A method and system for boxing rubber

Abstract

The present application relates to the technical field of rubber manufacturing, and in particular provides a rubber boxing method and system. The rubber boxing method comprises: based on a boxing instruction trigger, a feeding assembly drives the rubber feeding and moves towards the storage assembly in a direction close to the storage assembly; the adjusting assembly drives the rubber to reciprocate along the thickness direction thereof; after the reciprocating rubber passes through the adjusting assembly, the rubber is stacked in the direction opposite to the direction of the rubber below; wherein, the rubber is stacked in the direction opposite to the direction of the rubber below includes that after the rubber is fully laid in the first direction to form the first layer, the adjusting assembly drives the rubber to be stacked in the second layer in the direction opposite to the first direction, and the rubber is alternately stacked in the first direction and the direction opposite to the first direction. Thus, the problem of low-efficiency manual rubber boxing is solved.

Description

Technical Field

[0001] This invention relates to the field of rubber manufacturing technology, and more specifically, to a method and system for packaging rubber. Background Technology

[0002] After the production of flexible sheet rubber (such as various rubber sheets), it needs to be folded and neatly packed into storage boxes for transportation or storage. Currently, common methods of packing rubber sheets mainly rely on manual or semi-automated equipment. Manual packing usually involves an operator lifting one end of the rubber sheet and manually folding or tossing it into the box, constantly adjusting its position to achieve layered stacking. Semi-automated equipment typically uses fixed guide slots or simple robotic arms to push the rubber sheet to the box opening, but subsequent folding, turning, and stacking actions still require manual intervention or cannot achieve intelligent alternating stacking. These methods are essentially discrete, step-by-step operation modes.

[0003] The aforementioned packing methods relying on manual labor or rudimentary mechanical assistance have a series of inherent drawbacks. First, manual operation is labor-intensive, inefficient, and struggles to guarantee neatness and consistency in stacking, easily leading to inconsistent packaging quality due to fatigue. Second, while semi-automated equipment can reduce some physical labor, it cannot automatically and accurately stack rubber sheets in alternating opposite directions within the box, resulting in a loose stacking structure, low space utilization, and susceptibility to displacement and wrinkling during transportation, affecting product quality. Therefore, there is an urgent need for a fully automated, efficient rubber packing method with excellent stacking quality to fundamentally overcome these shortcomings. Summary of the Invention

[0004] To address the problem of inefficient manual packaging of rubber products, this invention provides a method and system for packaging rubber products.

[0005] In a first aspect, the present invention provides a method for packing rubber sheets into boxes, comprising: based on a boxing instruction trigger, a feeding component drives the rubber sheet to be fed and inserted into an adjusting component to move toward a storage component;

[0006] The adjustment component drives the rubber sheet to reciprocate along its thickness direction;

[0007] After the reciprocating rubber sheet passes through the adjusting assembly, the rubber sheet is stacked in alternating opposite directions in the storage box below; wherein, stacking in alternating opposite directions includes after the rubber sheet is laid in a first direction to cover a first layer, the adjusting assembly drives the rubber sheet to be stacked in a second layer in a direction opposite to the first direction, and the rubber sheet is stacked alternately in the first direction and in a direction opposite to the first direction.

[0008] In some embodiments, after the reciprocating rubber sheet passes through the adjustment assembly, the rubber sheet is stacked in an alternately opposite direction in a lower storage assembly, comprising:

[0009] After the reciprocating rubber sheet passes through the adjustment assembly, the adjustment assembly drives the end of the rubber sheet to a predetermined distance from the inner wall of one side of the storage box.

[0010] After the end of the rubber reaches a set distance from the inner side wall of one side of the storage box, the adjustment component moves to the limit position of the reciprocating motion path and pauses for a set time.

[0011] After the pause setting time of the adjustment component ends, the adjustment component continues to drive the rubber to move towards the inner wall of the other side of the storage box by a set distance. The adjustment component moves to the limit position of the reciprocating motion path and then pauses for a set time.

[0012] The adjustment component cyclically starts and stops, driving the rubber sheet to reciprocate. The rubber sheet is stacked in the storage component below in alternating opposite directions.

