Double-color synchronous spraying robot for bottom surface of wood-plastic floor

By setting up a purification mechanism in the storage box of the dual-color synchronous spraying robot, and using a plasma purifier and adsorption block to treat volatile organic compound gases, the problem of gas emission pollution is solved, and safe paint spraying and health protection are achieved.

CN120940142BActive Publication Date: 2026-01-09江苏裕科新材料有限公司
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Patent Information

Application Number
CN202511495092.X
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-10-20
Publication Date
2026-01-09
Estimated Expiration
2045-10-20

AI Technical Summary

Technical Problem

Existing dual-color synchronous spraying robots cannot purify the volatile organic compound gas accumulation in the storage box, causing the gas to escape and pollute the working environment, endangering the health of operators.

Method used

A purification mechanism is installed on the storage box, including a plasma purifier, an adsorption block, and a multi-stage diversion pipe. The plasma purifier treats volatile organic compound gases, and the adsorption block adsorbs the treated gases to prevent gas escape.

Benefits of technology

It effectively purifies the volatile organic compound gases in the storage box, prevents them from escaping into the work area, protects the health of operators, and achieves uniform coating.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The application discloses a wood-plastic floor bottom double-color synchronous spraying robot and relates to the technical field of industrial robots.The wood-plastic floor bottom double-color synchronous spraying robot comprises a spraying mechanism, and a purification mechanism.The purification mechanism comprises a plasma purifier, two groups of first circular pipes and two second circular pipes.The air inlet end and the air outlet end of the plasma purifier are respectively connected with a flow collector and a communication pipe, the air outlet end of the communication pipe is connected with a flow divider, the top of the plasma purifier is fixed with a treatment box, and the inside of the treatment box is provided with an adsorption block for purifying gas.In the application, the volatile organic compound gas in the storage box can be effectively extracted and purified, so that the volatile organic compound gas is prevented from escaping to the working area of the operator, the operator is prevented from inhaling the volatile organic compound gas, and the use efficiency of the double-color synchronous spraying robot is improved.
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Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of industrial robots, in particular to a wood-plastic floor bottom double-color synchronous spraying robot. BACKGROUND

[0002] Industrial robots are multi-joint manipulators or multi-degree-of-freedom mechanical devices for industrial fields, that is, industrial robots can automatically perform industrial production tasks such as carrying, welding, assembling, spraying, etc. under the control of preset programs or artificial intelligence technology, to replace or assist human labor and improve production efficiency and precision.

[0003] In the processing of wood-plastic floors, traditional single-color spraying robots need to be positioned and shielded multiple times to complete the coloring operation on wood-plastic floors. This coloring method is not only cumbersome, but also prone to boundary misplacement due to repeated positioning, resulting in an increased rate of defective products. Therefore, in order to improve the yield of wood-plastic floors, a double-color synchronous spraying robot is needed for coloring on the floor of a wood-plastic floor.

[0004] The existing double-color synchronous spraying robot stores paint in the storage box. During storage, volatile organic compounds (VOCs) gas is continuously generated. These gases accumulate in the empty space inside the storage box, forming a certain concentration of harmful gas environment. When the storage box needs to be refilled with paint or replaced due to paint depletion or color change, the box cover must be removed first. This operation breaks the original seal of the storage box, and the VOCs gas accumulated inside the storage box will quickly escape to the workshop where the operator is located, directly polluting the air in the work area. If these VOCs gases are inhaled by the on-site operator, it will cause irritation to the respiratory system, nervous system, etc. of the operator, threatening the health of the operator. However, the existing double-color synchronous spraying robot does not have a purification function for volatile organic compound gas, so this situation cannot be avoided.

[0005] Therefore, we propose a new wood-plastic floor bottom double-color synchronous spraying robot to solve the problems raised in the above background technology. SUMMARY

[0006] The present application aims to provide a wood-plastic floor bottom double-color synchronous spraying robot. By setting up a purification mechanism, volatile organic compounds (VOCs) gas inside the storage box can be removed and purified before the box cover is removed from the storage box, thereby avoiding the escape of volatile organic compounds (VOCs) gas to the operator's work area and preventing the operator from inhaling volatile organic compounds (VOCs) gas, to solve the problems raised in the above background technology.

