High-precision steel tenon-and-mortise structure bench vice
By combining a strong magnetic contact group and a workpiece clamping control module, the shortcomings of bench vises in clamping force and assembly are solved, achieving fast and precise workpiece clamping and improving processing stability and quality.
Patent Information
- Application Number
- CN202511336406.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-18
- Publication Date
- 2025-11-11
AI Technical Summary
Existing bench vises have shortcomings in quickly and accurately clamping workpieces. Excessive or insufficient clamping force can damage the surface integrity of the workpiece, and assembly errors can cause the equipment to malfunction.
It adopts a strong magnetic contact group and a clamp body transmission mechanism, combined with a workpiece clamping control module and a fast workpiece clamping auxiliary motor. By monitoring and analyzing the workpiece surface through sensors, the clamping point is accurately located, and the motor provides the best clamping torque to achieve fast and stable workpiece clamping.
It achieves efficient and precise workpiece clamping, improves processing stability and quality, ensures workpiece surface integrity, and simplifies the assembly and disassembly process of the equipment.
Smart Images

Figure CN120921144A_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of bench vise technology, specifically a steel bench vise with a mortise and tenon structure. Background Technology
[0002] Bench vises can be traced back to ancient metalworking techniques. In order to improve work efficiency and ensure machining accuracy, craftsmen began to use simple clamps to fix workpieces. These early clamps were mostly handmade, with simple structures and single functions, and could only be used for some simple metalworking operations.
[0003] With the advent of the Industrial Revolution, machining technology developed rapidly, and the requirements for fixtures became increasingly stringent. Bench vise design gradually became standardized and serialized. From the late 19th to the early 20th century, metal cutting machine tools became widespread, and bench vise design focused on clamping force, stability, and versatility. Significant improvements were made in structure and materials, and cast iron or cast steel began to be used for manufacturing, with the introduction of standard parts such as springs and nuts.
[0004] After World War II, with the development of automation and precision machining technologies, bench vises have become more focused on lightweight design, high precision, and multifunctionality. They can not only meet the needs of various metal cutting processes but also adapt to the processing of non-metallic materials. Their structural designs have also become more diversified, with various types such as V-type, C-type, and U-type emerging to meet the needs of different workpieces and processing conditions.
[0005] Entering the 21st century, with the transformation and upgrading of the manufacturing industry, the bench vise industry has ushered in a new round of development opportunities. On the one hand, enterprises have increased their research and application of new materials and processes to improve product performance; on the other hand, by introducing advanced foreign technologies and equipment, their technological level has achieved leapfrog development. At the same time, bench vise processing technology is developing towards automation and intelligence, such as bench vises with automatic clamping and loosening functions, as well as intelligent bench vises that can be controlled by computer programs, further improving processing efficiency and precision.
[0006] A bench vise mainly consists of a vise body, clamping mechanism, jaws, base, and spring mechanism. The working principle of a bench vise is based on screw drive and inclined plane friction. When the handle is turned clockwise, the lead screw rotates in the guide nut. Since the lead screw cannot move axially, its rotational motion is converted into axial movement of the movable jaw relative to the fixed jaw, causing the movable jaw to move closer to the fixed jaw, thus clamping the workpiece. Conversely, turning the handle counterclockwise reverses the lead screw, causing the movable jaw to move away from the fixed jaw, releasing the workpiece. The cross-hatching on the jaws increases the friction with the workpiece surface, making it less prone to slippage when clamped, ensuring workpiece stability during processing. Bench vises are mainly used in machining, metalworking, repair and maintenance, and woodworking fields.
