New energy battery tray automatic cleaning and dust removal system

Abstract

The application discloses a new energy battery tray automatic cleaning and dust removing system and relates to the technical field of tray cleaning devices. A first material conveying mechanism is arranged on a support, a plurality of spray heads for spraying water to clean the battery tray are evenly arranged on each water outlet pipe, a second material conveying mechanism is arranged on the top of the support, a feeding mechanism is arranged on a feeding box, an upper shell is arranged on the top of the support, and a cleaning and dust removing mechanism for removing sundries on the battery tray of the second material conveying mechanism is arranged in the upper shell. In the cleaning and dust removing process, the funnel-shaped air outlet plate is designed in a spiral shape, high-pressure gas is used for high-speed injection, the tray stains are efficiently removed, the funnel-shaped structure is used for guiding flow to realize high-efficiency gas injection, the rotation of the air outlet column can expand the gas coverage range, the battery tray can be cleaned and dust removed without any dead angle, the gas is discharged outside the shell through the air vent and the air outlet pipe in time, secondary dust pollution is further avoided, and the cleanliness of the cleaned battery tray is ensured.

Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of tray cleaning devices, in particular to a new energy battery tray automatic cleaning and dust removal system. BACKGROUND

[0002] The traditional cleaning process for battery trays uses "manual feeding, spray cleaning, manual wiping, manual transfer, and air gun dust removal". The single-tray processing cycle is long, and multiple people are required to operate cooperatively. Ordinary spray cleaning can only remove surface dust, and the cleaning effect on residual impurities in the dead corners and deep holes of the battery tray is poor. Manual wiping is prone to missed wiping and scratches, and the cleaning intensity cannot be accurately controlled. Long-term reliance on manual cleaning significantly increases production costs. Dust is easily reattached during the dust removal process, resulting in low cleanliness qualification rate and increased rework costs. Therefore, a new energy battery tray automatic cleaning and dust removal system suitable for modern production is needed. SUMMARY

[0003] The technical problem to be solved by the present application is to overcome the shortcomings of the prior art, and to provide a new energy battery tray automatic cleaning and dust removal system that ensures no dead angle cleaning and dust removal of the battery tray, avoids secondary dust pollution, and guarantees the cleanliness of the cleaned battery tray.

[0004] The technical solution adopted to solve the above technical problems is: a first conveying mechanism for transporting battery trays is arranged on the support, a second communication pipeline is arranged on the support, a plurality of mutually communicating water outlets are arranged on the second communication pipeline, a plurality of spray heads for spraying water to clean the battery trays are uniformly arranged on each water outlet, a second conveying mechanism for transporting battery trays is arranged on the top of the support, a feeding box is arranged on one side of the support, a feeding mechanism for transporting the battery trays on the first conveying mechanism to the second conveying mechanism is arranged on the feeding box, an upper housing is arranged on the top of the support, and a cleaning and dust removal mechanism for removing dust from the battery trays on the second conveying mechanism is arranged inside the upper housing; the cleaning and dust removal mechanism comprises: an air outlet pipe for air outlet is arranged on the upper housing, a support frame located above the second conveying mechanism is arranged inside the upper housing, a support plate is arranged on the support frame, a plurality of protection tubes are arranged on the support plate, a air inlet pipe for air inlet is arranged in each protection tube, the inlet end of the air inlet pipe is in communication with the outlet end of the compressor, the outlet end of the air inlet pipe outputs high-pressure gas, a plurality of fixed housings are arranged at the bottom of the support plate, each fixed housing is located above the battery tray on the second conveying mechanism, a cover is arranged in each fixed housing, an air outlet column is arranged in each fixed housing, the outlet end of each air inlet pipe is in communication with the inlet end of a plurality of air outlet columns through a first communication pipeline, and a plurality of air outlets for air outlet are uniformly processed in the circumferential direction of each air outlet column.

[0005] Further, one side of the support is processed with a first inlet and outlet for transporting the feed, the top of the support is provided with a second communication housing located on one side of the upper housing, one end of the second communication housing is in communication with the outlet end of the feeding box, the other end of the second communication housing is in communication with the inlet end of the upper housing, one end of the first communication housing is in communication with the outlet end of the upper housing, and the other end of the first communication housing is processed with a second inlet and outlet for discharging.

