Dual channel vision inspection system

By designing a dual-channel vision inspection system with independent conveyor lines and inspection channels, the problem of low efficiency in rotary inspection is solved, and efficient parallel processing and optimized space utilization for battery appearance inspection are achieved.

CN120890996BActive Publication Date: 2026-01-09RONGCHEER IND TECH (SUZHOU) CO LTD
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Patent Information

Application Number
CN202511423557.0
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-09-30
Publication Date
2026-01-09
Estimated Expiration
2045-09-30

AI Technical Summary

Technical Problem

In existing technologies, the rotary detection structure results in low efficiency in battery appearance inspection and cannot efficiently process batteries.

Method used

The system employs a dual-channel vision inspection system, consisting of two parallel conveyor lines, each equipped with independent loading and unloading positions and dedicated loading and unloading mechanisms. The inspection devices are arranged side-by-side along the Y-axis with a staggered design to avoid interference. The transfer line is used for the efficient transfer of batteries, and the waste collection device is used to sort out defective products.

Benefits of technology

It improves the efficiency of battery appearance inspection, and the system is compact and occupies little space, allowing more equipment to be incorporated into a limited space and optimizing space utilization.

✦ Generated by Eureka AI based on patent content.

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Abstract

The application discloses a kind of double-channel visual inspection systems, comprising: first conveying line, first feeding position is equipped near inlet end, first discharging position is equipped near outlet end;Second conveying line is arranged along Y axis side by side with first conveying line, the inlet end of first conveying line and second conveying line is located at the same side, and mutually misaligned, outlet end is located at the same side, and mutually misaligned, second conveying line is equipped with second feeding position near inlet end, second discharging position is equipped near outlet end;Feeding device, including first feeding mechanism corresponding with first feeding position and second feeding mechanism corresponding with second feeding position;Discharging device, including first discharging mechanism corresponding with first discharging position and second discharging mechanism corresponding with second discharging position;Detection device, quantity is two, and respectively in first conveying line and second conveying line.The application compact structure, reduce the space occupied at the same time, can effectively improve the detection efficiency of battery appearance.
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Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of battery appearance detection, and particularly relates to a double-channel visual detection system. BACKGROUND

[0002] In the production process of the battery, the appearance of the pole piece needs to be detected for defects to ensure that it is qualified for shipment. For example, Chinese Invention Patent CN202210398234.0 discloses a battery tab defect detection device and method, which includes a turntable, a plurality of positioning jigs for loading batteries are arranged on the turntable, an appearance detection mechanism and two inner side detection mechanisms are arranged around the turntable, and the different surfaces to be detected of the battery are sequentially detected for defects by the appearance detection mechanism and the two inner side detection mechanisms. However, the use of the turntable type detection structure to load and unload the battery one by one and detect the appearance of the battery leads to very low overall efficiency.

[0003] Therefore, it is necessary to improve the prior art to overcome the defects in the prior art. SUMMARY

[0004] The purpose of the present application is to provide a double-channel visual detection system, which is compact in structure, reduces the occupied space, and can effectively improve the detection efficiency of the battery appearance.

[0005] The purpose of the present application is achieved by the following technical scheme: a double-channel visual detection system, comprising:

[0006] A first conveying line, the conveying direction is parallel to the X-axis direction, the first conveying line is provided with a first feeding position near the feeding end and a first discharging position near the discharging end;

[0007] A second conveying line, the length of the second conveying line is the same as that of the first conveying line, the conveying direction of the second conveying line is parallel to the X-axis direction, and the second conveying line is arranged side by side with the first conveying line along the Y-axis, the feeding ends of the first conveying line and the second conveying line are located on the same side and are not aligned with each other, the discharging ends are located on the same side and are not aligned with each other, the second conveying line is provided with a second feeding position near the feeding end and a second discharging position near the discharging end;

[0008] A feeding device, comprising a first feeding mechanism corresponding to the first feeding position and a second feeding mechanism corresponding to the second feeding position, the first feeding mechanism is adapted to carry the battery to the first feeding position, and the second feeding mechanism is adapted to carry the battery to the second feeding position;

[0009] A discharging device, comprising a first discharging mechanism corresponding to the first discharging position and a second discharging mechanism corresponding to the second discharging position, the first discharging mechanism is adapted to carry the battery away from the first discharging position, and the second discharging mechanism is adapted to carry the battery away from the second discharging position;

[0010] Detection devices, two in number, are arranged on the conveying paths of the first conveying line and the second conveying line respectively to detect the appearance of the battery.