[0007] The announcement number is CN111283564A, which discloses a bench vise, including a base. A moving mechanism is provided on the upper surface of the base. A driving mechanism is fixedly connected to the opposite edges of the upper surface of the base. A clamping mechanism is fixedly connected to the opposing sidewalls of the driving mechanism and the moving mechanism. A pressing mechanism is provided on the driving mechanism. A positioning mechanism is provided on the driving mechanism at the position corresponding to the pressing mechanism. In use, the support plate is supported and limited by the T-shaped slide and the T-shaped slider. When the lead screw rotates, it can drive the support plate to move through the cooperation of the lead screw nut, and drive the two clamping blocks and the locking block to clamp the workpiece. Then, under the action of the spring, the fixing block drives the retaining ring to descend through the connecting rod, and the retaining ring engages with the toothed ring, so that the lead screw cannot rotate, thereby avoiding loosening during bench vise clamping.
[0008] The existing technologies described above still cannot solve the following technical problems: First, how to quickly and accurately clamp the workpiece to be processed; second, the damage to the surface integrity of the workpiece caused by excessive or insufficient clamping force when using a bench vise manually, which affects the quality of the workpiece; and finally, the problem of the vise malfunctioning due to incorrect assembly during factory assembly or disassembly for work purposes.
[0009] It should be noted that the above content falls within the inventor's technical knowledge and does not necessarily constitute prior art. Summary of the Invention
[0010] In view of the shortcomings of the prior art, the present invention provides a solution that solves the problems existing in the prior art.
[0011] To achieve the above objectives, the present invention provides the following technical solution: A high-precision steel tenon and mortise structure bench vise includes: a base, a workbench fixedly connected to the lower surface of the base, a first strong magnetic contact group provided on the upper surface of the base, a second strong magnetic contact group provided at one end of the vise body transmission mechanism, the other end of the first strong magnetic contact group and the other end of the second strong magnetic contact group being coupled and connected, and the other end of the vise body transmission mechanism being connected to the vise body mechanism. The clamping mechanism includes: a first clamping body and a second clamping body. One end of the first clamping body is connected to the base, and one end of the second clamping body is connected to the clamping body transmission mechanism. A set of jaws is provided on the adjacent sides of the other ends of the first clamping body and the other ends of the second clamping body, and multiple sets of tracking workpiece clamping point sensors are embedded therein. The clamping body control mechanism is embedded in one side of the first clamping body. The clamp control mechanism includes: a power supply; a crank angular velocity sensor for monitoring and collecting the angular velocity data of the second clamp transmission rod and converting physical signals into electrical signals; a workpiece clamping control module for collecting data, analyzing and judging data and issuing commands to the actuator; a fast workpiece clamping auxiliary motor for executing the commands of the workpiece clamping control module; a tracking workpiece clamping point sensor for monitoring and collecting structural hard points in the depth scan and tracking scan surface of the workpiece to be processed; and a first strong magnetic contact group and a second strong magnetic contact group for sensing changes in magnetization and changing the magnetic force, which are sequentially coupled together. The workpiece clamping control module includes: a data input unit for receiving data signals from the crank angular velocity sensor and the tracking workpiece clamping point sensor; a data comparison unit for comparing preset data in the preset data storage unit with the actual data of the workpiece to be processed in real time; a preset data storage unit for storing multiple workpiece data models; a data correction unit for analyzing and judging data commands; and a data output unit for issuing commands and converting signals, and each unit is electrically connected in sequence.
[0012] Furthermore, the clamp transmission mechanism includes: a housing, a second clamp transmission rod embedded in the housing, the two ends of the second clamp transmission rod being connected to a crank handle and one end of a fast workpiece clamping auxiliary motor, and the other end being embedded in the housing; the crank handle is equipped with multiple sets of crank handle angular velocity sensors. Furthermore, the workpiece clamping control module, by calling the preset MAX clamping force bearing point A0 of the workpiece to be processed in the preset data storage unit, and monitoring the surface of the workpiece to be processed with multiple sets of tracking workpiece clamping point position sensors, and accurately monitoring the actual MAX clamping force bearing point A1 of the workpiece to be processed, then: If A0 > A1, then the data comparison unit in the workpiece clamping control module determines it to be the first tracking and positioning mode. If A0 < A1, then the data comparison unit in the workpiece clamping control module determines it to be the second tracking and positioning mode.