[0006] Further, the inside of the air outlet column is uniformly provided with a plurality of funnel-shaped air outlet plates in the circumferential direction, the plurality of funnel-shaped air outlet plates are spirally distributed, the gap between every two adjacent funnel-shaped air outlet plates forms an air outlet, and the cross section of each funnel-shaped air outlet plate is funnel-shaped.

[0007] Further, the opening end of one side of the support frame is provided with a second side door, the second side door is provided with a second gear, the opening end of the other side of the support frame is provided with a first side door, the first side door is provided with a first gear, and the second side door and the first side door cover the opening ends of the two sides of the support frame respectively in the cleaning and dust removal process of the battery tray on the second material feeding mechanism.

[0008] Further, a plurality of second guide rods are slidably connected to the upper housing in the vertical direction, the bottom of the second guide rod is provided with a connecting rod, the second guide rod is provided with a second spring, one end of the second spring is fixedly connected with the upper housing, the other end of the second spring is fixedly connected with the connecting rod, one side of the connecting rod is provided with a first rack engaged with the first gear for transmission, the other end of the connecting rod is provided with a second rack engaged with the second gear for transmission, the connecting rod is provided with a sliding block, and the feeding box is processed with a second sliding hole in the vertical direction for slidably connecting with the sliding block.

[0009] Further, the support plate is provided with a plurality of first ventilation holes for air outlet, the inside of the upper housing is provided with an inclined plate, the inclined plate is processed with a plurality of second ventilation holes in communication with the support plate, the top of the upper housing is provided with a second motor, the output shaft of the second motor is fixedly connected with an air outlet fan through a connecting shaft, and the air outlet fan is located above the inclined plate.

[0010] Further, the first motor is arranged on the feeding box, the output shaft of the first motor is fixedly connected with the screw rod, the screw rod is threadedly connected with the feeding plate, the battery tray on the first conveying mechanism is conveyed to the feeding plate, a plurality of guide plates and a plurality of first guide rods are arranged on the feeding plate, a push plate is slidably connected with the guide plates and the first guide rods in the horizontal direction, a plurality of first sliding holes are formed in the push plate and are respectively slidably connected with the corresponding guide plates in the horizontal direction, a first spring is arranged on each first guide rod, one end of each first spring is connected with the push plate, and the other end of each first spring is fixedly connected with the inner side wall of the feeding plate; and an electric cylinder is arranged on one side of the feeding box, the output end of the electric cylinder pushes the push plate, and the push plate abuts against one side of the battery tray to push the battery tray to the second conveying mechanism.

[0011] Further, the feeding plate abuts against the sliding block and pushes the sliding block to slide on the second sliding hole in the vertical direction, and the sliding block is located above the feeding plate.

[0012] Further, the first conveying mechanism has the same structure as the second conveying mechanism, and the first conveying mechanism comprises a support, a fixed plate is arranged on the support, a plurality of conveying rollers are rotatably installed on the fixed plate, the conveying rollers are made of corrosion-resistant materials, first transmission wheels are arranged at the two ends of each conveying roller, a third motor is arranged on the support, the output shaft of the third motor is fixedly connected with a second transmission wheel, the second transmission wheel is rotatably connected with the support, the second transmission wheel is drivingly connected with the first transmission wheel at one end of one of the conveying rollers through a second transmission belt, the first transmission wheel at the other end of the one of the conveying rollers is drivingly connected with the first transmission wheel at one end of an adjacent one of the conveying rollers through a first transmission belt, the first transmission wheels at the two ends of the other two adjacent conveying rollers are respectively drivingly connected through first transmission belts, a sewage plate for collecting sundries is arranged at the bottom of the fixed plate, a flow guide groove is formed in the sewage plate, and a sewage outlet is formed in one end of the sewage plate and communicates with the flow guide groove.

[0013] The present application has the following advantages: (1) The battery tray enters the first conveying mechanism, is automatically conveyed to the water spraying position to complete high-pressure cleaning, can strongly remove the stains on the surface of the tray, is pushed and transferred to the second conveying mechanism to complete high-pressure gas cleaning and dust removal, avoids the tediousness and errors of manual operation, improves the efficiency and reduces the labor cost, realizes continuous operation, significantly improves the cleaning efficiency of the battery tray, and adapts to industrial batch cleaning requirements.

