Single-string photovoltaic power generation system and control method
By adopting a single-string structure between the photovoltaic inverter and the photovoltaic string, and by embedding a module switching unit in the photovoltaic module, flexible control of the photovoltaic module is achieved, which solves the safety and economic loss problems in the event of power line convergence and module failure, reduces temperature risks and installation costs, and maintains stable system operation.
Patent Information
- Application Number
- CN202410580275.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-11
- Publication Date
- 2025-11-11
AI Technical Summary
In existing photovoltaic power generation systems, when photovoltaic strings are connected to photovoltaic inverters, the convergence of power lines can lead to the risk of localized temperature increases, increasing construction difficulty and failing to provide effective protection in the event of component failure, resulting in economic losses.
A single-string photovoltaic power generation system is adopted, in which the photovoltaic inverter is connected to only one photovoltaic string, and a module switching unit is built into each photovoltaic module. The module switching unit controls the connection or bypass of the photovoltaic module. The combination of string switching unit and module switching unit dual drive structure realizes flexible control of photovoltaic module.
It reduces the risk of localized overheating caused by power line convergence, reduces safety accidents, lowers installation difficulty and cost, and keeps the system running in the event of component failure, reducing power generation loss.
Smart Images

Figure CN120934049A_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of photovoltaic power generation technology, and in particular to a single-string photovoltaic power generation system and control method. Background Technology
[0002] Photovoltaic inverters are an indispensable component of photovoltaic (PV) power generation systems. In existing PV systems, a single inverter typically connects to multiple PV strings, often in parallel. This results in a large number of power lines converging in the area where multiple PV strings connect to the inverter, requiring cable trays and conduits for centralized management. However, this concentrated arrangement poses a risk of localized temperature increases and potential fire hazards due to the large number of power lines. Furthermore, this complex structure increases construction complexity. In addition, existing PV systems lack effective safety protection measures when PV modules fail, leaving only power outages as the only option, leading to significant economic losses. Summary of the Invention
[0003] This invention aims to at least solve one of the technical problems existing in the prior art. To this end, this invention proposes a single-string photovoltaic power generation system that can solve safety issues caused by power line consolidation.
[0004] This invention also proposes a control method for a single-string photovoltaic power generation system.
[0005] A single-string photovoltaic power generation system according to a first aspect of the present invention includes:
[0006] A photovoltaic inverter has a set of string connection terminals and an inverter output terminal group, wherein the inverter output terminal group is used to connect to the power grid;
[0007] Multiple photovoltaic modules are connected in series to form a photovoltaic string, and the photovoltaic string is connected to a set of string connection terminals; each photovoltaic module has a built-in module switching unit, which is used to control the corresponding photovoltaic module to be connected to the photovoltaic string or to bypass the corresponding photovoltaic module from the photovoltaic string.
[0008] The single-string photovoltaic power generation system according to embodiments of the present invention has at least the following beneficial effects:
[0009] The single-string photovoltaic (PV) power generation system of this invention employs a structure where one PV inverter connects to only one PV string. Because only one PV string is connected, the formation of power line convergence zones is avoided, significantly reducing the risk of localized overheating and thus minimizing the occurrence of safety accidents. Furthermore, by adding a module switching unit to the PV modules, control can be achieved over whether each PV module is connected to the PV string or bypassed. This allows the entire PV power generation system to continue operating even if a PV module fails, by bypassing it, thereby greatly reducing power generation loss. In addition, the single-string PV power generation system of this invention is easy to standardize and modularize, effectively reducing production and maintenance costs. Moreover, under the architecture of this single-string PV power generation system, the connection between the PV inverter and the PV string no longer requires numerous cable conduits and cable trays, greatly reducing the risk of fire.
[0010] According to some embodiments of the present invention, the photovoltaic inverter includes:
[0011] The inverter body has a positive input terminal, a negative input terminal, and an AC output terminal group, wherein the AC output terminal group is used to connect to the power grid.
[0012] String positive terminal;
[0013] The string negative terminal is connected to the negative input terminal of the inverter; the string positive terminal and the string negative terminal are used together to connect the photovoltaic string;
[0014] A string switch unit has a first connection terminal, a second connection terminal, a third connection terminal, a first driving device, and a second driving device. The first connection terminal and the second connection terminal form a first set of connection contacts, and the first connection terminal and the third connection terminal form a second set of connection contacts. The first connection terminal is connected to the positive terminal of the string, and the second connection terminal is connected to the positive input terminal. The first driving device is used to connect the first set of connection contacts and disconnect the second set of connection contacts when energized, and the second driving device is used to disconnect the first set of connection contacts and connect the second set of connection contacts when energized.
[0015] A string switch transistor has a controlled terminal, a first switch connection terminal, and a second switch connection terminal; the first switch connection terminal is connected to the first connection terminal; the second switch connection terminal is connected to the second connection terminal.
[0016] The string control unit is connected to the first driving device, the second driving device, and the controlled terminal respectively, and is used to change the energized state of the first driving device and the second driving device, and to control the controlled terminal to adjust the on / off state between the first switch connection terminal and the second switch connection terminal.
[0017] According to some embodiments of the present invention, the single-string photovoltaic power generation system further includes an energy storage device for storing electrical energy flowing through the single-string photovoltaic power generation system and for releasing the electrical energy stored in the energy storage device.
[0018] According to some embodiments of the present invention, the single-string photovoltaic power generation system further includes an emergency stop device, and the negative terminal of the string is connected to the positive input terminal through the emergency stop device.
[0019] According to some embodiments of the present invention, the single-string photovoltaic power generation system further includes a first wireless communication module connected to the string control unit.
[0020] According to some embodiments of the present invention, the single-string photovoltaic power generation system further includes a positioning module connected to the string control unit.
