheme of the present application: the gathering assembly comprises an inclined plate fixedly connected to the inner side of the two transition bins respectively, the inclined plate is fixedly connected with a baffle on one side, the baffle is arranged above the first auxiliary filter plate, a second auxiliary filter plate is installed at the connection between the baffle and the inclined plate, an auxiliary plate is fixedly connected to one side of the inclined plate, a dust falling channel is fixedly connected to the back of the inclined plate, a discharging groove is formed in the inner side of the inclined plate, the inlet of the dust falling channel is in communication with the discharging groove, and a material guiding part is arranged on one side of the dust falling channel.
[0011] As a further further scheme of the present application: the material guiding part comprises a third auxiliary filter plate fixedly connected to the inside of the dust falling channel, an opening and closing plate is rotatably connected to the inner side of the dust falling channel through a fourth rotating shaft, the opening and closing plate is fixedly connected with a connecting rod on one side, the connecting rod is fixedly connected with a first arc-shaped spherical rod on one side, one end of the first arc-shaped spherical rod penetrates through the dust falling channel and extends to the outside of the inclined plate, a plurality of trapezoidal blocks abutting against the first arc-shaped spherical rod are fixedly connected to one side of the rotating plate, an auxiliary circular plate is fixedly connected to the outer wall of the first arc-shaped spherical rod, a first arc-shaped spring is installed between the auxiliary circular plate and the dust falling channel, and a dust collecting part is arranged at the bottom of the sealing bin.
[0012] As a further further scheme of the present application: the dust collecting part comprises two sealing channels fixedly connected to the bottom of the sealing bin, two material collecting grooves are formed in the bottom of the sealing bin, a plurality of dust boxes are arranged in the inner side of the sealing channel, the size of each two dust boxes matches the size of the material collecting groove, a limiting sliding block is fixedly connected to each side of each dust box, a matching groove matched with the limiting sliding block is formed in the inner side of the sealing channel, and the limiting sliding block is slidably connected with the sealing channel through the matching groove.
[0013] Compared with the prior art, the present application has the following beneficial effects: 1. By setting the backflush unit, the filter screen cleaning can be completed without interrupting the operation of the machine body, ensuring the continuous production of the production process relying on the air compressor, such as pneumatic equipment driving, compressed air supply, etc., avoiding production interruption, delay or process stagnation caused by downtime. When the filter screen is blocked, the air permeability of the filter screen can be quickly restored by switching the air inlet path and backflushing, avoiding the decrease of air production efficiency of the air compressor caused by insufficient air intake, such as insufficient exhaust pressure and reduced air production rate, ensuring the machine to be in a stable working state at all times, maintaining its designed capacity, thereby improving the working efficiency of the machine; 2. By setting the cleaning mechanism, when one of the second filter screens is backflushed, the second motor is started to drive the two air collecting plates to rotate 90 degrees in the opposite direction, so that the air is collected in the gap between the air collecting plates and concentrated to the filter screen, avoiding the dispersion of airflow causing insufficient blowing force in some areas, improving the overall cleaning; At the same time, the air collecting plates push the second arc-shaped spherical rod to tilt the filter screen by 30 degrees, allowing the loosened impurities to slide down under the action of gravity, reducing secondary adhesion, ensuring the cleanliness of the filter screen and quickly restoring the air permeability; In addition, the first motor drives the rotating plate to rotate the filter screen in a circle, so that the concentrated airflow can act on every area of the filter screen, eliminating the cleaning blind area, thoroughly removing the impurities, thereby preventing the filter screen from being blocked and improving the working efficiency of the machine; 3. By cooperating the opening and closing plates and other components, the third auxiliary filter plate is made to vibrate at high frequency by mechanical