[0013] In some embodiments, the adjustment component cyclically starts and pauses to drive the rubber sheet to reciprocate, and the rubber sheet is stacked in the storage component below in alternating opposite directions. The rubber sheet is stacked in the storage component below in alternating opposite directions in a first rule and a second rule.

[0014] In some embodiments, the first rule includes:

[0015] When performing the first rule, fold the rubber sheet twice;

[0016] After the first layer of rubber is laid, the second layer of rubber is laid in the opposite direction of the first layer, thus completing the first fold of the rubber.

[0017] After the second layer of rubber is laid, the third layer of rubber is laid in the opposite direction of the second layer to complete the second fold of the rubber.

[0018] Specifically, the speed at which the feeding component supplies the rubber sheet before and after the first fold and the second fold is a first speed.

[0019] In some embodiments, the second rule includes:

[0020] When performing the second rule, fold the rubber sheet twice;

[0021] After the first layer of rubber is laid, the second layer of rubber is laid in the opposite direction of the first layer, thus completing the first fold of the rubber.

[0022] After the second layer of rubber is laid, the third layer of rubber is laid in the opposite direction of the second layer to complete the second fold of the rubber.

[0023] Specifically, before the first fold and the second fold, the feeding component supplies the rubber sheet at a first speed; after the first fold and the second fold, the feeding component supplies the rubber sheet at a second speed; the first speed is greater than the second speed.

[0024] In some embodiments, the feeding assembly includes a feeding drive unit and two feeding rollers;

[0025] Triggered by a packing instruction, the feeding component drives the rubber sheet to feed and pass through the adjusting component, moving it toward the storage component;

[0026] The starting end of the rubber sheet passes through the gap between the two feeding rollers;

[0027] The feeding drive unit drives the two feeding rollers to clamp the rubber sheet;

[0028] The feeding drive unit drives the feeding roller to rotate, and the rotating feeding roller causes the rubber sheet to pass through the adjustment component, and the rubber sheet moves towards the storage component.

[0029] In some embodiments, the adjustment assembly includes an adjustment unit and a drive unit, wherein the adjustment unit includes a first adjustment plate and a second adjustment plate;

[0030] The adjustment component drives the rubber sheet to reciprocate along its thickness direction, including: the driving unit drives the adjustment unit to move the rubber sheet in a first direction and make it contact the first adjustment plate;

[0031] After the rubber sheet comes into contact with the first adjusting plate, the adjusting unit continues to drive the rubber sheet to move in the opposite direction to the first direction;

[0032] After the rubber sheet moves in the opposite direction to the first direction and contacts the second adjusting plate, the adjusting unit continues to drive the rubber sheet to move in the first direction; wherein, the length of the second adjusting plate along the direction of the storage box is adjustable; the length of the second adjusting plate is positively correlated with the size of the storage box.

[0033] The adjustment component drives the rubber sheet to reciprocate, and the rubber sheet is stacked in opposite directions on the storage box below.

[0034] In a second aspect, the present invention provides a rubber packing system, wherein the rubber packing system is applied to any of the rubber packing methods in the first aspect, comprising:

[0035] Framework components;

[0036] A feeding assembly, which is connected to the frame assembly;

[0037] An adjustment component, which is connected to the frame component and is disposed below the feeding component;

[0038] A storage component, located below the adjustment component;

[0039] Rubber sheet, the starting end of which is placed in the feeding assembly;

[0040] The feeding component drives the rubber sheet to feed and pass through the adjusting component, moving it towards the storage component. The adjusting component drives the rubber sheet to reciprocate along its thickness direction. After passing through the adjusting component, the reciprocating rubber sheet is stacked in the storage component below in alternating opposite directions.

[0041] In some embodiments, the adjustment assembly includes an adjustment unit; the adjustment unit is rotatably connected to the frame assembly;

[0042] The adjustment unit includes a first adjustment frame, a first adjustment plate, and a second adjustment plate; the first adjustment frame is rotatably connected to the frame assembly; the first adjustment plate is perpendicularly disposed on the first adjustment frame to the inner wall of the frame assembly, and the second adjustment plate is disposed on the first adjustment frame at a distance from the first adjustment plate.