[0021] According to some embodiments of the present invention, the photovoltaic module includes:
[0022] The battery body includes multiple first sub-battery strings connected in series, each first sub-battery string includes at least two second sub-battery strings connected in parallel, the second sub-battery strings are obtained by multiple sub-batteries connected in series, and the two ends of the multiple first sub-battery strings connected in series form a first output terminal and a second output terminal.
[0023] The component switching unit has a fourth connection terminal, a fifth connection terminal, a sixth connection terminal, a third driving device, and a fourth driving device. The fourth connection terminal and the fifth connection terminal form a third set of connection contacts, and the fourth connection terminal and the sixth connection terminal form a fourth set of connection contacts. The fifth connection terminal is used to connect to a first output terminal, and the sixth connection terminal is used to connect to a second output terminal of the photovoltaic module. The third driving device is used to connect the third set of connection contacts and disconnect the fourth set of connection contacts when energized, and the fourth driving device is used to disconnect the third set of connection contacts and connect the fourth set of connection contacts when energized.
[0024] The component control unit is used to change the energized state of the third drive device and the energized state of the fourth drive device.
[0025] According to some embodiments of the present invention, the photovoltaic module further includes a second wireless communication module connected to the module control unit.
[0026] According to some embodiments of the present invention, the component control unit obtains operating power from the battery body.
[0027] According to some embodiments of the present invention, the photovoltaic module further includes a first voltage sensor connected to the module control unit, the first voltage sensor being connected between the first output terminal and the second output terminal.
[0028] According to some embodiments of the present invention, the photovoltaic module further includes a module current sensor connected to the module control unit, the module current sensor being connected in series between the fifth connection terminal and the first output terminal; the photovoltaic module further includes a second voltage sensor connected to the module control unit, the second voltage sensor being connected between the sixth connection terminal and the fourth connection terminal.
[0029] A control method for a single-string photovoltaic power generation system according to a second aspect of the present invention is applied to the single-string photovoltaic power generation system described above; the control method for the single-string photovoltaic power generation system includes:
[0030] Acquire the operating data of each photovoltaic module in the photovoltaic string collected by each photovoltaic module;
[0031] The operating status of each photovoltaic module is determined based on the operating data of each photovoltaic module;
[0032] When the photovoltaic module is in a fault state, the photovoltaic inverter is controlled to disconnect the photovoltaic string circuit.
[0033] Once the photovoltaic string circuit is disconnected, a bypass command is sent to the corresponding photovoltaic module with the fault, so that the photovoltaic module with the fault can be bypassed.
[0034] After the faulty photovoltaic module has bypassed, the photovoltaic inverter is controlled to connect the photovoltaic string circuit.
[0035] The control method for a single-string photovoltaic power generation system according to embodiments of the present invention has at least the following beneficial effects:
[0036] The single-string photovoltaic power generation method of this invention employs a structure where one photovoltaic inverter connects to only one photovoltaic string. Because only one photovoltaic string is connected, the formation of power line convergence areas is avoided, significantly reducing the risk of localized overheating and thus minimizing the occurrence of safety accidents. Furthermore, by adding a module switching unit to the photovoltaic module, it is possible to control whether each photovoltaic module is connected to the photovoltaic string or bypassed. This allows the entire photovoltaic power generation system to continue operating even when a photovoltaic module fails, by bypassing the module and thus greatly reducing power generation loss.
[0037] According to some embodiments of the present invention, the photovoltaic inverter includes an inverter body, a string positive terminal, a string negative terminal, a string switching unit, a string switching transistor, and a string control unit. The inverter body has a positive input terminal, a negative input terminal, and an AC output terminal group, the AC output terminal group being used to connect to the power grid. The string negative terminal is connected to the negative input terminal of the inverter. The string positive terminal and the string negative terminal are used together to connect the photovoltaic string. The string switching unit has a first connection terminal, a second connection terminal, a third connection terminal, a first driving device, and a second driving device. The first connection terminal and the second connection terminal form a first set of connection contacts, and the first connection terminal and the third connection terminal form a second set of connection contacts. The first connection terminal is connected to the string positive terminal. The circuit is connected to the terminal block, and the second connection terminal is connected to the positive input terminal. The first driving device is used to connect the first set of connection contacts and disconnect the second set of connection contacts after being energized. The second driving device is used to disconnect the first set of connection contacts and connect the second set of connection contacts after being energized. The string switch has a controlled terminal, a first switch connection terminal and a second switch connection terminal. The first switch connection terminal is connected to the first connection terminal. The second switch connection terminal is connected to the second connection terminal. The string control unit is connected to the first driving device, the second driving device and the controlled terminal respectively, and is used to change the energized state of the first driving device and the second driving device, and to control the controlled terminal to adjust the on / off state between the first switch connection terminal and the second switch connection terminal.
[0038] The photovoltaic inverter disconnects the photovoltaic string circuit through the following steps:
[0039] The first and second switch connection terminals of the string switch transistor are turned on.
[0040] Once the first switch connection terminal and the second switch connection terminal are connected, the control power of the second drive device is switched on, so that the first set of connecting contacts is disconnected and the second set of connecting contacts is connected.
[0041] Disconnect the control power to the second drive device;
[0042] The first switch connection terminal and the second switch connection terminal are disconnected.
[0043] According to some embodiments of the present invention, the photovoltaic module further includes a module current sensor connected to the module control unit, the module current sensor being connected in series between the fifth connection terminal and the first output terminal; the photovoltaic module further includes a second voltage sensor connected to the module control unit, the second voltage sensor being connected between the sixth connection terminal and the fourth connection terminal;
[0044] The bypass completion instruction is obtained through the following steps:
[0045] Acquire the switch detection current data detected by the component current sensor and the switch detection voltage data detected by the second voltage sensor;
[0046] If the detected current data is zero and the detected switch voltage data is zero, a bypass completion command is generated.
