Intelligent reaming device and method for gear forging

Abstract

The application relates to the technical field of gear machining, in particular to an intelligent hole expanding device and method for gear forging, which comprises a machine base and a pressure head capable of expanding the hole of a gear workpiece, the surface of the pressure head is fixedly connected with sawteeth, further comprises a moving bracket arranged above the machine base and used for supporting the gear workpiece, the top of the moving bracket is provided with an inclined bracket matched with the gear workpiece tooth groove, one end of the inclined bracket is fixedly connected with a plurality of extension cylinders capable of extending into the gear workpiece tooth groove, the inside of the inclined bracket is provided with an oil tank storing silicon oil, the oil tank is communicated with the extension cylinders through a delivery cylinder, the outer surface of the extension cylinder is provided with flexible sheets capable of extending and abutting against the gear workpiece tooth groove, the inside of the delivery cylinder is provided with a driving assembly capable of driving the flexible sheets to extend, and one side of the inclined bracket is provided with an extending assembly capable of driving the silicon oil to flow and providing power for the driving assembly. The flexible sheets can self-adaptively extend and abut against the inner wall of the gear tooth groove to absorb machining vibration.

Description

TECHNICAL FIELD

[0001] The application relates to the technical field of gear machining, in particular to an intelligent hole expanding device and method for gear forging. BACKGROUND

[0002] In the field of high-end equipment manufacturing, gears are the core components of mechanical transmission systems, and the machining precision of the inner holes directly affects the assembly adaptability, transmission efficiency and fatigue resistance of the gears and shaft systems. In the gear forging process, the hole expanding process is a key link for determining the inner hole size precision, shape and position tolerance and surface quality. With the breakthrough of intelligent manufacturing technology, the traditional gear hole expanding process has been difficult to meet the modern production requirements of high precision, high efficiency and low energy consumption, and the technical bottlenecks and industry pain points need to be broken through by intelligent innovation.

[0003] For example, the patent document with the announcement number CN216540966U discloses a hole expanding device for gear forging, which comprises a positioning shaft and a gear. The outer surface of the positioning shaft is fixedly connected with a handle on one side. The end of the handle is sleeved with an anti-skid rubber sleeve. A connecting block is fixedly installed on one side of the positioning shaft. A fixed block is fixedly assembled on the front side wall of the connecting block. A scale rod is fixedly installed on the fixed block. A protective sleeve and a driving motor are arranged on the opposite side of the connecting block. A hole expander is arranged in the protective sleeve. The bottom end of the positioning shaft is inserted into the center shaft position of the gear. The device is simple and convenient to operate, accurate in positioning, good in hole expanding effect and stable in clamping, and can effectively improve the production and machining efficiency of the gear.

[0004] Although the above-mentioned prior art realizes rigid clamping of the machined gear through the setting of the clamping block and the positioning screw, effectively improves the stability of clamping, but in the actual machining process, due to the lack of buffering and damping mechanism in the clamping structure, the strong vibration generated by the hole expander in the cutting process cannot be effectively released. These vibrations are reversely transmitted through the clamping block and accumulated in the machined gear body, causing high-frequency shaking of the gear, which not only aggravates the tool wear, but also easily causes hole expanding deviation, rough hole wall and other machining defects, seriously affecting the hole expanding precision and machining quality, and is difficult to meet the manufacturing requirements of high-precision gear parts. Therefore, the present application provides an intelligent hole expanding device and method for gear forging. SUMMARY

[0005] The purpose of the present application is to provide an intelligent hole expanding device and method for gear forging to solve the problems raised in the background art.

[0006] To achieve the above-mentioned purpose, the present application provides the following technical scheme: an intelligent hole expanding device for gear forging, comprising a machine base and a pressure head capable of expanding the hole of a gear workpiece, and the surface of the pressure head is fixedly connected with a sawtooth, further comprising:

[0007] The mobile bracket is arranged above the base and used for supporting the gear workpiece, the top of the mobile bracket is provided with an inclined frame matched with the gear workpiece tooth groove, one end of the inclined frame is fixedly connected with a plurality of extension cylinders capable of extending into the gear workpiece tooth groove, the inside of the inclined frame is provided with an oil tank storing silicone oil, the oil tank is communicated with the extension cylinder through a delivery cylinder, the outer surface of the extension cylinder is provided with flexible sheets capable of being stretched to abut against the gear workpiece tooth groove, the inside of the delivery cylinder is provided with a driving assembly capable of driving the flexible sheets to be stretched, and one side of the inclined frame is provided with an expansion assembly capable of driving the silicone oil to flow and providing power for the driving assembly.

[0008] The vibration sensor can abut against the inner wall of the flexible sheet to detect the resonance frequency of the gear workpiece, and the inside of the delivery cylinder is provided with a balancing assembly capable of receiving the feedback of the vibration sensor to control the flow resistance of the silicone oil in the oil tank.