[0014] (2) In the cleaning and dust removal process, the present application adopts a spiral-shaped funnel-shaped air outlet plate design, uses the high-speed injection of high-pressure gas to efficiently remove the stains on the tray, realizes efficient gas injection through the flow guiding effect of the funnel-shaped structure, the rotation of the air outlet column can expand the gas coverage range, ensures that the battery tray is cleaned and dusted without dead angles, and at the same time, the gas is discharged outside the shell through the ventilation opening and the air outlet pipe in time, further avoids secondary dust pollution, and guarantees the cleanliness of the cleaned battery tray.

[0015] (3) The present application adopts the sewage orderly discharging through the sewage plate, the flow guide groove and the sewage outlet in the cleaning and dust removal cleaning process, avoiding the sewage residual pollution of the tray.

[0016] (4) The present application adopts the first side door and the second side door being opened in the ascending process of the feeding plate, facilitating the battery tray feeding, the second feeding mechanism transporting the battery tray to the pause transportation below the guide plate, the first side door covering one end port of the upper shell and the second side door covering the other end port of the upper shell in the descending process of the feeding plate, which can prevent the external dust and impurities from entering the inside of the upper shell, avoid the high-pressure gas overflow in the shell, maintain the cleanliness of the clean area, reduce the secondary pollution risk, and guarantee the clean state in the battery tray transfer process. BRIEF DESCRIPTION OF DRAWINGS

[0017] Figure 1 is a structural schematic diagram of an embodiment of the new energy battery tray automatic cleaning and dust removal system.

[0018] Figure 2 is Figure 1 a structural schematic diagram from another angle.

[0019] Figure 3 is Figure 1 a structural schematic diagram of the present application without the feeding box, the support and the upper shell.

[0020] Figure 4 is a structural schematic diagram of the parts on the feeding plate.

[0021] Figure 5 is a structural schematic diagram of the second communication pipeline and the water outlet pipe.

[0022] Figure 6 is a structural schematic diagram of the parts on the first side door, the second side door and the connecting rod.

[0023] Figure 7 is a structural schematic diagram of the cleaning and dust removal mechanism.

[0024] Figure 8 is a structural schematic diagram of the inside of the fixed shell.

[0025] Figure 9 is a structural schematic diagram of the air inlet pipe, the first communication pipeline and the air outlet column.

[0026] Figure 10 is a sectional view of the air outlet column.

[0027] Figure 11 is a longitudinal sectional plane view of the air outlet column.

[0028] Figure 12 is a structural schematic diagram of the inclined plate inside the upper shell.

[0029] Figure 13 This is a schematic diagram of the first material conveying mechanism.

[0030] Reference numerals: 1. Feeding mechanism; 101. Electric cylinder; 102. First motor; 103. Lead screw; 104. Push plate; 105. Feeding plate; 106. First sliding hole; 107. Guide plate; 108. First spring; 109. First guide rod; 2. Feeding box; 3. Support; 4. Cleaning and dust removal mechanism; 401. Second motor; 402. Exhaust fan; 403. Protective tube; 404. Fixed housing; 405. Exhaust duct; 406. Cover; 407. Exhaust column; 408. Exhaust port; 409. Inlet duct; 410. Support plate; 411. First ventilation port; 412. Funnel-shaped exhaust plate; 413. Inclined plate; 414. Second ventilation port; 415. Support frame; 416. First connecting pipe; 417. Connecting shaft; 5. Second connecting... 6. Pipeline; 601. First conveying mechanism; 602. First transmission wheel; 603. Transport roller; 604. Guide channel; 605. Sewage outlet; 606. Sewage plate; 607. Fixed plate; 608. Second conveying belt; 609. Second transmission wheel; 610. Third motor; 7. Second conveying mechanism; 8. First inlet / outlet; 9. Second inlet / outlet; 10. First connecting shell; 11. Upper shell; 12. Second connecting shell; 13. Water outlet pipe; 14. Connecting rod; 15. Slider; 16. Second sliding hole; 17. Battery tray; 18. Nozzle; 19. First rack; 20. First side door; 21. First gear; 22. Second guide rod; 23. Second spring; 24. Second rack; 25. Second side door; 26. Second gear. Detailed Implementation

[0031] To make the objectives, technical solutions, and advantages of this invention clearer, the invention will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative and not intended to limit the invention.