[0047] According to some embodiments of the present invention, the component control unit obtains operating power from the battery body;
[0048] The fault in the photovoltaic module is determined by the following steps:
[0049] The photovoltaic inverter continuously monitors the wireless communication connection with the multiple photovoltaic modules;
[0050] When the wireless communication connection with at least one of the photovoltaic modules is lost, it is determined that the photovoltaic module is faulty.
[0051] Additional aspects and advantages of the invention will be set forth in part in the description which follows, and in part will be obvious from the description, or may be learned by practice of the invention. Attached Figure Description
[0052] The above and / or additional aspects and advantages of the present invention will become apparent and readily understood from the description of the embodiments taken in conjunction with the following drawings, in which:
[0053] Figure 1 This is a system diagram of a single-string photovoltaic power generation system according to an embodiment of the present invention;
[0054] Figure 2 This is a simplified circuit diagram of a photovoltaic inverter according to an embodiment of the present invention;
[0055] Figure 3 This is a system diagram of a photovoltaic inverter according to an embodiment of the present invention;
[0056] Figure 4 This is a simplified circuit diagram of a photovoltaic module according to an embodiment of the present invention;
[0057] Figure 5 This is a system diagram of a photovoltaic module according to an embodiment of the present invention;
[0058] Figure 6 This is a flowchart of a single-string photovoltaic power generation system control method according to an embodiment of the present invention.
[0059] Figure label:
[0060] Photovoltaic inverter 100, inverter body 110, inverter unit 111, AC switch unit 112, input filter unit 113, output filter unit 114, string switch unit 121, string switch tube 122, string control unit 123, emergency stop device 130, first wireless communication module 140, positioning module 150, energy storage device 160;
[0061] Photovoltaic module 200, module switch unit 210, module control unit 220, second wireless communication module 230, first voltage sensor 240, module current sensor 250, second voltage sensor 260, battery body 270, and first sub-cell string 271. Detailed Implementation
[0062] Embodiments of the present invention are described in detail below. Examples of these embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present invention, and should not be construed as limiting the present invention.
[0063] In the description of this invention, the use of terms such as "first," "second," etc., is for the purpose of distinguishing technical features only and should not be construed as indicating or implying relative importance, or implicitly indicating the number of technical features indicated, or implicitly indicating the order of the technical features indicated.
[0064] In the description of this invention, it should be understood that the orientation descriptions, such as up, down, etc., are based on the orientation or positional relationship shown in the drawings and are only for the convenience of describing this invention and simplifying the description, and are not intended to indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this invention.
[0065] In the description of this invention, it should be noted that, unless otherwise explicitly defined, terms such as "setting," "installation," and "connection" should be interpreted broadly, and those skilled in the art can reasonably determine the specific meaning of the above terms in this invention in conjunction with the specific content of the technical solution.
[0066] The technical solution of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the embodiments described below are some embodiments of the present invention, not all embodiments.
[0067] See Figure 1 , Figure 1 This is a circuit diagram of a single-string photovoltaic power generation system according to an embodiment of the present invention. The single-string photovoltaic power generation system includes: a photovoltaic inverter 100, a plurality of photovoltaic modules 200, and a plurality of photovoltaic modules 200.
[0068] The photovoltaic inverter 100 has a set of string connection terminals and an inverter output terminal set, the inverter output terminal set being used to connect to the power grid;
[0069] Multiple photovoltaic modules 200 are connected in series to form a photovoltaic string, and the photovoltaic string is connected to a set of string connection terminals; each photovoltaic module has a built-in module switch unit 210, which is used to control the corresponding photovoltaic module 200 to connect to the photovoltaic string or to bypass the corresponding photovoltaic module 200 from the photovoltaic string.
[0070] refer to Figures 1 to 5 With the photovoltaic module 200 having a built-in module switching unit 210, the module switching unit 210 can control the connection of the photovoltaic module 200 to the photovoltaic string and the bypassing of the photovoltaic string. Therefore, even if the photovoltaic module 200 fails, by bypassing the photovoltaic module 200, the entire photovoltaic power generation system can still maintain operation, thereby greatly reducing power generation loss.
[0071] The single-string photovoltaic power generation system of this invention also adopts a structure where one photovoltaic inverter 100 is connected to only one photovoltaic string. Because only one photovoltaic string is connected, the formation of power line congestion areas can be avoided, thereby significantly reducing the risk of localized overheating and thus reducing the occurrence of safety accidents. Simultaneously, since there are no power line congestion areas, auxiliary structures for power line arrangement such as cable trays and cable ducts can be eliminated, greatly reducing installation difficulty and saving installation costs. Furthermore, the single-string photovoltaic power generation system of this invention is easy to standardize and modularize, effectively reducing production costs and subsequent maintenance costs. Also, under the framework of the single-string photovoltaic power generation system of this invention, the connection between the photovoltaic inverter 100 and the photovoltaic string no longer requires a large number of cable ducts and cable trays, thereby greatly reducing the risk of fire.
[0072] Furthermore, in this embodiment of the invention, a single photovoltaic inverter 100 regulates and controls only one photovoltaic string, achieving optimal control and ensuring the photovoltaic string operates at its best power generation efficiency. Moreover, because the number of photovoltaic strings connected to a single photovoltaic inverter 100 is reduced, the heat generated by the inverter 100 is significantly reduced, eliminating the need for a fan for cooling. This increases the inverter's lifespan while allowing for a smaller overall size and more flexible placement of the inverter 100.
[0073] refer to Figure 2 , Figure 3 In some embodiments, the photovoltaic inverter 100 includes an inverter body 110, string positive terminals, string negative terminals, string switching unit 121, string switching transistor 122, and string control unit 123.