knocking, directly stripping the impurities attached to the surface, especially suitable for cleaning lint pollutants which are easy to entangle and clump, and the opening and closing plates repeatedly knock the third auxiliary filter plate, ensuring that the filter plate is always in a self-cleaning state, avoiding the increase of air resistance and the decrease of filtering efficiency caused by impurity accumulation, thereby greatly improving the continuity of the machine operation; 4. By cooperating the dust box and other components, the falling dust is collected by the dust box, and after the dust box collects dust for a period of time, the worker pushes the leftmost dust box out, the worker cleans the dust in the pushed-out dust box, then pushes the cleaned dust box from the left, and cleans another dust box, through the circulation and alternate use of multiple dust boxes, two dust boxes are always in working position, ensuring that dust is continuously collected, without stopping for cleaning the dust box, ensuring the continuous operation of the equipment such as the transition bin and the filtering system, without affecting the overall working condition of the air compressor. BRIEF DESCRIPTION OF DRAWINGS
[0014] Figure 1 is a structural schematic diagram of the present application; Figure 2 is a schematic diagram of the internal structure of the sealing bin of the present application; Figure 3 is a schematic diagram of the internal structure of the transition bin of the present application; Figure 4 is a schematic diagram of the internal structure of the second partition plate of the present application; Figure 5 is a sectional view of the inclined plate of the present application; Figure 6 is a sectional view of the rotating plate of the present application; Figure 7 is a schematic view of the structure of one side of the second filter screen of the present application; Figure 8 is a schematic view of the structure of the bottom of the sealing bin of the present application; Figure 9 is a working state diagram of the wind collecting plate of the present application; Figure 10 is a working state diagram of the opening and closing plate of the present application.
[0015] In the figure: 1, machine body; 2, air inlet; 3, three-way pipe; 4, connecting plate; 5, sealing bin; 6, sealing channel; 7, dust box; 8, first electromagnetic valve; 9, first partition plate; 10, transition bin; 11, air inlet pipeline; 12, second electromagnetic valve; 13, first air bin; 14, second air bin; 15, third air bin; 16, first filter screen; 17, first air inlet; 18, first air outlet; 19, inclined plate; 20, dust falling channel; 21, opening and closing plate; 22, connecting rod; 23, first arc-shaped spherical rod; 24, auxiliary circular plate; 25, first arc-shaped spring; 26, second filter screen; 27, baffle; 28, limiting sliding block; 29, wind collecting plate; 30, trapezoidal block; 31, second partition plate; 32, auxiliary plate; 33, rotating plate; 34, auxiliary sealing plate; 35, straight-toothed ring; 36, first auxiliary filter plate; 37, first motor; 38, straight-toothed gear; 39, second auxiliary filter plate; 40, third auxiliary filter plate; 41, limiting seat; 42, auxiliary connecting rod; 43, limiting abutting plate; 44, second arc-shaped spherical rod; 45, fixed plate; 46, second arc-shaped spring; 47, auxiliary groove; 48, material collecting groove; 49, second motor. DETAILED DESCRIPTION
[0016] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments of the present application. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the protection scope of the present application.
[0017] In the description of the present application, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer" and the like indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation on the present application. In addition, the terms "first", "second", "third" are only for the purpose of description, and cannot be understood as indicating or implying relative importance. In the description of the present application, it should be noted that unless otherwise specifically defined and limited, the terms "mounting", "connecting", "connecting", "setting" should be understood broadly, for example, it can be fixedly connected, or it can be detachably connected, or integrally connected; it can be mechanically connected, or it can be electrically connected; it can be directly connected, or it can be indirectly connected through an intermediate medium, or it can be the communication inside two elements. For those skilled in the art, the specific meaning of the above terms in the present application can be understood according to the specific circumstances. The embodiments will be described below according to the overall structure of the present application.