[0011] Further, the first feeding mechanism and the second feeding mechanism are structurally identical and arranged side by side along the X-axis direction, and both include:

[0012] a first Y-axis module;

[0013] a first Z-axis module, which is in driving connection with the first Y-axis module;

[0014] a first gripper, which is in driving connection with the first Z-axis module and arranged side by side along the X-axis direction in two;

[0015] wherein the first feeding position and the second feeding position are both two in number and arranged at intervals along the X-axis direction, the first gripper of the first feeding mechanism corresponds to the first feeding position one by one, and the first gripper of the feeding device corresponds to the second feeding position one by one.

[0016] Further, the first discharging mechanism and the second discharging mechanism are structurally identical and arranged side by side along the X-axis direction, and both include:

[0017] a second Y-axis module;

[0018] a second Z-axis module, which is in driving connection with the second Y-axis module;

[0019] a second gripper, which is in driving connection with the second Z-axis module.

[0020] Further, the discharging device includes a third discharging mechanism arranged side by side along the X-axis direction with the first discharging mechanism, the third discharging mechanism is two in number and structurally identical with the first discharging mechanism;

[0021] the first discharging position and the second discharging position are both two in number and arranged at intervals along the X-axis direction, the second gripper of the first discharging mechanism and one of the third discharging mechanisms corresponds to the first discharging position one by one, and the second gripper of the second discharging mechanism and the other of the third discharging mechanisms corresponds to the second discharging position one by one.

[0022] Further, the third feeding mechanism is located between the first feeding mechanism and the second feeding mechanism, two third feeding mechanisms are close to each other, and the second clamping jaws of the two third feeding mechanisms are arranged back to back, the second clamping jaws of the first feeding mechanism and the second clamping jaws of the third feeding mechanism adjacent to the first feeding mechanism are arranged oppositely and correspond to the first feeding position one by one, and the second clamping jaws of the second feeding mechanism and the second clamping jaws of the third feeding mechanism adjacent to the second feeding mechanism are arranged oppositely and correspond to the second feeding position one by one.

[0023] Further, the double-channel visual inspection system comprises a flow line for flowing the batteries, and the flow line is arranged in parallel to the second conveying line away from the outer side of the first conveying line.

[0024] The first feeding mechanism is suitable for transferring the batteries to be detected from the flow line to the first conveying line, the second feeding mechanism is suitable for transferring the batteries to be detected from the flow line to the second conveying line, the first feeding mechanism and one of the third feeding mechanisms are suitable for transferring the qualified batteries from the first conveying line to the flow line, and the second feeding mechanism and the other third feeding mechanism are suitable for transferring the qualified batteries to the flow line.

[0025] Further, the double-channel visual inspection system comprises a waste collecting device for receiving the unqualified batteries, the waste collecting device is located away from the outer side of the second conveying line of the first conveying line, the first feeding mechanism and one of the third feeding mechanisms are suitable for transferring the unqualified batteries from the first conveying line to the waste collecting device, and the second feeding mechanism and the other third feeding mechanism are suitable for transferring the unqualified batteries from the second conveying line to the waste collecting device.

[0026] Further, the waste collecting device comprises:

[0027] The buffer mechanism comprises a lifting module and a transfer line in transmission connection with the lifting module, and the first feeding mechanism, the second feeding mechanism and the third feeding mechanism are suitable for transferring the batteries to the transfer line.

[0028] The hopper comprises a buffer line for storing the unqualified batteries, and a plurality of buffer lines are arranged side by side along the Z-axis direction.

[0029] The conveying directions of the transfer line and the buffer line are parallel to the X-axis direction, and the buffer line is suitable for being lifted along the Z-axis direction under the driving of the lifting module, so that the discharge end corresponds to the different inlet ends of the buffer lines.

[0030] Further, the detection device comprises:

[0031] A plurality of electrode detection mechanisms are arranged on the side of the first conveying line and / or the second conveying line in the Y-axis direction, and are used for detecting the electrode appearance of the battery;

[0032] Two first core surface detection mechanisms are arranged on the two sides of the first conveying line and / or the second conveying line in the Y-axis direction, and are used for detecting the two sides of the battery body of the battery in the Y-axis direction;

[0033] A second core surface detection mechanism is arranged above the first conveying line and / or the second conveying line, and is used for detecting the upper end surface of the battery body of the battery.

[0034] Further, the two detection devices are arranged staggered along the X-axis direction.

