A rotor intelligent assembly center of a permanent magnet synchronous direct drive motor
By designing an intelligent assembly center that combines electric sliders, electric telescopic rods, assembly robots, and cleaning components, the automated assembly and cleaning of permanent magnet synchronous direct drive motors has been achieved. This solves the problem of low intelligence in existing technologies and improves assembly efficiency and cleaning effectiveness.
Patent Information
- Application Number
- CN202511352367.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-22
- Publication Date
- 2025-12-30
- Estimated Expiration
- 2045-09-22
AI Technical Summary
The rotor assembly centers for existing permanent magnet synchronous direct drive motors have a low level of automation, requiring manual installation, which leads to low efficiency.
Design an intelligent assembly center that includes an assembly table, assembly components, and assembly ventilation components. Utilize the cooperation of electric sliders, electric telescopic rods, assembly robots, cameras, and equipment programs to achieve automated assembly and cleaning processes. Through the combination of air compressors, cleaning nozzles, and cleaning brushes, automated cleaning and maintenance are achieved.
It improved assembly efficiency, reduced energy consumption and maintenance costs, lowered factory maintenance costs, reduced the burden on staff, and ensured the stability of the assembly process and the cleaning effect.
Smart Images

Figure CN120896407B_ABST
Abstract
Description
Technical Field
[0001] This invention belongs to the field of motor assembly technology, specifically relating to an intelligent assembly center for the rotor of a permanent magnet synchronous direct drive motor. Background Technology
[0002] A permanent magnet synchronous motor (PMSM) is a synchronous motor that uses permanent magnets to generate a magnetic field. The rotor speed is synchronized with the current frequency of the stator windings. A PMSM consists of a stator, rotor, and end covers. The stator is essentially the same as a conventional induction motor, employing a laminated structure to reduce iron losses during operation. The rotor can be solid or made of laminated laminations. The armature windings can be concentrated full-pitch windings, distributed short-pitch windings, or unconventional windings. The working principle of a PMSM is based on the interaction between the rotating magnetic field generated by the stator and the magnetic field generated by the permanent magnets on the rotor. The rotor is equipped with pre-magnetized permanent magnets, which generate a strong magnetic field when rotating, thus providing greater output torque. The motor's control system precisely adjusts the current to ensure that the rotor rotates synchronously with the rotating magnetic field, maintaining a stable operating state.
[0003] An existing patent publication number CN 115118071 A discloses an adjustable permanent magnet direct drive motor, including a motor housing. A motor base is fixedly installed on the bottom of the motor housing. The motor base is rotatably mounted on a support platform. Support plates are fixedly installed on opposite sides of the support platform. A self-locking adjustment component is provided at the bottom of the motor base and is located on the support plates. Mounting plates are fixedly installed on the bottom of both support plates. The mounting plates are provided with mounting screw holes. The mounting plates are fixedly installed by mounting bolts installed through the internal threads of the mounting screw holes. The motor housing is provided with a heat dissipation mechanism. The motor requires manual installation, has a low level of automation, and needs some improvements.
[0004] Therefore, it is very necessary to design a highly practical intelligent assembly center for the rotor of a permanent magnet synchronous direct drive motor. Summary of the Invention
[0005] The purpose of this invention is to provide an intelligent rotor assembly center for a permanent magnet synchronous direct drive motor, in order to solve the problems mentioned in the background art.
[0006] To solve the above-mentioned technical problems, the present invention provides the following technical solution: a rotor intelligent assembly center for a permanent magnet synchronous direct drive motor, comprising an assembly table, the assembly table being placed on the floor of a production workshop, an mounting platform being provided on one side of the assembly table, a first movable slide rail being fixedly installed at one end of the assembly table, a second movable slide rail being fixedly installed at the other end of the assembly table, a collection trough being provided on one side of the assembly table, a discharge pipe being fixedly installed on one side of the collection trough, a camera being detachably installed on the other side of the assembly table, and assembly components and assembly ventilation components being provided on the assembly table;
[0007] The assembly assembly includes an assembly robot, an assembly placement plate, a first electric slider, a first electric telescopic rod, a second electric slider, and a second electric telescopic rod. The assembly robot is mounted on a mounting platform. The first electric slider is slidably mounted on a first moving slide rail. Two sets of the first electric telescopic rods are symmetrically mounted on one side of the first electric slider. The second electric slider is slidably mounted on a second moving slide rail. Two sets of the second electric telescopic rods are symmetrically mounted on one side of the second electric slider. The assembly placement plate is detachably mounted on one end of the four sets of electric telescopic rods. A permanent magnet synchronous direct drive motor is placed on the assembly placement plate.