[0043] In some embodiments, the adjustment component further includes a drive unit; the drive unit is connected to the frame component; the drive unit drives the adjustment unit;

[0044] The drive unit includes a turntable drive section, a drive disk, and a connecting rod; one end of the connecting rod is rotatably connected to the second adjusting plate; the other end of the connecting rod is rotatably connected to the drive disk; the connecting rod is eccentrically connected to the drive disk; the turntable drive section is connected to the frame assembly; and the turntable drive section is driven by the drive disk.

[0045] To solve the problem of inefficient manual packaging of rubber products, this invention has the following advantages:

[0046] The system automatically feeds the rubber sheets to be stacked using a feeding component, then the adjusting component drives the rubber sheets to reciprocate. Finally, the reciprocating rubber sheets are alternately stacked into the storage component. This fully automates the rubber sheet feeding, adjusting, and stacking process, completely replacing traditional manual handling, folding, and placement. It solves the problems of low efficiency, poor quality, and insufficient stability associated with manual and semi-automatic methods. Furthermore, it greatly improves packing efficiency, reduces the labor intensity of operators and production costs, and achieves high efficiency, high quality, and full automation in rubber sheet packing operations. Attached Figure Description

[0047] Figure 1 A schematic diagram of a rubber packing method according to an embodiment is shown;

[0048] Figure 2 It shows Figure 1 A flowchart illustrating step S10;

[0049] Figure 3 It shows Figure 1 A flowchart illustrating step S30;

[0050] Figure 4 A schematic diagram of rubber sheet stacking is shown;

[0051] Figure 5 A schematic diagram of an embodiment of a rubber packing system is shown;

[0052] Figure 6 A schematic diagram of the feeding assembly is shown;

[0053] Figure 7 A schematic diagram of the adjustment component is shown.

[0054] Figure label:

[0055] In the figure, 10 is the feeding assembly; 11 is the feeding drive unit; 12 is the feeding roller; 20 is the adjusting assembly; 21 is the adjusting unit; 211 is the adjusting frame; 212 is the first adjusting plate; 213 is the second adjusting plate; 22 is the drive unit; 221 is the turntable drive unit; 222 is the drive disc; 223 is the connecting rod; 30 is the storage assembly; 31 is the positioning part; 32 is the storage box; 40 is the rubber sheet; and 50 is the frame assembly. Detailed Implementation

[0056] The present disclosure will now be discussed with reference to several exemplary embodiments. It should be understood that these embodiments are discussed only to enable those skilled in the art to better understand and thus implement the present disclosure, and are not intended to imply any limitation on the scope of the disclosure.

[0057] As used herein, the term "comprising" and its variations are to be interpreted as open-ended terms meaning "including but not limited to". The term "based on" is to be interpreted as "at least partially based on". The terms "one embodiment" and "an embodiment" are to be interpreted as "at least one embodiment". The term "another embodiment" is to be interpreted as "at least one other embodiment". The terms "upper", "lower", "left", "right", "front", "rear", "top", "bottom", "inner", "outer", "vertical", "horizontal", "lateral", "longitudinal", etc., indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings. These terms are primarily for the purpose of better describing this application and its embodiments and are not intended to limit the indicated devices, elements, or components to having a specific orientation or being constructed and operated in a specific orientation. Furthermore, some of the above terms may be used to indicate other meanings besides orientations or positional relationships; for example, the term "upper" may in some cases indicate a dependency or connection relationship. Those skilled in the art can understand the specific meaning of these terms in this application according to the specific circumstances. In addition, the terms "installed", "set up", "equipped with", "connected", and "linked" should be interpreted broadly. For example, it can be a fixed connection, a detachable connection, or an integral structure; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, or an internal connection between two devices, elements, or components. Those skilled in the art can understand the specific meaning of the above terms in this application according to the specific circumstances. Furthermore, the terms "first," "second," etc., are mainly used to distinguish different devices, elements, or components (the specific types and structures may be the same or different), and are not used to indicate or imply the relative importance or quantity of the indicated devices, elements, or components. Unless otherwise stated, "a plurality of" means two or more.

[0058] After the rubber sheet 40 is produced, it needs to be folded and neatly packed into the storage box 32 for transportation or storage. Common methods of packing rubber sheet 40 mainly rely on manual labor or semi-automatic equipment. These methods have a series of inherent drawbacks. First, manual operation is labor-intensive, inefficient, and makes it difficult to guarantee the neatness and consistency of the stacking, easily leading to unstable packaging quality due to fatigue. Second, while semi-automatic equipment can reduce some physical labor, it cannot automatically and accurately stack the rubber sheet 40 in alternating opposite directions within the box. This results in a loose stacking structure, low space utilization within the box, and easy displacement and wrinkling during transportation, affecting product quality.