[0009] Preferably, the driving assembly comprises a plug sheet slidingly connected to the inside of the delivery cylinder and used for plugging the silicone oil in the oil tank, one side of the oil tank is fixedly connected with a copper rod, the inside of the extension cylinder is connected with a handle through a torsion spring rod, one end of the copper rod can abut against one end of the handle, one end of the handle is fixedly connected with an arc top plate abutting against the flexible sheet, and the vibration sensor is fixedly connected to the surface of the arc top plate abutting against the flexible sheet.

[0010] Preferably, the expansion assembly comprises a driving motor fixedly connected to one side of the inclined frame, the inside of the oil tank is slidingly connected with a liquid pressing plate used for driving the silicone oil to flow, the inside of the oil tank is rotationally connected with a screw rod threadedly connected with the liquid pressing plate, and the output end of the driving motor is connected with the screw rod.

[0011] Preferably, the balancing assembly comprises a heater fixedly connected to the inside of the delivery cylinder and capable of heating the copper rod, the vibration sensor is used for controlling the start and stop of the heater, one side of the plug sheet in contact with the silicone oil is made of copper, the spring sleeved around the outer surface of the copper rod is jointly connected between the plug sheet and the heater, the outer surface of the copper rod is fixedly connected with a sleeve, and one side of the heater is fixedly connected with a plurality of resistance sheets slidingly connected with the sleeve.

[0012] Preferably, the expansion assembly comprises a driving motor fixedly connected to one side of the inclined frame, the inside of the oil tank is slidingly connected with a liquid pressing plate used for driving the silicone oil to flow, the inside of the oil tank is rotationally connected with a screw rod threadedly connected with the liquid pressing plate, and the output end of the driving motor is connected with the screw rod.

[0013] Preferably, the outer surface of the liquid storage cavity is provided with a plurality of inclined liquid holes which are inclined surfaces and are communicated with the arc-shaped liquid holes, the inner portion of the arc-shaped liquid hole is fixedly connected with a liquid cylinder, the top of the liquid cylinder is slidably connected with a double-head piece rod which can be in contact with the ball, and the top of the double-head piece rod is rotatably connected with a roller which can be in contact with the side surface of the ball.

[0014] Preferably, the top of the machine base is fixedly connected with a support, the top of the support is fixedly connected with a first guide rail frame, the top of the first guide rail frame is slidably connected with a second guide rail frame which is matched with the first guide rail frame, the bottom of the second guide rail frame is slidably connected with a pneumatic cylinder which is matched with the second guide rail frame, and the output end of the pneumatic cylinder is provided with a motor base, and the inner portion of the motor base is fixedly connected with a motor which is used for driving the pressure head to rotate.

[0015] Preferably, the output end of the pneumatic cylinder is fixedly connected with a pressure sensor, and the bottom of the pressure sensor is fixedly connected with the top of the motor base, and the pressure sensor is used for controlling the output pressure of the pneumatic cylinder.

[0016] Preferably, the bottom of the machine base is fixedly connected with a plurality of ground anchors, the top of the machine base is fixedly connected with a guide rail which is used for driving the movement of the moving bracket, one side of the moving bracket is fixedly connected with a supporting piece, the inner portion of the moving bracket is rotatably connected with a drive screw, and the outer surface of the drive screw is threadedly connected with a sliding block which is used for supporting the inclined frame.

[0017] The application further provides an intelligent reaming method, which comprises the following steps:

[0018] S1, in use, first, a gear workpiece which needs to be reamed is placed on the top of the moving bracket, and then the gear workpiece is moved below the pressure head;

[0019] S2, then, the inclined frame is operated to be close to the gear slot of the gear workpiece, and then the stretching assembly provides power for the driving assembly so that the flexible piece is deformed and extended into the gear slot of the gear workpiece, and the supporting force of the gear workpiece is improved;

[0020] S3, the pressure head and the sawtooth are operated to ream the gear workpiece;

[0021] S4, the vibration sensor detects the vibration frequency of the gear workpiece to control the operation of the balancing assembly.