[0008] The present invention further describes that the assembly ventilation component includes a water tank, an injection pipe, a first cleaning spray pipe, a cleaning brush, an electric rotating rod, an impeller, an air compressor, a first delivery pipe, a second delivery pipe, a third delivery pipe, a micro pump, a fourth delivery pipe, a second cleaning spray pipe, a first electric valve, and a second electric valve. The water tank is fixedly installed on one side of the assembly platform, the injection pipe is fixedly installed on one end of the water tank, one end of the first cleaning spray pipe is connected to the outer frame of the assembly platform, the first cleaning spray pipe is C-shaped, and the other end of the first cleaning spray pipe extends to one side of the assembly placement plate.
[0009] The present invention further illustrates that a mounting base is provided on the outer wall of the first cleaning nozzle, and both ends of the cleaning brush are rotatably mounted on the mounting base on the outer wall of the first cleaning nozzle. One end of the electric rotating rod passes through the first cleaning nozzle and is connected to the rotating shaft of the cleaning brush, and the impeller is detachably mounted on the other end of the electric rotating rod.
[0010] The present invention further illustrates that one end of the third delivery pipe is connected to the water tank, and the other end is connected to one end of the fourth delivery pipe, and the micro pump is detachably installed on the third delivery pipe.
[0011] The present invention further illustrates that the second cleaning nozzle is disposed on one side of the collection tank, one end of the fourth conveying pipe is connected to the third conveying pipe, and the other end passes through the assembly table and is connected to the second cleaning nozzle.
[0012] The present invention further illustrates that the air compressor is detachably installed on the outside of the water tank, one end of the first delivery pipe is connected to the air compressor, and the other end is connected to the third delivery pipe.
[0013] The present invention further illustrates that the first electric valve is disposed at one end inside the third conveying pipe, and the second electric valve is disposed at the other end inside the third conveying pipe.
[0014] It also includes the following steps:
[0015] S1. When the equipment program detects that the dimensions of the permanent magnet synchronous direct drive motor are A1 and A2, the equipment program controls the air compressor to start, the pumping value is X1, the first electric valve is opened, the second electric valve is closed, the electric rotary rod is unlocked, the air compressor blows compressed air into the first conveying pipe, then through the third conveying pipe into the second conveying pipe, and finally into the first cleaning nozzle and sprays it outward to the surface of the permanent magnet synchronous direct drive motor, blowing away the dust and debris generated during assembly on the surface of the permanent magnet synchronous direct drive motor. At the same time, the compressed air flowing in the first cleaning nozzle blows the impeller to rotate, the impeller drives the electric rotary rod to rotate, the electric rotary rod drives the cleaning brush to rotate, and the cleaning brush brushes away the debris and dust in the gaps on the surface of the permanent magnet synchronous direct drive motor, making it easier for the staff to pack and transport it later.
[0016] S2. When the equipment program detects that the size of the permanent magnet synchronous direct drive motor is A3, the equipment program controls the air compressor to adjust the pumping value to X2, the first electric valve opens, the second electric valve is closed, the electric rotary rod is unlocked, the air compressor blows compressed air into the first conveying pipe, then through the third conveying pipe into the second conveying pipe, and finally into the first cleaning nozzle and sprays it outward onto the surface of the permanent magnet synchronous direct drive motor, blowing away the dust and debris generated during assembly on the surface of the permanent magnet synchronous direct drive motor. At the same time, the compressed air flowing in the first cleaning nozzle will blow the impeller to rotate, the impeller will drive the electric rotary rod to rotate, and the electric rotary rod will drive the cleaning brush to rotate. The cleaning brush will brush away the debris and dust in the gaps on the surface of the permanent magnet synchronous direct drive motor, making it easier for the staff to pack and transport it later.