[0059] Example 1:

[0060] In this embodiment, as Figure 1As shown, a method for packing rubber boxes includes:

[0061] The assembly includes a feeding component 10, an adjusting component 20, a storage component 30, and a rubber sheet 40. The adjusting component 20 is located below the feeding component 10, and the storage component 30 is located below the adjusting component 20. The feeding component 10 is used to feed the rubber sheet 40. The adjusting component 20 drives the rubber sheet 40 to reciprocate. The storage component 30 is used to store the stacked rubber sheets 40.

[0062] The method for packing rubber sheets includes: step S10, based on the packing instruction trigger, the feeding component 10 drives the rubber sheet 40 to feed and pass through the adjusting component 20 to move towards the storage component 30;

[0063] Understandably, based on the packing instruction trigger, the feeding assembly 10 includes a feeding drive unit 11 and two feeding rollers 12 that are driven and connected to the feeding drive unit 11;

[0064] Specifically, step S10 is as follows: Figure 2 As shown, the process includes: Step S11, the starting end of the rubber sheet 40 passes through the gap between the two feeding rollers 12; the feeding drive unit 11 is activated to drive the feeding rollers 12 to rotate, and the rotating feeding rollers 12 drive the rubber sheet 40 to pass through the adjustment component 20; Step S12, after the rubber sheet 40 passes through the adjustment component 20, the feeding drive unit 11 continues to drive the feeding rollers 12 to rotate, continuously feeding the rubber sheet 40 into the receiving component 30.

[0065] The feeding component 10 continuously feeds the material, which enables automated and continuous feeding of the rubber sheet 40, replacing manual handling or intermittent feeding and laying the foundation for efficient operation.

[0066] In step S20, the adjustment component 20 drives the rubber sheet 40 to reciprocate along its thickness direction;

[0067] Specifically, the adjustment assembly 20 includes an adjustment unit 21 and a drive unit 22, and the adjustment unit 21 includes a first adjustment plate 212 and a second adjustment plate 213;

[0068] The adjustment component 20 drives the rubber sheet 40 to reciprocate along its thickness direction, including: the drive unit 22 drives the adjustment unit 21 to move the rubber sheet 40 in a first direction ( Figure 5The rubber sheet 40 moves (in the direction of the dashed arrow in the diagram) and contacts the first adjusting plate 212; after the rubber sheet 40 contacts the first adjusting plate 212, the adjusting unit 21 continues to drive the rubber sheet 40 to move in the opposite direction to the first direction; after the rubber sheet 40 moves in the opposite direction to the first direction and contacts the second adjusting plate 213, the adjusting unit 21 continues to drive the rubber sheet 40 to move in the first direction; wherein, the length of the second adjusting plate 213 along the direction of the storage box 32 is adjustable; the length of the second adjusting plate 213 is positively correlated with the size of the storage box 32; the adjusting component 20 drives the rubber sheet 40 to reciprocate, and the rubber sheet 40 is stacked in the lower storage box 32 in alternating opposite directions. The driving unit 22 applies a lateral periodic oscillating force to the rubber sheet 40. This key feature directly addresses the problem of precise and regular folding that cannot be achieved manually: through forced reciprocating guidance, a regular folding direction is set for the rubber sheet 40 after it leaves the adjusting component 20. This mechanically controlled reciprocating motion overcomes the instability of manual operation, ensuring that the folding direction of each layer of rubber strictly follows the preset alternating pattern, thus making the stacked structure neat and uniform, avoiding disorder, and greatly improving the appearance and internal quality of the packaging.

[0069] In step S30, after the reciprocating rubber sheet 40 passes through the adjusting component 20, the rubber sheet 40 is stacked in the storage box 32 below in alternating opposite directions; wherein, alternating opposite directions means that after the rubber sheet 40 is laid in the first direction to fill the first layer, the adjusting component 20 drives the rubber sheet 40 to be stacked in the opposite direction to the first direction for a second layer, and the rubber sheet 40 is stacked alternately in the first direction and in the opposite direction to the first direction.