[0013] Furthermore, if the data comparison unit in the workpiece clamping control module determines the first tracking and positioning mode, then the data correction unit in the workpiece clamping control module determines the first tracking and positioning correction mode, and the correction coefficient Q1 is: Q1= A Wherein, A represents the volume of the workpiece to be processed monitored by the tracking workpiece clamping point sensor. The preset data vector values are selected and matched by the data comparison unit in the workpiece clamping control module. If the data comparison unit in the workpiece clamping control module determines that the working mode is the second tracking and positioning mode, then the data correction unit in the workpiece clamping control module determines that the working mode is the second tracking and positioning correction mode, and the correction coefficient Q2 is: Q2= .
[0014] Furthermore, the workpiece clamping control module, by calling the preset rapid workpiece clamping torque Z0 in the preset data storage unit, and the actual rapid workpiece clamping torque Z1 of the clamp body transmission mechanism actually and accurately monitored by multiple sets of crank angular velocity sensors, then: If Z0 > Z1, then the data comparison unit in the workpiece clamping control module determines it to be the first workpiece clamping working mode. If Z0 < Z1, then the data comparison unit in the workpiece clamping control module determines it to be the second workpiece clamping working mode.
[0015] Furthermore, if the data comparison unit in the workpiece clamping control module determines it to be the first workpiece clamping working mode, then the data correction unit in the workpiece clamping control module determines it to be the first workpiece clamping torque correction mode, and the correction coefficient V1 is: V1= in, Human torque value, The torque value of the auxiliary motor for the rapid workpiece clamping; If the data comparison unit in the workpiece clamping control module determines that it is the second workpiece clamping working mode, then the data correction unit in the workpiece clamping control module determines that it is the second workpiece clamping torque correction mode, and the correction coefficient V2 is: V2= .
[0016] Furthermore, the workpiece clamping control module, by calling the preset magnetization amount P0 for disassembling and assembling the first and second strong magnetic contact groups in the preset data storage unit, and comparing it with the actual magnetization amount P1 for disassembling and assembling the first and second strong magnetic contact groups, then: If P0 > P1, then the data comparison unit in the workpiece clamping control module determines it as the first disassembly and positioning method; If P0 < P1, then the data comparison unit in the workpiece clamping control module determines it as the second disassembly and positioning method.
[0017] The beneficial effects of this invention are as follows: First, when clamping a workpiece, the invention utilizes the workpiece clamping control module and the rapid workpiece clamping auxiliary motor to quickly clamp and accurately position the clamping point. On the one hand, this achieves efficient and stable clamping of workpieces of different types and materials; on the other hand, the device has a quick assembly and disassembly function and is easy to maintain. Second, the workpiece clamping control module, in conjunction with the tracking workpiece clamping point sensor, enables comprehensive and in-depth monitoring of the workpiece surface, quickly locating the workpiece clamping position, and improving workpiece processing quality and work efficiency. Finally, the rapid workpiece clamping auxiliary motor continuously and stably provides the optimal workpiece clamping force, improving the stability of workpiece processing and ensuring production safety. Attached Figure Description
[0018] Figure 1 This is a schematic diagram of the overall structure of the present invention; Figure 2 This is a schematic diagram showing the structural positions of the clamp body mechanism and the clamp body transmission mechanism of the present invention; Figure 3 This is a schematic diagram of the clamp control mechanism of the present invention; Figure 4 This is a schematic diagram of the workpiece clamping control module of the present invention; Figure 5 This is a schematic diagram showing the positional relationship between the first strong magnetic contact group and the second strong magnetic contact group of the present invention.
