An automated processing equipment for dust caps

By designing an automated dust cap processing equipment, which utilizes multiple rotating turntables for feeding and processing, automated assembly of dust caps has been achieved. This solves the problems of large space occupation and low efficiency in existing technologies, and improves production efficiency and precision.

CN120921711BActive Publication Date: 2026-01-30SHENZHEN ZHENKAIXING ELECTROMECHANICAL EQUIP CO LTD
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Patent Information

Application Number
CN202511472079.2
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-10-15
Publication Date
2026-01-30
Estimated Expiration
2045-10-15

AI Technical Summary

Technical Problem

The current production process for dust caps requires multiple machines to operate in stages, resulting in large space occupation and low work efficiency.

Method used

Design an automated dust cap processing equipment, which adopts multiple feeding and processing mechanisms around a rotating turntable, including a first turntable, a first feeding mechanism, a second feeding mechanism, a film tearing mechanism, a third feeding mechanism, a fourth feeding mechanism, a punching mechanism, and a unloading mechanism, to realize the automated assembly of dust caps.

Benefits of technology

It significantly reduces space occupation, improves production efficiency, and enhances feeding accuracy and efficiency through suction nozzles and detection components, achieving uninterrupted feeding without downtime.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

This application discloses an automated dust cap processing equipment, relating to the technical field of high-end processing equipment. It includes a machine base with a first turntable rotatably mounted on its top. Multiple mounting seats are provided on the first turntable for fixing the main body. The automated dust cap processing equipment further includes a first feeding mechanism, a second feeding mechanism, a film-tearing mechanism, a third feeding mechanism, a fourth feeding mechanism, a punching mechanism, and a unloading mechanism arranged sequentially around the first turntable. This application effectively reduces the space occupied by the automated dust cap processing equipment while improving processing efficiency.
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Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of high-end processing equipment, in particular to an automatic dustproof cap processing equipment. BACKGROUND

[0002] At present, dustproof caps are often used in the field of medical devices, electronic and optical communication fields, and automotive industry fluid systems, such as automotive components such as pneumatic quick connector transportation dustproof cap, fuel injector and urea nozzle interface protection cap, temporary sealing cap of hydraulic valve block test port, etc., which play the role of protection, sealing, dust prevention, etc.

[0003] Reference Figure 1 A dustproof cap in the related art comprises a plastic main body part 11, a groove 12 is formed at the top of the main body part 11, and a glue film 13, a sealing ring 14 and a sealing film 15 are sequentially filled in the groove 12, thereby forming a complete dustproof cap 1 with the sealing film 15.

[0004] Since the overall size of the dustproof cap 1 is small, the installation of the dustproof cap 1 currently usually needs to use multiple machines 2 to operate step by step, such as feeding the main body part 11 and the sealing ring 14 through a vibrating screen, and the main body part 11 sequentially passes through each machine 2 to install the corresponding glue film 13, sealing ring 14 and sealing film 15, and the position of each machine 2 is operated by manual or automatic equipment.

[0005] Since the above dustproof cap is currently produced by a linear type processing line, manual or auxiliary operation is required on each machine, and there is still a deficiency in space occupation and work efficiency, and a high-end integrated equipment capable of reducing space occupation and improving work efficiency is needed. SUMMARY

[0006] In order to reduce space occupation and improve processing efficiency, the present application provides an automatic dustproof cap processing equipment.

[0007] The present application provides an automatic dustproof cap processing equipment, which adopts the following technical scheme:

[0008] An automatic dustproof cap processing equipment comprises a machine table, a first rotating disc is rotatably arranged on the top of the machine table, a plurality of mounting seats are arranged on the first rotating disc, and the mounting seats are used to fix the main body part of the dustproof cap.

[0009] The automatic dustproof cap processing equipment further comprises the following sequentially arranged around the side of the first rotating disc:

[0010] A first feeding mechanism is used to transport the main body part to the mounting seat.

[0011] A second feeding mechanism is configured to transport the adhesive film with the sticker into the groove;

[0012] A film tearing mechanism is configured to tear the sticker on the adhesive film;

[0013] A third feeding mechanism is configured to transport the sealing ring and place it into the groove;

[0014] A fourth feeding mechanism is configured to transport the sealing film strip;

[0015] The punching mechanism includes a punch head capable of vertical movement, and the mounting seat is capable of moving below the punch head, and the punch head is configured to punch the sealing film on the sealing film strip and fix it on the main body part to cover the groove;

[0016] The discharging mechanism is configured to take out the main body part on the mounting seat and store it.