[0070] Understandably, step S30 is as follows: Figure 3 As shown, after the reciprocating rubber sheet 40 passes through the adjusting assembly 20, the rubber sheet 40 is stacked in the lower storage assembly 30 in alternating opposite directions, including: Step S31, after the reciprocating rubber sheet 40 passes through the adjusting assembly 20, the adjusting assembly 20 drives the end of the rubber sheet 40 to a predetermined distance from the inner wall of one side of the storage box 32; Step S32, after the end of the rubber sheet 40 reaches the predetermined distance from the inner wall of one side of the storage box 32, the adjusting assembly 20 moves to... Step S33: After the adjustment component 20 stops at the extreme position of the reciprocating motion path and pauses for a set time; Step S34: After the pause set time of the adjustment component 20 ends, the adjustment component 20 continues to drive the rubber 40 to move towards the inner wall of the storage box 32 at a set distance, and the adjustment component 20 stops at the extreme position of the reciprocating motion path and pauses for a set time; Step S35: The adjustment component 20 cycles through the pause steps to drive the rubber 40 to reciprocate, and the rubber 40 is stacked in the storage component 30 below in alternating opposite directions.

[0071] During the stacking of rubber sheets 40, when the end of the rubber sheet 40 is guided to a predetermined distance from the inner wall of the storage box 32, the drive unit 22 of the adjustment component 20 pauses for a pre-set short time (e.g., 2-5 seconds) when its reciprocating motion reaches the predetermined distance position (such as the leftmost or rightmost end). During this pause, the conveying of the rubber sheet 40 does not completely stop; its end, under its own gravity and slight forward inertia, continues to move downwards and press against the inner wall of the storage box 32, achieving more thorough contact. This brief dynamic pause simulates the "pause" effect during manual stacking, making the ends of the rubber sheet 40 adhere more tightly, further improving the density and overall quality of the stack.

[0072] Understandably, in step S34, the adjustment component 20 cycles through start and pause steps to drive the rubber sheet 40 to reciprocate. The rubber sheet 40 is stacked in the lower storage component 30 in alternating opposite directions. The alternating opposite directions of the rubber sheet stacking in the lower storage component refer to the rubber sheet being stacked in the lower storage component in alternating opposite directions according to a first and a second rule. Figure 4 As shown, the two layers of rubber 40 within the bottom dashed box execute the first rule, while the two layers of rubber 40 within the top dashed box execute the second rule.

[0073] Specifically, the first rule includes: when executing the first rule, the rubber sheet 40 is folded twice; after the first layer of the rubber sheet 40 is laid, the second layer of the rubber sheet 40 is laid in the opposite direction of the first layer, completing the first fold of the rubber sheet 40; after the second layer of the rubber sheet 40 is laid, the third layer of the rubber sheet 40 is laid in the opposite direction of the second layer, completing the second fold of the rubber sheet 40; wherein, before and after the first fold and the second fold, the speed at which the feeding component 10 supplies the rubber sheet 40 is a first speed.

[0074] Specifically, the second rule includes: when executing the second rule, the rubber sheet 40 is folded twice; after the first layer of the rubber sheet 40 is laid, the second layer of the rubber sheet 40 is laid in the opposite direction of the first layer, completing the first fold of the rubber sheet 40; after the second layer of the rubber sheet 40 is laid, the third layer of the rubber sheet 40 is laid in the opposite direction of the second layer, completing the second fold of the rubber sheet 40.

[0075] In this process, before the first and second folds, the feeding component 10 supplies the rubber sheet 40 at a first speed; after the first and second folds, the feeding component 10 supplies the rubber sheet 40 at a second speed; the first speed is greater than the second speed. Because the second speed is lower than the first speed, when the rubber sheet 40 is stacked at the ends, its forward momentum decreases, relying more on lateral folding force. This causes the end of this layer of rubber sheet 40 to have a slight displacement (i.e., "misalignment") relative to the already firmly stacked rubber sheet 40 below it towards the center of the box. This feature actively creates misalignment between layers. This intentional misaligned stacking effectively fills the recessed space naturally formed in the middle of the box due to the lifting caused by the folding at both ends, making the upper surface of the entire stack of rubber sheet 40 flatter and greatly improving the filling rate of the box's interior space.