[0074] The inverter body 110 has a positive input terminal, a negative input terminal, and an AC output terminal group, the AC output terminal group being used to connect to the power grid;
[0075] The string negative terminal is connected to the negative input terminal of the inverter; the string positive terminal and the string negative terminal are used together to connect the photovoltaic string.
[0076] The string switch unit 121 has a first connection terminal, a second connection terminal, a third connection terminal, a first driving device, and a second driving device. The first connection terminal and the second connection terminal form a first set of connection contacts, and the first connection terminal and the third connection terminal form a second set of connection contacts. The first connection terminal is connected to the positive terminal of the string, and the second connection terminal is connected to the positive input terminal. The first driving device is used to connect the first set of connection contacts and disconnect the second set of connection contacts when energized, and the second driving device is used to disconnect the first set of connection contacts and connect the second set of connection contacts when energized.
[0077] The string switch transistor 122 has a controlled terminal, a first switch connection terminal, and a second switch connection terminal; the first switch connection terminal is connected to the first connection terminal; and the second switch connection terminal is connected to the second connection terminal.
[0078] The string control unit 123 is connected to the first driving device, the second driving device and the controlled terminal respectively, and is used to change the energized state of the first driving device and the second driving device, and to control the controlled terminal to adjust the on / off state between the first switch connection terminal and the second switch connection terminal.
[0079] The string switch 122 has good voltage and current surge resistance. When the photovoltaic string needs to be disconnected, the first set of connection contacts of the string switch unit 121 is bypassed by controlling the string switch 122 first, and then the first set of connection contacts of the string switch unit 121 is opened and the second set of connection contacts is closed. At this time, the voltage and current surges faced by the string switch unit 121 are much smaller, thus providing a basis for selecting a low-cost string switch unit 121. After the string switch unit 121 completes the connection contact adjustment, the power supply to the string switch unit 121 can be disconnected, and then the string switch 122 is opened, thus completing the circuit disconnection of the entire photovoltaic string. Furthermore, after the photovoltaic string circuit is disconnected, the photovoltaic module 200 does not need to face high voltage and high current, thus reducing the cost of the module switch unit 210. That is, the technical solution in this embodiment of the invention can be implemented at a very low cost.
[0080] In addition, the string switch unit 121 uses a dual-drive structure, which allows for brief power supply only when the switch needs to be driven, and power supply can be stopped after the action is completed, thus greatly saving energy.
[0081] refer to Figure 2 , Figure 3 In some embodiments, the string switch 122 is an IGBT. The gate of the IGBT is connected to the string control unit 123, and the source and drain are connected to the first connection terminal and the second connection terminal, respectively. When the string control unit 123 outputs a control voltage to the gate of the IGBT, the IGBT is turned on, so that the source and drain are connected, thereby bypassing the first set of connection contacts. At this time, the string control unit 123 can switch the energized state of the control coil, so that the first set of connection contacts is disconnected and the second set of connection contacts is connected.
[0082] refer to Figure 2 In some embodiments, the inverter body 110 includes an inverter unit 111 and an AC switching unit 112.
[0083] The inverter unit 111 has a first DC input terminal, a second DC input terminal, and an inverter AC output terminal group. The first DC input terminal is connected to the second connection terminal, and the second DC input terminal is connected to the negative terminal DC- of the string.
[0084] The AC switch unit 112 has a switch AC input terminal group and a switch AC output terminal group. The switch AC input terminal group is connected to the inverter AC input terminal group, and the switch AC output terminal group is used to output the AC power after inversion.
[0085] The inverter unit 111 can invert the DC power input to the photovoltaic string, so that the photovoltaic inverter 100 can be connected to the grid. The AC switch unit 112 can disconnect the AC circuit of a single-string photovoltaic power generation system, which can improve the safety and convenience of use.
[0086] refer to Figure 2 In some embodiments, the single-string photovoltaic power generation system further includes an input filter unit 113, which is used to filter the DC power input to the inverter unit 111. The input filter unit 113 can filter the DC side, thereby improving the quality of power conversion.
[0087] refer to Figure 2 In some embodiments, the single-string photovoltaic power generation system further includes an output filter unit 114, which is used to filter the AC power output by the inverter unit 111. The output filter unit 114 can filter the AC side, thereby improving the quality of the power output.
[0088] refer to Figure 3In some embodiments, the single-string photovoltaic power generation system further includes an energy storage device 160, which is used to store electrical energy flowing through the single-string photovoltaic power generation system and to release the electrical energy stored in the energy storage device 160. The energy storage device 160 can store excess electricity generated by the photovoltaic string, or it can release the stored electricity to the grid to supply power when the output power of the photovoltaic inverter 100 is insufficient.
[0089] refer to Figure 2 In some embodiments, the single-string photovoltaic power generation system also includes an emergency stop device 130, through which the negative terminal of the string is connected to the positive input terminal. The emergency stop device 130 can perform emergency disconnection of the photovoltaic string, suitable for rapid local emergency protection in emergency situations. The emergency stop device 130 can be an emergency stop switch or other switching components with manual disconnection function. It should be noted that after the emergency stop device 130 performs an emergency operation, it can disconnect the AC switch unit 112, the string switch unit 121, and the module switch unit 210 with a single button, eliminating the risks posed by high voltage.
[0090] refer to Figure 3 In some embodiments, the single-string photovoltaic power generation system also includes a first wireless communication module 140 connected to the string control unit 123. The photovoltaic inverter 100 needs to interact with the photovoltaic modules 200 to obtain operating data for each photovoltaic module 200 in the photovoltaic string. Using the first wireless communication module 140 can reduce the complexity of wiring and lower construction labor costs compared to a wired communication module. Furthermore, after the photovoltaic inverter 100 disconnects the photovoltaic string, carrier communication (a traditional solution that requires no additional wiring) becomes unusable; using the first wireless communication module 140 avoids this problem.