[0017] Compared with the prior art, the beneficial effects achieved by the present invention are as follows: The present invention, through the coordinated use of two sets of electric sliders, two sets of electric telescopic rods, an assembly placement plate, a camera, and equipment programs, can change the processing and assembly position according to the different sizes of permanent magnet synchronous direct drive motors, and at the same time change the moving and transporting speed during the assembly process. When assembling small-sized permanent magnet synchronous direct drive motors, the transport speed is reduced to avoid displacement of the permanent magnet synchronous direct drive motor during assembly and transport, which would affect subsequent operations. At the same time, the position of the assembly placement plate is raised so that the permanent magnet synchronous direct drive motor is closer to the first cleaning nozzle and the assembly robot, reducing energy consumption during the assembly process. When assembling large-sized permanent magnet synchronous direct drive motors, the transport speed is increased to ensure assembly efficiency, while the position of the assembly placement plate is lowered to avoid damage caused by the large-sized permanent magnet synchronous direct drive motor hitting the first cleaning nozzle during movement, thus reducing factory maintenance costs.
[0018] By using an air compressor, a primary cleaning nozzle, and the equipment program in conjunction with the system, different levels of ventilation and cleaning operations can be performed on permanent magnet synchronous direct drive motors of various sizes. This removes residual dust and debris from the surface of the motor. The electric rotary rod, impeller, cleaning brush, and the equipment program work together to simultaneously blow away dust and debris while using compressed air to rotate the cleaning brush, removing dust and debris from the crevices on the motor surface. This improves cleaning efficiency and facilitates subsequent packaging and transportation. A secondary cleaning of the permanent magnet synchronous direct drive motor surface can be performed using a micro pump, two sets of electric valves, and the equipment program. This washes away residual stains and protects the coating. The cleaning brush can also be locked to prevent the maintenance solution from splashing everywhere and affecting the workshop production environment, thus reducing the cleaning burden on staff. Attached Figure Description
[0019] The accompanying drawings are provided to further illustrate the invention and form part of the specification. They are used in conjunction with embodiments of the invention to explain the invention and do not constitute a limitation thereof. In the drawings:
[0020] Figure 1 This is a schematic diagram of the overall structure of the present invention;
[0021] Figure 2 This is a schematic diagram of the overall structure of the present invention from another perspective;
[0022] Figure 3 This is a schematic diagram showing the location of the collection tank in this invention;
[0023] Figure 4 This is a schematic diagram of the impeller position in this invention;
[0024] Figure 5 This is the invention Figure 3Schematic diagram of the internal structure of region A;
[0025] Figure 6 This is a schematic diagram of the assembly ventilation component structure of the present invention;
[0026] Figure 7 This is a schematic diagram of the position of the first electric valve of the present invention.
[0027] In the diagram: 1. Assembly table; 11. Mounting table; 12. First moving slide rail; 13. Second moving slide rail; 14. Collection trough; 15. Discharge pipe; 16. Camera;
[0028] 2. Assembly components; 21. Assembly robot; 22. Assembly placement plate; 23. First electric slider; 231. First electric telescopic rod; 24. Second electric slider; 241. Second electric telescopic rod;
[0029] 3. Assemble ventilation components; 31. Water tank; 311. Injection pipe; 32. First cleaning spray pipe; 33. Cleaning brush; 331. Electric rotating rod; 332. Impeller; 34. Air compressor; 341. First delivery pipe; 342. Second delivery pipe; 35. Third delivery pipe; 351. Miniature pump; 352. Fourth delivery pipe; 353. Second cleaning spray pipe; 36. First electric valve; 361. Second electric valve;
[0030] 4. Permanent magnet synchronous direct drive motor. Detailed Implementation
[0031] The following detailed, non-limiting description of the technical solution of the present invention, in conjunction with preferred embodiments and accompanying drawings, is provided. Obviously, the described embodiments are merely some, not all, of the embodiments of the present invention. All other embodiments obtained by those skilled in the art based on the embodiments of the present invention without inventive effort are within the scope of protection of the present invention.
[0032] Please see Figure 1-7 The present invention provides a technical solution: a rotor intelligent assembly center for a permanent magnet synchronous direct drive motor, including an assembly table 1, which is placed on the floor of the production workshop. An installation platform 11 is provided on one side of the assembly table 1 to facilitate assembly. A first movable slide rail 12 is fixedly installed at one end of the assembly table 1, and a second movable slide rail 13 is fixedly installed at the other end of the assembly table 1. The two sets of movable slide rails are used to move the assembly in coordination. A collection trough 14 is provided on one side of the assembly table 1 to collect the debris and waste generated during assembly. A discharge pipe 15 is fixedly installed on one side of the collection trough 14 to facilitate cleaning by the staff. A camera 16 is detachably installed on the other side of the assembly table 1 to assist in the assembly operation. An assembly component 2 and an assembly ventilation component 3 are also provided on the assembly table 1.