[0017] By adopting the above technical solution, the main body part of the dustproof cap can be fed by the first feeding mechanism and moved to the mounting seat, and the rotation of the first rotating disc can drive the mounting seat and the main body part to move together. The second feeding mechanism places the adhesive film in the groove of the main body part, and the mounting seat continues to move, and the film tearing mechanism tears the sticker on the adhesive film. The third feeding mechanism places the sealing ring in the groove and abuts against the adhesive film. The fourth feeding mechanism transports the sealing film strip, and when the mounting seat moves directly below the sealing film strip, the punch head of the punching mechanism can be driven to press down, the sealing film strip is punched into a specified shape of sealing film, and the sealing film is connected to the top surface of the main body part to cover the groove, realizing the sealing of the groove. Finally, the discharging mechanism discharges and collects the assembled dustproof cap. Since each processing mechanism is arranged on the side of the first rotating disc, while the first rotating disc drives multiple mounting seats to move, the assembly production can be realized by sequentially passing through the above multiple mechanisms, the overall space occupation is greatly reduced, and the efficiency is greatly improved.

[0018] Optionally, the first feeding mechanism includes a first vibrating disc, a first linear vibration connected with the outlet of the first vibrating disc, and a first movable clamping jaw and a second clamping jaw, the first clamping jaw is used to clamp the main body part and can be rotated to make the groove of the main body part open upward, and the second clamping jaw is used to clamp the main body part and move it to the mounting seat.

[0019] By adopting the above technical solution, the main body part is sequentially fed by the first vibrating disc and then continues to feed along the first linear vibration. At this time, the groove of the main body part is downward, the first clamping jaw can clamp the main body part, the main body part is turned over to the direction that the groove faces upward, the second clamping jaw clamps the main body part and drives the main body part to move, and the bottom of the main body part is inserted into the mounting seat, realizing the fixation of the main body part and the mounting seat.

[0020] Optionally, the second feeding mechanism includes a first conveying component, a first winding roller and a first take-up roller that can rotate, wherein a film tape roll is wound on the first winding roller and one end of the film tape roll is connected to the first take-up roller, and the first conveying component is used to guide the film tape roll to move intermittently.

[0021] The second feeding mechanism also includes a first suction nozzle assembly for picking up the adhesive film and moving the adhesive film into the groove.

[0022] By adopting the above technical solution, the main body of the adhesive film roll is wound around the first winding roller. When the first winding roller rotates, it drives the adhesive film roll to rotate, thus unloading the film. The adhesive film roll is guided by the first conveying assembly, and one end is connected to the outside of the first take-up roller. When the first take-up roller rotates, it pulls the adhesive film roll to move. The first suction nozzle assembly can pick up the adhesive film on the adhesive film roll and place it in the groove, thereby realizing the installation of the adhesive film.

[0023] Optionally, the adhesive film is arranged in multiple rows on the adhesive film roll, and the first suction nozzle assembly includes multiple suction nozzles arranged side by side;

[0024] The automated dust cap processing equipment also includes a first inspection piece for inspecting the adhesive film at the loading position on the adhesive film roll.

[0025] By adopting the above technical solution, multiple suction nozzles can simultaneously pick up a row of adhesive films, and then place one of the adhesive films into the corresponding grooves in sequence as the mounting base passes by, eliminating the need to pick up the adhesive film roll multiple times, thus further improving efficiency; the first detection element can detect the adhesive film placement on the adhesive film roll, reducing the possibility of adhesive films not being placed in the grooves.

[0026] Optionally, the film-tearing mechanism includes a movable third gripper, and the sticker on the adhesive film includes a first connecting ear on one side. The third gripper is used to hold the first connecting ear and separate the sticker and the adhesive film during movement.

[0027] By adopting the above technical solution, when the mounting base moves to the film-tearing mechanism position, the third gripper can hold the first connecting ear, and when the third gripper moves, it can pull the first connecting ear to separate the sticker and the adhesive film.

[0028] Optionally, the third feeding mechanism includes a second vibratory plate, a second linear vibrator connected to the outlet of the second vibratory plate, and a second suction nozzle assembly for sucking the sealing ring into the groove.

[0029] By adopting the above technical solution, the sealing ring is also conveyed sequentially by the second vibrating plate and the second linear vibrator. The sealing ring can be sucked up and moved into the groove by the second suction nozzle assembly and adhered to the adhesive film.

[0030] Optionally, the fourth feeding mechanism comprises a second conveying assembly, and a second winding roller and a second collecting roller capable of rotating, one end of the sealing film tape is wound and fixed on the second winding roller, and the other end is connected to the second collecting roller, and the second conveying assembly is used to guide intermittent movement of the sealing film tape.