[0035] Compared with the prior art, the present application has the following beneficial effects: the present application adopts the above structure, each conveying line is provided with an independent feeding position and a discharging position, and is respectively provided with a dedicated feeding mechanism and a discharging mechanism, that is, the system has two independent detection channels, which can efficiently and parallelly process the battery, greatly improving the detection efficiency; the two conveying lines are arranged side by side along the Y-axis, have the same length and the conveying directions are parallel to the X-axis, the feeding ends of the two conveying lines are located on the same side, the discharging ends are located on the same side, and the two conveying lines are not aligned with each other, the staggered end design can stagger the working space of each feeding mechanism and / or each discharging mechanism, avoid interference, and make the system more compact as a whole, reduce the occupied space, and optimize the space utilization rate, so as to accommodate more equipment in a limited space. BRIEF DESCRIPTION OF DRAWINGS

[0036] Figure 1 is a top view schematic diagram of the double-channel visual detection system of the present application.

[0037] Figure 2 is a three-dimensional structure schematic diagram of the double-channel visual detection system of the present application.

[0038] Figure 3 is a mounting schematic diagram of the first conveying line, the second conveying line and the detection device in the present application.

[0039] Figure 4 is a structure schematic diagram of the first feeding mechanism in the present application.

[0040] Figure 5 is a structure schematic diagram of the first clamping jaw in the present application.

[0041] Figure 6 is Figure 5 is an exploded structure schematic diagram of the clamping assembly in the present application.

[0042] Figure 7 is a structure schematic diagram of the first discharging mechanism in the present application.

[0043] Figure 8 is a structural schematic diagram of the waste collecting device in the application.

[0044] Reference signs:

[0045] 100, first conveying line; 110, first carrier; 200, second conveying line; 300, feeding device; 310, first feeding mechanism; 311, first Y-axis module; 312, first Z-axis module; 313, first clamping jaw; 314, clamping cylinder; 315, connecting plate; 3151, first avoiding hole; 316, mounting seat; 3161, first mounting block; 3162, second mounting block; 3163, convex part; 3164, second avoiding hole; 317, clamping piece; 3171, first block part; 3172, second block part; 318, pressing structure; 3181, pressing cylinder; 3182, pressing block; 3191, guide rod; 3192, spring; 320, second feeding mechanism; 400, discharging device; 410, first discharging mechanism; 411, second Y-axis module; 412, second Z-axis module; 413, second clamping jaw; 420, second discharging mechanism; 430, third discharging mechanism; 500, detection device; 510, electrode detection mechanism; 520, first core surface detection mechanism; 530, second core surface detection mechanism; 600, flow line; 610, second carrier; 700, waste collecting device; 710, buffering mechanism; 711, lifting module; 712, transfer line; 720, hopper; 721, buffering line; 800, battery; 810, electrode; 820, battery body. DETAILED DESCRIPTION

[0046] In order to make the above objectives, features and advantages of the present application more obvious and easy to understand, the specific embodiments of the present application are described in detail below with reference to the drawings. It can be understood that the specific embodiments described herein are only used to explain the present application, but not to limit the present application. In addition, it should be noted that, for the purpose of description, only the parts related to the present application are shown in the drawings, not all the structures. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor are within the scope of protection of the present application.

[0047] The terms "comprising" and "having" and any variations thereof in the present application are intended to cover non-exclusive inclusion. For example, a process, method, system, product or device including a series of steps or units is not limited to the listed steps or units, but optionally further includes steps or units not listed, or optionally further includes other steps or units inherent to these processes, methods, products or devices.

[0048] Reference to an "embodiment" herein means that a particular feature, structure, or characteristic described in connection with the embodiment can be included in at least one embodiment of the application. The appearances of the phrase in various places in the specification are not necessarily all referring to the same embodiment, nor are they necessarily mutually exclusive of one another. As will be apparent to those of ordinary skill in the art, embodiments described herein can be combined with other embodiments.

[0049] Referring to Figure 1 As shown in the drawings, the double-channel visual inspection system corresponding to a preferred embodiment of the application comprises: a first conveying line 100, the conveying direction of which is parallel to the X-axis direction, the first conveying line 100 is provided with a first feeding position near the inlet end and a first discharging position near the outlet end; a second conveying line 200, the length of which is the same as that of the first conveying line 100, the conveying direction of which is parallel to the X-axis direction, and the first conveying line 100 and the second conveying line 200 are arranged side by side along the Y-axis, the inlet ends of the first conveying line 100 and the second conveying line 200 are located on the same side and are not aligned with each other, the outlet ends are located on the same side and are not aligned with each other, the second conveying line 200 is provided with a second feeding position near the inlet end and a second discharging position near the outlet end; a feeding device 300, comprising a first feeding mechanism 310 corresponding to the first feeding position and a second feeding mechanism 320 corresponding to the second feeding position, the first feeding mechanism 310 is adapted to carry the battery 800 to the first feeding position, and the second feeding mechanism 320 is adapted to carry the battery 800 to the second feeding position; a discharging device 400, comprising a first discharging mechanism 410 corresponding to the first discharging position and a second discharging mechanism 420 corresponding to the second discharging position, the first discharging mechanism 410 is adapted to carry the battery 800 away from the first discharging position, and the second discharging mechanism 420 is adapted to carry the battery 800 away from the second discharging position; and an inspection device 500, the number of which is two, and which is respectively arranged on the conveying path of the first conveying line 100 and the second conveying line 200 to inspect the appearance of the battery 800.