[0007] In order to achieve the above object, the present application provides the following technical scheme: the wood-plastic floor bottom double-color synchronous spraying robot, including a spraying mechanism, the spraying mechanism includes a mounting seat and two storage boxes, the top of each storage box is additionally provided with a box cover, a purification mechanism is arranged on the spraying mechanism, and the purification mechanism is used for purifying the gas volatilized from the paint;

[0008] The purification mechanism includes a plasma purifier, two groups of first circular pipes and two second circular pipes, the gas inlet end and the gas outlet end of the plasma purifier are respectively communicated with a flow collector and a communication pipe, the gas outlet end of the communication pipe is communicated with a flow divider, the top of the plasma purifier is fixedly provided with a treatment box, and an adsorption block for purifying gas is arranged in the treatment box, the gas inlet end of each first circular pipe is communicated with a first control valve, the gas inlet ends of a plurality of first control valves are communicated with a multi-stage flow pipe, the gas outlet end of each second circular pipe is communicated with a first connecting pipe, the gas inlet end of the multi-stage flow pipe is communicated with a second connecting pipe, and the gas inlet end of the second connecting pipe is communicated with a second control valve, and the gas outlet end of each first connecting pipe is communicated with a corrosion-resistant pipe, the first control valve is used for controlling the opening and closing of each gas outlet of the multi-stage flow pipe, so as to treat the volatilized gas of the storage box at different stages.

[0009] Preferably, the gas outlet end of the flow divider is fixedly penetrated through the outer wall of the treatment box, extends to the inside of the treatment box, and is embedded into the adsorption block in the inside of the treatment box, the top of the treatment box is additionally provided with a box cover, the inside of the box cover is hollow, a plurality of air holes are arranged on the bottom of the box cover, and a sealing plug is arranged at the gas outlet of the top of the box cover.

[0010] Preferably, the bottom of the box cover is in contact with the top of the adsorption block, the two gas inlet ends of the flow collector are respectively communicated with the gas outlet ends of the two corrosion-resistant pipes, the gas outlet end of one of the first circular pipes in each group is fixedly penetrated through the outer wall of the corresponding storage box near the bottom, and the gas outlet end of the other first circular pipe in each group is fixedly penetrated through the outer wall of the corresponding storage box near the top.

[0011] Preferably, the inside of each first circular pipe is respectively communicated with the inside of the corresponding storage box, the gas inlet ends of the two second circular pipes are respectively fixedly penetrated through the outer walls of the two storage boxes near the top, and the insides of the two second circular pipes are respectively communicated with the insides of the two storage boxes.

[0012] Preferably, the outer wall of each storage box is fixedly provided with a fixed block, each first connecting pipe is movably sleeved in the circular hole of the two fixed blocks, the surface of the mounting seat is fixedly provided with a connecting plate near the bottom, and the plasma purifier is additionally arranged on the top of the connecting plate.

[0013] Preferably, each of the top air inlet of the box cover is communicated with a check valve, the air inlet end face of each of the check valve is bonded with a filter, the bottom discharge end of each of the storage box is movably penetrated through the top of the mounting seat, the two storage boxes are additionally installed on the top of the mounting seat, and the bottom discharge end of the two storage boxes is communicated with a first electric valve.

[0014] Preferably, the inner wall bottom of the mounting seat is additionally provided with a double-shaft motor, two pump heads and an air compressor, the air inlet end of the second control valve is communicated with another port of the air storage tank of the air compressor, a coupling is additionally installed between the main shaft end of the double-shaft motor and the rotating shaft end of one of the pump heads, and a coupling is additionally installed between the auxiliary shaft end of the double-shaft motor and the rotating shaft end of the other pump head.

[0015] Preferably, the feeding end of each of the two pump heads is communicated with a liquid inlet pipe, the feeding end of each of the two liquid inlet pipes is communicated with the discharge end of a first electric valve, the discharge end of each of the two pump heads is communicated with a liquid outlet pipe, the discharge end of each of the two liquid outlet pipes is communicated with a material pipe, the top of the mounting seat is additionally provided with a mechanical arm, the mounting end of the mechanical arm is between the two storage boxes, an L-shaped rod is fixed in the front end circular hole of the mechanical arm, and a double-color spray gun is additionally installed on the outer surface of the L-shaped rod close to one end.