[0018] Please refer to Figures 1-10The embodiment provides a scroll air compressor, which comprises a machine body 1, a connecting plate 4 fixedly connected to one side of the machine body 1, a sealing bin 5 fixedly connected to one end of the connecting plate 4, a through slot formed in each side of the sealing bin 5, an air inlet 2 arranged at the top of the machine body 1, and a three-way pipe 3 in communication with the two through slots and the air inlet 2; a second filter screen 26 arranged in the sealing bin 5 and used for filtering air entering the machine body 1; a backflush unit arranged in the sealing bin 5 and used for backflushing and cleaning the second filter screen 26; a cleaning mechanism arranged in the sealing bin 5 and used for gathering the backflushed air and more accurately acting on the surface of the second filter screen 26; and a gathering assembly arranged in the sealing bin 5 and used for gathering and cleaning fluff pollutants prone to winding and caking. The backflush unit comprises a first partition plate 9 fixedly connected to the inside of the sealing bin 5, a second partition plate 31 fixedly connected to each side of the first partition plate 9, and the first partition plate 9 and the two second partition plates 31, which divide the sealing bin 5 into a first air bin 13, a second air bin 14 and a third air bin 15. One end of the sealing bin 5 is provided with a first air inlet 17. The backflush unit further comprises an air inlet pipeline 11 fixedly connected to the inner side of the first partition plate 9, an air inlet end of the air inlet pipeline 11 in communication with the first air inlet 17, a second electromagnetic valve 12 arranged at each air outlet end of the air inlet pipeline 11, a transition bin 10 arranged in the second air bin 14 and the third air bin 15, a first air outlet 18 formed in the inner side of each transition bin 10, an air outlet end of the second electromagnetic valve 12 in communication with the first air outlet 18, and a first filter screen 16 arranged at the port of each transition bin 10. Two air inlet ends of the three-way pipe 3 are each provided with a first electromagnetic valve 8. When the machine body 1 works, air enters from the first air inlet 17. At this time, the right second electromagnetic valve 12 is opened, and the right first electromagnetic valve 8 is closed. The air enters the transition bin 10 from the first air outlet 18, then enters the first air bin 13 from the second filter screen 26, then enters the left transition bin 10 from the left second filter screen 26, and then is discharged from the first filter screen 16. At this time, the left first electromagnetic valve 8 is opened. The clean air can enter the air compressor from one of the air inlet tubes of the three-way pipe 3 through the air outlet and the air inlet 2, so that the quality of the compressed air output by the machine body 1 is stable, and the cleanliness requirement of the subsequent air using equipment is met. When the filter holes of the right second filter screen 26 are blocked, causing the air intake to decrease, the right second electromagnetic valve 12 and the left first electromagnetic valve 8 are closed, and the left second electromagnetic valve 12 and the right first electromagnetic valve 8 are opened, changing the air intake path, so that clean air blows against the right second filter screen 26 to blow off the dust on the surface of the second filter screen 26. The above operation can complete the filter screen cleaning without interrupting the operation of the body 1, ensuring that the production processes relying on the air compressor, such as pneumatic equipment driving and compressed air supply, continue to operate, avoiding production interruption, schedule delay or process stagnation caused by shutdown. When the filter screen is blocked, the air permeability of the filter screen can be quickly restored by switching the air intake path and reverse blowing cleaning, avoiding the decrease of air production efficiency of the air compressor caused by insufficient air intake, such as insufficient exhaust pressure and reduced air production rate, ensuring that the body 1 is always in a stable working state and maintaining its designed capacity, thereby improving the working efficiency of the body 1.
[0019] Please refer to Figures 3-9 The cleaning mechanism includes two sets of limiting seats 41 fixedly connected to one side of the two second partition plates 31, each set of limiting seats 41 has two limiting seats 41, the inner sides of the two limiting seats 41 are rotationally connected with one wind collecting plate 29 through a first rotating shaft, one side of the limiting seat 41 is fixedly connected with a second motor 49, the rotating directions of the two wind collecting plates 29 are oppositely arranged, the execution end of the second motor 49 penetrates to the inner side of the limiting seat 41 and is fixedly connected with the first rotating shaft, one side of the second partition plate 31 is provided with an auxiliary component for driving the second filter screen 26 to rotate, the auxiliary component includes one rotating plate 33 rotationally connected to the inner sides of the two second partition plates 31, the inner side of the rotating plate 33 is provided with an auxiliary groove 47, the