[0032] like Figures 1-2 , Figures 5-6 As shown, the automated cleaning and dust removal system for new energy battery trays in this embodiment is composed of a feeding mechanism 1, a feeding box 2, a support 3, a cleaning and dust removal mechanism 4, a second connecting pipe 5, a first conveying mechanism 6, a second conveying mechanism 7, a first inlet / outlet 8, a second inlet / outlet 9, a first connecting shell 10, an upper shell 11, a second connecting shell 12, a water outlet pipe 13, a connecting rod 14, a slider 15, a second sliding hole 16, a battery tray 17, a nozzle 18, a first rack 19, a first side door 20, a first gear 21, a second guide rod 22, a second spring 23, a second rack 24, a second side door 25, and a second gear 26.

[0033] The first conveying mechanism 6 for transporting the battery tray 17 is arranged on the support 3, the first inlet and outlet 8 for transporting the feed is arranged on one side of the support 3, the second communication pipeline 5 is arranged on the support 3, a plurality of water outlet pipes 13 in communication with each other are arranged on the second communication pipeline 5, the output end of the high-pressure water pump is in communication with the inlet end of the water outlet pipe 13, a plurality of nozzles 18 for spraying water to clean the battery tray 17 are uniformly arranged on each water outlet pipe 13, the second conveying mechanism 7 for transporting the battery tray 17 is arranged on the top of the support 3, the feeding box 2 is arranged on one side of the support 3, the feeding mechanism 1 for transporting the battery tray 17 on the first conveying mechanism 6 to the second conveying mechanism 7 is arranged on the feeding box 2, the upper shell 11 is arranged on the top of the support 3, the cleaning and dust removal mechanism 4 for removing dust from the sundries of the battery tray 17 on the second conveying mechanism 7 is arranged inside the upper shell 11. The second communication shell 12 located on one side of the upper shell 11 is arranged on the top of the support 3, one end of the second communication shell 12 is in communication with the outlet end of the feeding box 2, the other end of the second communication shell 12 is in communication with the inlet end of the upper shell 11, one end of the first communication shell 10 is in communication with the outlet end of the upper shell 11, and the other end of the first communication shell 10 is machined with the second inlet and outlet 9 for discharging.

[0034] As shown in Figure 6 The second guide rod 22 is connected to the upper shell 11 in the vertical direction, the second guide rod 22 is arranged on the second guide rod 22, the second spring 23 is arranged on the second guide rod 22, one end of the second spring 23 is fixedly connected with the upper shell 11, the other end of the second spring 23 is fixedly connected with the connecting rod 14, the first rack 19 engaged with the first gear 21 is arranged on one side of the connecting rod 14, the second rack 24 engaged with the second gear 26 is arranged on the other end of the connecting rod 14, the sliding block 15 is arranged on the connecting rod 14, the second sliding hole 16 in the vertical direction is machined on the feeding box 2, and the sliding block 15 is in contact with the feeding mechanism 1.

[0035] As shown in Figures 3-4 The feeding mechanism 1 is composed of an electric cylinder 101, a first motor 102, a lead screw 103, a push plate 104, a feeding plate 105, a first sliding hole 106, a guide plate 107, a first spring 108, and a first guide rod 109.

[0036] The feeding mechanism 1 is that: the first motor 102 is arranged on the feeding box 2, the output shaft of the first motor 102 is fixedly connected with the lead screw 103, the lead screw 103 is threadedly connected with the feeding plate 105, the battery tray 17 on the first conveying mechanism 6 is transported to the feeding plate 105, a plurality of guide plates 107 and a plurality of first guide rods 109 are arranged on the feeding plate 105, the push plate 104 is slidably connected with the guide plates 107 and the first guide rods 109 in the horizontal direction, a plurality of first sliding holes 106 which are respectively slidably connected with the corresponding guide plates 107 in the horizontal direction are formed on the push plate 104, the first spring 108 is arranged on each first guide rod 109, one end of each first spring 108 is respectively connected with the push plate 104, and the other end of each first spring 108 is respectively fixedly connected with the inner side wall of the feeding plate 105; an electric cylinder 101 is arranged on one side of the feeding box 2, the output end of the electric cylinder 101 pushes the push plate 104, the push plate 104 abuts against one side of the battery tray 17 and pushes the battery tray 17 to the second conveying mechanism 7, the feeding plate 105 abuts against the sliding block 15 and pushes the sliding block 15 to slide on the second sliding hole 16 in the vertical direction, and the sliding block 15 is located above the feeding plate 105.