[0076] The size of the stacking area on the inner wall of the storage box 32 is related to the material and size of the rubber sheet 40. When the material of the rubber sheet 40 is softer, the gap formed after the two ends of the rubber sheet 40 are folded is smaller, so the stacking area on the inner wall of the storage box 32 is smaller. When the size of the rubber sheet 40 is larger and the weight of the rubber sheet 40 is greater, the gap formed after the two ends of the rubber sheet 40 are folded is smaller under the influence of the weight, so the stacking area on the inner wall of the storage box 32 is smaller.

[0077] The alternating stacking in opposite directions distributes the center of gravity of the rubber sheets 40 alternately left and right within the box, forming a mutually constraining and tightly interlocking stacking structure. This structure effectively disperses stacking pressure and reduces tilting or loosening problems that may result from stacking on one side. Simultaneously, it better fills the space within the box, making the stack more compact and less prone to shifting or collapse during transportation, thus ensuring product safety.

[0078] This solution defines a complete and coherent process from instruction triggering to final stacking, demonstrating a high degree of proceduralization and systematicity. It provides a core methodological foundation for building an integrated automated packing system, making the entire packing process controllable and adjustable, and creating conditions for seamless integration with upstream production lines and downstream logistics systems.

[0079] Example 2:

[0080] In this embodiment, as Figure 5 As shown, this application also provides a rubber packing system, comprising:

[0081] 50 framework components;

[0082] Feeding assembly 10, which is connected to frame assembly 50;

[0083] Adjustment component 20, which is connected to frame component 50, is disposed below feeding component 10;

[0084] Storage component 30, which is located below adjustment component 20;

[0085] Rubber sheet 40, the starting end of which is placed in the feeding assembly 10;

[0086] The feeding component 10 drives the rubber sheet 40 to feed and pass through the adjusting component 20 to move towards the storage component 30. The adjusting component 20 drives the rubber sheet 40 to reciprocate along its thickness direction. After passing through the adjusting component 20, the reciprocating rubber sheet 40 is stacked in the storage component 30 below in alternating opposite directions.

[0087] like Figure 6 As shown, the feeding assembly 10 includes a feeding drive unit 11 and two feeding rollers 12. The feeding drive unit 11 is driven to the feeding rollers 12. Before the feeding assembly 10 starts feeding the rubber sheet 40, the entire roll or stack of rubber sheet 40 is first loaded onto the frame assembly 50. Then, the starting end or side of the rubber sheet 40 is limited by the limiting mechanism on the frame assembly 50. This establishes a stable reference for subsequent continuous and precise feeding. It avoids problems such as deviation and jamming caused by inaccurate initial position of the rubber sheet 40 during the feeding process, ensuring that the entire automated process can operate smoothly and with high repeatability.

[0088] The storage assembly 30 includes a positioning part 31 and a storage box 32. The positioning part 31 is used to position and fix the storage box 32. Therefore, the position of the end of the storage box 32 near the positioning part 31 is fixed, so the length of the first adjusting plate 212 is fixed. It is only necessary to ensure that the rubber 40 reaches the inner wall of the storage box 32 near the positioning part 31.

[0089] Furthermore, such as Figure 7 As shown, the adjustment assembly 20 includes an adjustment unit 21; the adjustment unit 21 is rotatably connected to the frame assembly 50.

[0090] The adjustment unit 21 includes a first adjustment frame, a first adjustment plate 212, and a second adjustment plate 213; the first adjustment frame is rotatably connected to the frame assembly 50; the first adjustment plate 212 is perpendicularly disposed on the first adjustment frame to the inner wall of the frame assembly 50, and the second adjustment plate 213 is disposed on the first adjustment frame at a distance from the first adjustment plate 212.

[0091] The first adjusting plate 212 and the second adjusting plate 213 are mounted opposite each other on the adjusting frame 211. The second adjusting plate 213 is designed to be length-adjustable. When it is necessary to adapt to a shorter or longer storage box 32, the operator can easily adjust the length of the second adjusting plate 213 extending towards the storage box 32. The change in the length of the adjusting plate directly changes the "inflection point" position of the rubber sheet 40 being guided to fold, thereby changing the actual laying length of the rubber sheet 40 inside the storage box 32. It can quickly adapt to storage boxes 32 of various specifications, greatly improving the versatility and flexibility of the equipment, and reducing the cost and time of changing tooling fixtures due to changes in product specifications. The adjusting assembly 20 also includes a drive unit 22; the drive unit 22 is connected to the frame assembly 50; the drive unit 22 drives the adjusting unit 21.