inner side of the auxiliary groove 47 is rotationally connected with the second filter screen 26 through a second rotating shaft, one side of the second filter screen 26 is fixedly connected with a first auxiliary filter plate 36, the bottom of the first auxiliary filter plate 36 is fixedly connected with two auxiliary sealing plates 34, one side of the auxiliary sealing plate 34 is fixedly connected with the second filter screen 26, the two auxiliary sealing plates 34 are respectively attached to the inner edges of the auxiliary groove 47, the inner top of the auxiliary groove 47 is fixedly connected with a fixed plate 45, a plurality of second arc-shaped springs 46 are installed between the fixed plate 45 and the first auxiliary filter plate 36, one side of the first auxiliary filter plate 36 is fixedly connected with a second arc-shaped spherical rod 44 abutting against the wind collecting plate 29, one side of the second partition plate 31 is fixedly connected with an auxiliary connecting rod 42, one end of the auxiliary connecting rod 42 is fixedly connected with a limiting abutting plate 43 for limiting the second arc-shaped spherical rod 44, the inner side of the second partition plate 31 is provided with a driving component for driving the rotating plate 33 to rotate, the driving component includes one first motor 37 fixedly connected to one side of the two second partition plates 31, the execution end of the first motor 37 penetrates to the inner side of the second partition plate 31 and is fixedly connected with a straight gear 38, the straight gear 38 is rotationally connected to the inner side of the second partition plate 31 through a third rotating shaft, the outer wall of the rotating plate 33 is fixedly connected with a straight tooth ring 35 meshing with the straight gear 38; When the right second filter screen 26 is backflushed, the two right second motors 49 are started, and the output ends of the two second motors 49 are driven to rotate the two air collecting plates 29 in opposite directions by 90 degrees. At this time, the air collecting plates 29 block the path of the air in the right side into the transition bin 10, so that the air is collected between the two air collecting plates 29 through the inclined surfaces of the two air collecting plates 29, and then enters the transition bin 10 from the gap between the two air collecting plates 29. The air collecting plates 29 guide the airflow to be collected in a specific area between the two air collecting plates 29 through the inclined surfaces, so that the airflow is no longer dispersed into the transition bin 10, but is concentrated to the second filter screen 26 that needs to be backflushed. This concentration allows the wind force to act more accurately on the surface of the filter screen, avoiding the dispersion of the airflow to cause insufficient blowing force in some areas, ensuring that the filter screen is backflushed with sufficient strength, and improving the comprehensiveness of cleaning. When the air collecting plates 29 are rotated by 90 degrees (i.e., the air collecting plates 29 are rotated to the inside of the transition bin 10 in the direction of the second partition plate 31), the air collecting plates 29 contact the two second arc-shaped spherical rods 44 during rotation, thereby driving the two second arc-shaped spherical rods 44 to drive the second filter screen 26 to rotate in the auxiliary groove 47 (the second filter screen 26 can be rotated in the direction of the arrow), so that the included angle between the second filter screen 26 and the rotating plate 33 is 30 degrees. After the filter screen is inclined by 30 degrees, the dust and impurities loosened by the airflow no longer hover or re-adsorb on the surface of the filter screen due to the vertical filter screen, but slide down the inclined filter screen surface under the action of gravity, directly leaving the filter screen area such as falling into the dust collecting structure at the bottom of the transition bin 10. This process reduces the problem of secondary attachment of impurities brought back to the filter screen by the reverse airflow, ensures that the surface of the cleaned filter screen is cleaner, and quickly restores the air permeability. When the air collecting plates 29 are backflushed, the first motor 37 is started to drive the straight gear 38 to rotate, and then the straight gear 38 drives the straight gear ring 35 to rotate, and the straight gear ring 35 drives the rotating plate 33 to rotate. At this time, the second filter screen 26 rotates in a circle, so that the incoming air can backflush every part of the second filter screen 26. The circular rotation of the filter screen allows the high-speed airflow collected by the air collecting plates 29 to act on each area of the filter screen in turn, avoiding the cleaning blind area caused by backflushing in a fixed position. Especially for large or irregular filter screens, the rotating process can ensure that the edge, corner and other areas prone to dust accumulation can be covered by the airflow, completely removing the impurities on the surface and in the pores of the filter screen, ensuring the comprehensiveness of cleaning, thereby preventing the filter screen from being blocked and improving the working efficiency of the machine body 1.