[0037] As shown in Figures 7-12 The cleaning and dust removing mechanism 4 is composed of the second motor 401, the air outlet fan 402, the protection pipe 403, the fixed shell 404, the air outlet pipe 405, the cover shell 406, the air outlet column body 407, the air outlet 408, the air inlet pipe 409, the support plate 410, the first air vent 411, the funnel-shaped air outlet plate 412, the inclined plate 413, the second air vent 414, the support frame 415, the first communication pipe 416 and the connecting shaft 417.

[0038] The cleaning and dust removing mechanism 4 is that: the upper shell 11 is provided with an air outlet pipe 405 for air outlet, the inside of the upper shell 11 is provided with a support frame 415 located above the second material conveying mechanism 7, the support frame 415 is provided with a second side door 25 at one side opening end, the second side door 25 is provided with a second gear 26, the support frame 415 is provided with a first side door 20 at the other side opening end, the first side door 20 is provided with a first gear 21, and the second side door 25 and the first side door 20 cover the opening ends of the two sides of the support frame 415 respectively during the cleaning and dust removing process of the battery tray 17 on the second material conveying mechanism 7. The support frame 415 is provided with a support plate 410, the support plate 410 is provided with a plurality of protection tubes 403, each protection tube 403 is provided with an air inlet pipe 409 for air inlet inside, the air inlet pipe 409 is in communication with the output end of the compressor, the output end of the air inlet pipe 409 outputs high pressure gas, and the bottom of the support plate 410 is provided with a plurality of fixed shells 404, the fixed shells 404 are located above the battery tray 17 on the second material conveying mechanism 7, each fixed shell 404 is provided with a cover 406 inside, and each fixed shell 404 is provided with an air outlet column 407 inside. The output end of each air inlet pipe 409 is in communication with the inlet end of the plurality of air outlet columns 407 through a first communication pipe 416 respectively, and each air outlet column 407 is uniformly processed with a plurality of air outlets 408 for air outlet along the circumferential direction. The inside of the air outlet column 407 is uniformly provided with a plurality of funnel-shaped air outlet plates 412 along the circumferential direction, the plurality of funnel-shaped air outlet plates 412 are distributed in a spiral shape, the gap between every two adjacent funnel-shaped air outlet plates 412 forms an air outlet 408 respectively, and the cross section of each funnel-shaped air outlet plate 412 is funnel-shaped. The outer side wall of the main body part of the funnel is the outer side wall of the air outlet column 407, and the neck part of the funnel is located inside the air outlet column 407.

[0039] The support plate 410 is provided with a plurality of first ventilation holes 411 for air outlet, the inside of the upper shell 11 is provided with an inclined plate 413, the inclined plate 413 is processed with a plurality of second ventilation holes 414 in communication with the support plate 410, the top of the upper shell 11 is provided with a second motor 401, the output shaft of the second motor 401 is fixedly connected with an air outlet fan 402 through a connecting shaft 417, the air outlet fan 402 is located above the inclined plate 413, and the air outlet fan 402 draws air out of the outside of the upper shell 11 through the plurality of support plates 410 of the first ventilation holes 411, the plurality of second ventilation holes 414 on the inclined plate 413 and the air outlet pipe 405 in sequence.

[0040] As shown in the drawings, Figure 13 The structure of the first material conveying mechanism 6 is the same as that of the second material conveying mechanism 7, and the first material conveying mechanism 6 is composed of a first conveying belt 601, a first transmission wheel 602, a conveying roller 603, a flow guide groove 604, a sewage outlet 605, a sewage plate 606, a fixed plate 607, a second conveying belt 608, a second transmission wheel 609, and a third motor 610.