[0019] In the diagram: 1. Base; 2. Housing; 3. First clamp body; 4. Second clamp body; 5. Second clamp body transmission rod; 6. Handle; 7. Clamp body control mechanism; 8. Tracking workpiece clamping point sensor; 9. Jaw; 10. Handle angular velocity sensor; 11. Rapid workpiece clamping auxiliary motor; 12. First strong magnetic contact group; 13. Second strong magnetic contact group; 14. Workpiece clamping control module; 15. Power supply; 16. Data input unit; 17. Data comparison unit; 18. Data correction unit; 19. Data output unit; 20. Preset data storage unit; 21. Clamp body transmission mechanism; 22. Clamp body mechanism. Detailed Implementation
[0020] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the scope of protection of the present invention.
[0021] Please see Figure 1-5In this embodiment: a high-precision steel tenon and mortise structure bench vise includes: a base 1, a workbench fixedly connected to the lower surface of the base 1, a first strong magnetic contact group 12 provided on the upper surface of the base, a second strong magnetic contact group 13 provided at one end of the vise body transmission mechanism 21, the other end of the first strong magnetic contact group 12 and the other end of the second strong magnetic contact group 13 being coupled and connected, and the other end of the vise body transmission mechanism 21 being connected to the vise body mechanism 22; The clamping mechanism 22 includes: a first clamping body 3 and a second clamping body 4. One end of the first clamping body 3 is connected to the base 1, and one end of the second clamping body 4 is connected to the clamping body transmission mechanism 21. A set of jaws 9 are provided on the adjacent sides of the other end of the first clamping body 3 and the other end of the second clamping body 4, and multiple sets of tracking workpiece clamping point sensors 8 are embedded therein. The clamping body control mechanism 7 is embedded in one side of the first clamping body 3. The clamp control mechanism 7 includes: a power supply 15; a crank angular velocity sensor 10 for monitoring and collecting angular velocity data of the second clamp transmission rod 5 and converting physical signals into electrical signals; a workpiece clamping control module 14 for collecting data, analyzing and judging data and issuing commands to the actuator; a fast workpiece clamping auxiliary motor 11 for executing the commands of the workpiece clamping control module 14; a tracking workpiece clamping point sensor 8 for monitoring and collecting structural hard points in the depth scan and tracking scan surface of the workpiece to be processed; and a first strong magnetic contact group 12 and a second strong magnetic contact group 13 for sensing changes in magnetization and changing the magnetic force, and are sequentially coupled together. The workpiece clamping control module 14 includes: a data input unit 16 for receiving data signals from the crank angular velocity sensor 10 and the tracking workpiece clamping point sensor 8; a data comparison unit 17 for comparing preset data in the preset data storage unit 20 with the actual data of the workpiece to be processed in real time; a preset data storage unit 20 for storing multiple workpiece data models; a data correction unit 18 for analyzing and judging data commands; and a data output unit 19 for issuing commands and converting signals, and each unit is electrically connected in sequence.
[0022] Specifically, the clamping mechanism 22 facilitates quick and precise locking of the optimal clamping point of the workpiece to be processed, improving workpiece processing stability, increasing workpiece processing accuracy, and ensuring workpiece quality; the clamping control mechanism 7, on the one hand, enables efficient and stable clamping of workpieces of different types and materials, and on the other hand, enhances the intelligence of the equipment and improves processing efficiency; the workpiece clamping control module 14 facilitates intelligent positioning of the workpiece clamping position, intelligent assistance in providing clamping force to the workpiece, ensuring that the workpiece is always provided with the optimal clamping force, ensuring stability during workpiece processing and improving product quality, and enabling intelligent and rapid application of workpiece clamping force, thereby improving workpiece processing efficiency and enhancing equipment intelligence.
[0023] The clamp transmission mechanism 21 includes: a housing 2 and a second clamp transmission rod 5 embedded in the housing 2. The two ends of the second clamp transmission rod 5 are respectively connected to a crank handle 6 and one end of a fast workpiece clamping auxiliary motor 11, and the other end is embedded in the housing 2. The crank handle 6 is equipped with multiple crank handle angular velocity sensors 10.