[0022] Compared with the prior art, the application has the following beneficial effects:

[0023] 1. Through the combination design of the first guide rail frame and the second guide rail frame, the accurate adjustment of the transverse and longitudinal positions of the pressure head is realized, and the hole expansion accuracy is greatly improved; the cooperation of the moving bracket and the guide rail enables the gear workpiece to be quickly moved to the machining area on the top of the machine base, improves the workpiece taking and placing efficiency, realizes the separation of the machining area and the placing area, optimizes the work flow, the inclined frame is designed as an inclined surface matched with the gear tooth groove, cooperates with the structure of the extension cylinder and the flexible sheet, forms clamping support, and significantly improves the support strength of the gear workpiece; the silicon oil in the oil tank cooperates with the driving assembly, so that the flexible sheet can be self-adaptively stretched and abut against the inner wall of the gear tooth groove, effectively absorbs the machining vibration, avoids the vibration transmission caused by rigid clamping, the vibration sensor detects the resonance frequency of the gear workpiece in real time, and dynamically adjusts the silicon oil flowability through the balancing assembly. In the initial stage, the heater heats the copper rod, reduces the viscosity of the silicon oil and improves the flow smoothness; when the vibration increases, the heating is automatically stopped, so that the viscosity of the silicon oil increases, the resistance increases, the damping effect is enhanced, and the vibration is self-adaptively adjusted.

[0024] 2. The centrifugal force generated by the rotation of the pressure head automatically guides the cutting fluid in the liquid storage cavity to the arc-shaped liquid hole and the inclined liquid hole, without the need for additional driving devices. The ball absorbs the cutting fluid through surface tension and slowly moves up to fit the liquid discharge port under the push of the double-head sheet rod, realizing the continuous and uniform release of the cutting fluid, avoiding the discontinuity and waste problem of the traditional jet type liquid supply, and the inclined surface design of the inclined liquid hole cooperates with the roller to make the cutting fluid impact the roller and drive the ball to slowly rotate during the flow process, greatly increasing the escape efficiency of the cutting fluid on the surface of the ball. The liquid guide sheet further optimizes the flow path to ensure that the cutting fluid efficiently passes through the liquid discharge port and covers the sawtooth surface, realizing accurate cooling and lubrication of the tool, and the liquid supply amount dynamically changes with the rotation speed of the pressure head. The greater the centrifugal force, the more sufficient the cutting fluid supply, perfectly matching the hole expansion machining speed, avoiding tool overheating caused by insufficient liquid supply at low speed, and preventing resource waste caused by excessive jetting at high speed, significantly improving the machining stability. BRIEF DESCRIPTION OF DRAWINGS

[0025] Figure 1 It is a schematic diagram of the three-dimensional structure of the present application;

[0026] Figure 2 It is an exploded structural schematic diagram of the gear workpiece and the moving bracket in the present application;

[0027] Figure 3 It is a structural schematic diagram of the present application without the machine base;

[0028] Figure 4 It is a structural schematic diagram of the bracket in the present application;

[0029] Figure 5 It is a local structural schematic diagram of the moving bracket in the present application;

[0030] Figure 6The cross-sectional structure schematic diagram of the inclined frame in the application;

[0031] Figure 7 The cross-sectional structure schematic diagram of the delivery cylinder in the application;

[0032] Figure 8 The cross-sectional structure schematic diagram of the heater in the application;

[0033] Figure 9 The cross-sectional structure schematic diagram of the motor base in the application;

[0034] Figure 10 The cross-sectional structure schematic diagram of the motor base in the application; Figure 9 The enlarged schematic diagram of the structure at A in the application.

[0035] In the figure: 100, the base; 101, the gear workpiece; 102, the pressure head; 103, the sawtooth; 104, the support; 105, the first guide rail frame; 106, the second guide rail frame; 107, the air cylinder; 108, the motor base; 109, the motor; 110, the pressure sensor; 200, the moving bracket; 201, the guide rail; 202, the support piece; 203, the driving screw rod; 204, the sliding block; 205, the inclined frame; 206, the extension cylinder; 207, the oil tank; 208, the liquid pressing plate; 209, the driving motor; 210, the screw rod; 211, the delivery cylinder; 212, the plug piece; 213, the copper rod; 214, the bent handle; 215, the arc top plate; 216, the flexible piece; 217, the torsion spring rod; 218, the spring; 300, the vibration sensor; 301, the heater; 302, the sleeve; 303, the resistance piece; 400, the liquid storage cavity; 401, the arc liquid hole; 402, the inclined liquid perforation; 403, the liquid cylinder; 404, the double-head piece rod; 405, the roller; 406, the liquid discharge port; 407, the liquid guide piece; 408, the ball. DETAILED DESCRIPTION

[0036] The technical solutions in the embodiments of the application will be clearly and completely described below with reference to the drawings in the embodiments of the application. Obviously, the described embodiments are only part of the embodiments of the application, rather than all the embodiments of the application. Based on the embodiments in the application, all other embodiments obtained by those skilled in the art without creative work fall within the protection scope of the application.