[0050] The application adopts the above structure, each conveying line is provided with an independent feeding position and a discharging position, and is respectively provided with a dedicated feeding mechanism and a discharging mechanism, that is, the system has two independent inspection channels, can efficiently and in parallel process the battery 800, and greatly improves the inspection efficiency; the two conveying lines are arranged side by side along the Y-axis, have the same length and the conveying directions of which are parallel to the X-axis, the inlet ends of the two are located on the same side, the outlet ends are located on the same side, and are not aligned with each other, the design of the side-by-side staggered end points can stagger the working space of each feeding mechanism and / or each discharging mechanism, avoid interference, and make the system as a whole more compact, reduce the occupied space, and optimize the space utilization rate, so as to accommodate more equipment in a limited space.

[0051] Further, the first conveying line 100 and the second conveying line 200 are structurally identical, both of which are circulating belt conveying lines, and the belts of the conveying lines are provided with the first carriers 110 for positioning the batteries 800, and the first carriers 110 are adapted to circulate under the driving of the conveying lines. The first carriers 110 are in plurality and are arranged in intervals along the conveying direction of the conveying lines. When the batteries 800 are positioned on the first carriers 110, the thickness direction of the batteries 800 is consistent with the Z-axis direction, the length direction of the batteries 800 is consistent with the X-axis direction, the width direction of the batteries 800 is consistent with the Y-axis direction, and the two electrodes 810 of the batteries 800 are located on the side of the batteries 800 perpendicular to the Y-axis direction.

[0052] Further, the first feeding mechanism 310 and the second feeding mechanism 320 are structurally identical and are arranged side by side above the first conveying line 100 and the second conveying line 200 along the X-axis direction. Taking the first feeding mechanism 310 as an example, the first feeding mechanism 310 comprises a first Y-axis module 311, a first Z-axis module 312 and a first clamping jaw 313. The first Y-axis module 311 and the first Z-axis module 312 are both linear modules, the first Z-axis module 312 is in transmission connection with the first Y-axis module 311, and the first clamping jaw 313 is in transmission connection with the first Z-axis module 312, for grabbing or releasing the batteries 800.

[0053] The first clamping jaw 313 comprises a clamping cylinder 314 and a clamping assembly, the clamping cylinder 314 is specifically a finger cylinder, the clamping assembly is in number of two and is respectively connected with the two output ends of the clamping cylinder 314, and the clamping cylinder 314 can drive the two clamping assemblies to move towards or away from each other along the X-axis direction, so as to clamp or release the batteries 800. The clamping assembly comprises a connecting plate 315, a mounting seat 316, a clamping piece 317 and a pressing structure 318. The connecting plate 315 is connected with the output end of the clamping cylinder 314, the mounting seat 316 is arranged on the connecting plate 315, and the clamping piece 317 and the pressing structure 318 are both arranged on the mounting seat 316.

[0054] The clamping piece 317 is fixedly connected with the mounting seat 316, and the clamping piece 317 is an L-shaped block, which has a first block part 3171 perpendicular to the Z-axis direction and a second block part 3172 perpendicular to the X-axis direction. The first block part 3171 of the two clamping assemblies cooperates to bear the batteries 800, and the second block part 3172 of the two clamping assemblies cooperates to clamp the batteries 800 in the X-axis direction. The pressing structure 318 is arranged on the mounting seat 316 and is adapted to press the batteries 800 against the first block part 3171, and the pressing structure 318 comprises a pressing cylinder 3181 arranged on the mounting seat 316 and a pressing block 3182 in transmission connection with the pressing cylinder 3181, the pressing block 3182 is arranged opposite to the first block part 3171, and in the Z-axis direction, the batteries 800 are limited between the first block part 3171 and the pressing block 3182.