[0016] Preferably, the feeding end of each of the two pump heads is communicated with a liquid inlet pipe, the feeding end of each of the two liquid inlet pipes is communicated with the discharge end of a first electric valve, the discharge end of each of the two pump heads is communicated with a liquid outlet pipe, the discharge end of each of the two liquid outlet pipes is communicated with a material pipe, the top of the mounting seat is additionally provided with a mechanical arm, the mounting end of the mechanical arm is between the two storage boxes, an L-shaped rod is fixed in the front end circular hole of the mechanical arm, and a double-color spray gun is additionally installed on the outer surface of the L-shaped rod close to one end.

[0017] Preferably, the feeding end of each of the two pump heads is communicated with a liquid inlet pipe, the feeding end of each of the two liquid inlet pipes is communicated with the discharge end of a first electric valve, the discharge end of each of the two pump heads is communicated with a liquid outlet pipe, the discharge end of each of the two liquid outlet pipes is communicated with a material pipe, the top of the mounting seat is additionally provided with a mechanical arm, the mounting end of the mechanical arm is between the two storage boxes, an L-shaped rod is fixed in the front end circular hole of the mechanical arm, and a double-color spray gun is additionally installed on the outer surface of the L-shaped rod close to one end.

[0018] Compared with the prior art, the beneficial effects of the present application are:

[0019] 1. In the present application, the purification mechanism can effectively remove the volatile organic compound gas in the storage box and purify it, thereby avoiding the volatile organic compound gas from escaping to the working area of the operator and avoiding the operator from inhaling the volatile organic compound gas. When the storage box is refilled with paint, the compressed air provided by the air tank of the air compressor can be used to blow away the volatile organic compound accumulated in the storage box and transport it to the inside of the second circular pipe, and then the air mixed with the volatile organic compound gas can be collected by the manifold.

[0020] 2. In the present application, during the preliminary air treatment, the plasma purifier can be used to treat the volatile organic compound gas into air with main components of carbon dioxide, water vapor, trace ozone and a small amount of carbon monoxide. During the secondary treatment, the adsorption block and the flow divider can be used to uniformly distribute the preliminarily treated air to the adsorption block for adsorption treatment, and then the secondarily treated air can be discharged to the environment.

[0021] 3. In the present application, during operation, the mechanical arm and the L-shaped rod can be used to move the dual-color spray gun and the components installed on the dual-color spray gun simultaneously. When the dual-shaft motor is started, the pump head will be started, and at this time, the started pump head will draw the paint in the storage box and transport it to the channel inside the dual-color spray gun. When the air compressor is started, compressed air can be generated to provide air agitation power source for the dual-color spray gun. When the two paints and compressed air are sprayed from the corresponding outlets of the dual-color spray gun, the compressed air will disperse the two paints to make them uniformly sprayed on the bottom surface of the wood-plastic floor until the wood-plastic floor completes the spraying operation. At the same time, the control cabinet and the pressure sensor can be used to monitor the paint delivery condition and timely send an alarm through the alarm when a problem occurs. BRIEF DESCRIPTION OF DRAWINGS

[0022] Figure 1 It is a side view of the wood-plastic floor bottom dual-color synchronous spraying robot of the present application;

[0023] Figure 2 It is another angle perspective view of the wood-plastic floor bottom dual-color synchronous spraying robot of the present application;

[0024] Figure 3 It is a mechanical arm perspective view of the wood-plastic floor bottom dual-color synchronous spraying robot of the present application;

[0025] Figure 4 It is a top view perspective view of the wood-plastic floor bottom dual-color synchronous spraying robot of the present application;

[0026] Figure 5 It is a spraying mechanism partial cross-sectional perspective view of the wood-plastic floor bottom dual-color synchronous spraying robot of the present application;

[0027] Figure 6It is a front view angle part structure schematic view of the wood-plastic floor bottom double-color synchronous spraying robot of the application;

[0028] Figure 7 It is a purification mechanism part sectional view perspective view of the wood-plastic floor bottom double-color synchronous spraying robot of the application;

[0029] Figure 8 It is another angle part perspective view of the wood-plastic floor bottom double-color synchronous spraying robot of the application;

[0030] Figure 9 It is a front view angle part structure schematic view of the wood-plastic floor bottom double-color synchronous spraying robot of the application; Figure 2 It is an enlarged perspective view of structure at A in the middle.