[0037] Embodiment one: please refer to Figures 1-10The application provides a technical scheme: an intelligent reaming device for gear forging, aiming to solve the technical problems of vibration transmission, influence on machining precision and tool life caused by rigid clamping of traditional reaming equipment, comprising a machine base 100 and a pressure head 102 capable of reaming a gear workpiece 101, and the surface of the pressure head 102 is fixedly connected with sawteeth 103, the top of the machine base 100 is fixedly connected with a support 104, the top of the support 104 is fixedly connected with a first guide rail frame 105, the top of the first guide rail frame 105 is slidingly connected with a second guide rail frame 106 matched therewith, the bottom of the second guide rail frame 106 is slidingly connected with a pneumatic cylinder 107 matched therewith, the output end of the pneumatic cylinder 107 is provided with a motor base 108, the inside of the motor base 108 is fixedly connected with a motor 109 for driving the pressure head 102 to rotate, the output end of the pneumatic cylinder 107 is fixedly connected with a pressure sensor 110, and the bottom of the pressure sensor 110 is fixedly connected with the top of the motor base 108, the pressure sensor 110 is used for controlling the output pressure of the pneumatic cylinder 107, the first guide rail frame 105 is arranged to adjust the transverse position of the pressure head 102, and the second guide rail frame 106 is arranged to adjust the longitudinal position of the pressure head 102, so that the reaming accuracy of the gear workpiece 101 is improved, and meanwhile the pneumatic cylinder 107 can provide pressure for the pressure head 102 to ream the gear workpiece 101, and the pressure sensor 110 can detect the pressure value borne by the pressure head 102 to adjust the output pressure value of the pneumatic cylinder 107.

[0038] Further comprising a movable bracket 200 arranged above the machine base 100 and used for supporting the gear workpiece 101, the top of the movable bracket 200 is provided with an inclined frame 205 matched with the gear workpiece 101, one end of the inclined frame 205 is fixedly connected with a plurality of extension cylinders 206 capable of extending into the gear workpiece 101, the inside of the inclined frame 205 is provided with an oil tank 207 storing silicon oil, the oil tank 207 is communicated with the extension cylinders 206 through a delivery cylinder 211, the outer surface of the extension cylinders 206 is provided with flexible sheets 216 capable of extending and abutting against the gear workpiece 101, the inside of the delivery cylinder 211 is provided with a driving assembly for driving the flexible sheets 216 to extend, one side of the inclined frame 205 is provided with an extension assembly for pushing the silicon oil to flow and providing power for the driving assembly, the inclined frame 205 is arranged as an inclined surface and capable of abutting against the gear workpiece 101, and the extension cylinders 206 can improve the support strength of the gear workpiece 101, and the flexible sheets 216 and the driving assembly are arranged to abut against the gear workpiece 101, so that the gear workpiece 101 is clamped and supported, and the extension assembly can provide power for the driving assembly to improve the efficiency.

[0039] The bottom of the base 100 is fixedly connected with a plurality of footings, the top of the base 100 is fixedly connected with a guide rail 201 for driving the movement of the moving bracket 200, one side of the moving bracket 200 is fixedly connected with a supporting piece 202, the inside of the moving bracket 200 is rotatably connected with a driving screw 203, the outer surface of the driving screw 203 is threadedly connected with a sliding block 204 for supporting the inclined shelf 205, the guide rail 201 can drive the movement of the moving bracket 200, thereby forming two areas on the top of the base 100, one area is used for placing the gear workpiece 101, and the other area is used for machining the gear workpiece 101, thereby improving the placing and taking efficiency of the gear workpiece 101, and the cooperation of the driving screw 203 and the sliding block 204 can effectively drive the movement of the inclined shelf 205 to adapt to different gears, and the driving screw 203 can be driven to rotate by a driving member.

[0040] The vibration sensor 300 is further included, which can abut against the inner wall of the flexible sheet 216 to detect the resonance frequency of the gear workpiece 101, and the inside of the delivery cylinder 211 is provided with a balancing assembly, which receives the feedback of the vibration sensor 300 to control the flow resistance of the silicone oil in the oil tank 207, the vibration sensor 300 can detect the vibration frequency of the gear workpiece 101 during machining, thereby adjusting the damping strength, and the balancing assembly can change the flow resistance of the silicone oil to improve the kinetic energy absorption.

[0041] Further, the driving assembly includes a plug sheet 212 slidingly connected in the inside of the delivery cylinder 211, and the plug sheet 212 is used for plugging the silicone oil in the oil tank 207, one side of the oil tank 207 is fixedly connected with a copper rod 213, the inside of the extension cylinder 206 is connected with a handle 214 through a torsion spring rod 217, one end of the copper rod 213 can abut against one end of the handle 214, one end of the handle 214 is fixedly connected with an arc top plate 215 abutting against the flexible sheet 216, and the vibration sensor 300 is fixedly connected to the surface of the arc top plate 215 and abuts against the flexible sheet 216, the plug sheet 212 can block the flow of the silicone oil, so that the flow force of the silicone oil drives the plug sheet 212 to move and drives the copper rod 213 to move, and the movement of the copper rod 213 will make the handle 214 rotate around the torsion spring rod 217 as the center axis, thereby changing the position of the arc top plate 215 to make it expand and push the flexible sheet 216 to deform and abut against the inner wall of the gear workpiece 101, and the plug sheet 212 can transmit kinetic energy for the silicone oil to absorb under the influence of the vibration force.