[0055] In the embodiment, the plate surface of the connecting plate 315 is perpendicular to the X-axis direction, the first avoiding hole 3151 is provided through the connecting plate 315 along the X-axis direction, and the first avoiding hole 3151 extends along the Z-axis direction. The mounting seat 316 includes a first mounting block 3161 and a second mounting block 3162, the first mounting block 3161 is located at one of the plate surfaces of the connecting plate 315, the clamping piece 317 is fixed to the first mounting block 3161, and a sliding rail structure is arranged between the first mounting block 3161 and the plate surface of the connecting plate 315, so that the first mounting block 3161 can slide along the Z-axis direction. The second mounting block 3162 is located at the other plate surface of the connecting plate 315, and the pressing air cylinder 3181 is fixed to the second mounting block 3162. The second mounting block 3162 has a protruding portion 3163 extending into the first avoiding hole 3151, and the protruding portion 3163 is fixed to the first mounting block 3161. The first avoiding hole 3151 accommodates a guide rod 3191, the guide rod 3191 is parallel to the Z-axis direction, the upper end of the guide rod 3191 is fixed to the top wall of the first avoiding hole 3151, the protruding portion 3163 is provided with a second avoiding hole 3164 through the protruding portion 3163 along the Z-axis direction, the lower end of the guide rod 3191 penetrates the second avoiding hole 3164 and can move along the Z-axis direction relative to the second avoiding hole 3164, so as not to hinder the sliding of the mounting seat 316 along the Z-axis direction. The guide rod 3191 is provided with a spring 3192, and the two ends of the spring 3192 abut between the top of the first avoiding hole 3151 and the top of the protruding portion 3163, so as to buffer the mounting seat 316 in the Z-axis direction.

[0056] Further, the first clamping jaw 313 is arranged in parallel along the X-axis direction, and two first clamping jaws 313 are connected to the output end of the first Z-axis module 312 through the connecting frame. The number of the first feeding positions is two, and the first feeding positions are arranged in parallel along the X-axis direction. The first clamping jaw 313 corresponds to the first feeding position one by one. Through the above structure, the first feeding mechanism 310 can simultaneously grasp two batteries 800 at a time and move to the corresponding first feeding position, thereby improving the feeding efficiency. Correspondingly, the number of the second feeding positions is also two, and the second feeding positions are arranged in parallel along the X-axis direction. The first clamping jaw 313 of the second feeding mechanism 320 corresponds to the second feeding position one by one.

[0057] Further, the first feeding mechanism 410 and the second feeding mechanism 420 are arranged in parallel along the X-axis direction. Taking the first feeding mechanism 410 as an example, the first feeding mechanism 410 includes a second Y-axis module 411, a second Z-axis module 412 and a second clamping jaw 413. The second Y-axis module 411 and the second Z-axis module 412 are linear modules, the second Z-axis module 412 is in transmission connection with the second Y-axis module 411, and the second clamping jaw 413 is in transmission connection with the second Z-axis module 412. The structure of the second clamping jaw 413 is the same as that of the first clamping jaw 313, and the structure will not be described herein.

[0058] The batteries 800 are detected and divided into qualified products and unqualified products, and need to be sorted by the first discharging mechanism 410 and the second discharging mechanism 420 to move the qualified batteries 800 to one place and the unqualified batteries 800 to another place. In order to facilitate sorting, the first discharging mechanism 410 and the second discharging mechanism 420 are only provided with a single second gripper 413. However, since the first feeding mechanism 310 and the second feeding mechanism 320 are both provided with two first grippers 313, the feeding and discharging efficiencies are not matched, which easily affects the overall detection efficiency.

[0059] Preferably, the discharging device 400 further comprises a third discharging mechanism 430 arranged side by side with the first discharging mechanism 410 along the X-axis direction, the number of the third discharging mechanism 430 is two, and the structure of the third discharging mechanism 430 is the same as that of the first discharging mechanism 410. The number of the first discharging position and the second discharging position is both two, and they are arranged at intervals along the X-axis direction. The second gripper 413 of the first discharging mechanism 410 and one of the third discharging mechanisms 430 corresponds to the first discharging position one by one, and the first discharging mechanism 410 and the third discharging mechanism 430 can selectively move the batteries 800 at the first conveying line 100 to the qualified product storage position or the unqualified product storage position. The second gripper 413 of the second discharging mechanism 420 and the other third discharging mechanism 430 corresponds to the second discharging position one by one, and the second discharging mechanism 420 and the third discharging mechanism 430 can selectively move the batteries 800 at the second conveying line 200 to the qualified product storage position or the unqualified product storage position.

[0060] In the embodiment, the third discharging mechanism 430 is located between the first discharging mechanism 410 and the second discharging mechanism 420, the two third discharging mechanisms 430 are close to each other, and the second grippers 413 of the two third discharging mechanisms 430 are arranged back to back. The second gripper 413 of the first discharging mechanism 410 and the second gripper 413 of the third discharging mechanism 430 adjacent to it are arranged opposite to each other and correspond to the first discharging position one by one. The second gripper 413 of the second discharging mechanism 420 and the second gripper 413 of the third discharging mechanism 430 adjacent to it are arranged opposite to each other and correspond to the second discharging position one by one. By adopting the above structure, the discharging device 400 can make the discharging mechanisms not limit each other while the overall structure is more compact.