[0031] In the figure: 1, spraying mechanism; 101, mounting seat; 102, storage box; 103, box cover; 104, check valve; 105, filter sheet; 106, first electric valve; 107, double-shaft motor; 108, shaft coupling; 109, pump head; 110, liquid inlet pipe; 111, liquid outlet pipe; 112, material pipe; 113, L-shaped rod; 114, double-color spraying gun; 115, one-way valve; 116, arc-shaped pipe; 117, flow regulating valve; 118, air pipe; 119, air compressor; 120, filter; 121, second electric valve; 122, mechanical arm; 123, control cabinet; 124, alarm; 125, hole block; 126, pressure sensor; 2, purification mechanism; 201, plasma purifier; 202, communication pipe; 203, treatment box; 204, flow divider; 205, adsorption block; 206, box cover; 207, sealing plug; 208, flow collection pipe; 209, first circular pipe; 210, first control valve; 211, multi-stage flow divider pipe; 212, second circular pipe; 213, first connecting pipe; 214, fixing block; 215, second control valve; 216, second connecting pipe; 217, corrosion-resistant pipe; 218, connecting plate. DETAILED DESCRIPTION

[0032] The technical solutions in the embodiments of the application will be described clearly and completely below with reference to the drawings in the embodiments of the application. Obviously, the described embodiments are only part of the embodiments of the application, rather than all the embodiments of the application. Based on the embodiments in the application, all other embodiments obtained by those skilled in the art without creative work fall within the protection scope of the application.

[0033] Embodiment one: please refer to Figures 1-6 , Figure 8 and Figure 9As shown, the present application provides a technical scheme: wood-plastic floor bottom double-color synchronous spraying robot, including spraying mechanism 1, spraying mechanism 1 includes mounting seat 101 and two storage boxes 102, the top of each storage box 102 is additionally provided with box cover 103, the top inlet of each box cover 103 is communicated with check valve 104, the inlet end surface of each check valve 104 is bonded with filter disc 105, the bottom discharge end of each storage box 102 is movably penetrated through the top of mounting seat 101, two storage boxes 102 are additionally provided on the top of mounting seat 101, the bottom discharge end of two storage boxes 102 is communicated with first electric valve 106, the inner wall bottom of mounting seat 101 is additionally provided with double-shaft motor 107, two pump heads 109 and air compressor 119, the main shaft end of double-shaft motor 107 and the shaft end of one of pump heads 109 are additionally provided with shaft coupling 108, and the secondary shaft end of double-shaft motor 107 and the shaft end of the other pump head 109 are also additionally provided with shaft coupling 108, the inlet end of two pump heads 109 is communicated with liquid inlet pipe 110, and the inlet end of two liquid inlet pipes 110 is respectively communicated with the discharge end of two first electric valves 106, the discharge end of two pump heads 109 is communicated with liquid outlet pipe 111, the discharge end of two liquid outlet pipes 111 is communicated with material pipe 112, the top of mounting seat 101 is additionally provided with mechanical arm 122, and the mounting end of mechanical arm 122 is between two storage boxes 102, L-shaped rod 113 is fixed inside the front end circular hole of mechanical arm 122, double-color spray gun 114 is additionally provided on the outer surface of L-shaped rod 113 close to one end position, two inlet ends of double-color spray gun 114 are communicated with one-way valve 115, the inlet end of two one-way valves 115 is communicated with arc-shaped pipe 116, the inlet end of two arc-shaped pipes 116 is communicated with flow regulating valve 117, the discharge end of two material pipes 112 is respectively communicated with the inlet end of two flow regulating valves 117, the inlet end of double-color spray gun 114 is communicated with air pipe 118, two ports of air storage tank on air compressor 119 are communicated with second electric valve 121, the outlet end of one of second electric valves 121 is communicated with the inlet end of air pipe 118, the inlet end of air compressor 119 is communicated with filter 120, the surface of mounting seat 101 close to the bottom position is fixed with connecting plate 218, control cabinet 123 is additionally provided on the top of connecting plate 218, alarm 124 is additionally provided on the top of control cabinet 123, three hole blocks 125 are fixed on the surface of mounting seat 101 close to the top position, two liquid outlet pipes 111 are movably sleeved in the circular holes of two hole blocks 125, respectively, pressure sensor 126 is additionally provided on the detection end of two liquid outlet pipes 111.