[0024] Specifically, the clamping body transmission mechanism 21 is beneficial for continuously supplying the optimal clamping force to the workpiece to be processed, ensuring the stability of the processed workpiece, improving the processing quality of the workpiece, and realizing the rapid release of clamping force after the workpiece is processed, thereby indirectly improving the workpiece processing efficiency.
[0025] In a preferred embodiment, the first clamp body 3 and the second clamp body 4 are made of steel to improve the stability of the equipment; the jaws are nickel-plated to improve corrosion resistance and extend service life.
[0026] In a preferred embodiment, the first clamp body 3 and the second clamp body 4 are designed with symmetrical recesses, which is beneficial for clamping workpieces of various shapes and improving the adaptability of the workpieces to be processed.
[0027] In the preferred embodiment, the second clamp body transmission rod 5 adopts a steel bidirectional Mies thread structure and the bearings at both ends are lubricated; on the one hand, the manual clamping operation of the workpiece is smooth; on the other hand, when the manual and auxiliary forces act simultaneously on the workpiece clamping, the workpiece clamping efficiency is improved, the optimal clamping force of the workpiece is precisely controlled, and the workpiece quality is improved.
[0028] In a preferred embodiment, the fast workpiece clamping auxiliary motor 11 has a built-in reduction gear set. The speed and direction of the fast workpiece clamping auxiliary motor 11 are controlled by the workpiece clamping control module 14 to improve the correction and assistance effect of manually clamping the workpiece. The addition of the reduction gear set achieves the effect of speed reduction and distance increase.
[0029] In a preferred embodiment, the power supply 15 is a small storage battery, which ensures the portability and removability of the device.
[0030] Specifically, the workpiece clamping control module 14 calls the preset MAX clamping force bearing point A0 of the workpiece to be processed in the preset data storage unit 20, and monitors the surface of the workpiece to be processed with multiple sets of tracking workpiece clamping point position sensors 8, and accurately monitors the actual MAX clamping force bearing point A1 of the workpiece to be processed. Then: If A0 > A1, then the data comparison unit 17 in the workpiece clamping control module 14 determines it to be the first tracking and positioning working mode; If A0 < A1, then the data comparison unit 17 in the workpiece clamping control module 14 determines it to be the second tracking and positioning mode.
[0031] Specifically, the multiple sets of eight tracking workpiece clamping point sensors monitor the surface depth of the workpiece to be processed at multiple points, ensuring the quality of the workpiece monitoring data and laying a practical data foundation for accurately determining the MAX clamping force bearing point of the actual workpiece to be processed. Through the precise, intelligent and efficient judgment of the workpiece clamping control module 14, various types of workpieces to be processed can be replaced efficiently, preventing workpiece surface damage and affecting workpiece quality due to excessive or insufficient clamping force.
[0032] Specifically, if the data comparison unit 17 in the workpiece clamping control module 14 determines that the first tracking and positioning mode is enabled, then the data correction unit 18 in the workpiece clamping control module 14 determines that the first tracking and positioning correction mode is enabled, and the correction coefficient Q1 is: Q1= A Wherein, A represents the volume of the workpiece to be processed monitored by the tracking workpiece clamping point sensor 8. The data comparison unit 17 in the workpiece clamping control module 14 filters and matches preset data vector values. If the data comparison unit 17 in the workpiece clamping control module 14 determines that the second tracking and positioning mode is selected, then the data correction unit 18 in the workpiece clamping control module 14 determines that the second tracking and positioning correction mode is selected, and the correction coefficient Q2 is: Q2= .
[0033] Specifically, based on the first tracking and positioning correction method or the second tracking and positioning correction method, the MAX clamping force point of various workpieces to be processed is accurately positioned as the optimal clamping positioning point. At the same time, the fast workpiece clamping auxiliary motor 11 is used to achieve the effect of fast clamping, thereby improving processing efficiency.