[0091] refer to Figure 3 In some embodiments, the single-string photovoltaic power generation system further includes a positioning module 150 connected to the string control unit 123. The positioning module 150 can achieve real-time positioning of the single-string photovoltaic power generation system, facilitating real-time monitoring of its operation and enabling asset management. In some embodiments, the positioning module 150 may employ a BeiDou positioning module 150, a GPS positioning module 150, or other single-core positioning modules 150, as well as a fusion positioning module 150.
[0092] In some embodiments, the single-string photovoltaic power generation system further includes an energy storage unit, and the string control unit 123 is used to obtain power from the inverter AC output terminal group of the energy storage unit and / or the first DC input terminal and the second DC input terminal of the inverter unit 111. Utilizing the energy storage unit, AC side, and DC side for redundant power supply can greatly ensure the stability of the string control unit 123's operation. Even if both the DC and AC sides are simultaneously powered off, it still has the capability to disconnect the photovoltaic string, thereby minimizing property damage in extremely short-term situations.
[0093] refer to Figure 4 , Figure 5 In some embodiments, the photovoltaic module 200 includes a battery body 270, a module switching unit 210, and a module control unit 220;
[0094] The battery body 270 includes a plurality of first sub-battery strings 271 connected in series. Each first sub-battery string 271 includes at least two second sub-battery strings connected in parallel. The second sub-battery strings are obtained by connecting a plurality of sub-batteries in series. The two ends of the plurality of first sub-battery strings 271 connected in series form a first output terminal and a second output terminal.
[0095] The component switching unit 210 has a fourth connection terminal, a fifth connection terminal, a sixth connection terminal, a third driving device, and a fourth driving device. The fourth connection terminal and the fifth connection terminal form a third set of connection contacts, and the fourth connection terminal and the sixth connection terminal form a fourth set of connection contacts. The fifth connection terminal is used to connect to the first output terminal of the photovoltaic module 200, and the sixth connection terminal is used to connect to the second output terminal of the photovoltaic module 200. The third driving device is used to connect the third set of connection contacts and disconnect the fourth set of connection contacts after being energized, and the fourth driving device is used to disconnect the third set of connection contacts and connect the fourth set of connection contacts after being energized.
[0096] The component control unit 220 is used to change the energized state of the third drive unit and the energized state of the fourth drive unit.
[0097] In this embodiment, the photovoltaic module 200 used is a split-type photovoltaic module 200, which is formed by multiple first sub-cell strings 271 connected in series. Each first sub-cell string 271 is connected in parallel with a diode. This split design can ensure the continued operation of the remaining first sub-cell strings 271 even if the diode of one first sub-cell string 271 fails and is bypassed. However, even after the first sub-cell string 271 is bypassed, the diode still poses a safety risk if it operates for a long time. Therefore, it is still necessary to bypass the photovoltaic module 200 as soon as possible to avoid the risk from escalating.
[0098] When the photovoltaic system is put into use, the third set of connection contacts is in a closed state, and the fourth set of connection contacts is in a closed state. When all photovoltaic modules 200 in the photovoltaic string are working normally, the photovoltaic string is in a normal working state. When a photovoltaic module 200 malfunctions, in order to ensure that the photovoltaic string continues to generate electricity, the fourth drive device of the module switching unit 210 can be controlled by the module control unit 220 to open the third set of connection contacts and close the fourth set of connection contacts, so that the photovoltaic module 200 is disconnected from the photovoltaic string and bypassed by the module switching unit 210. This allows the remaining photovoltaic modules 200 in a normal state to continue to form a photovoltaic string for power generation. Furthermore, because the module switching unit 210 adopts a dual control coil control method, it only needs to be energized for a short time when it is necessary to switch the connection contacts. Whether the photovoltaic module 200 is in normal connection or bypass mode, it does not need continuous power supply to maintain contact operation.
[0099] In this embodiment, the component switching unit 210 can bypass the photovoltaic module 200 or connect the photovoltaic module 200 to the photovoltaic string. This allows the string current flowing through the diode to be transferred to the component switching unit 210 when the photovoltaic module 200 experiences shading or other issues that cause the faulty diode to conduct. Since the component switching unit 210 itself no longer uses a diode as a bypass device, it effectively solves the heat generation problem caused by the diode. Furthermore, because dual-coil control is used, the third or fourth drive device can be powered only when switching the state of the third and fourth sets of connection contacts. That is, power is only needed during switching; no energy is wasted when the photovoltaic module 200 is normally connected or bypassed, thus saving energy to a great extent. In addition, when the photovoltaic module 200 experiences other faults and needs to be disconnected from the photovoltaic string, the photovoltaic module 200 of this embodiment can also be used for bypassing, ensuring that the remaining photovoltaic modules 200 in normal condition can continue to generate electricity.
[0100] refer to Figure 4 , Figure 5 In some embodiments, both the string switch unit 121 and the module switch unit 210 employ pulse-triggered control switches. Using a pulse-triggered control switch with two control coils, which switches to different connection points only when different coils are energized, is well-suited for use in the single-string photovoltaic power generation system of this invention. It should be noted that the module switch unit 210 can also be a standard single-coil driven changeover switch or relay, depending on actual needs. Furthermore, normally closed contacts can be used for connecting the photovoltaic module 200 to the photovoltaic string, while normally open contacts can be used for bypass operation.