[0041] The first feeding mechanism 6 is provided with a fixed plate 607 on the support 3, a plurality of conveying rollers 603 are rotatably installed on the fixed plate 607, the conveying rollers 603 are made of corrosion-resistant materials, each conveying roller 603 is provided with a first driving wheel 602 at both ends, the support 3 is provided with a third motor 610, the output shaft of the third motor 610 is fixedly connected with a second driving wheel 609, the second driving wheel 609 is rotatably connected with the support 3, the second driving wheel 609 is drivingly connected with the first driving wheel 602 at one end of one of the conveying rollers 603 through a second conveying belt 608, the first driving wheel 602 at the other end of one of the conveying rollers 603 is drivingly connected with the first driving wheel 602 at one end of an adjacent one of the conveying rollers 603 through a first conveying belt 601, the first driving wheels 602 at both ends of the other two adjacent conveying rollers 603 are respectively drivingly connected through the first conveying belt 601, the bottom of the fixed plate 607 is provided with a sewage plate 606 for collecting sundries, the sewage plate 606 is processed with a flow guide groove 604, and one end of the sewage plate 606 is processed with a sewage outlet 605 which is in communication with the flow guide groove 604.

[0042] The working principle of the first feeding mechanism 6 is that the output shaft of the third motor 610 drives the second driving wheel 609 to rotate, the second driving wheel 609 drives the first driving wheel 602 at one end of one of the conveying rollers 603 to rotate through the second conveying belt 608, the first driving wheel 602 at the other end of one of the conveying rollers 603 drives the first driving wheel 602 at one end of an adjacent one of the conveying rollers 603 through the first conveying belt 601, the first driving wheels 602 at both ends of the other two adjacent conveying rollers 603 are respectively drivingly connected through the first conveying belt 601, and the plurality of conveying rollers 603 are drivingly connected to drive the battery tray 17 to convey on the plurality of conveying rollers 603.

[0043] The working principle of the embodiment is as follows, (1) the battery tray 17 is sprayed and cleaned: the battery tray 17 enters the first feeding mechanism 6 through the first inlet and outlet 8, the first feeding mechanism 6 drives the battery tray 17 to convey to below the water outlet pipe 13 and then pauses the conveying, the high-pressure water pump drives the high-pressure water to pass through the plurality of nozzles 18 on the plurality of water outlet pipes 13 to spray the battery tray 17, the battery tray 17 is high-pressure sprayed and cleaned, the sewage enters the sewage plate 606, and the sewage on the sewage plate 606 flows out through the sewage outlet 605 in the flow guide groove 604.

[0044] (2) After the battery tray 17 is cleaned, the first conveying mechanism 6 transports the battery tray 17 to the feeding plate 105, the output shaft of the first motor 102 drives the screw rod 103 to rotate, the feeding plate 105 moves along the vertical direction on the screw rod 103, the feeding plate 105 moves to the horizontal plane of the second conveying mechanism 7, and in the process of rising, the feeding plate 105 drives the sliding block 15 to slide along the vertical direction on the second sliding hole 16 of the feeding box 2, the sliding block 15 drives the connecting rod 14 and the plurality of second guide rods 22 to move along the vertical direction on the upper shell 11, the connecting rod 14 drives the first rack 19 and the second rack 24 to move along the vertical direction, the first rack 19 drives the first gear 21 to rotate, the first gear 21 drives the first side door 20 to rotate and the first side door 20 is opened, and at the same time, the second rack 24 drives the second gear 26 to rotate, the second gear 26 drives the second side door 25 to rotate and the second side door 25 is opened.

[0045] The output end of the electric cylinder 101 drives the push plate 104 to move along the horizontal direction, the first sliding hole 106 of the push plate 104 slides along the horizontal direction with the guide plate 107, and at the same time, the push plate 104 slides along the horizontal direction on the first guide rod 109, the push plate 104 drives the battery tray 17 to the second conveying mechanism 7, the second conveying mechanism 7 transports the battery tray 17 to the lower side of the guide plate 107 and temporarily stops the transportation, the feeding plate 105 descends, the first side door 20 covers one end of the upper shell 11, and the second side door 25 covers the other end of the upper shell 11.