[0033] Assembly component 2 includes an assembly robot 21, an assembly placement plate 22, a first electric slider 23, a first electric telescopic rod 231, a second electric slider 24, and a second electric telescopic rod 241. The assembly robot 21 is mounted on the mounting platform 11. The first electric slider 23 is slidably mounted on the first moving slide rail 12. Two sets of first electric telescopic rods 231 are symmetrically mounted on one side of the first electric slider 23. The second electric slider 24 is slidably mounted on the second moving slide rail 13. Two sets of second electric telescopic rods 241 are symmetrically mounted on one side of the second electric slider 24. The assembly placement plate 22 is detachably mounted on one end of the four sets of electric telescopic rods to facilitate placement. A permanent magnet synchronous direct drive motor 4 is placed on the assembly placement plate 22.
[0034] The assembly ventilation component 3 includes a water tank 31, an injection pipe 311, a first cleaning spray pipe 32, a cleaning brush 33, an electric rotating rod 331, an impeller 332, an air compressor 34, a first delivery pipe 341, a second delivery pipe 342, a third delivery pipe 35, a micro pump 351, a fourth delivery pipe 352, a second cleaning spray pipe 353, a first electric valve 36, and a second electric valve 361. The water tank 31 is fixedly installed on one side of the assembly table 1, and the injection pipe 311 is fixedly installed at one end of the water tank 31 for injecting maintenance fluid. The first cleaning spray pipe 331... One end of the first cleaning nozzle 32 is connected to the outer frame of the assembly platform 1. The first cleaning nozzle 32 is C-shaped. The other end of the first cleaning nozzle 32 extends to one side of the assembly placement plate 22. A mounting seat (not shown in the figure) is provided on the outer wall of the first cleaning nozzle 32. Both ends of the cleaning brush 33 are rotatably mounted on the mounting seat on the outer wall of the first cleaning nozzle 32. One end of the electric rotating rod 331 passes through the first cleaning nozzle 32 and is connected to the rotating shaft of the cleaning brush 33. The impeller 332 is detachably mounted on the other end of the electric rotating rod 331 to cooperate in controlling the rotation of the cleaning brush 33.
[0035] One end of the third delivery pipe 35 is connected to the water tank 31, and the other end is connected to one end of the fourth delivery pipe 352. The micro pump 351 is detachably installed on the third delivery pipe 35 and is used to cooperate in delivering the maintenance fluid for cleaning operations. The second cleaning nozzle 353 is set on one side of the collection tank 14 and is used to cooperate in cleaning the debris and waste generated during assembly. One end of the fourth delivery pipe 352 is connected to the third delivery pipe 35, and the other end passes through the assembly table 1 and is connected to the second cleaning nozzle 353.
[0036] The air compressor 34 is detachably installed on the outside of the water tank 31 to provide ventilation gas. One end of the first delivery pipe 341 is connected to the air compressor 34, and the other end is connected to the third delivery pipe 35.
[0037] The first electric valve 36 is located at one end inside the third conveying pipe 35, and the second electric valve 361 is located at the other end inside the third conveying pipe 35.
[0038] Assembly station 1 is powered by an external workshop power supply to drive the internal components.
[0039] Assembly station 1 is also equipped with equipment program, which can control the operation of assembly robot 21, the operation of two sets of electric sliders, the operation of two sets of electric telescopic rods, the start and stop of air compressor 34, the start and stop of micro pump 351, the opening and closing of two sets of electric valves, and the operation of electric rotary rod 331.
[0040] The assembly robot 21, two sets of electric sliders, two sets of electric telescopic rods, air compressor 34, micro pump 351, two sets of electric valves, camera 16, and electric rotating rod 331 are all connected to the equipment program signals.