[0101] refer to Figure 4 , Figure 5 In some embodiments, the photovoltaic module 200 includes a second wireless communication module 230 connected to the module control unit 220. The photovoltaic module 200 typically needs to interact with the photovoltaic inverter 100. Using the second wireless communication module 230, compared to a wired communication module, can reduce wiring complexity and lower construction labor costs to some extent. Furthermore, the photovoltaic module 200 usually draws power from its connected counterparts. However, to reduce the cost of the module switching unit 210 (i.e., using a standard product instead of a high-voltage resistant one), during bypassing, the photovoltaic string is first disconnected through the photovoltaic inverter 100 before disconnecting the photovoltaic module 200. In this case, carrier communication (a traditional solution requiring no additional wiring) cannot be used. Using the second wireless communication module 230 avoids this problem.
[0102] In some embodiments, the component control unit 220 obtains operating power from the photovoltaic module 200. Since the component control unit 220 draws power directly from the photovoltaic module 200, it loses its operating power after the photovoltaic module 200 is bypassed by a diode. The component control unit 220 can wirelessly communicate with the photovoltaic inverter 100 via the second wireless communication module 230. When it loses its operating power, it can no longer communicate with the photovoltaic inverter 100, at which point the photovoltaic inverter 100 can determine that the photovoltaic module 200 has malfunctioned. At this time, the photovoltaic inverter 100 will disconnect the circuit in the photovoltaic string where the photovoltaic module 200 is located, so that the entire photovoltaic string is in an open circuit state. The bypass diode of the faulty photovoltaic module 200 will return to the off state. At this time, the photovoltaic module 200 will not be bypassed by the diode and can generate a small amount of electricity again. However, since it does not need to carry a large load, it can have a higher output voltage. The module control unit 220 can restart under the drive of this voltage. After the photovoltaic inverter 100 re-establishes a wireless connection with the module control unit 220, it can send a module bypass command to the module control unit 220. At this time, the module control unit 220 will control the module switching unit 210 to bypass the photovoltaic module 200. After the photovoltaic module 200 is bypassed, it will always be in an open circuit state, so it can continuously supply power to the module control unit 220, allowing the module switching unit 210 to always remain in the bypass state.
[0103] refer to Figure 4 , Figure 5In some embodiments, the photovoltaic module 200 further includes a first voltage sensor 240 connected to the module control unit 220, the first voltage sensor 240 being connected between the first output terminal and the second output terminal. The first voltage sensor 240 can detect the voltage of the photovoltaic module 200, facilitating the module control unit 220 to monitor the voltage data of the photovoltaic module 200. Furthermore, each monitor in the photovoltaic string can transmit data in one step to the photovoltaic inverter 100 via the second wireless communication module 230, allowing the photovoltaic inverter 100 to monitor the voltage of all photovoltaic modules 200 in the entire string in real time.
[0104] refer to Figure 4 , Figure 5 In some embodiments, the photovoltaic module 200 further includes a module current sensor 250 connected to the module control unit 220, the module current sensor 250 being connected in series between the fifth connection terminal and the first output terminal; the photovoltaic module 200 also includes a second voltage sensor 260 connected to the module control unit 220, the second voltage sensor 260 being connected between the sixth connection terminal and the fourth connection terminal. When the photovoltaic module 200 is normally connected to the string, the module current sensor 250 can detect the current of the photovoltaic module 200. When the module switching unit 210 bypasses the photovoltaic module 200, the module current sensor 250 will be in an open-circuit state, thus unable to detect the current. Using this characteristic, it can be determined whether the module switching unit 210 has successfully completed the bypass. When the photovoltaic module 200 is normally connected to the string, the second voltage sensor 260 can detect the voltage of the photovoltaic module 200. When the module switching unit 210 bypasses the photovoltaic module 200, the second voltage sensor 260 will be in a short-circuit state and will not be able to detect the voltage. Using this characteristic, it is possible to determine whether the module switching unit 210 has successfully bypassed the module, thus achieving closed-loop feedback for bypass control. After the second voltage sensor 260 and the module current sensor 250 are combined, it is possible to detect whether the fourth set of connection contacts is closed and whether the third set of connection contacts is open, thus achieving closed-loop feedback for bypass control.
[0105] Furthermore, in this embodiment, the AC switch unit 112, the string switch unit 121, and the component switch unit 210 can be linked together, providing a basis for one-button start-up and shutdown.
[0106] See Figure 6 As shown, Figure 6 A flowchart of a single-string photovoltaic power generation system control method according to an embodiment of the present invention is provided. The single-string photovoltaic power generation system control method includes, but is not limited to, the following steps:
[0107] Obtain the operating data of each 200 photovoltaic modules in the photovoltaic string;
[0108] The operating status of each photovoltaic module 200 is determined based on the operating data of each photovoltaic module 200;
[0109] When the operating state of photovoltaic module 200 is a fault state, control photovoltaic inverter 100 to disconnect the photovoltaic string circuit.
[0110] Once the photovoltaic string circuit is disconnected, a module bypass command is sent to the corresponding photovoltaic module 200 with the fault, so that the photovoltaic module 200 with the fault can bypass.
[0111] After the faulty photovoltaic module 200 has been bypassed, the photovoltaic inverter 100 is controlled to connect the photovoltaic string circuit.
[0112] refer to Figures 1 to 6 ,refer to Figures 1 to 5 With the photovoltaic module 200 having a built-in module switching unit 210, the module switching unit 210 can control the connection of the photovoltaic module 200 to the photovoltaic string and the bypassing of the photovoltaic string. Therefore, even if the photovoltaic module 200 fails, by bypassing the photovoltaic module 200, the entire photovoltaic power generation system can still maintain operation, thereby greatly reducing power generation loss.
[0113] The single-string photovoltaic power generation system in this embodiment of the invention also adopts a structure where one photovoltaic inverter 100 is connected to only one photovoltaic string. Because only one photovoltaic string is connected, the occurrence of power line convergence areas can be avoided, thereby significantly reducing the risk of local overheating and thus reducing the occurrence of safety accidents. At the same time, since there are no power line convergence areas, auxiliary structures for power line arrangement such as cable trays and cable ducts can be eliminated, greatly reducing installation difficulty and saving installation costs.