[0092] Furthermore, such as Figure 7 As shown, the drive unit 22 includes a turntable drive unit 221, a drive disk 222, and a connecting rod 223; one end of the connecting rod 223 is rotatably connected to the second adjusting plate 213; the other end of the connecting rod 223 is rotatably connected to the drive disk 222; the connecting rod 223 is eccentrically connected to the drive disk 222; the turntable drive unit 221 is connected to the frame assembly 50; and the turntable drive unit 221 is drivingly connected to the drive disk 222.

[0093] The continuous rotation of the turntable drive unit 221 is converted into the reciprocating motion of the adjustment unit 21 via the eccentric rotation of the drive disk 222 and the connecting rod 223. The adjustment unit 21 drives the rubber sheet 40 to reciprocate linearly, achieving folding and stacking. This is a classic crank-slider mechanism. This motion is smooth and reliable, the speed is easy to control, allowing for flexible adjustment of the reciprocating frequency. It has a mature structure and low manufacturing and maintenance costs.

[0094] The feeding assembly 10 is responsible for the automatic conveying of the rubber sheet 40; the adjusting assembly 20, located downstream, is responsible for receiving the rubber sheet 40 and giving it a regular reciprocating motion; the storage assembly 30, located at the very downstream, is used to receive and hold the folded rubber sheet 40. During system operation, the rubber sheet 40 passes through the adjusting assembly 20 under the drive of the feeding assembly 10. The reciprocating motion of the adjusting assembly 20 forces the rubber sheet 40 to fall into the storage box 32 in alternating opposite directions. The positioning part 31 ensures that the storage box 32 is in the correct position. This system integrates various functional modules, realizing full automation from feeding and folding to stacking, completely replacing manual operation. It is not only highly efficient but also produces stable and excellent stacking quality.

[0095] Those skilled in the art will understand that the above embodiments are specific examples of implementing this disclosure, and in practical applications, various changes can be made in form and detail without departing from the scope of this disclosure.

Claims

1. A method for packing rubber boxes, characterized in that, The method for packing the rubber sheets includes: Triggered by the packing command, the feeding component drives the rubber sheet to feed and pass through the adjustment component, moving it toward the storage component; The adjustment component drives the rubber sheet to reciprocate along its thickness direction; After the reciprocating rubber sheet passes through the adjusting component, the rubber sheet is stacked in the storage box below in alternating opposite directions; wherein, stacking in alternating opposite directions includes after the rubber sheet is laid in a first direction to fill a first layer, the adjusting component drives the rubber sheet to be stacked in a second layer in a direction opposite to the first direction, and the rubber sheet is stacked alternately in the first direction and in a direction opposite to the first direction. The adjustment assembly includes an adjustment unit and a drive unit, and the adjustment unit includes a first adjustment plate and a second adjustment plate; The adjustment component drives the rubber sheet to reciprocate along its thickness direction, including: the driving unit drives the adjustment unit to move the rubber sheet in a first direction and make it contact the first adjustment plate; After the rubber sheet comes into contact with the first adjusting plate, the adjusting unit continues to drive the rubber sheet to move in the opposite direction to the first direction; After the rubber sheet moves in the opposite direction to the first direction and contacts the second adjusting plate, the adjusting unit continues to drive the rubber sheet to move in the first direction; wherein, the length of the second adjusting plate along the direction of the storage box is adjustable; the length of the second adjusting plate is positively correlated with the size of the storage box. The adjustment component drives the rubber sheet to reciprocate, and the rubber sheet is stacked in opposite directions on the storage box below.