[0031] By adopting the above technical scheme, one end of the sealing film tape can be wound outside the second winding roller, and the other end is connected and wound outside the second collecting roller. When the second collecting roller and the second winding roller rotate, the sealing film tape can be driven to move. The second conveying assembly guides the movement of the sealing film tape, so that the punching mechanism punches the sealing film on the sealing film tape.

[0032] Optionally, the hot pressing mechanism comprises a movable hot pressing head, and the sealing film comprises a second connecting lug on one side, and the hot pressing head is used to fold the second connecting lug to be attached to the outer wall of the main body part.

[0033] By adopting the above technical scheme, after the sealing film is installed, the second connecting lug is left at one end. By moving the hot pressing head, the second connecting lug is bent and adhered to the outer wall of the main body part at the same time, realizing the assembly of connecting the main body part as a whole. The second connecting lug is not easy to affect the use of the dustproof cap, and it is also convenient for the operator to tear off the sealing film through the second connecting lug to open the groove.

[0034] Optionally, the feeding mechanism comprises a second rotating disc capable of intermittently rotating and arranged on the machine table, a plurality of mounting holes are formed in the second rotating disc, the distances from the mounting holes to the axis of the second rotating disc are equal, and a containing cylinder is detachably connected in the mounting hole.

[0035] The feeding mechanism further comprises a third suction nozzle assembly capable of moving, and a guide pipe with two open ends, one end of the guide pipe faces one of the containing cylinders, and the third suction nozzle assembly is used to place the dustproof cap into the opening at one end of the guide pipe.

[0036] By adopting the above technical scheme, the dustproof cap after installation can be adsorbed by the third suction nozzle assembly, moved to above the opening of the guide pipe, and released. After the dustproof cap is released, the dustproof cap can move along the guide pipe and fall into the containing cylinder for collection. By arranging the second rotating disc capable of rotating and detachably mounting a plurality of containing cylinders on the second rotating disc, the containing cylinders can be used to collect the dustproof caps in sequence during work. The full containing cylinder can be moved to one end of the second rotating disc away from the guide pipe, and then detached and replaced, realizing non-stop feeding.

[0037] In summary, the present application has at least one of the following beneficial effects:

[0038] 1. Each processing mechanism is arranged at the side of the first rotating disc, and when the first rotating disc drives the plurality of mounting seats to move, the assembly can be realized by sequentially passing through the plurality of mechanisms, the overall space occupation is greatly reduced, and the efficiency is greatly improved;

[0039] 2. By arranging a plurality of suction nozzles, a row of adhesive films can be sucked at the same time, and then one of the adhesive films is placed in the corresponding groove when the mounting seat passes, without the need to suck multiple times on the adhesive film tape roll, further improving the efficiency;

[0040] 3. By arranging a second rotating disc capable of rotating and detachably mounting a plurality of containing barrels on the second rotating disc, the containing barrels can be used to collect dustproof caps in sequence during work, and the full containing barrels can be moved to the end of the second rotating disc away from the guide pipe, and then disassembled and replaced, realizing no-stopping discharging. BRIEF DESCRIPTION OF DRAWINGS

[0041] Figure 1 is an exploded structural schematic diagram of the dustproof cap of the embodiment of the present application;

[0042] Figure 2 is a whole structural schematic diagram of the embodiment of the present application;

[0043] Figure 3 is a top view structural schematic diagram of the embodiment of the present application;

[0044] Figure 4 is a partial structural schematic diagram of the first feeding mechanism of the embodiment of the present application;

[0045] Figure 5 is a partial structural schematic diagram of the second feeding mechanism of the embodiment of the present application;

[0046] Figure 6 is a partial structural schematic diagram of the film tearing mechanism of the embodiment of the present application;

[0047] Figure 7 is a partial structural schematic diagram of the third feeding mechanism of the embodiment of the present application;

[0048] Figure 8 is a partial structural schematic diagram of the fourth feeding mechanism of the embodiment of the present application;

[0049] Figure 9 is a partial structural schematic diagram of the discharging mechanism of the embodiment of the present application.