[0114] In some embodiments, the photovoltaic inverter 100 includes an inverter body 110, string positive terminals, string negative terminals, a string switching unit 121, a string switching transistor 122, and a string control unit 123. The inverter body 110 has a positive input terminal, a negative input terminal, and an AC output terminal group, which is used to connect to the power grid. The string negative terminals are connected to the negative input terminal of the inverter. The string positive terminals and the string negative terminals are used together to connect the photovoltaic string. The string switching unit 121 has a first connection terminal, a second connection terminal, a third connection terminal, a first driving device, and a second driving device. The first connection terminal and the second connection terminal form a first set of connection contacts, and the first connection terminal and the third connection terminal form a second set of connection contacts. The first connection terminal is connected to the positive terminal of the string, and the second connection terminal is connected to the positive input terminal. The first driving device is used to connect the first group of connection contacts and disconnect the second group of connection contacts after being energized, and the second driving device is used to disconnect the first group of connection contacts and connect the second group of connection contacts after being energized. The string switch tube 122 has a controlled terminal, a first switch connection terminal and a second switch connection terminal. The first switch connection terminal is connected to the first connection terminal. The second switch connection terminal is connected to the second connection terminal. The string control unit 123 is connected to the first driving device, the second driving device and the controlled terminal respectively, and is used to change the energized state of the first driving device and the second driving device, and to control the controlled terminal to adjust the on / off state between the first switch connection terminal and the second switch connection terminal.
[0115] The photovoltaic inverter 100 disconnects the photovoltaic string circuit through the following steps:
[0116] The first and second switch connection terminals of the control string switch transistor 122 are connected;
[0117] Once the first switch connection terminal and the second switch connection terminal are connected, the control power of the second drive device is switched on, so that the first set of connecting contacts is disconnected and the second set of connecting contacts is connected.
[0118] Disconnect the control power to the second drive unit;
[0119] Disconnect the first switch connection terminal and the second switch connection terminal.
[0120] The string switch 122 has good voltage and current surge resistance. When it is necessary to disconnect the photovoltaic string, the first set of connection contacts of the string switch unit 121 is bypassed by controlling the string switch 122 first, and then the first set of connection contacts of the string switch unit 121 is opened and the second set of connection contacts is closed. At this time, the voltage and current surges faced by the string switch unit 121 will be much smaller, thus providing a basis for selecting a low-cost string switch unit 121. After the connection contacts of the string switch unit 121 are adjusted, the power supply to the string switch unit 121 can be disconnected, and then the string switch 122 is opened, thus completing the circuit disconnection of the entire photovoltaic string. In this embodiment, the string switch 122 can bypass the string switch unit 121, so that when the string switch unit 121 is disconnected, it does not need to be subjected to the impact of large current and high voltage. This allows the string switch unit 121 to use a lower-cost switching device. The string switch 122 has strong current and voltage withstand capabilities, meeting the requirements for photovoltaic string disconnection, and its low cost allows for a significant reduction in the production cost of a single string photovoltaic inverter 100. In addition, the string switch unit 121 adopts a dual-drive structure, which allows for brief power supply only when the switch needs to be driven, and power supply can be stopped after the operation is completed, thus greatly saving energy.
[0121] In some embodiments, the photovoltaic module 200 further includes a module current sensor 250 connected to the module control unit 220, the module current sensor 250 being connected in series between the fifth connection terminal and the first output terminal; the photovoltaic module 200 further includes a second voltage sensor 260 connected to the module control unit 220, the second voltage sensor 260 being connected between the sixth connection terminal and the fourth connection terminal;
[0122] The bypass completion instruction is obtained through the following steps:
[0123] Acquire the switch detection current data detected by component current sensor 250 and the switch detection voltage data detected by second voltage sensor 260;
[0124] If the detected current data is zero and the switch detected voltage data is zero, a bypass completion command is generated.
[0125] Understandably, when the output circuit of the photovoltaic module 200 is cut off, the module current sensor 250 will inevitably not detect any current. Therefore, the module current sensor 250 can effectively determine whether the photovoltaic module 200 has been disconnected from the photovoltaic string. However, it cannot determine whether the string has been closed properly. Here, a second voltage sensor 260 is added. The second voltage sensor 260 can effectively determine whether the universal contacts next to the module switching unit 210 are closed properly. Furthermore, the second voltage sensor 260 can serve as a backup device for the first voltage sensor 240, preventing the inability to continue providing voltage detection if the first voltage sensor 240 fails.
[0126] In some embodiments, the component control unit 220 obtains operating power from the photovoltaic module 200;
[0127] The fault in photovoltaic module 200 is determined by the following steps:
[0128] The photovoltaic inverter 100 continuously monitors its wireless communication connection with multiple photovoltaic modules 200;
[0129] When the wireless communication connection with at least one photovoltaic module 200 is lost, it is determined that the photovoltaic module 200 is faulty.
[0130] When the photovoltaic string is operating normally, each photovoltaic module 200 can generate electricity normally, and the corresponding module control unit 220 of each photovoltaic module 200 can draw power from the photovoltaic module 200 to maintain normal operation. At this time, each module control unit 220 can maintain a wireless communication connection with the photovoltaic inverter 100. When the photovoltaic module 200 fails to generate electricity normally, the diode will bypass, and the voltage at the output terminal of the photovoltaic module 200 will drop to the diode's forward voltage, thus preventing it from supplying power to the module control unit 220. The photovoltaic inverter 100 will lose communication with the photovoltaic module 200, and the photovoltaic module 200 corresponding to that photovoltaic module 200 is determined to have failed. To restore the malfunctioning component control unit 220 to operation, the photovoltaic inverter 100 disconnects the circuit, and the diodes return to the off state due to the circuit disconnection. While the photovoltaic module 200 cannot output high power normally, it can still output low power. Because the circuit is open, the photovoltaic module 200 does not need to carry a load, thus maintaining a relatively high output voltage. The previously de-energized component control unit 220 can then use this weak output to restart operation and restore the wireless communication connection with the wireless gateway. Once the restored wireless communication connection is detected, the photovoltaic inverter 100 can send a component bypass command to the photovoltaic module 200 corresponding to the malfunctioning module 200, instructing the component control unit 220 to bypass the corresponding photovoltaic module 200.