[0061] Further, the double-channel visual inspection system comprises a flow line 600 for flowing the batteries 800, the flow line 600 being arranged in parallel to the second conveying line 200 outside the first conveying line 100. The first feeding mechanism 310 is adapted to move the batteries 800 to be inspected from the flow line 600 to the first conveying line 100, and the second feeding mechanism 320 is adapted to move the batteries 800 to be inspected from the flow line 600 to the second conveying line 200. The first discharging mechanism 410 and one of the third discharging mechanisms 430 are adapted to move the qualified batteries 800 from the first conveying line 100 to the flow line 600, and the second discharging mechanism 420 and the other third discharging mechanism 430 are adapted to move the qualified batteries 800 to the flow line 600.

[0062] In the embodiment, the flow line 600 is used to convey the second carriers 610 carrying the batteries 800, and the flow line 600 has four material taking positions arranged along the X-axis direction near the inlet end and four first material discharging positions arranged along the X-axis direction near the outlet end. When the flow line 600 moves the second carriers 610 carrying the batteries 800 to be inspected to the material taking positions, the first feeding mechanism 310 and the second feeding mechanism 320 can drive the first clamps 313 to move along the Y-axis direction to above the flow line 600, so that each first clamp 313 corresponds to one material taking position, and then drive the first clamps 313 to move downward along the Z-axis direction to clamp the batteries 800 and carry them to the corresponding material taking positions, and the empty second carriers 610 are moved to different first material discharging positions under the drive of the flow line 600. The first discharging mechanism 410, the second discharging mechanism 420 and the third discharging mechanisms 430 can drive the second clamps 413 to move along the Y-axis direction to above the flow line 600, so that each second clamp 413 corresponds to one first material discharging position, and then drive the second clamps 413 to move downward along the Z-axis direction to place the qualified batteries 800 on the conveying line to the corresponding second carriers 610.

[0063] Further, the double-channel visual inspection system comprises a waste collecting device 700 for collecting the unqualified batteries 800, and the waste collecting device 700 is located outside the first conveying line 100 away from the second conveying line 200. The first discharging mechanism 410 and one of the third discharging mechanisms 430 are adapted to move the unqualified batteries 800 from the first conveying line 100 to the waste collecting device 700, and the second discharging mechanism 420 and the other third discharging mechanism 430 are adapted to move the unqualified batteries 800 from the second conveying line 200 to the waste collecting device 700.

[0064] The collecting device 700 comprises a buffer mechanism 710 and a bin 720. The buffer mechanism 710 comprises a lifting module 711 and a transfer line 712 in driving connection with the lifting module 711, and the first discharging mechanism 410, the second discharging mechanism 420 and the third discharging mechanism 430 are adapted to transfer the batteries 800 to the transfer line 712. The bin 720 comprises a buffer line 721 for storing unqualified batteries 800, and the buffer line 721 is arranged in parallel along the Z-axis direction. The conveying directions of the transfer line 712 and the buffer line 721 are parallel to the X-axis direction, and the lifting module 711 is a linear module arranged along the Z-axis direction, which is adapted to drive the buffer line 721 to lift along the Z-axis direction, so that the discharge end of the transfer line 712 corresponds to the discharge end of different buffer lines 721.

[0065] Further, the detection device 500 comprises an electrode detection mechanism 510 and a core surface detection mechanism, the electrode detection mechanism 510 is used for detecting the appearance of the electrode 810 of the battery 800, and the core surface detection mechanism is used for detecting the appearance of the battery body 820 of the battery 800.

[0066] The electrode detection mechanism 510 is located on one side of the conveying line in the Y-axis direction, and the number of the electrode detection mechanism 510 is four, which are arranged in sequence along the conveying direction of the conveying line, and the electrode detection mechanism 510 comprises two electrode inner side detection mechanisms and two electrode outer side detection mechanisms, the two electrode inner side detection mechanisms are respectively used for detecting two inner sides of the two electrodes 810, and the two electrode outer side detection mechanisms are respectively used for detecting two outer sides of the two electrodes 810. The core surface detection mechanism comprises a first core surface detection mechanism 520 and a second core surface detection mechanism 530, the number of the first core surface detection mechanism 520 is two, which are respectively arranged on both sides of the conveying line in the Y-axis direction, and the first core surface detection mechanism 520 is used for detecting two surfaces of the battery 800 in the Y-axis direction, and the second core surface detection mechanism 530 is located above the conveying line and is used for detecting the upper end surface of the battery 800. The electrode detection mechanism 510 and the core surface detection mechanism are structures known in the art, and the present application will not be described here.