[0034] Specifically, the workpiece clamping control module 14 calls the preset rapid workpiece clamping torque Z0 in the preset data storage unit 20, and the multiple sets of crank handle angular velocity sensors 10 accurately monitor the actual rapid workpiece clamping torque Z1 of the clamp body transmission mechanism 21, then: If Z0 > Z1, then the data comparison unit 17 in the workpiece clamping control module 14 determines it to be the first workpiece clamping working mode. If Z0 < Z1, then the data comparison unit 17 in the workpiece clamping control module 14 determines it to be the second workpiece clamping working mode.
[0035] Specifically, the workpiece clamping control module 14 determines whether the device is in the first workpiece clamping working mode or the second workpiece clamping working mode. On the one hand, this helps to improve the clamping efficiency of the device and meet the optimal clamping torque for clamping various types of workpieces to be processed, thus protecting the surface of the workpieces to be processed. On the other hand, when changing workpieces to be processed, the device can quickly release the clamping torque, thereby improving processing efficiency.
[0036] Specifically, if the data comparison unit 17 in the workpiece clamping control module 14 determines it to be the first workpiece clamping working mode, then the data correction unit 18 in the workpiece clamping control module 14 determines it to be the first workpiece clamping torque correction mode, and the correction coefficient V1 is: V1= in, Human torque value, The torque value of the fast workpiece clamping auxiliary motor 11; If the data comparison unit 17 in the workpiece clamping control module 14 determines that it is the second workpiece clamping working mode, then the data correction unit 18 in the workpiece clamping control module 14 determines that it is the second workpiece clamping torque correction mode, and the correction coefficient V2 is: V2= .
[0037] Specifically, based on either the first workpiece clamping torque correction method or the second workpiece clamping torque correction method, the second clamping body 4 achieves rapid axial movement; this improves the precision control of the clamping torque of the second clamping body 4 and enables... The clamping torque is increased, improving the speed of changing workpieces and increasing work efficiency.
[0038] Specifically, the workpiece clamping control module 14 calls the preset magnetization amount P0 of the first strong magnetic contact group 12 and the second strong magnetic contact group 13 in the preset data storage unit 20, and compares it with the actual magnetization amount P1 of the first strong magnetic contact group 12 and the second strong magnetic contact group 13. Then: If P0 > P1, then the data comparison unit 17 in the workpiece clamping control module 14 determines it to be the first disassembly and positioning method; If P0 < P1, then the data comparison unit 17 in the workpiece clamping control module 14 determines it to be the second disassembly and positioning method.
[0039] Specifically, based on the first or second disassembly and positioning method, when disassembling and assembling the equipment, it assists workers in quickly and accurately disassembling and assembling parts, indirectly improving the disassembly speed and assembly accuracy of the equipment.
[0040] Working principle and usage process of this invention: Operating Condition 1: When the base 1 is assembled with the clamp body transmission mechanism 21, the data comparison unit 17 in the workpiece clamping control module 14 determines whether it is the first or the second disassembly and positioning method. If it is the first disassembly and positioning method, the base 1 and the clamp body transmission mechanism 21 are disassembled and positioned. Then the data correction unit 18 reduces the magnetization amount P0 of the first strong magnetic contact group 12 and the magnetization amount P1 of the second strong magnetic contact group 13 to achieve the purpose of assisting quick disassembly. If the second disassembly and positioning method is used to perform the assembly and positioning process of the base 1 and the clamp transmission mechanism 21, the data correction unit 18 increases the magnetization amount P0 of the first strong magnetic contact group 12 and the magnetization amount P1 of the second strong magnetic contact group 13 to achieve the purpose of rapid auxiliary identification and assembly positioning.