[0020] Please refer to Figures 3-5The gathering assembly comprises the inclined plates 19 fixedly connected inside the two transition warehouses 10 respectively, the baffle 27 fixedly connected on one side of the inclined plate 19, the baffle 27 arranged above the first auxiliary filter plate 36, the second auxiliary filter plate 39 mounted at the connection position of the baffle 27 and the inclined plate 19, the auxiliary plate 32 fixedly connected on one side of the inclined plate 19, the dust falling channel 20 fixedly connected on the back of the inclined plate 19, the discharging groove arranged on the inner side of the inclined plate 19, the feeding inlet of the dust falling channel 20 communicated with the discharging groove, the material guiding component arranged on one side of the dust falling channel 20, the material guiding component comprising the third auxiliary filter plate 40 fixedly connected inside the dust falling channel 20, the opening and closing plate 21 rotatably connected to the inner side of the dust falling channel 20 through the fourth rotating shaft, the connecting rod 22 fixedly connected on one side of the opening and closing plate 21, the first arc-shaped spherical rod 23 fixedly connected on one side of the connecting rod 22, one end of the first arc-shaped spherical rod 23 penetrating through the dust falling channel 20 and extending to the outside of the inclined plate 19, the plurality of trapezoidal blocks 30 fixedly connected on one side of the rotating plate 33 and abutting against the first arc-shaped spherical rod 23, the auxiliary circular plate 24 fixedly connected to the outer wall of the first arc-shaped spherical rod 23, the first arc-shaped spring 25 mounted between the auxiliary circular plate 24 and the dust falling channel 20, the dust collecting component arranged on the bottom of the sealing warehouse 5, the dust collecting component comprising the two sealing channels 6 fixedly connected to the bottom of the sealing warehouse 5, the two material collecting grooves 48 arranged on the bottom of the sealing warehouse 5, the plurality of dust boxes 7 arranged on the inner side of the sealing channel 6, and the size of each two dust boxes 7 matched with the size of the material collecting groove 48, the limiting sliding block 28 fixedly connected to each side of each dust box 7, and the matching groove matched with the limiting sliding block 28 arranged on the inner side of the sealing channel 6, and the limiting sliding block 28 slidably connected to the sealing channel 6 through the matching groove; When the second filter screen 26 is back-flushed, the back-flushed wind flows from the inclined surface of the inclined plate 19 through the second auxiliary filter plate 39, and then enters the inside of the machine body 1 from the three-way pipe 3. When the wind flows through the auxiliary plate 32, because the auxiliary plate 32 is reversely inclined, a part of the dust will fall from the inclined surface of the inclined plate 19 and the bottom of the transition warehouse 10. At this time, because the wind flows above the transition warehouse 10, the lint and dust at the bottom of the transition warehouse 10 will not be affected, so as to prevent the lint and dust from floating in the transition warehouse 10 and avoid incomplete cleaning caused by air flow disorder, thereby laying a foundation for subsequent operation; When the rotating plate 33 rotates, it drives the plurality of trapezoidal blocks 30 to rotate. When the trapezoidal block 30 abuts against the first arc-shaped spherical rod 23, the first arc-shaped spherical rod 23 moves from the lowest point of the trapezoidal block 30 to the highest point of the trapezoidal block 30, and the connecting rod 22 is pushed by the first arc-shaped spherical rod 23 to drive the opening and closing plate 21 to open. At this time, the wind changes the path from the inside of the inclined plate 19 to the third auxiliary filter plate 40, and then blows out from the outside of the transition bin 10. At this time, the lint and dust are blocked by the third auxiliary filter plate 40. When the first arc-shaped spherical rod 23 is separated from the trapezoidal block 30, the opening and closing plate 21 returns to the original position under the action of the first arc-shaped spring 25, the wind restores the original path, and knocks the third auxiliary filter plate 40 through the opening and closing plate 21, and then abuts against the next trapezoidal block 30, thereby forming reciprocating knocking on the third auxiliary filter plate 40. At this time, the dust and lint blocked by the third auxiliary filter plate 40 will fall from the dust falling channel 20 to the bottom of the transition bin 10, so that the third auxiliary filter plate 40 can be vibrated at high frequency by mechanical knocking, and the impurities attached to the surface can be directly stripped. It is especially suitable for cleaning lint pollutants that are easy to entangle and agglomerate. The opening and closing plate 21 repeatedly knocks the third auxiliary filter plate 40, ensures that the filter plate is always in a self-cleaning state, avoids the increase of wind resistance and the decrease of filtering efficiency caused by the accumulation of impurities, and greatly improves the continuity of the machine body 1 work. The falling dust is collected by the dust box 7. When the dust box 7 collects dust for a period of time, the worker pushes the leftmost dust box 7, and pushes out the rightmost dust box 7. The worker cleans the dust of the pushed-out dust box 7, and then pushes the cleaned dust box 7 from the left. Another dust box 7 is cleaned. Through the circulation and alternation of the plurality of dust boxes 7, two dust boxes 7 are always in working position, ensuring that dust is continuously collected without stopping for cleaning dust boxes 7, ensuring the continuous operation of the equipment such as the transition bin 10 and the filtering system, and not affecting the overall working condition of the air compressor.