[0042] Further, the stretching assembly comprises a driving motor 209 fixedly connected to one side of the inclined frame 205, the oil tank 207 is internally slidably connected with a liquid pressing plate 208 for pushing the flow of silicone oil, the oil tank 207 is internally rotatably connected with a screw rod 210 threadedly connected with the liquid pressing plate 208, and the output end of the driving motor 209 is connected with the screw rod 210, so that the position of the liquid pressing plate 208 can be changed by driving the screw rod 210 to rotate, so that the silicone oil in the oil tank 207 is extruded to flow to the inside of the delivery cylinder 211, thereby pushing the movement of the plug sheet 212 to provide power for the driving assembly.

[0043] Further, the balancing assembly comprises a heater 301 fixedly connected to the inside of the delivery cylinder 211, and the heater 301 can heat the copper rod 213, the vibration sensor 300 is used for controlling the start and stop of the heater 301, one side of the plug sheet 212 in contact with the silicone oil is made of copper, the plug sheet 212 and the heater 301 are jointly connected with a spring 218 sleeved on the outer surface of the copper rod 213, the outer surface of the copper rod 213 is fixedly connected with a sleeve 302, one side of the heater 301 is fixedly connected with a plurality of resistance sheets 303 slidably connected with the sleeve 302, because the resistance of the silicone oil is large in the normal temperature environment, the pushing of the liquid pressing plate 208 will be difficult to drive its flexible flow in the initial stage, the copper rod 213 is heated to conduct the heating of the silicone oil to facilitate the flow, thereby improving the smoothness of the force movement of the plug sheet 212, with the stable increase of the silicone oil and the increase of the vibration frequency of the gear workpiece 101, the silicone oil can be gradually reduced by stopping heating, thereby increasing the resistance and improving the damping effect, wherein the heater 301 can heat the copper rod 213 to heat the silicone oil through the high efficient heat conduction performance of the copper rod 213, and the movement of the sleeve 302 is limited by the resistance sheets 303, and the friction between the two is increased at the temperature reduction.

[0044] Specific, in use, first gear workpiece 101 placed in the two pieces of 202 on the top, then the guide rail 201 operation drive two mobile bracket 200 synchronous movement, so that the gear workpiece 101 is located under the pressure head 102, then the drive screw 203 rotation operation makes the slider 204 movement, in turn drive the inclined frame 205 close to the gear workpiece 101 gear groove, then open drive motor 209 drive screw 210 rotation makes the pressure liquid plate 208 movement, so that the extrusion tank 207 inside, so that the fluid through the cylinder 211 delivery, in turn drive the plug piece 212 force movement makes the copper rod 213 contact with the end of the handle 214, so that the arc top plate 215 reverse drive to contact the flexible sheet 216 makes it deform and extend to the gear workpiece 101 gear groove, improve the support strength of the gear workpiece 101, operation of the first guide rail frame 105 can adjust the position of the second guide rail frame 106, while operating the second guide rail frame 106 can drive the position of the cylinder 107, operation of the cylinder 107 can drive the pressure head 102 down to close to the gear workpiece 101, operation of the motor 109 can drive the sawtooth 103 rotation to realize the gear workpiece 101 reaming work, wherein the pressure head 102 on the gear workpiece 101 will apply vibration when reaming, the vibration will act on the multiple vibration sensor 300, when the vibration is too large, will control the heater 301 operation to stop heating the copper rod 213, so that the fluid cooling and viscous resistance gradually increase to improve the damping effect, while the copper rod 213 is heated immediately after the cooling will make the sleeve 302 become tough and increase the friction between the resistance piece 303.

[0045] In summary, through the combination design of the first guide rail frame 105 and the second guide rail frame 106, the horizontal and vertical position of the pressure head 102 is accurately adjusted, which greatly improves the reaming accuracy; the cooperation of the moving bracket 200 and the guide rail 201 enables the gear workpiece 101 to be quickly moved to the machining area on the top of the machine base 100, improving the workpiece taking and placing efficiency, realizing the separation of the machining area and the placing area, optimizing the work process, the inclined frame 205 is designed as a slope that fits the gear tooth groove, cooperating with the structure of the extension cylinder 206 and the flexible sheet 216, forming a clamping support, which significantly improves the support strength of the gear workpiece 101; the silicone oil in the oil tank 207 cooperates with the drive assembly, enabling the flexible sheet 216 to adaptively extend and contact the inner wall of the gear tooth groove, effectively absorbing the machining vibration and avoiding the vibration transmission caused by rigid clamping; the vibration sensor 300 detects the resonance frequency of the gear workpiece 101 in real time, and dynamically adjusts the fluidity of the silicone oil through the balance assembly heater 301, sleeve 302, and resistance piece 303. In the initial stage, the heater 301 heats the copper rod 213, reducing the viscosity of the silicone oil and improving the flow smoothness; when the vibration increases, the heating is automatically stopped, the viscosity of the silicone oil increases, the resistance increases, and the damping effect is enhanced, realizing the adaptive adjustment of the vibration.