[0046] (3) The battery tray 17 is cleaned and dusted: the compressor delivers high-pressure gas into the plurality of air inlet pipes 409, the high-pressure gas in each air inlet pipe 409 enters the plurality of air outlet columns 407 through the first communication pipeline 416, and in the process of entering the air outlet column 407, the gas can drive the air outlet column 407 to rotate, in the process of rotating, the gas in each air outlet column 407 is high-pressure sprayed through the air outlet 408 between the plurality of adjacent funnel-shaped air outlet plates 412, since the plurality of funnel-shaped air outlet plates 412 are distributed in a spiral shape, the gap between every two adjacent funnel-shaped air outlet plates 412 forms the air outlet 408, and the cross section of each funnel-shaped air outlet plate 412 is funnel-shaped, the outer side wall of the main body part of the funnel is the outer side wall of the air outlet column 407, and the neck part of the funnel is located in the air outlet column 407, which can efficiently spray the gas, expand the coverage range of the gas, ensure that there is no dead angle for cleaning and dusting the battery tray 17, clean and dust the battery tray 17, and at the same time, the gas is sequentially extracted outside the upper shell 11 through the plurality of support plates 410 of the first ventilation port 411, the plurality of second ventilation ports 414 on the inclined plate 413, and the air outlet pipe 405, and the cleaned battery tray 17 is discharged through the second inlet and outlet 9.

[0047] The above merely describes the preferred embodiments of the present application and is not used to limit the protection scope of the present application.

Claims

1. An automated cleaning and dust removal system for new energy battery trays, characterized in that: A first conveying mechanism (6) for transporting battery trays (17) is provided on the support (3). A second connecting pipe (5) is provided on the support (3). Multiple interconnected water outlet pipes (13) are provided on the second connecting pipe (5). Multiple spray nozzles (18) for spraying water to clean the battery trays (17) are evenly provided on each water outlet pipe (13). A second conveying mechanism (7) for transporting battery trays (17) is provided on the top of the support (3). A loading box (2) is provided on one side of the support (3). A loading mechanism (1) for transporting battery trays (17) on the first conveying mechanism (6) to the second conveying mechanism (7) is provided on the loading box (2). An upper shell (11) is provided on the top of the support (3). A cleaning and dust removal mechanism (4) for removing dust from the battery trays (17) on the second conveying mechanism (7) is provided inside the upper shell (11). The cleaning and dust removal mechanism (4) is as follows: an air outlet pipe (405) for air outlet is provided on the upper housing (11), a support frame (415) located above the second material conveying mechanism (7) is provided inside the upper housing (11), a support plate (410) is provided on the support frame (415), a plurality of protective pipes (403) are provided on the support plate (410), and an air inlet pipe (409) for air inlet is provided inside each protective pipe (403). The inlet end of the air inlet pipe (409) is connected to the output end of the compressor, and the output end of the air inlet pipe (409) outputs high-pressure gas. (410) Multiple fixed housings (404) are provided at the bottom. The fixed housings (404) are located above the battery tray (17) on the second material conveying mechanism (7). Each fixed housing (404) is provided with a cover (406) and an air outlet column (407) is provided inside each fixed housing (404). The output end of each air inlet pipe (409) is connected to the inlet end of multiple air outlet columns (407) through the first connecting pipe (416). Each air outlet column (407) is uniformly machined with multiple air outlets (408) for air outlet along the circumferential direction. The air outlet column (407) is provided with a plurality of funnel-shaped air outlet plates (412) evenly arranged along the circumferential direction. The plurality of funnel-shaped air outlet plates (412) are spirally distributed. The gap between each pair of adjacent funnel-shaped air outlet plates (412) forms an air outlet (408). The cross-section of each funnel-shaped air outlet plate (412) is funnel-shaped. The outer wall of the main body of the funnel is the outer wall of the air outlet column (407). The neck of the funnel is located inside the air outlet column (407). The support frame (415) has a second side door (25) on one side of the opening end, and a second gear (26) is provided on the second side door (25). The support frame (415) has a first side door (20) on the other side of the opening end, and a first gear (21) is provided on the first side door (20). During the cleaning and dust removal process of the battery tray (17) on the second conveying mechanism (7), the second side door (25) and the first side door (20) respectively cover the opening ends on both sides of the support frame (415). The upper housing (11) is slidably connected with a plurality of second guide rods (22) in the vertical direction. The bottom of the plurality of second guide rods (22) is provided with a connecting rod (14). A second spring (23) is provided on the second guide rod (22). One end of the second spring (23) is fixedly connected to the upper housing (11), and the other end of the second spring (23) is fixedly connected to the connecting rod (14). A first rack (19) that meshes with the first gear (21) is provided on one side of the connecting rod (14), and a second rack (24) that meshes with the second gear (26) is provided on the other end of the connecting rod (14). A slider (15) is provided on the connecting rod (14). A second sliding hole (16) that slides vertically connected to the slider (15) is machined on the feeding box (2). The slider (15) is in contact with the feeding mechanism (1). The feeding mechanism (1) abuts against the slider (15) and pushes the slider (15) to slide vertically on the second sliding hole (16), with the slider (15) located above the feeding mechanism (1).