[0041] Assembly operation of permanent magnet synchronous direct drive motor:
[0042] After the production of the permanent magnet synchronous direct drive motor 4 is completed, the staff assembles its casing. First, the staff uses a transport vehicle to move the permanent magnet synchronous direct drive motor 4 to the production workshop. Then, the staff turns on the workshop power, and the assembly table 1 starts, along with the equipment program. The program first detects the position of the assembly placement plate 22 using camera 16, and then controls two sets of electric sliders to move along two sets of sliding rails. When the assembly placement plate 22 moves to one end of the two sets of sliding rails, the program controls the two sets of electric sliders to stop. At this point, the staff uses a hoisting tool to place the permanent magnet synchronous direct drive motor 4 onto the assembly placement plate 22. After the permanent magnet synchronous direct drive motor 4 is placed, the program uses camera 16 to detect the dimensions of the permanent magnet synchronous direct drive motor 4 and compares them with the set values. The program sets the dimensions to A1, A2, and A3, where A1 is the minimum and A3 is the maximum, which can be adjusted according to specific needs. The extension values of the two sets of electric telescopic rods are B1, B2, and B3, where B1 is the minimum and B3 is the maximum. The movement speeds of the two sets of electric sliders are C1, C2, and C3, where C1 is the minimum and C3 is the maximum. When the equipment program detects that the size of the permanent magnet synchronous direct drive motor 4 is A1, the equipment program determines that the motor size is small. The equipment program first controls the two sets of electric sliders to start, with a movement speed of C1. The two sets of moving sliders drive the assembly placement plate 22 to move slowly along the direction of the two sets of moving slide rails. At this time, the equipment program detects the position of the assembly placement plate 22 through the camera 16. When the assembly placement plate 22 moves to the first cleaning nozzle 32, the equipment program controls the two sets of electric sliders to stop. The equipment program controls the two sets of electric telescopic rods to start, with an extension value of B3. The two sets of electric telescopic rods rise to the maximum value and drive the assembly placement plate 22 to move upward. The assembly placement plate 22 drives the permanent magnet synchronous direct drive motor 4 to move upward to one side of the first cleaning nozzle 32. At this time, the equipment program controls the assembly robot 21 to operate and perform the shell assembly operation on the permanent magnet synchronous direct drive motor 4.
[0043] When the device program detects that the size of the permanent magnet synchronous direct drive motor 4 is A2, the device program determines that the motor size has increased. The device program first controls the two sets of electric sliders to start, with a moving speed of C2. The two sets of moving sliders drive the assembly placement plate 22 to move along the direction of the two sets of moving slide rails. At this time, the device program detects the position of the assembly placement plate 22 through the camera 16. When the assembly placement plate 22 moves to the first cleaning nozzle 32, the device program controls the two sets of electric sliders to stop. The device program controls the two sets of electric telescopic rods to start, with an extension value of B2. The two sets of electric telescopic rods rise up and drive the assembly placement plate 22 to move upward. The assembly placement plate 22 drives the permanent magnet synchronous direct drive motor 4 to move upward to one side of the first cleaning nozzle 32. At this time, the device program controls the assembly robot 21 to operate and perform the shell assembly operation on the permanent magnet synchronous direct drive motor 4.
[0044] When the equipment program detects that the size of the permanent magnet synchronous direct drive motor 4 is A3, the equipment program determines that the motor size is too large. The equipment program first controls the two sets of electric telescopic rods to start, with an extension value of B1. The two sets of electric telescopic rods rise to the minimum value and drive the assembly placement plate 22 to move upward. The assembly placement plate 22 drives the permanent magnet synchronous direct drive motor 4 to move upward to the minimum value. Then the equipment program controls the two sets of electric sliders to start, with a moving speed of C3. The two sets of moving sliders drive the assembly placement plate 22 to move along the direction of the two sets of moving slide rails. At this time, the equipment program detects the position of the assembly placement plate 22 through the camera 16. When the assembly placement plate 22 moves to the first cleaning nozzle 32, the equipment program controls the two sets of electric sliders to stop. At this time, the equipment program controls the assembly robot 21 to operate and perform the shell assembly operation on the permanent magnet synchronous direct drive motor 4. After completing the above operations, the equipment program controls the next operation.
[0045] By using two sets of electric sliders, two sets of electric telescopic rods, assembly placement plate 22, camera 16, and equipment program in conjunction with each other, the processing and assembly position of the permanent magnet synchronous direct drive motor 4 of different sizes can be changed, and the movement and transportation speed during the assembly process can be changed. When assembling small-sized permanent magnet synchronous direct drive motors 4, the transportation speed is reduced to avoid displacement of the permanent magnet synchronous direct drive motor 4 during assembly and transportation, which would affect subsequent operations. At the same time, the position of the assembly placement plate 22 is raised so that the permanent magnet synchronous direct drive motor 4 is closer to the first cleaning nozzle 32 and the assembly robot 21, reducing energy consumption during the assembly process. When assembling large-sized permanent magnet synchronous direct drive motors 4, the transportation speed is increased to ensure assembly efficiency, while the position of the assembly placement plate 22 is lowered to prevent the large-sized permanent magnet synchronous direct drive motor 4 from colliding with the first cleaning nozzle 32 during movement, which would cause damage and reduce factory maintenance costs.