[0046] Example two: please refer toFigures 1-10 The application further provides a technical scheme, which is different from the technical scheme of the first embodiment. The application provides an intelligent reaming device for gear forging, further comprising a liquid storage cavity 400 arranged in the inside of the pressing head 102, and the inside of the liquid storage cavity 400 stores cutting fluid. The outer surface of the liquid storage cavity 400 is provided with a plurality of arc-shaped liquid holes 401 in communication with the outside. The arc-shaped liquid hole 401 is fixedly connected with a liquid discharge port 406 in the inside. The arc-shaped liquid hole 401 is provided with a ball 408 blocked by the liquid discharge port 406. The inner wall of the liquid discharge port 406 is provided with a plurality of liquid guide pieces 407. The cutting fluid is used when the sawtooth 103 is used to ream the gear workpiece 101. The ball 408 can adsorb the cutting fluid by the surface tension. Under the action of external force, the cutting fluid is slowly released through the liquid discharge port 406 and discharged to the sawtooth 103 through the arc-shaped liquid hole 401.

[0047] Further, the outer surface of the liquid storage cavity 400 is provided with a plurality of inclined liquid holes 402 configured as inclined surfaces and in communication with the arc-shaped liquid hole 401. The arc-shaped liquid hole 401 is fixedly connected with a liquid cylinder 403 in the inside. The top of the liquid cylinder 403 is slidingly connected with a double-head piece rod 404 which can abut against the ball 408. The top of the double-head piece rod 404 is rotatably connected with a roller 405 which can contact the side surface of the ball 408. When the liquid storage cavity 400 is forced to rotate, the centrifugal force is generated to make the cutting fluid flow through the arc-shaped liquid hole 401 and flow into the liquid cylinder 403, so as to abut against the double-head piece rod 404 to move upward and push the ball 408 to move upward to abut against the liquid discharge port 406. At the same time, the cutting fluid passes through the inclined liquid hole 402 to contact the ball 408, and finally slowly discharges through the liquid discharge port 406. After the cutting fluid passes through the inclined liquid hole 402, the roller 405 is abutted to rotate to drive the ball 408 to slowly rotate, so as to increase the escape efficiency of the cutting fluid on the surface of the ball 408.

[0048] Specifically, when the pressing head 102 rotates, the cutting fluid in the liquid storage cavity 400 is affected by the centrifugal force to flow into the arc-shaped liquid hole 401, so as to push the double-head piece rod 404 in the liquid cylinder 403 to move, and then push the ball 408 to move upward to abut against the inner wall of the liquid discharge port 406. At the same time, the cutting fluid also flows out through the inclined liquid hole 402 to impact the roller 405 and then adhere to the surface of the ball 408. Under the action of the centrifugal force, the cutting fluid flows through the ball 408 to flow out through the liquid guide piece 407 to the surface of the sawtooth 103.

[0049] In summary, the centrifugal force generated by the rotation of the pressure head 102 automatically guides the cutting fluid in the liquid storage cavity 400 to the arc-shaped liquid hole 401 and the inclined liquid hole 402, without the need for additional driving devices. The ball 408 adsorbs the cutting fluid through surface tension and slowly moves up to fit the liquid outlet 406 under the push of the double-head piece rod 404, realizing continuous and uniform release of cutting fluid, avoiding the intermittent and waste problems of traditional jet-type liquid supply. The inclined surface design of the inclined liquid hole 402 and the cooperation of the roller 405 make the cutting fluid impact the roller during flow and drive the ball 408 to slowly rotate, greatly increasing the escape efficiency of the cutting fluid on the surface of the ball. The liquid guide sheet 407 further optimizes the flow path to ensure that the cutting fluid efficiently passes through the liquid outlet 406 to cover the surface of the sawtooth 103, realizing precise cooling and lubrication of the tool. The amount of liquid supply changes dynamically with the rotation speed of the pressure head. The greater the centrifugal force, the more sufficient the cutting fluid supply, perfectly matching the reaming speed, avoiding overheating of the tool due to insufficient liquid supply at low speed, and preventing resource waste caused by excessive spraying at high speed, significantly improving processing stability.