[0067] The two detection devices 500 are arranged staggered along the X-axis direction, so that the first conveying line 100 and the second conveying line 200 can be more compact while being limited by each other, and since the first conveying line 100 and the second conveying line 200 are arranged staggered along the X-axis direction, the staggered degree of the two detection devices 500 is the same as the staggered degree of the two conveying lines, so that the batteries 800 on the first conveying line 100 and the second conveying line 200 can be tested synchronously, that is, when the batteries 800 on different conveying lines move the same stroke, they are in the same detection position.

[0068] The working process of the double-channel visual inspection system is as follows: the flow line 600 moves the second carrier 610 carrying the battery 800 to each taking position, the first feeding mechanism 310 and the second feeding mechanism 320 are moved to the flow line 600 to grasp the battery 800 at the corresponding taking position, and then are moved to the corresponding conveying line to place the battery 800 at each first feeding position and second feeding position. In this process, the flow line 600 drives the empty second carrier 610 to move, so that the second carrier 610 corresponds to each placing position one by one, and ensures that the subsequent battery 800 can continue to flow to the taking position; the first conveying line 100 and the second conveying line 200 drive the battery 800 to flow through each detection position of the detection device 500 in turn, and finally move to the first discharging position and the second discharging position. The first discharging mechanism 410 and one of the third discharging mechanisms 430 can selectively move the battery 800 that passes the detection from the first conveying line 100 to the empty second carrier 610, or move the battery 800 that fails the detection to the transfer line 712. The second discharging mechanism 420 and the other third discharging mechanism 430 selectively move the battery 800 that passes the detection from the second conveying line 200 to the empty second carrier 610, or move the battery 800 that fails the detection to the transfer line 712. The flow line 600 can output the battery 800 that passes the detection to a preset position, and the transfer line 712 can input the battery 800 that fails the detection to the buffer line 721. Whenever the buffer line 721 receives a battery 800, it drives the battery 800 to move a preset distance to prevent the continuous inflow of the battery 800 on the transfer line 712, and when the buffer line 721 is full, the transfer line 712 is lifted to another buffer line 721 under the drive of the lifting module 711.

[0069] The above description is only an embodiment of the present application, and does not limit the patent scope of the present application. Any equivalent structure or equivalent process transformation, or direct or indirect application in other related technical fields, which is based on the content of the specification and drawings, is also included in the patent protection scope of the present application.

Claims

1. A dual channel vision inspection system, characterized by, The utility model relates to a kind of battery production line, including: First conveying line (100), conveying direction is parallel to X axis direction, the first conveying line (100) is equipped with first feeding position near inlet end, and is equipped with first discharging position near outlet end; Second conveying line (200), the length of the first conveying line (100) is same, its conveying direction is parallel to X axis direction, and is arranged side by side with the first conveying line (100) along Y axis, the inlet end of the first conveying line (100) and the second conveying line (200) is located at the same side, and it is not aligned, outlet end is located at the same side, and it is not aligned, the second conveying line (200) is equipped with second feeding position near inlet end, and is equipped with second discharging position near outlet end; Feeding device (300), including the first feeding position corresponding first feeding mechanism (310) and the second feeding position corresponding second feeding mechanism (320), the first feeding mechanism (310) is suitable for carrying battery (800) to the first feeding position, the second feeding mechanism (320) is suitable for carrying battery (800) to the second feeding position;The first feeding mechanism (310) and the second feeding mechanism (320) are same in structure, and are arranged side by side along X axis direction, and both include: First Y axis module (311); First Z axis module (312), transmission connection with the first Y axis module (311); First gripper (313), transmission connection with the first Z axis module (312), and two are arranged side by side along X axis direction; Wherein, the first feeding position and the second feeding position are both two, and are arranged at intervals along X axis direction, the first gripper (313) of the first feeding mechanism (310) is one-to-one with the first feeding position, the first gripper (313) of the feeding device (300) is one-to-one with the second feeding position; Discharging device (400), including the first discharging position corresponding first discharging mechanism (410) and the second discharging position corresponding second discharging mechanism (420), the first discharging mechanism (410) is suitable for carrying battery (800) away from the first discharging position, the second discharging mechanism (420) is suitable for carrying battery (800) away from the second discharging position;The first discharging mechanism (410) and the second discharging mechanism (420) are same in structure, and are arranged side by side along X axis direction, and both include: Second Y axis module (411); Second Z axis module (412), transmission connection with the second Y axis module (411); Second gripper (413), transmission connection with the second Z axis module (412); The discharging device (400) includes third discharging mechanism (430) arranged side by side along X axis direction with the first discharging mechanism (410), the third discharging mechanism (430) is two, and same in structure with the first discharging mechanism (410); The first and second discharging positions are two in number and are arranged at intervals along the X-axis direction, the second clamping jaw (413) of the first discharging mechanism (410) and the second clamping jaw (413) of one of the third discharging mechanisms (430) correspond to the first discharging position one by one, and the second clamping jaw (413) of the second discharging mechanism (420) and the second clamping jaw (413) of the other third discharging mechanism (430) correspond to the second discharging position one by one. The detection device (500) is two in number and is arranged on the conveying path of the first conveying line (100) and the second conveying line (200) respectively to detect the appearance of the battery (800). The flow line (600) is used for flowing the battery (800), and the flow line (600) is arranged parallel to the second conveying line (200) away from the outer side of the first conveying line (100). The first feeding mechanism (310) is adapted to transfer the battery (800) to be detected from the flow line (600) to the first conveying line (100), the second feeding mechanism (320) is adapted to transfer the battery (800) to be detected from the flow line (600) to the second conveying line (200), the first discharging mechanism (410) and one of the third discharging mechanisms (430) are adapted to transfer the qualified battery (800) from the first conveying line (100) to the flow line (600), and the second discharging mechanism (420) and the other third discharging mechanism (430) are adapted to transfer the qualified battery (800) to the flow line (600).