[0046] Assembly ventilation and cleaning operations:
[0047] After completing the above operations, the equipment program controls the assembly ventilation and cleaning operation. The equipment program adjusts the degree of ventilation and cleaning according to the different sizes of the permanent magnet synchronous direct drive motor 4. The equipment program sets the pumping value of the air compressor 34 to X1 and X2, where X1 is the minimum and X2 is the maximum, and can be adjusted according to specific needs. The pumping volume of the micro pump 351 is set to Y1 and Y2, where Y1 is the minimum and Y2 is the maximum, and can be adjusted according to specific needs. When the equipment program detects that the size value of the permanent magnet synchronous direct drive motor 4 is A1 or A2, the equipment program controls the air compressor 34 to start, the pumping value is X1, the first electric valve 36 is opened, and the second electric valve 361 is closed. With the electric rotary rod 331 in the unlocked state, the air compressor 34 blows compressed air into the first conveying pipe 341, then through the third conveying pipe 35 into the second conveying pipe 342, and finally into the first cleaning nozzle 32, spraying it outwards onto the surface of the permanent magnet synchronous direct drive motor 4. This removes residual dust and assembly debris from the surface of the permanent magnet synchronous direct drive motor 4. At the same time, the compressed air flowing in the first cleaning nozzle 32 blows the impeller 332 to rotate, which in turn drives the electric rotary rod 331 to rotate. The electric rotary rod 331 then drives the cleaning brush 33 to rotate, which brushes away debris and dust from the gaps on the surface of the permanent magnet synchronous direct drive motor 4, making it easier for staff to pack and transport it later.
[0048] When the equipment program detects that the size of the permanent magnet synchronous direct drive motor 4 is A3, the equipment program controls the air compressor 34 to adjust the pumping value to X2, the first electric valve 36 is opened, the second electric valve 361 is closed, the electric rotary rod 331 is unlocked, the air compressor 34 blows compressed air into the first conveying pipe 341, then through the third conveying pipe 35 into the second conveying pipe 342, and finally into the first cleaning nozzle 32 and sprays it outward onto the surface of the permanent magnet synchronous direct drive motor 4, blowing away the dust and debris generated during assembly on the surface of the permanent magnet synchronous direct drive motor 4. At the same time, the compressed air flowing in the first cleaning nozzle 32 blows the impeller 332 to rotate, the impeller 332 drives the electric rotary rod 331 to rotate, the electric rotary rod 331 drives the cleaning brush 33 to rotate, and the cleaning brush 33 brushes away the debris and dust in the gaps on the surface of the permanent magnet synchronous direct drive motor 4, making it easier for the staff to pack and transport it later.
[0049] After completing the above operations, the equipment program controls the spraying of maintenance fluid. When the equipment program detects that the size value of the permanent magnet synchronous direct drive motor 4 is A1 or A2, the equipment program controls the air compressor 34 to start, the pumping air value is X1, the micro pump 351 to start, the pumping water volume is Y1, the first electric valve 36 is opened, the second electric valve 361 is closed, the electric rotary rod 331 is locked, the air compressor 34 blows compressed air into the first delivery pipe 341, and then blows it into the second delivery pipe 342 through the third delivery pipe 35. The micro pump 351 pumps the maintenance fluid in the water tank 31 into the third delivery pipe 35. After the maintenance fluid is mixed with the compressed air, it is blown into the first cleaning spray pipe 32 and sprayed outwards onto the surface of the permanent magnet synchronous direct drive motor 4 to clean the stains remaining on the surface of the permanent magnet synchronous direct drive motor 4 and perform maintenance coating at the same time. At this time, the electric rotary rod 331 is locked and the impeller 332 will not rotate, which can prevent the cleaning brush 33 from rotating and causing the maintenance fluid to splash everywhere and affect the workshop production environment.