[0050] Embodiment three: please refer to Figures 1-10 The present application also provides a technical solution, which is different from the technical solution of embodiment one: an intelligent reaming method, comprising the following steps:

[0051] S1, when in use, first place the gear workpiece 101 to be reamed on the top of the two supporting sheets 202, then drive the two moving carriages 200 to move synchronously by operating the guide rail 201, so that the gear workpiece 101 is located below the pressure head 102;

[0052] S2, then move the slider 204 by operating the driving screw 203 to rotate, thereby driving the inclined frame 205 to approach the tooth groove of the gear workpiece 101, then turn on the driving motor 209 to drive the screw 210 to rotate, so that the liquid pressing plate 208 moves, thereby extruding the inside of the oil tank 207, so that the fluid in the oil tank 207 is transported through the delivery cylinder 211, thereby driving the plug sheet 212 to move under stress, so that the copper rod 213 abuts against one end of the rocker handle 214, thereby driving the arc top plate 215 to flip and abut against the flexible sheet 216 to make it deform and extend into the tooth groove of the gear workpiece 101, improving the supporting force of the gear workpiece 101;

[0053] S3, operating the first guide rail frame 105 can adjust the position of the second guide rail frame 106, while operating the second guide rail frame 106 can drive the position of the cylinder 107, operating the cylinder 107 can drive the lower movement of the pressure head 102 to close to the gear workpiece 101, operating the motor 109 can drive the rotation of the sawtooth 103 to realize the reaming work of the gear workpiece 101, wherein the pressure head 102 will apply a vibration force to the gear workpiece 101 when reaming it, the vibration force will act on the plurality of vibration sensors 300, when the vibration is too large, the heater 301 will be controlled to operate to stop heating the copper rod 213, the fluid in the oil tank 207 is prevented from heat transfer through the plug 212, the fluid is cooled to gradually increase the viscous resistance to improve the damping effect, and the subsequent cooling of the copper rod 213 will make the sleeve 302 more tough to increase the friction between the resistance piece 303;

[0054] S4, when the pressure head 102 rotates, the cutting fluid in the liquid storage cavity 400 will be affected by the centrifugal force and enter the arc-shaped liquid hole 401, thereby pushing the double-headed rod 404 in the liquid cylinder 403 to move, and then the double-headed rod 404 pushes the ball 408 to move upward and adhere to the inner wall of the liquid outlet 406, and the cutting fluid will also be discharged through the inclined liquid hole 402 and impact the roller 405 and then adhere to the surface of the ball 408, wherein under the action of the centrifugal force, the cutting fluid will pass through the guide liquid sheet 407 and be discharged to the surface of the sawtooth 103.

[0055] It should be noted that in this text, relationship terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between the entities or operations. Moreover, the terms "include", "contain" or any other variant thereof are intended to cover non-exclusive inclusion, so that the process, method, article or equipment including a series of elements not only includes those elements, but also includes other elements not explicitly listed or inherent to such process, method, article or equipment.

[0056] Although embodiments of the present application have been shown and described, it will be understood by those of ordinary skill in the art that various changes, modifications, substitutions and alterations can be made thereto without departing from the principles and spirit of the present application, the scope of which is defined by the appended claims and their equivalents.

Claims

1. An intelligent reaming device for gear forging, comprising a base (100) and a pressure head (102) capable of reaming a gear workpiece (101), and the surface of the pressure head (102) is fixedly connected with sawteeth (103), characterized in that, Also include: The mobile bracket (200) is arranged above the base (100) for supporting the gear workpiece (101), the top of the mobile bracket (200) is provided with a slope frame (205) matched with the gear workpiece (101) tooth groove, and one end of the slope frame (205) is fixedly connected with a plurality of extension cylinders (206) which can extend into the gear workpiece (101) tooth groove, the inside of the slope frame (205) is provided with an oil tank (207) storing silicone oil, and the oil tank (207) is communicated with the extension cylinder (206) through a delivery cylinder (211), and the outer surface of the extension cylinder (206) is provided with a flexible sheet (216) which can be stretched and contacted with the gear workpiece (101) tooth groove, and the inside of the delivery cylinder (211) is provided with a drive assembly for driving the flexible sheet (216) to stretch, and one side of the slope frame (205) is provided with an extension assembly for pushing the silicone oil to flow and providing power for the drive assembly; The vibration sensor (300) is contacted with the inner wall of the flexible sheet (216) to detect the resonance frequency of the gear workpiece (101), and the inside of the delivery cylinder (211) is provided with a balancing assembly which receives the feedback of the vibration sensor (300) to control the flow resistance of the silicone oil in the oil tank (207); The top of the base (100) is fixedly connected with a support (104), the top of the support (104) is fixedly connected with a first guide rail frame (105), the top of the first guide rail frame (105) is slidingly connected with a second guide rail frame (106) matched therewith, the bottom of the second guide rail frame (106) is slidingly connected with an air cylinder (107) matched therewith, and the output end of the air cylinder (107) is provided with a motor seat (108), and the inside of the motor seat (108) is fixedly connected with a motor (109) for driving the pressure head (102) to rotate; The output end of the air cylinder (107) is fixedly connected with a pressure sensor (110), and the bottom of the pressure sensor (110) is fixedly connected with the top of the motor seat (108), and the pressure sensor (110) is used for controlling the output pressure of the air cylinder (107).