[0050] Explanation of reference signs: 1, dustproof cap; 11, main body part; 12, groove; 13, adhesive film; 131, sticker; 132, first connecting lug; 14, sealing ring; 15, sealing film; 151, second connecting lug; 2, machine table; 21, first rotary disc; 22, mounting seat; 23, mounting plate; 24, first detection piece; 25, second detection piece; 26, third detection piece; 3, first feeding mechanism; 31, first vibration disc; 32, first straight vibration; 33, first clamping jaw; 34, second clamping jaw; 4, second feeding mechanism; 41, first winding roller; 42, first material collecting roller; 43, first conveying assembly; 431, first adjusting seat; 432, guide roller; 433, adhesive film tape roll; 434, adjusting roller; 44, first suction nozzle assembly; 441, suction nozzle; 5, film tearing mechanism; 51, third clamping jaw; 6, third feeding mechanism; 61, second vibration disc; 62, second straight vibration; 63, second suction nozzle assembly; 64, suction hole; 7, fourth feeding mechanism; 71, second winding roller; 72, second conveying assembly; 73, second material collecting roller; 8, punching mechanism; 81, punching head; 9, discharging mechanism; 91, second rotary disc; 92, guide pipe; 93, containing cylinder; 94, third suction nozzle assembly; 10, hot pressing mechanism; 101, hot pressing head; 102, supporting head. DETAILED DESCRIPTION

[0051] The following will be described in detail below with reference to the accompanying drawings. Figure 1 - the accompanying drawings Figure 9 The present application will be described in further detail.

[0052] A dustproof cap 1 at present, referring to Figure 1 , comprises a plastic main body part 11, the top of the main body part 11 is provided with a groove 12, when assembling, the adhesive film 13, the sealing ring 14 and the sealing film 15 need to be filled into the groove 12 in sequence to form a complete and sealed film dustproof cap 1. The adhesive film 13 used for filling into the groove 12 is arranged on the adhesive film tape roll 433, and the top is bonded with a sticker 131, one end of the sticker 131 is provided with a first connecting lug 132. The sealing film 15 used for filling and covering the groove 12 is punched from the sealing film tape, and is adapted to the top surface of the main body part 11 and comprises a second connecting lug 151 protruding at one end.

[0053] The dustproof cap automatic processing equipment disclosed by the embodiment of the present application is used for assembling the dustproof cap 1 described above, referring to Figure 2 and Figure 3 , the dustproof cap automatic processing equipment comprises a machine table 2, the top of the machine table 2 is rotationally connected with a first rotary disc 21 at a middle position by a servo motor, and the first rotary disc 21 can rotate. The machine table 2 is fixedly provided with a mounting plate 23 coaxial with the first rotary disc 21, the mounting plate 23 is located at one end of the first rotary disc 21 away from the machine table 2, and a through hole for a gas pipe to pass through is formed in the middle of the mounting plate 23.

[0054] A plurality of mounting seats 22 are fixed on the upper surface of the first rotating disc 21 near the edge by bolts. The main body part 11 can be inserted into the groove provided on the mounting seat 22 to fix the main body part 11, so as to facilitate the installation of other parts of the dustproof cap 1. The first feeding mechanism 3 for feeding the main body part 11, the second feeding mechanism 4 for feeding the adhesive film 13, the film tearing mechanism 5 for tearing off the adhesive paper 131 on the adhesive film 13, the third feeding mechanism 6 for feeding the sealing ring 14, the fourth feeding mechanism 7 for feeding the sealing film strip, the punching mechanism 8 for punching the sealing film 15 on the sealing film strip, the hot pressing mechanism 10 for hot pressing the second connecting lug 151 of the sealing film 15, and the discharging mechanism 9 for discharging and collecting the assembled dustproof cap 1 are arranged on the machine table 2 and around the first rotating disc 21 in sequence.

[0055] The distances from the plurality of mounting seats 22 to the axis of the first rotating disc 21 are equal and equally spaced. In use, the main body part 11 can be placed on the plurality of mounting seats 22 simultaneously or sequentially, and in cooperation with the above-mentioned mechanisms, the assembly and production efficiency of the dustproof cap 1 can be greatly improved. Moreover, since the above-mentioned plurality of mechanisms are arranged around the second rotating disc 91, the space occupation of the entire dustproof cap automatic processing equipment is smaller.

[0056] Referring to Figure 3 and Figure 4 , the first feeding mechanism 3 comprises a first vibrating disc 31, a first linear vibrator 32, a first clamping jaw 33 and a second clamping jaw 34. The outlet of the first vibrating disc 31 is connected with the first linear vibrator 32. After a plurality of main body parts 11 are poured into the first vibrating disc 31, the main body parts 11 are transmitted by the first vibrating disc 31 and the first linear vibrator 32 to realize the sequential feeding of the main body parts 11. The feeding of the first vibrating disc 31 and the first linear vibrator 32 is a conventional technical means, which will not be described herein. Moreover, in some other preferred embodiments of the present application, the second linear vibrator 62 can also be replaced by an inclined slide.