2. The method for packing rubber boxes according to claim 1, characterized in that, After passing through the adjusting assembly, the reciprocating rubber sheet is stacked in the lower storage assembly in alternating opposite directions, including: After the reciprocating rubber sheet passes through the adjustment assembly, the adjustment assembly drives the end of the rubber sheet to a predetermined distance from the inner wall of one side of the storage box. After the end of the rubber reaches a set distance from the inner side wall of one side of the storage box, the adjustment component moves to the limit position of the reciprocating motion path and pauses for a set time. After the pause setting time of the adjustment component ends, the adjustment component continues to drive the rubber to move towards the inner wall of the other side of the storage box by a set distance. The adjustment component moves to the limit position of the reciprocating motion path and then pauses for a set time. The adjustment component cycles through start-stop steps to drive the rubber sheet to reciprocate, and the rubber sheet is stacked alternately in opposite directions on the storage component below.

3. The method for packaging rubber boxes according to claim 2, characterized in that, The adjustment component cyclically starts and pauses, driving the rubber sheet to reciprocate. The rubber sheet is stacked in the storage component below in alternating opposite directions. The rubber sheet is stacked in the storage component below in alternating opposite directions according to a first rule and a second rule.

4. The method for packaging rubber boxes according to claim 3, characterized in that, The first rule includes: When performing the first rule, fold the rubber sheet twice; After the first layer of rubber is laid, the second layer of rubber is laid in the opposite direction of the first layer, thus completing the first fold of the rubber. After the second layer of rubber is laid, the third layer of rubber is laid in the opposite direction of the second layer to complete the second fold of the rubber. Specifically, the speed at which the feeding component supplies the rubber sheet before and after the first fold and the second fold is a first speed.

5. The method for packaging rubber boxes according to claim 4, characterized in that, The second rule includes: When performing the second rule, fold the rubber sheet twice; After the first layer of rubber is laid, the second layer of rubber is laid in the opposite direction of the first layer, thus completing the first fold of the rubber. After the second layer of rubber is laid, the third layer of rubber is laid in the opposite direction of the second layer to complete the second fold of the rubber. Specifically, before the first fold and the second fold, the feeding component supplies the rubber sheet at a first speed; after the first fold and the second fold, the feeding component supplies the rubber sheet at a second speed; the first speed is greater than the second speed.

6. The method for packing rubber boxes according to claim 1, characterized in that, The feeding assembly includes a feeding drive unit and two feeding rollers; Triggered by a packing instruction, the feeding component drives the rubber sheet to feed and pass through the adjusting component, moving it toward the storage component; The starting end of the rubber sheet passes through the gap between the two feeding rollers; The feeding drive unit drives the two feeding rollers to clamp the rubber sheet; The feeding drive unit drives the feeding roller to rotate, and the rotating feeding roller causes the rubber sheet to pass through the adjustment component, and the rubber sheet moves towards the storage component.

7. A rubber packing system, characterized in that, The rubber packing system is applied to a rubber packing method according to any one of claims 1-6, comprising: Framework components; A feeding assembly, which is connected to the frame assembly; An adjustment component, which is connected to the frame component and is disposed below the feeding component; A storage component, located below the adjustment component; Rubber sheet, the starting end of which is placed in the feeding assembly; The feeding component drives the rubber sheet to feed and pass through the adjusting component, moving it towards the storage component. The adjusting component drives the rubber sheet to reciprocate along its thickness direction. After passing through the adjusting component, the reciprocating rubber sheet is stacked in the storage component below in alternating opposite directions.

8. A rubber packing system according to claim 7, characterized in that, The adjustment assembly includes an adjustment unit; the adjustment unit is rotatably connected to the frame assembly. The adjustment unit includes a first adjustment frame, a first adjustment plate, and a second adjustment plate; the first adjustment frame is rotatably connected to the frame assembly; the first adjustment plate is perpendicularly disposed on the first adjustment frame to the inner wall of the frame assembly, and the second adjustment plate is disposed on the first adjustment frame at a distance from the first adjustment plate.

9. A rubber packing system according to claim 8, characterized in that, The adjustment component further includes a drive unit; the drive unit is connected to the frame component; the drive unit drives the adjustment unit. The drive unit includes a turntable drive section, a drive disk, and a connecting rod; one end of the connecting rod is rotatably connected to the second adjusting plate; the other end of the connecting rod is rotatably connected to the drive disk; the connecting rod is eccentrically connected to the drive disk; the turntable drive section is connected to the frame assembly; and the turntable drive section is driven by the drive disk.

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