2. The intelligent reaming device for gear forging as claimed in claim 1, wherein: The drive assembly includes a plug sheet (212) slidingly connected in the inside of the delivery cylinder (211), and the plug sheet (212) is used for plugging the silicone oil in the oil tank (207), one side of the oil tank (207) is fixedly connected with a copper rod (213), the inside of the extension cylinder (206) is connected with a rocker handle (214) through a torsion spring rod (217), one end of the copper rod (213) is contacted with one end of the rocker handle (214), one end of the rocker handle (214) is fixedly connected with an arc top plate (215) contacted with the flexible sheet (216), and the vibration sensor (300) is fixedly connected to the surface of the arc top plate (215) and contacted with the flexible sheet (216).

3. The intelligent reaming device for gear forging as claimed in claim 2, wherein: The stretching assembly comprises a driving motor (209) fixedly connected to one side of the inclined frame (205), the inside of the oil tank (207) is slidably connected with a liquid pressing plate (208) for pushing the flow of silicone oil, the inside of the oil tank (207) is rotatably connected with a screw rod (210) threadedly connected with the liquid pressing plate (208), and the output end of the driving motor (209) is connected with the screw rod (210).

4. The intelligent reaming device for gear forging as claimed in claim 3, wherein: The balancing assembly comprises a heater (301) fixedly connected to the inside of the delivery cylinder (211), the heater (301) heats the copper rod (213), one side of the baffle (212) in contact with the silicone oil is made of copper, the spring (218) sleeved on the outer surface of the copper rod (213) is jointly connected between the baffle (212) and the heater (301), and the outer surface of the copper rod (213) is fixedly connected with a sleeve (302), one side of the heater (301) is fixedly connected with a plurality of resistance pieces (303) slidably connected with the sleeve (302).

5. The intelligent reaming device for gear forging as claimed in claim 1 wherein: The liquid storage cavity (400) is provided in the inside of the pressing head (102), and the inside of the liquid storage cavity (400) stores cutting fluid, the outer surface of the liquid storage cavity (400) is provided with a plurality of arc-shaped liquid holes (401) in communication with the outside, the inside of the arc-shaped liquid hole (401) is fixedly connected with a liquid discharge port (406), the inside of the arc-shaped liquid hole (401) is provided with a ball (408) blocked by the liquid discharge port (406), and the inner wall of the liquid discharge port (406) is provided with a plurality of liquid guide pieces (407).

6. An intelligent reaming device for gear forging as claimed in claim 5 wherein: The outer surface of the liquid storage cavity (400) is provided with a plurality of inclined liquid perforations (402) configured as inclined surfaces and in communication with the arc-shaped liquid holes (401), the inside of the arc-shaped liquid hole (401) is fixedly connected with a liquid cylinder (403), the top of the liquid cylinder (403) is slidably connected with a double-head piece rod (404) abutting against the ball (408), and the top of the double-head piece rod (404) is rotatably connected with a roller (405) in contact with the side surface of the ball (408).

7. The intelligent reaming device for gear forging as claimed in claim 1, wherein: The bottom of the machine base (100) is fixedly connected with a plurality of foot screws, the top of the machine base (100) is fixedly connected with a guide rail (201) for driving the movement of the moving bracket (200), one side of the moving bracket (200) is fixedly connected with a supporting piece (202), and the inside of the moving bracket (200) is rotatably connected with a driving lead screw (203), and the outer surface of the driving lead screw (203) is threadedly connected with a sliding block (204) for supporting the inclined frame (205).

8. A method of intelligent reaming, according to any one of claims 1-7, wherein the intelligent reaming device for gear forging is characterized by, The method comprises the following steps: S1, in use, first place the gear workpiece (101) to be reamed in the top of the moving bracket (200), and then move the gear workpiece (101) to the lower side of the pressing head (102); S2, then operate the inclined frame (205) to approach the tooth groove of the gear workpiece (101), and then the stretching assembly provides power for the driving assembly, so that the flexible piece (216) is deformed and extended into the tooth groove of the gear workpiece (101), thereby improving the supporting force of the gear workpiece (101); S3, the operation pressure head (102) and the sawtooth (103) expand the gear workpiece (101); S4, the vibration sensor (300) detects the vibration frequency of the gear workpiece (101) to control the operation of the balancing assembly.

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