2. The dual lane vision inspection system of claim 1, wherein, The third discharging mechanism (430) is located between the first discharging mechanism (410) and the second discharging mechanism (420), the two third discharging mechanisms (430) are close to each other, and the second clamping jaws (413) of the two third discharging mechanisms (430) are arranged back to back, the second clamping jaw (413) of the first discharging mechanism (410) and the second clamping jaw (413) of the third discharging mechanism (430) adjacent thereto are arranged opposite to each other and correspond to the first discharging position one by one, and the second clamping jaw (413) of the second discharging mechanism (420) and the second clamping jaw (413) of the third discharging mechanism (430) adjacent thereto are arranged opposite to each other and correspond to the second discharging position one by one.

3. The dual lane vision inspection system of claim 1, wherein, The double-channel visual inspection system comprises a waste collecting device (700) for collecting the unqualified batteries (800), the waste collecting device (700) is located on the outer side of the first conveying line (100) away from the second conveying line (200), the first discharging mechanism (410) and one of the third discharging mechanisms (430) are adapted to transfer the unqualified batteries (800) from the first conveying line (100) to the waste collecting device (700), and the second discharging mechanism (420) and the other third discharging mechanism (430) are adapted to transfer the unqualified batteries (800) from the second conveying line (200) to the waste collecting device (700).

4. The dual lane vision inspection system of claim 3, wherein, The waste collecting device (700) comprises: a buffer mechanism (710) comprising a lifting module (711) and a transfer line (712) in driving connection with the lifting module (711), the first discharging mechanism (410), the second discharging mechanism (420) and the third discharging mechanism (430) are adapted to transfer the batteries (800) to the transfer line (712); a hopper (720) comprising a buffer line (721) for storing the unqualified batteries (800), the buffer line (721) is arranged in parallel along the Z-axis direction and comprises a plurality of buffer lines (721); wherein the conveying directions of the transfer line (712) and the buffer line (721) are parallel to the X-axis direction, and the buffer line (721) is adapted to be lifted along the Z-axis direction under the driving of the lifting module (711) so that the discharge end corresponds to the discharge end of different buffer lines (721).

5. The dual lane vision inspection system of claim 1, wherein, The detection device (500) comprises: a plurality of electrode detection mechanisms (510) located on the side of the first conveying line (100) and / or the second conveying line (200) in the Y-axis direction and used for detecting the appearance of the electrode (810) of the battery (800); a first core surface detection mechanism (520) comprising two mechanisms and arranged on the two sides of the first conveying line (100) and / or the second conveying line (200) in the Y-axis direction and used for detecting the two sides of the battery body (820) of the battery (800) in the Y-axis direction; a second core surface detection mechanism (530) located above the first conveying line (100) and / or the second conveying line (200) and used for detecting the upper end surface of the battery body (820) of the battery (800).

6. The dual lane vision inspection system of claim 1, wherein, The two detection devices (500) are arranged staggered along the X-axis direction.

Citation Information

Patent Citations

  • Battery tab defect detection equipment and method

    CN114609153A

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