[0057] In feeding, the first clamping jaw 33 is driven to realize lifting and rotating by the driving source provided on the machine table 2. Specifically, the lifting can be realized by using a linear driving source such as a pneumatic cylinder, an electric cylinder or a motor screw pair, and the rotating can be realized by using a rotary pneumatic cylinder or a servo motor. The first clamping jaw 33 can be a pneumatic clamping jaw. Similarly, the second clamping jaw 34 is driven to realize lifting and horizontal movement by the driving source provided on the machine table 2. Specifically, the lifting and horizontal movement can be realized by using a linear driving source such as a pneumatic cylinder, an electric cylinder or a motor screw pair. The second clamping jaw 34 can be a pneumatic clamping jaw. After the first clamping jaw 33 and the second clamping jaw 34 clamp the main body part 11, the main body part 11 is moved or rotated to realize the sequential feeding of the main body part 11.

[0058] Specifically, the main body part 11 is sequentially fed by the first vibration disc 31 and then continues to move along the first straight vibration 32. At this time, the groove 12 of the main body part 11 is downward, the first clamping jaw 33 can clamp the main body part 11, then the main body part 11 is turned over to make the groove 12 upward, the second clamping jaw 34 clamps the top of the main body part 11, the second clamping jaw 34 moves and drives the main body part 11 to move, and then the bottom of the main body part 11 is inserted into the mounting seat 22 to be fixed.

[0059] With reference to Figure 5 The second feeding mechanism 4 comprises a first winding roller 41 and a first material collecting roller 42 driven to rotate by a servo motor. The rubber film tape roll 433 is sleeved and fixed on the first winding roller 41, and the other end is sleeved and fixed on the first material collecting roller 42. When the first winding roller 41 and the first material collecting roller 42 rotate, the rubber film tape roll 433 can be driven to feed and release material. The second feeding mechanism 4 further comprises a first conveying assembly 43, which comprises a plurality of first adjusting seats 431. A plurality of guide rollers 432 are rotatably connected in the first adjusting seat 431, and an adjusting roller 434 capable of rotating is slidably connected. The axes of the guide rollers 432, the adjusting roller 434, the first winding roller 41 and the first material collecting roller 42 are parallel. The guide rollers 432 and the adjusting roller 434 can pull the rubber film tape roll 433, and the adjusting roller 434 can move in the waist-shaped hole opened in the first adjusting seat 431. By abutting the nut at one end or both ends against the side wall of the first adjusting seat 431, the locking of the adjusting roller 434 after moving is realized, so that the tightness of the rubber film tape roll 433 is adjusted by adjusting the position of the adjusting roller 434.

[0060] The second feeding mechanism 4 further comprises a first suction nozzle assembly 44, which moves in the horizontal and vertical directions by two groups of driving sources respectively. The specific driving sources can be cylinders, electric push rods, motor screw pairs and other linear driving sources. The first suction nozzle assembly 44 comprises a suction nozzle 441 connected with an external air source or air pump, which adsorbs and releases the rubber film 13 by suction and release of air. In this application, the rubber film tape roll 433 is provided with a plurality of rows of rubber films 13 along the direction perpendicular to the length direction of the rubber film tape roll 433. Correspondingly, the suction nozzles 441 are also provided with a plurality of suction nozzles 441, which can adsorb multiple rubber films 13 at a time. This application takes four rows of rubber films 13 and four suction nozzles 441 as an example. When the mounting seat 22 passes, the four suction nozzles 441 adsorb the rubber films 13 at a time, and then place one of the rubber films 13 in the corresponding groove 12. This further improves the efficiency without needing to adsorb the rubber film 13 from the rubber film tape roll 433 every time.

[0061] The first detection member 24 is a CCD camera and is arranged on one side of the second feeding mechanism 4 on the machine table 2. The first detection member 24 is used to capture the condition of the adhesive film 13 of the adhesive film roll 433 at the feeding position, so as to reduce the possibility of the adhesive film 13 missing from the adhesive film roll 433 and being not placed into the groove 12. In some preferable embodiments of the present application, in order to reduce the influence of the first detection member 24 on the first suction nozzle assembly 44, the first detection member 24 can also be arranged to be movable.