[0021] The above is only the preferred specific embodiment of the present application, but the protection scope of the present application is not limited thereto. Any person skilled in the art can make equivalent replacement or change according to the technical solution and the inventive concept of the present application within the technical range disclosed by the present application, which should be covered within the protection scope of the present application.
Claims
1. A scroll air compressor, characterized in that, include: The machine body (1) has a connecting plate (4) fixedly connected to one side, and a sealing chamber (5) fixedly connected to one end of the connecting plate (4). A through groove is opened on both sides of the sealing chamber (5). An air inlet (2) is provided on the top of the machine body (1). The air inlet (2) is connected to the two through grooves through a three-way pipe (3). The second filter (26) is disposed inside the sealed chamber (5) and is used to filter the air entering the body (1); A backwash unit is provided inside the sealed chamber (5) for backwashing and cleaning the second filter screen (26); A cleaning mechanism, located inside the sealed chamber (5), is used to concentrate the back-blowing air and apply it more precisely to the surface of the second filter screen (26); An aggregating component, located inside the sealed chamber (5), is used to aggregate and clean up tangled and clumping lint-like pollutants.
2. A scroll air compressor according to claim 1, characterized in that, The backflush unit includes a first partition (9) fixedly connected inside the sealed chamber (5). A second partition (31) is fixedly connected to both sides of the first partition (9). The first partition (9) and the two second partitions (31) divide the sealed chamber (5) into a first air chamber (13), a second air chamber (14) and a third air chamber (15). A first air inlet (17) is provided at one end of the sealed chamber (5).
3. A scroll air compressor according to claim 2, characterized in that, The backflush unit also includes an air inlet pipe (11) fixedly connected to the inside of the first partition (9). The air inlet end of the air inlet pipe (11) is connected to the first air inlet (17). A second solenoid valve (12) is installed at each of the two air outlet ends of the air inlet pipe (11). A transition chamber (10) is installed inside the second air chamber (14) and the third air chamber (15). A first air outlet (18) is opened on the inside of each of the two transition chambers (10). The air outlet end of the second solenoid valve (12) is connected to the first air outlet (18). A first filter screen (16) is installed at the port of each of the two transition chambers (10). A first solenoid valve (8) is installed at each of the two air inlet ends of the three-way pipe (3).
4. A scroll air compressor according to claim 3, characterized in that, The cleaning mechanism includes two sets of limiting seats (41) fixedly connected to one side of the two second partitions (31), each set of limiting seats (41) has two, and the inner side of each of the two limiting seats (41) is rotatably connected to an air collecting plate (29) through a first rotating shaft. A second motor (49) is fixedly connected to one side of the limiting seat (41), and the two air collecting plates (29) are arranged in opposite directions. The execution end of the second motor (49) passes through the inner side of the limiting seat (41) and is fixedly connected to the first rotating shaft. An auxiliary component for driving the second filter screen (26) to rotate is provided on one side of the second partition (31).