[0034] In this embodiment, when working, the activated mechanical arm 122 moves according to the preset program, at this time, the moving L-shaped rod 113 will drive the double-color spray gun 114 and the components installed on the double-color spray gun 114 to move, when the discharge end of the double-color spray gun 114 is aligned with the wood-plastic floor in a fixed state and needs to be colored, the activated double-shaft motor 107 drives the rotating shafts of the two pump heads 109 through the two couplings 108, activates the two pump heads 109, and the two pump heads 109 both obtain suction at the two inlet ends, at this time, the inlet end of the activated pump head 109 will cooperate with the liquid inlet pipe 110 and the first electric valve 106 to draw the paint in the storage box 102, and then the drawn paint will enter the inside of the liquid outlet pipe 111, the inside of the material pipe 112, the inside of the flow regulating valve 117, the inside of the arc-shaped pipe 116 and the inside of the one-way valve 115 in turn, then enter the two paint channels in the double-color spray gun 114, and continue to move to the corresponding outlet, at the same time, the activated air compressor 119 will first filter the air in the environment, then suck it, then compress it, and then store it in the storage tank, when compressed air is needed, open one of the second electric valves 121 to release the compressed air, let the compressed air pass through the inside of the opened second electric valve 121, enter the inside of the air pipe 118, and then enter the gas channel inside the double-color spray gun 114, and continue to move to the corresponding outlet, when the two paints and compressed air are sprayed from the corresponding outlets of the double-color spray gun 114, the compressed air sprayed from the double-color spray gun 114 will disperse the sprayed two paints, then the sprayed two paints will be sprayed on the bottom surface of the wood-plastic floor, until the wood-plastic floor is completed, at the same time, the control cabinet 123 can also monitor the delivery of the paint in real time through the pressure sensor 126, and when a problem occurs, the alarm 124 will alarm in time to remind the operator.