[0062] With reference to Figure 3 and Figure 6 , the film tearing mechanism 5 comprises a movable third clamping jaw 51. The third clamping jaw 51 is also a pneumatic clamping jaw. The movement of the third clamping jaw 51 is realized by a driving source arranged on the machine table 2. The driving source can also be one of the linear driving sources. The present application takes a pneumatic cylinder as an example. When the mounting seat 22 moves to the position of the film tearing mechanism 5, the third clamping jaw 51 can clamp the first connecting lug 132. When the third clamping jaw 51 moves, the first connecting lug 132 is pulled, and the sticker 131 and the adhesive film 13 are separated. The machine table 2 arranged on one side of the film tearing mechanism 5 is also provided with a third detection member 26. The third detection member 26 can also be a CCD camera or other conventional sensors, which can realize the detection of whether the sticker 131 on the adhesive film 13 on the passing mounting seat 22 still exists.

[0063] With reference to Figure 6 and Figure 7 , the third feeding mechanism 6 comprises a second vibration disc 61, a second linear vibration 62 connected with the outlet of the second vibration disc 61, and a second suction nozzle assembly 63 for sucking the sealing ring 14 into the groove 12. Specifically, one end of the second linear vibration 62 is pushed to the position of the suction hole 64 by a movable push block. The second suction nozzle assembly 63 also comprises a suction nozzle 441. The suction nozzle 441 can suck the sealing ring 14 in the suction hole 64 and release the sealing ring 14 after moving into the groove 12. The second suction nozzle assembly 63 can be driven and moved by a linear driving source arranged on the machine table 2, such as a pneumatic cylinder. The suction nozzle 441 of the second suction nozzle assembly 63 can realize suction and release by an external air source or a connected air pump. In addition, in other embodiments of the present application, the second linear vibration 62 can also be directly replaced by an inclined chute, and the second suction nozzle assembly 63 can be directly used to suck the sealing ring 14 sequentially discharged from the second linear vibration 62 or the end of the chute.

[0064] With reference to Figure 8 , the fourth feeding mechanism 7 comprises a second winding roller 71 capable of rotating, a second material collecting roller 73, and a second conveying assembly 72. The punching mechanism 8 comprises a punching head 81 and a linear driving source for driving the punching head 81 to move vertically. The present application also takes a pneumatic cylinder as an example.

[0065] The sealing film strip is made of aluminum foil or aluminum thin strip in the present application, and one end is wound and fixed outside the second winding roller 71, and the other end is wound and fixed outside the second material collecting roller 73. The second winding roller 71 and the second material collecting roller 73 are driven by servo motors, and when the second material collecting roller 73 and the second winding roller 71 rotate, the sealing film strip can be driven to move. The second conveying assembly 72 includes a plurality of guide roller shafts (not labeled in the figure) parallel to the second winding roller 71 and the second material collecting roller 73. The sealing film strip passes through the plurality of guide roller shafts and is straightened by the guide roller shafts, so that the sealing film strip has a straight section located directly below the punching head 81.

[0066] When the mounting seat 22 moves to directly below the punching head 81, the punching head 81 moves downward to punch out the sealing film 15 on the sealing film strip, and then press the sealing film 15 on the top of the main body part 11, and cover the opening of the groove 12.

[0067] Referring to Figure 8 , the machine table 2 is also provided with a hot pressing mechanism 10 between the punching mechanism 8 and the blanking mechanism 9. The hot pressing mechanism 10 includes a hot pressing head 101 which can move vertically and can generate heat. The moving mode can adopt a linear driving source such as a cylinder. The heating mode adopts the mode that the resistance wire heats and transmits heat to the hot pressing head 101. The hot pressing mechanism 10 also includes a support head 102 for abutting against the side wall of the main body part 11 to provide a supporting force. A linear driving source such as a cylinder is installed on the mounting plate 23, and the output end of the driving source is connected with the support head 102.

[0068] When the mounting seat 22 moves to below the hot pressing head 101, the support head 102 moves to abut against one side of the main body part 11 to provide support, and the hot pressing head 101 moves vertically to press down, bend and adhere the second connecting lug 151 on the side of the main body part 11 away from the support head 102, realizing the assembly of the whole main body part 11. After the second connecting lug 151 is bent, it is not easy to affect the use of the dustproof cap 1 later, and it is also convenient for the operator to tear off the sealing film 15 through the second connecting lug 151 to open the groove 12.