[0041] Working Condition 2: The workpiece to be processed is placed between the first clamp 3 and the second clamp 4. The multiple sets of tracking workpiece clamping point sensors 8 monitor the workpiece and the surfaces of the workpiece to be processed in real time and comprehensively. The monitoring data is transmitted in real time through the data input unit 16 to the data comparison unit 17 in the workpiece clamping control module 14. The data model analysis results are processed by the data correction unit 18 and the judgment processing signal is transmitted through the data output unit 19 to the fast workpiece clamping auxiliary motor 11 to correct the torque and direction of the second clamp transmission rod 5. Finally, the second clamp 4 moves quickly towards the first clamp 3 to achieve the purpose of fast clamping of the workpiece.
[0042] Working Condition 3: When the crank handle 6 is manually operated to clamp the workpiece, the angular velocity data of the second clamp body transmission rod 5 is monitored by the crank handle angular velocity sensor 10 and transmitted in real time through the data input unit 16 to the workpiece clamping control module 14. The data comparison unit 17 and the preset data storage unit 20 analyze the data model results, which are then processed by the data correction unit 18. The judgment and processing signal is then transmitted through the data output unit 19 to the rapid workpiece clamping auxiliary motor 11. The rapid workpiece clamping auxiliary motor 11 applies a positive or negative torque to the second clamp body transmission rod 5 to adjust the clamping force caused by manual operation of the crank handle. This adjusts the clamping force, which may be too large or too small, resulting in insufficient clamping force on the workpiece or damage to the workpiece surface due to excessive clamping force, thus affecting the workpiece quality.
[0043] Finally, it should be noted that the above descriptions are merely preferred embodiments of the present invention and are not intended to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.
Claims
1. A high-precision steel mortise and tenon structure bench vise, characterized in that, include: The base (1) has a workbench fixedly connected to its lower surface. The upper surface of the base is provided with a first strong magnetic contact group (12). One end of the clamp transmission mechanism (21) is provided with a second strong magnetic contact group (13). The other end of the first strong magnetic contact group (12) and the other end of the second strong magnetic contact group (13) are coupled and connected. The other end of the clamp transmission mechanism (21) is connected to the clamp mechanism (22). The clamping mechanism (22) includes: a first clamping body (3) and a second clamping body (4). One end of the first clamping body (3) is connected to the base (1), and one end of the second clamping body (4) is connected to the clamping body transmission mechanism (21). A set of jaws (9) is provided on the adjacent side of the other end of the first clamping body (3) and the other end of the second clamping body (4), and multiple sets of tracking workpiece clamping point sensors (8) are embedded therein. The clamping body control mechanism (7) is embedded in one side of the first clamping body (3). The clamp control mechanism (7) includes: a power supply (15), a crank angular velocity sensor (10) for monitoring and collecting angular velocity data of the second clamp transmission rod (5) and completing the conversion between physical signals and electrical signals, a workpiece clamping control module (14) for collecting data, analyzing and judging and issuing commands to the actuator, a fast workpiece clamping auxiliary motor (11) for executing the commands of the workpiece clamping control module (14), a tracking workpiece clamping point sensor (8) for monitoring and collecting structural hard points in the depth scan and tracking scan surface of the workpiece to be processed, and a first strong magnetic contact group (12) and a second strong magnetic contact group (13) for sensing changes in magnetization and changing the magnetic force, and are sequentially coupled together.
2. The high-precision steel mortise and tenon structure bench vise according to claim 1, characterized in that, The clamp transmission mechanism (21) includes: a housing (2) and a second clamp transmission rod (5) embedded in the housing (2). The two ends of the second clamp transmission rod (5) are respectively connected to a handle (6) and one end of a fast workpiece clamping auxiliary motor (11), and the other end is embedded in the housing (2). The handle (6) is provided with multiple sets of handle angular velocity sensors (10).