[0035] Embodiment two: according to Figure 1 、 Figure 2 、 Figure 4 and Figures 6-9As shown, the spraying mechanism 1 is provided with a purification mechanism 2, the purification mechanism 2 is used for purifying the gas volatilized by the paint, the purification mechanism 2 comprises a plasma purifier 201, two groups of first circular pipes 209 and two second circular pipes 212, the gas inlet end and the gas outlet end of the plasma purifier 201 are communicated with a flow collector 208 and a communication pipe 202 respectively, the gas outlet end of the communication pipe 202 is communicated with a flow divider 204, the top of the plasma purifier 201 is fixedly provided with a treatment box 203, and the inside of the treatment box 203 is placed with an adsorption block 205 for purifying gas, the gas inlet end of each first circular pipe 209 is communicated with a first control valve 210, the gas inlet ends of a plurality of first control valves 210 are communicated with a multi-stage flow pipe 211, the gas outlet end of each second circular pipe 212 is communicated with a first connecting pipe 213, the gas inlet end of the multi-stage flow pipe 211 is communicated with a second connecting pipe 216, and the gas inlet end of the second connecting pipe 216 is communicated with a second control valve 215, the gas outlet end of each first connecting pipe 213 is communicated with a corrosion-resistant pipe 217, the first control valve 210 is used for controlling the opening and closing of each gas outlet of the multi-stage flow pipe 211, so as to treat the volatilized gas of the storage box 102 at different stages, the gas outlet end of the flow divider 204 is fixedly penetrated through the outer wall of the treatment box 203, extends to the inside of the treatment box 203, and is embedded into the adsorption block 205 in the inside of the treatment box 203, the top of the treatment box 203 is additionally provided with a box cover 206, the inside of the box cover 206 is hollow, the bottom of the box cover 206 is provided with a plurality of air holes, the top of the box cover 206 is provided with a sealing plug 207, the bottom of the box cover 206 is in contact with the top of the adsorption block 205, the two gas inlet ends of the flow collector 208 are respectively communicated with the gas outlet ends of two corrosion-resistant pipes 217, the gas outlet end of each first circular pipe 209 in each group is fixedly penetrated through the outer wall of the corresponding storage box 102 near the bottom position, the gas outlet end of the other first circular pipe 209 in each group is fixedly penetrated through the outer wall of the corresponding storage box 102 near the top position, the inside of each first circular pipe 209 is respectively communicated with the inside of the corresponding storage box 102, the gas inlet ends of the two second circular pipes 212 are respectively fixedly penetrated through the outer walls of the two storage boxes 102 near the top positions, and the insides of the two second circular pipes 212 are respectively communicated with the insides of the two storage boxes 102, the spraying mechanism 1 comprises a mounting seat 101 and two storage boxes 102, the outer wall of each storage box 102 is fixedly provided with a fixed block 214, each first connecting pipe 213 is movably sleeved in the circular hole of the two fixed blocks 214, the surface of the mounting seat 101 is fixedly provided with a connecting plate 218 near the bottom position, the plasma purifier 201 is additionally arranged on the top of the connecting plate 218, the inner wall of the mounting seat 101 is additionally provided with a double-shaft motor 107, two pump heads 109 and an air compressor 119 at the bottom, the gas inlet end of the second control valve 215 is communicated with the other port of the gas storage tank on the air compressor 119, the surface of the mounting seat 101 is fixedly provided with a connecting plate 218 near the bottom position, the top of the connecting plate 218 is additionally provided with a control cabinet 123,The surface of the mounting seat 101 is fixed with three hole blocks 125 near the top position, two liquid outlet pipes 111 are movably sleeved in the circular holes of two hole blocks 125 respectively, and the feeding end of the multi-stage shunt pipe 211 is movably sleeved in the circular hole of the other hole block 125.

[0036] In this embodiment, when the storage box 102 needs to be refilled with paint, the lower two first control valves 210 and the second control valve 215 and the plasma purifier 201 are opened, the sealing plug 207 is removed from the box cover 206, and the air compressor 119 is opened. At this time, the compressed air in the air tank on the air compressor 119 will first enter the interior of the opened second control valve 215, then enter the interior of the second connecting pipe 216, and then be shunted into the interior of the multi-stage shunt pipe 211. Then, the air passes through the interior of the opened first control valve 210 and enters the interior of the corresponding first circular pipe 209. After that, the air enters the interior of the storage box 102, blows away the volatile organic compound gas accumulated in the empty space in the interior of the storage box 102, and then the blown air first enters the interior of the second circular pipe 212, then enters the interior of the first connecting pipe 213, and then enters the interior of the corrosion-resistant pipe 217. Then, the air is collected into the interior of the collecting pipe 208, and then enters the interior of the plasma purifier 201. When the volatile organic compound gas enters the interior of the plasma purifier 201, the started plasma purifier 201 processes the air mixed with the volatile organic compound gas. When the air is processed and discharged from the air outlet end of the plasma purifier 201, the purified air first enters the interior of the communication pipe 202, then enters the interior of the shunt 204, and then is transported into the interior of the treatment tank 203. The air contacts the adsorption block 205, so that the adsorption block 205 adsorbs and removes ozone gas, carbon dioxide gas, water vapor and carbon monoxide gas. Then, the air is discharged into the environment. Similarly, when the storage box 102 needs to be replaced, the upper two first control valves 210 are opened, the previously opened two first control valves 210 are closed, and then the above operation steps are repeated.

[0037] The effect and working principle of the whole mechanism are as follows: before work, remove the two check valves 104, then inject paint into the interior of the corresponding storage box 102 through the air inlet at the top of the box cover 103, and the two paints are different in color. After the two paints are filled, the two check valves 104 are installed back to the corresponding positions.