[0069] Referring to Figure 9 , the blanking mechanism 9 includes a second turntable 91 which is rotatably arranged on the machine table 2 and can rotate intermittently. The second turntable 91 has a vertical rotation axis and is driven by a servo motor. A plurality of mounting holes are formed on the surface of the second turntable 91, and the distances from the mounting holes to the axis of the second turntable 91 are equal. A containing cylinder 93 is detachably inserted into the mounting hole;

[0070] The blanking mechanism 9 further comprises a linear driving source, and a third suction nozzle assembly 94 which can be driven to move by the linear driving source such as a pneumatic cylinder. The third suction nozzle assembly 94 comprises a suction nozzle 441 which is in communication with an external air source or an air pump. The machine table 2 is further provided with a guide pipe 92 which is inclined and has two open ends. One end of the guide pipe 92 faces one of the containing barrels 93. The third suction nozzle assembly 94 sucks the dustproof cap 1 installed on the mounting seat 22 and places it into the open end of the guide pipe 92, and then slides into one of the containing barrels 93 for collection.

[0071] By arranging the second rotating disc 91 which can rotate and detachably mounting a plurality of containing barrels 93 on the second rotating disc 91, the containing barrels 93 can be used in turn to collect the dustproof caps 1. The full containing barrel 93 can be moved to the end of the second rotating disc 91 which is away from the guide pipe 92, and then detached and replaced, so that the dustproof cap automatic processing equipment can be blanked without stopping.

[0072] In some other preferable embodiments of the present application, the guide pipe 92 is connected with the output end of a linear driving source arranged on the machine table 2. The bottom of the guide pipe 92 is provided with a flexible or elastic flattening piece (arranged at the edge position of the bottom of the guide pipe 92). The linear driving source can drive the guide pipe 92 to move to the position directly above the containing barrel 93 for blanking, or can drive the guide pipe 92 to move to adjust the blanking position during the blanking interval or during the blanking process. The flattening piece can also adjust the position of the dustproof cap 1 in the containing barrel 93, so that the containing barrel 93 can contain more dustproof caps 1.

[0073] In some other preferable embodiments of the present application, the second rotating disc 91 is fixed with a support rail on the surface of the mounting hole periphery. A gravity sensor is embedded on the support rail. When the containing barrel 93 is mounted, a circle of abutting rails arranged on the periphery of the containing barrel 93 covers the support rail. The weight of the containing barrel 93 can be obtained by the gravity sensor. When the total weight of the containing barrel 93 reaches a predetermined threshold, the control system of the dustproof cap automatic processing equipment obtains the data information and issues an instruction to control the second rotating disc 91 to rotate, so as to adjust the next containing barrel 93 to the guide pipe 92 for receiving the dustproof cap 1. When the last containing barrel 93 is filled, the control system can also remind the operator to replace the containing barrel 93 in time by means of a buzzer, a flash lamp or the like.

[0074] Referring to Figure 4 The mounting plate 23 is further provided with a linear driving source. The output end of the linear driving source is fixedly connected with a second detection member 25. The second detection member 25 can be a sensor or a camera, which is used to detect whether the main body part 11 exists on the mounting seat 22 passing through the bottom of the second detection member 25, so as to affect whether the subsequent mechanisms need to perform related operations on the mounting seat 22.

[0075] The implementation principle of the dustproof cap automatic processing equipment provided in the embodiments of the present application is as follows: during work, the main body part 11 of the dustproof cap 1 can be fed by the first feeding mechanism 3 and moved to the mounting seat 22, the first rotating disc 21 is rotated to drive the mounting seat 22 and the main body part 11 to move together; the second feeding mechanism 4 places the adhesive film 13 in the groove 12, the mounting seat 22 continues to move, and the film tearing mechanism 5 tears off the sticker 131 on the adhesive film 13; the third feeding mechanism 6 feeds the sealing ring 14 and places the sealing ring 14 in the groove 12 and abuts against the adhesive film 13; the fourth feeding mechanism 7 transports the film sealing belt, when the mounting seat 22 moves to the position directly below the film sealing belt, the punching mechanism 8 can drive the punching head 81 to press down, cut and punch the film sealing belt into the specified shape of the film sealing 15 and cover the groove 12 on the top surface of the main body part 11, so as to seal the groove 12; finally, the discharging mechanism 9 moves the assembled dustproof cap 1 to the containing cylinder 93 to collect.

[0076] The above are preferred embodiments of the present application, and do not limit the protection scope of the present application, so that: equivalent changes made according to the structure, shape, principle of the present application should be covered in the protection scope of the present application.