[0131] The embodiments of the present invention have been described in detail above with reference to the accompanying drawings. However, the present invention is not limited to the above embodiments. Within the scope of knowledge possessed by those skilled in the art, various changes can be made without departing from the spirit of the present invention.
Claims
1. A single-string photovoltaic power generation system, characterized in that, include: A photovoltaic inverter has a set of string connection terminals and an inverter output terminal group, wherein the inverter output terminal group is used to connect to the power grid; Multiple photovoltaic modules are connected in series to form a photovoltaic string, and the photovoltaic string is connected to a set of string connection terminals; each photovoltaic module has a built-in module switching unit, which is used to control the corresponding photovoltaic module to be connected to the photovoltaic string or to bypass the corresponding photovoltaic module from the photovoltaic string.
2. The single-string photovoltaic power generation system according to claim 1, characterized in that, The photovoltaic inverter includes: The inverter body has a positive input terminal, a negative input terminal, and an AC output terminal group, wherein the AC output terminal group is used to connect to the power grid. String positive terminal; The string negative terminal is connected to the negative input terminal of the inverter; the string positive terminal and the string negative terminal are used together to connect the photovoltaic string; A string switch unit has a first connection terminal, a second connection terminal, a third connection terminal, a first driving device, and a second driving device. The first connection terminal and the second connection terminal form a first set of connection contacts, and the first connection terminal and the third connection terminal form a second set of connection contacts. The first connection terminal is connected to the positive terminal of the string, and the second connection terminal is connected to the positive input terminal. The first driving device is used to connect the first set of connection contacts and disconnect the second set of connection contacts when energized, and the second driving device is used to disconnect the first set of connection contacts and connect the second set of connection contacts when energized. A string switch transistor has a controlled terminal, a first switch connection terminal, and a second switch connection terminal; the first switch connection terminal is connected to the first connection terminal; the second switch connection terminal is connected to the second connection terminal. The string control unit is connected to the first driving device, the second driving device, and the controlled terminal respectively, and is used to change the energized state of the first driving device and the second driving device, and to control the controlled terminal to adjust the on / off state between the first switch connection terminal and the second switch connection terminal.
3. The single-string photovoltaic power generation system according to claim 2, characterized in that, The single-string photovoltaic power generation system also includes a first wireless communication module connected to the string control unit.
4. The single-string photovoltaic power generation system according to claim 2, characterized in that, The single-string photovoltaic power generation system also includes a positioning module connected to the string control unit.
5. The single-string photovoltaic power generation system according to claim 1, characterized in that, The photovoltaic module includes: The battery body includes multiple first sub-battery strings connected in series, each first sub-battery string includes at least two second sub-battery strings connected in parallel, the second sub-battery strings are obtained by multiple sub-batteries connected in series, and the two ends of the multiple first sub-battery strings connected in series form a first output terminal and a second output terminal. The component switching unit has a fourth connection terminal, a fifth connection terminal, a sixth connection terminal, a third driving device, and a fourth driving device. The fourth connection terminal and the fifth connection terminal form a third set of connection contacts, and the fourth connection terminal and the sixth connection terminal form a fourth set of connection contacts. The fifth connection terminal is used to connect to the first output terminal, and the sixth connection terminal is used to connect to the second output terminal of the photovoltaic module. The third driving device is used to connect the third set of connection contacts and disconnect the fourth set of connection contacts when energized, and the fourth driving device is used to disconnect the third set of connection contacts and connect the fourth set of connection contacts when energized. The component control unit is used to change the energized state of the third drive device and the energized state of the fourth drive device.
6. The single-string photovoltaic power generation system according to claim 5, characterized in that, The photovoltaic module also includes a second wireless communication module connected to the module control unit.
7. The single-string photovoltaic power generation system according to claim 6, characterized in that, The component control unit obtains operating power from the battery body.
8. The single-string photovoltaic power generation system according to claim 5, characterized in that, The photovoltaic module also includes a first voltage sensor connected to the module control unit, the first voltage sensor being connected between the first output terminal and the second output terminal.
9. The single-string photovoltaic power generation system according to claim 5, characterized in that, The photovoltaic module also includes a module current sensor connected to the module control unit, the module current sensor being connected in series between the fifth connection terminal and the first output terminal; the photovoltaic module also includes a second voltage sensor connected to the module control unit, the second voltage sensor being connected between the sixth connection terminal and the fourth connection terminal.
10. A control method for a single-string photovoltaic power generation system, characterized in that, The method is applied to a single-string photovoltaic power generation system as described in any one of claims 1 to 9; the control method for the single-string photovoltaic power generation system includes: Obtain the operating data of each photovoltaic module in the photovoltaic string; The operating status of each photovoltaic module is determined based on the operating data of each photovoltaic module; When the photovoltaic module is in a fault state, the photovoltaic inverter is controlled to disconnect the photovoltaic string circuit. Once the photovoltaic string circuit is disconnected, a bypass command is sent to the corresponding photovoltaic module with the fault, so that the photovoltaic module with the fault can be bypassed. After the faulty photovoltaic module has bypassed, the photovoltaic inverter is controlled to connect the photovoltaic string circuit.