3. The high-precision steel mortise and tenon structure bench vise according to claim 1, characterized in that, The workpiece clamping control module (14) includes: a data input unit (16) for receiving data signals from the crank angular velocity sensor (10) and the tracking workpiece clamping point sensor (8); a data comparison unit (17) for real-time comparison of preset data in the preset data storage unit (20) with the actual data of the workpiece to be processed; a preset data storage unit (20) for storing multiple workpiece data models; a data correction unit (18) for analyzing and judging data instructions; and a data output unit (19) for issuing instructions and converting signals, and each unit is electrically connected in sequence.
4. A high-precision steel mortise and tenon structure bench vise according to claim 3, characterized in that, The workpiece clamping control module (14) calls the preset MAX clamping force bearing point A0 of the workpiece to be processed in the preset data storage unit (20), and monitors the surface of the workpiece to be processed with multiple sets of tracking workpiece clamping point position sensors (8), and accurately monitors the actual MAX clamping force bearing point A1 of the workpiece to be processed. Then: If A0 > A1, then the data comparison unit (17) in the workpiece clamping control module (14) determines it to be the first tracking and positioning working mode; If A0 < A1, then the data comparison unit (17) in the workpiece clamping control module (14) determines it to be the second tracking and positioning working mode.
5. A high-precision steel mortise and tenon structure bench vise according to claim 4, characterized in that, If the data comparison unit (17) in the workpiece clamping control module (14) determines the first tracking and positioning working mode, then the data correction unit (18) in the workpiece clamping control module (14) determines the first tracking and positioning correction mode, and the correction coefficient Q1 is: Q1= A Wherein, A is the workpiece clamping point sensor (8) that monitors the volume of the workpiece to be processed. The data comparison unit (17) in the workpiece clamping control module (14) filters out the preset data vector values that match the data. If the data comparison unit (17) in the workpiece clamping control module (14) determines the second tracking and positioning working mode, then the data correction unit (18) in the workpiece clamping control module (14) determines the second tracking and positioning correction mode, and the correction coefficient Q2 is: Q2= 。 6. A high-precision steel mortise and tenon structure bench vise according to claim 1, characterized in that, The workpiece clamping control module (14) calls the preset rapid workpiece clamping torque Z0 in the preset data storage unit (20), and the multiple sets of crank angular velocity sensors (10) actually and accurately monitor the actual rapid workpiece clamping torque Z1 of the clamp body transmission mechanism (21), then: If Z0 > Z1, then the data comparison unit (17) in the workpiece clamping control module (14) determines it to be the first workpiece clamping working mode; If Z0 < Z1, then the data comparison unit (17) in the workpiece clamping control module (14) determines it to be the second workpiece clamping working mode.
7. A high-precision steel mortise and tenon structure bench vise according to claim 6, characterized in that, If the data comparison unit (17) in the workpiece clamping control module (14) determines it to be the first workpiece clamping working mode, then the data correction unit (18) in the workpiece clamping control module (14) determines it to be the first workpiece clamping torque correction mode, and the correction coefficient V1 is: V1= in, Human torque value, The torque value of the fast workpiece clamping auxiliary motor (11); If the data comparison unit (17) in the workpiece clamping control module (14) determines that it is the second workpiece clamping working mode, then the data correction unit (18) in the workpiece clamping control module (14) determines that it is the second workpiece clamping torque correction mode, and the correction coefficient V2 is: V2= 。 8. A high-precision steel mortise and tenon structure bench vise according to claim 1, characterized in that, The workpiece clamping control module (14) calls the preset magnetization amount P0 of the first strong magnetic contact group (12) and the second strong magnetic contact group (13) in the preset data storage unit (20), and compares it with the actual magnetization amount P1 of the first strong magnetic contact group (12) and the second strong magnetic contact group (13) during disassembly and assembly. Then: If P0 > P1, then the data comparison unit (17) in the workpiece clamping control module (14) determines it as the first disassembly and assembly positioning method; If P0 < P1, then the data comparison unit (17) in the workpiece clamping control module (14) determines it as the second disassembly and positioning method.
Citation Information
Patent Citations
Bench vice
CN111283564A