Claims

1. An automated processing equipment for dust caps, characterized in that, The dustproof cap automatic processing equipment comprises a machine table (2), a first rotating disc (21) rotatably arranged on the top of the machine table (2), a plurality of mounting seats (22) arranged on the first rotating disc (21) and used for fixing a main body part (11) of a dustproof cap, a first feeding mechanism (3) arranged around the first rotating disc (21) and used for transporting the main body part (11) to the mounting seat (22), a second feeding mechanism (4) arranged around the first rotating disc (21) and used for transporting a film (13) with a sticker (131) to a groove (12), a film tearing mechanism (5) arranged around the first rotating disc (21) and used for tearing off the sticker (131) on the film (13), a third feeding mechanism (6) arranged around the first rotating disc (21) and used for transporting a sealing ring (14) and placing the sealing ring (14) into the groove (12), a fourth feeding mechanism (7) arranged around the first rotating disc (21) and used for transporting a sealing film strip, a punching mechanism (8) comprising a punching head (81) capable of moving vertically, the mounting seat (22) being capable of moving to below the punching head (81), the punching head (81) being used for punching a sealing film (15) on the sealing film strip and fixing the sealing film (15) on the main body part (11) to cover the groove (12), and a discharging mechanism (9) used for taking out the main body part (11) on the mounting seat (22) and storing the main body part (11). The dustproof cap automatic processing equipment further comprises a hot pressing mechanism (10) arranged between the punching mechanism (8) and the discharging mechanism (9), the hot pressing mechanism (10) comprising a hot pressing head (101) capable of moving, the sealing film (15) comprising a second connecting lug (151) on one side, and the hot pressing head (101) being used for bending the second connecting lug (151) to be attached to an outer wall of the main body part (11).

2. The dust cap automated processing apparatus according to claim 1, wherein The first feeding mechanism (3) comprises a first vibrating disc (31), a first linear vibrator (32) connected to an outlet of the first vibrating disc (31), and a first movable clamping jaw (33) and a second clamping jaw (34), the first clamping jaw (33) being used for clamping the main body part (11) and being capable of rotating to make an opening of the groove (12) of the main body part (11) face upward, and the second clamping jaw (34) being used for clamping and moving the main body part (11) to the mounting seat (22).

3. The dust cap automated processing apparatus according to claim 1, wherein The second feeding mechanism (4) comprises a first conveying assembly (43), a first winding roller (41) and a first material collecting roller (42) capable of rotating, a film strip roll (433) of the film (13) being wound on the first winding roller (41), one end of the film strip roll (433) being connected to the first material collecting roller (42), and the first conveying assembly (43) being used for guiding intermittent movement of the film strip roll (433); and the second feeding mechanism (4) further comprises a first suction nozzle assembly (44) used for sucking the film (13) and moving the film (13) into the groove (12).

4. The dust cap automated processing apparatus according to claim 3, wherein The adhesive film (13) is provided with multiple rows on the adhesive film tape roll (433), and the first suction nozzle assembly (44) comprises multiple suction nozzles (441) arranged side by side; the dustproof cap automatic processing equipment further comprises a first detection member (24) configured to detect the adhesive film (13) at a loading position on the adhesive film tape roll (433).

5. The dust cap automated processing apparatus according to claim 1, wherein The film tearing mechanism (5) comprises a movable third clamping jaw (51), the adhesive film (13) comprises a first connecting lug (132) on one side, and the third clamping jaw (51) is configured to clamp the first connecting lug (132) and separate the adhesive film (13) and the sticker (131) when moving.

6. The dust cap automated processing apparatus of claim 1, wherein, The third loading mechanism (6) comprises a second vibration disc (61), a second linear vibrator (62) connected to an outlet of the second vibration disc (61), and a second suction nozzle assembly (63) configured to suck the sealing ring (14) into the groove (12).

7. The dust cap automated processing apparatus of claim 3, wherein, The fourth loading mechanism (7) comprises a second conveying assembly (72), a rotatable second winding roller (71), and a second material collecting roller (73), one end of the adhesive film tape is wound around and fixed to the second winding roller (71), and the other end is connected to the second material collecting roller (73), and the second conveying assembly (72) is configured to guide intermittent movement of the adhesive film tape roll (433).

8. The dust cap automated processing apparatus of claim 1, wherein, The unloading mechanism (9) comprises a second rotating disc (91) arranged on the machine table (2) and capable of rotating intermittently, a plurality of mounting holes are arranged on the second rotating disc (91), the distances from the mounting holes to the axis of the second rotating disc (91) are equal, and a containing cylinder (93) is detachably connected in the mounting hole; the unloading mechanism (9) further comprises a movable third suction nozzle assembly (94) and a two-end-opened guide pipe (92), one end of the guide pipe (92) faces one of the containing cylinders (93), and the third suction nozzle assembly (94) is configured to place the dustproof cap (1) into the opening at one end of the guide pipe (92).

Citation Information

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