[0050] When the equipment program detects that the size of the permanent magnet synchronous direct drive motor 4 is A3, the equipment program controls the air compressor 34 to start, the pumping air value is X2, the micro pump 351 to start, the pumping water volume is Y2, the first electric valve 36 is opened, the second electric valve 361 is closed, the electric rotary rod 331 is locked, the air compressor 34 blows compressed air into the first delivery pipe 341, and then blows it into the second delivery pipe 342 through the third delivery pipe 35. The micro pump 351 pumps the maintenance fluid in the water tank 31 into the third delivery pipe 35. After the maintenance fluid is mixed with the compressed air, it is blown into the first cleaning spray pipe 32 and sprayed outward onto the surface of the permanent magnet synchronous direct drive motor 4 to clean the stains remaining on the surface of the permanent magnet synchronous direct drive motor 4 and perform maintenance coating at the same time. At this time, the electric rotary rod 331 is locked and the impeller 332 will not rotate, which can prevent the cleaning brush 33 from rotating and causing the maintenance fluid to splash everywhere and affect the workshop production environment.
[0051] The maintenance liquid generated by spraying will flow down into the assembly placement plate 22, then down into the collection tank 14, and finally out from the discharge pipe 15 to the workshop recycling device for centralized collection. When it is necessary to clean the collection tank 14, the equipment program controls the second electric valve 361 to open while performing the above maintenance liquid spraying operation. The maintenance liquid will flow from the third delivery pipe 35 into the fourth delivery pipe 352, and finally be sprayed out from the second cleaning spray pipe 353 into the collection tank 14 to clean the waste liquid residue in the collection tank 14, so as to avoid the excessive waste liquid residue from causing the assembly table 1 to rust and be damaged.
[0052] By using the air compressor 34, the first cleaning nozzle 32, and the equipment program in conjunction with the equipment, different degrees of ventilation and cleaning operations can be performed on permanent magnet synchronous direct drive motors 4 of different sizes. This blows away residual dust and debris on the surface of the permanent magnet synchronous direct drive motor 4. By using the electric rotating rod 331, the impeller 332, the cleaning brush 33, and the equipment program in conjunction with the equipment, the cleaning brush 33 can be rotated by compressed air while blowing away debris and dust. This brushes away dust and debris from the gaps on the surface of the permanent magnet synchronous direct drive motor 4, improving cleaning efficiency and facilitating subsequent packaging and transportation by the staff. By using the micro pump 351, two sets of electric valves, and the equipment program in conjunction with the equipment, a secondary cleaning can be performed on the surface of the permanent magnet synchronous direct drive motor 4, rinsing away residual stains on the surface of the permanent magnet synchronous direct drive motor 4. This also protects the coating and locks the cleaning brush 33 to prevent it from rotating and causing the maintenance liquid to splash everywhere, affecting the workshop production environment and reducing the cleaning burden on the staff.
[0053] In the description of this invention, it should be understood that the terms "upper", "lower", "front", "rear", "left", "right", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this invention, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this invention.
[0054] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, and not to limit them. Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some of the technical features, and these modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the embodiments of the present invention.
Claims
1. A rotor intelligent assembly center of a permanent magnet synchronous direct drive motor, comprising an assembly table (1), characterized in that, The assembly table (1) is placed on the ground of the production workshop, one side of the assembly table (1) is provided with a mounting table (11), one end of the assembly table (1) is fixedly provided with a first movable slide rail (12), the other end of the assembly table (1) is fixedly provided with a second movable slide rail (13), one side of the assembly table (1) is provided with a collecting groove (14), one side of the collecting groove (14) is fixedly provided with a discharge pipe (15), the other side of the assembly table (1) is detachably provided with a camera (16), and the assembly table (1) is further provided with an assembly assembly (2), an assembly ventilation assembly (3); The assembly assembly (2) comprises an assembly mechanical hand (21), an assembly placing plate (22), a first electric sliding block (23), a first electric telescopic rod (231), a second electric sliding block (24), and a second electric telescopic rod (241). The assembly mechanical hand (21) is arranged on the mounting table (11), the first electric sliding block (23) is slidably arranged on the first movable slide rail (12), two groups of the first electric telescopic rods (231) are symmetrically arranged on one side of the first electric sliding block (23), the second electric sliding block (24) is slidably arranged on the second movable slide rail (13), two groups of the second electric telescopic rods (241) are symmetrically arranged on one side of the second electric sliding block (24), the assembly placing plate (22) is detachably arranged on one end of the four groups of electric telescopic rods, and the assembly placing plate (22) is arranged with a permanent magnet synchronous direct drive motor (4). The assembly ventilation assembly (3) comprises a water tank (31), a liquid injection pipe (311), a first cleaning spray pipe (32), a cleaning brush (33), an electric rotating rod (331), a blade wheel (332), an air compressor (34), a first conveying pipe (341), a second conveying pipe (342), a third conveying pipe (35), a micro pump (351), a fourth conveying pipe (352), a second cleaning spray pipe (353), a first electric valve (36), and a second electric valve (361). The water tank (31) is fixedly arranged on one side of the outer side of the assembly table (1), the liquid injection pipe (311) is fixedly arranged on one end of the water tank (31), one end of the first cleaning spray pipe (32) is connected to the outer frame of the assembly table (1), the first cleaning spray pipe (32) is arranged in a C shape, and the other end of the first cleaning spray pipe (32) extends to one side of the assembly placing plate (22).