[0038] When working, the control cabinet 123 starts the mechanical arm 122, the started mechanical arm 122 moves according to the preset program, the moving L-shaped rod 113 drives the double-color spray gun 114 and the components installed on the double-color spray gun 114 to move, when the discharge end of the double-color spray gun 114 is aligned with the wood-plastic floor in the fixed state and needs to be colored, the control cabinet 123 suspends the position movement of the double-color spray gun 114, and then the control cabinet 123 starts the double-shaft motor 107 and the air compressor 119;

[0039] When the double-shaft motor 107 is started, the two pump heads 109 are started through the two couplings 108, so that the two pump heads 109 obtain suction at the two feeding ends, at the same time, the control cabinet 123 opens the two first electric valves 106 and the two flow regulating valves 117, so that the inside of the storage box 102 is connected with the inside of the liquid outlet pipe 111, at this time, the feeding end of the started pump head 109 is connected with the first electric valve 106 through the liquid inlet pipe 110, so that the paint in the inside of the storage box 102 is sucked out, and then the sucked paint enters the inside of the liquid outlet pipe 111, the inside of the pipe 112, the inside of the opened flow regulating valve 117, the inside of the arc-shaped pipe 116, the inside of the one-way valve 115, and then enters the two paint channels in the inside of the double-color spray gun 114, and continues to move to the corresponding outlet;

[0040] When the air compressor 119 is started, the air in the environment is filtered through the filter 120 and then sucked, and then the sucked air is compressed and stored in the gas storage tank, when the compressed air needs to be used, the control cabinet 123 opens one of the second electric valves 121, so that the compressed air in the gas storage tank of the air compressor 119 is directly released, and then the air enters the inside of the gas pipe 118 through the inside of the opened second electric valve 121, and then enters the gas channel in the inside of the double-color spray gun 114, and continues to move to the corresponding outlet;

[0041] When the two paints and the compressed air are sprayed from the corresponding outlets of the double-color spray gun 114, the compressed air sprayed from the double-color spray gun 114 disperses the sprayed two paints, and then the sprayed two paints are sprayed on the bottom surface of the wood-plastic floor, when the spraying operation of the bottom surface of the wood-plastic floor is completed, the spraying operation of the double-color spray gun 114 is stopped, and the mechanical arm 122 is reset to the original position, then the sprayed wood-plastic floor is taken out, another wood-plastic floor needing to be sprayed with double colors is placed, and the spraying operation is continued, at the same time, the control cabinet 123 can monitor the conveying of the paint in real time through the pressure sensor 126, and when a problem occurs, the alarm 124 alarms in time to remind the operator;

[0042] When the paint supply box 102 needs to be refilled, the control cabinet 123 opens the two first control valves 210 and second control valves 215 below and the plasma purifier 201, and removes the sealing plug 207 from the box cover 206. The compressed air in the air tank of the air compressor 119 enters the second connecting pipe 216 through the opened second control valve 215, then enters the first branch of the multi-stage shunt pipe 211, and then enters the second branch of the multi-stage shunt pipe 211. The compressed air enters the inside of the corresponding first circular pipe 209 through the inside of the opened first control valve 210. When the compressed air is sprayed from the air outlet end of the first circular pipe 209 and enters the inside of the paint supply box 102, the volatile organic compound gas accumulated in the empty space inside the paint supply box 102 is blown away and enters the inside of the corresponding second circular pipe 212. The air mixed with volatile organic compound gas enters the inside of the corrosion-resistant pipe 217, then enters the inside of the shunt pipe 208, and then enters the inside of the plasma purifier 201. When the volatile organic compound gas enters the inside of the plasma purifier 201, the plasma purifier 201 is started to form a strong electric field between the electrodes in the inside of the plasma purifier 201. The free electrons in the electric field obtain very high energy under the acceleration of the strong electric field and become “high-energy electrons”. When the volatile organic compound gas enters the plasma reaction zone, the high-energy electrons will directly bombard the chemical bonds of the VOCs molecules, i.e. the stable VOCs macromolecules are disintegrated into unstable free radicals or small molecular fragments. At the same time, a large number of strong oxidizing free radicals are also generated in the plasma reaction zone. Then, these active free radicals react with the generated “VOCs intermediates (free radicals, small molecular fragments) ” to gradually oxidize into simpler harmless inorganic small molecules. Part of the VOCs fragments or free radicals that are not completely oxidized will be electrostatically adsorbed with positive and negative ions in the plasma. The volatile organic compound gas that has been treated will be discharged from the air outlet end of the plasma purifier 201, first enters the inside of the communication pipe 202 (at this time, the main components of the gas entering the inside of the communication pipe 202 are carbon dioxide gas, water vapor, a small amount of ozone gas and a very small amount of carbon monoxide gas), then enters the inside of the shunt 204, and then is discharged from each air outlet on the shunt 204 and contacts the adsorption block 205. At this time, the adsorption block 205 (activated carbon) adsorbs and removes the ozone gas, carbon dioxide gas, water vapor and carbon monoxide gas. Then, the air that is treated again enters the inside of the box cover 206 and is discharged into the environment. Similarly, when the paint supply box 102 needs to be replaced, the control cabinet 123 opens the two first control valves 210 above, closes the two first control valves 210 that were opened before, and then repeats the above operation steps.