2. The automated cleaning and dust removal system for new energy battery trays according to claim 1, characterized in that: The bracket (3) has a first inlet and outlet (8) for transporting feed material on one side. The bracket (3) has a second connecting shell (12) located on the side of the upper shell (11) on the top. One port of the second connecting shell (12) is connected to the outlet of the feeding box (2). The other port of the second connecting shell (12) is connected to the inlet of the upper shell (11). One port of the first connecting shell (10) is connected to the outlet of the upper shell (11). The other end of the first connecting shell (10) has a second inlet and outlet (9) for discharging material.

3. The automated cleaning and dust removal system for new energy battery trays according to claim 1, characterized in that: The support plate (410) is provided with a plurality of first ventilation openings (411) for air outlet. An inclined plate (413) is provided inside the upper housing (11). A plurality of second ventilation openings (414) connected to the support plate (410) are machined on the inclined plate (413). A second motor (401) is provided on the top of the upper housing (11). The output shaft of the second motor (401) is fixedly connected to the exhaust fan (402) through the connecting shaft (417). The exhaust fan (402) is located above the inclined plate (413). The exhaust fan (402) draws air out of the upper housing (11) through the plurality of support plates (410) of the first ventilation openings (411), the plurality of second ventilation openings (414) on the inclined plate (413), and the exhaust pipe (405).

4. The automated cleaning and dust removal system for new energy battery trays according to claim 1, characterized in that, The feeding mechanism (1) is as follows: a first motor (102) is provided on the feeding box (2), the output shaft of the first motor (102) is fixedly connected to the lead screw (103), the lead screw (103) is threadedly connected to the feeding plate (105), the battery tray (17) on the first conveying mechanism (6) is transported to the feeding plate (105), the feeding plate (105) is provided with multiple guide plates (107) and multiple first guide rods (109), the guide plates (107) and the first guide rods (109) are slidably connected to the push plate (104) in the horizontal direction, and multiple push plates (104) are machined on the push plate (104). The first sliding hole (106) is slidably connected to the corresponding guide plate (107) in the horizontal direction. Each first guide rod (109) is provided with a first spring (108). One end of each first spring (108) is connected to the push plate (104), and the other end of each first spring (108) is fixedly connected to the inner wall of the feeding plate (105). An electric cylinder (101) is provided on one side of the feeding box (2). The output end of the electric cylinder (101) pushes the push plate (104). The push plate (104) abuts against one side of the battery tray (17) and pushes the battery tray (17) onto the second conveying mechanism (7).

5. The automated cleaning and dust removal system for new energy battery trays according to claim 1, characterized in that, The structure of the first conveying mechanism (6) is the same as that of the second conveying mechanism (7). The first conveying mechanism (6) is as follows: a fixed plate (607) is provided on the bracket (3), and multiple conveying rollers (603) are rotatably mounted on the fixed plate (607). The conveying rollers (603) are made of corrosion-resistant material. Each conveying roller (603) has a first transmission wheel (602) at both ends. A third motor (610) is provided on the bracket (3). The output shaft of the third motor (610) is fixedly connected to the second transmission wheel (609). The second transmission wheel (609) is rotatably connected to the bracket (3). The second transmission wheel (609) is connected to one of the conveyors via the second conveyor belt (608). The first drive wheel (602) at one end of each transport roller (603) is driven by the first drive wheel (602) at the other end of one transport roller (603), and the first drive wheel (602) at one end of the adjacent transport roller (603) is driven by the first conveyor belt (601). The first drive wheels (602) at both ends of the other two adjacent transport rollers (603) are driven by the first conveyor belt (601) respectively. A sewage plate (606) for collecting debris is provided at the bottom of the fixed plate (607). A guide groove (604) is processed on the sewage plate (606), and a sewage outlet (605) communicating with the guide groove (604) is processed at one end of the sewage plate (606).

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