5. A scroll air compressor according to claim 4, characterized in that, The auxiliary component includes a rotating plate (33) rotatably connected inside the two second partitions (31). An auxiliary groove (47) is provided on the inner side of the rotating plate (33). A second filter screen (26) is rotatably connected to the inner side of the auxiliary groove (47) via a second rotating shaft. A first auxiliary filter plate (36) is fixedly connected to one side of the second filter screen (26). Two auxiliary sealing plates (34) are fixedly connected to the bottom of the first auxiliary filter plate (36), and one side of each auxiliary sealing plate (34) is fixedly connected to the second filter screen (26). The two auxiliary sealing plates (34) are respectively attached to the inner edge of the auxiliary groove (47). A fixing plate (45) is fixedly connected to the inner top of the auxiliary groove (47). A plurality of second arc-shaped springs (46) are installed between the fixing plate (45) and the first auxiliary filter plate (36). A second arc-shaped spherical rod (44) that abuts against the air collecting plate (29) is fixedly connected to one side of the first auxiliary filter plate (36). An auxiliary connecting rod (42) is fixedly connected to one side of the second partition plate (31). A limiting abutment plate (43) for limiting the second arc-shaped spherical rod (44) is fixedly connected to one end of the auxiliary connecting rod (42). A driving component for driving the rotating plate (33) to rotate is provided inside the second partition plate (31).
6. A scroll air compressor according to claim 5, characterized in that, The driving component includes a first motor (37) fixedly connected to one side of each of the two second partitions (31). The actuating end of the first motor (37) extends through the interior of the second partition (31) and is fixedly connected to a spur gear (38). The spur gear (38) is rotatably connected to the interior of the second partition (31) via a third rotating shaft. The outer wall of the rotating plate (33) is fixedly connected to a spur gear ring (35) that meshes with the spur gear (38).
7. A scroll air compressor according to claim 6, characterized in that, The aggregation component includes inclined plates (19) fixedly connected to the inner sides of the two transition chambers (10), a baffle (27) fixedly connected to one side of the inclined plate (19), the baffle (27) being positioned above the first auxiliary filter plate (36), a second auxiliary filter plate (39) being installed at the connection between the baffle (27) and the inclined plate (19), an auxiliary plate (32) fixedly connected to one side of the inclined plate (19), a dust collection channel (20) fixedly connected to the back of the inclined plate (19), a feeding trough being provided on the inner side of the inclined plate (19), the inlet of the dust collection channel (20) being connected to the feeding trough, and a guiding component for guiding materials being provided on one side of the dust collection channel (20).
8. A scroll air compressor according to claim 7, characterized in that, The material guiding component includes a third auxiliary filter plate (40) fixedly connected inside the dust collection channel (20). The inner side of the dust collection channel (20) is rotatably connected to an opening and closing plate (21) via a fourth rotating shaft. A connecting rod (22) is fixedly connected to one side of the opening and closing plate (21). A first arc-shaped spherical rod (23) is fixedly connected to one side of the connecting rod (22). One end of the first arc-shaped spherical rod (23) passes through the dust collection channel (20) and extends to the outside of the inclined plate (19). A plurality of trapezoidal blocks (30) that abut against the first arc-shaped spherical rod (23) are fixedly connected to one side of the rotating plate (33). An auxiliary circular plate (24) is fixedly connected to the outer wall of the first arc-shaped spherical rod (23). A first arc-shaped spring (25) is installed between the auxiliary circular plate (24) and the dust collection channel (20). A dust collection component is provided at the bottom of the sealed chamber (5).
9. A scroll air compressor according to claim 8, characterized in that, The dust collection component includes two sealing channels (6) fixedly connected to the bottom of the sealing chamber (5). The bottom of the sealing chamber (5) has two material collection troughs (48). Multiple dust boxes (7) are provided on the inner side of the sealing channel (6), and the size of each pair of dust boxes (7) matches the size of the material collection troughs (48). A limiting slider (28) is fixedly connected to both sides of each dust box (7). A matching groove matching the limiting slider (28) is provided on the inner side of the sealing channel (6). The limiting slider (28) is slidably connected to the sealing channel (6) through the matching groove.
Citation Information
Patent Citations
Inlet gas filtering device of gas compressor
CN119982452A
Self-cleaning exhaust pipe of air suspension blower
CN213511403U
Anti-blocking air inlet filtering structure
CN219672813U
External air inlet filtering device of air compressor
CN222782756U