2. The rotor intelligent assembly center of a permanent magnet synchronous direct drive motor according to claim 1, characterized in that, The outer wall of the first cleaning spray pipe (32) is provided with a mounting seat, both ends of the cleaning brush (33) are rotatably arranged on the mounting seat of the outer wall of the first cleaning spray pipe (32), one end of the electric rotating rod (331) penetrates the first cleaning spray pipe (32) and is connected with the rotating shaft of the cleaning brush (33), and the blade wheel (332) is detachably arranged on the other end of the electric rotating rod (331).
3. The intelligent assembling center of a rotor of a permanent magnet synchronous direct drive motor according to claim 1, characterized in that, One end of the third conveying pipe (35) is connected to the water tank (31), the other end is connected to one end of the fourth conveying pipe (352), and the micro pump (351) is detachably arranged on the third conveying pipe (35).
4. The intelligent assembling center of a rotor of a permanent magnet synchronous direct drive motor according to claim 1, characterized in that, The second cleaning nozzle (353) is arranged on one side of the collecting groove (14), one end of the fourth conveying pipe (352) is connected with the third conveying pipe (35), and the other end penetrates through the assembly table (1) and is connected with the second cleaning nozzle (353).
5. The intelligent assembling center of a rotor of a permanent magnet synchronous direct drive motor according to claim 1, characterized in that, The air compressor (34) is detachably arranged on one side outside the water tank (31), one end of the first conveying pipe (341) is connected with the air compressor (34), and the other end is connected with the third conveying pipe (35).
6. The intelligent assembling center of a rotor of a permanent magnet synchronous direct drive motor according to claim 1, characterized in that, The first electric valve (36) is arranged at one end inside the third conveying pipe (35), and the second electric valve (361) is arranged at the other end inside the third conveying pipe (35).
7. The rotor intelligent assembly center of the permanent magnet synchronous direct drive motor according to claim 6 further comprises the following steps: S1, when the equipment program detects that the size value of the permanent magnet synchronous direct drive motor (4) is A1 and A2, the equipment program controls the air compressor (34) to start, the pump air value is X1, the first electric valve (36) is opened, the second electric valve (361) is in a closed state, the electric rotating rod (331) is in an unlocked state, the air compressor (34) blows compressed air into the first conveying pipe (341), then blows the compressed air into the second conveying pipe (342) through the third conveying pipe (35), and finally blows the compressed air into the first cleaning nozzle (32) and sprays the compressed air outside to the surface of the permanent magnet synchronous direct drive motor (4), blows away the dust and debris generated during assembly remaining on the surface of the permanent magnet synchronous direct drive motor (4), and the compressed air flowing in the first cleaning nozzle (32) blows the vane wheel (332) to rotate, the vane wheel (332) drives the electric rotating rod (331) to rotate, the electric rotating rod (331) drives the cleaning brush (33) to rotate, the cleaning brush (33) brushes away the debris and dust in the gap on the surface of the permanent magnet synchronous direct drive motor (4), and the subsequent packaging and transportation of the staff are facilitated; S2, when the equipment program detects that the size value of the permanent magnet synchronous direct drive motor (4) is A3, the equipment program controls the pump air value of the air compressor (34) to be adjusted to X2, the first electric valve (36) is opened, the second electric valve (361) is in a closed state, the electric rotating rod (331) is in an unlocked state, the air compressor (34) blows compressed air into the first conveying pipe (341), then blows the compressed air into the second conveying pipe (342) through the third conveying pipe (35), and finally blows the compressed air into the first cleaning nozzle (32) and sprays the compressed air outside to the surface of the permanent magnet synchronous direct drive motor (4), blows away the dust and debris generated during assembly remaining on the surface of the permanent magnet synchronous direct drive motor (4), and the subsequent packaging and transportation of the staff are facilitated.
Citation Information
Patent Citations
Permanent magnet direct drive motor with adjustable installation
CN115118071A
Motor rotor assembly machine
CN120049693A