[0043] Among them, the wiring diagram of the dual-shaft motor 107, the first electric valve 106, the flow regulating valve 117, the air compressor 119, the second electric valve 121, the mechanical arm 122, the control cabinet 123, the alarm 124, the pressure sensor 126, the plasma purifier 201, the first control valve 210 and the second control valve 215 belongs to the common knowledge of the art, and the working principle is a known technology, and the type is selected according to the actual use. Appropriate model, here does not control the way and the wiring arrangement detailed explanation.

[0044] Although the present application has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions recorded in the foregoing embodiments, or make equivalent replacements for part of the technical features, and any modification, equivalent replacement, improvement, etc. made within the spirit and principles of the present application shall be included in the protection scope of the present application.

Claims

1. A double-color synchronous spraying robot for the bottom surface of wood-plastic floor, comprising a spraying mechanism (1), characterized in that: The spraying mechanism (1) comprises a mounting seat (101) and two storage boxes (102), the top of each storage box (102) is additionally provided with a box cover (103), and a purification mechanism (2) is arranged on the spraying mechanism (1); the purification mechanism (2) is used for purifying the gas volatilized from the paint. The purification mechanism (2) comprises a plasma purifier (201), two groups of first circular pipes (209) and two second circular pipes (212), the gas inlet end and the gas outlet end of the plasma purifier (201) are communicated with a flow collector (208) and a communication pipe (202) respectively, the gas outlet end of the communication pipe (202) is communicated with a flow divider (204), the top of the plasma purifier (201) is fixedly provided with a treatment box (203), the inside of the treatment box (203) is provided with an adsorption block (205) for purifying gas, the gas inlet end of each first circular pipe (209) is communicated with a first control valve (210), the gas inlet ends of a plurality of first control valves (210) are communicated with a multi-stage flow pipe (211), the gas outlet end of each second circular pipe (212) is communicated with a first connecting pipe (213), the gas inlet end of the multi-stage flow pipe (211) is communicated with a second connecting pipe (216), the gas inlet end of the second connecting pipe (216) is communicated with a second control valve (215), and the gas outlet end of each first connecting pipe (213) is communicated with a corrosion-resistant pipe (217); the first control valve (210) is used for controlling the opening and closing of each gas outlet of the multi-stage flow pipe (211) so as to treat the volatilized gas of the storage box (102) at different stages. The inner wall bottom of the mounting seat (101) is additionally provided with a double-shaft motor (107), two pump heads (109) and an air compressor (119), the gas inlet end of the second control valve (215) is communicated with another port of the gas storage tank of the air compressor (119), the main shaft end of the double-shaft motor (107) is communicated with the shaft end of one of the pump heads (109) through a shaft coupling (108), and the secondary shaft end of the double-shaft motor (107) is also communicated with the shaft end of the other pump head (109) through a shaft coupling (108).

2. The wood-plastic floor bottom double-color synchronous spraying robot according to claim 1, characterized in that: The gas outlet end of the flow divider (204) is fixedly penetrated through the outer wall of the treatment box (203), extends into the inside of the treatment box (203) and is embedded into the adsorption block (205) in the inside of the treatment box (203), the top of the treatment box (203) is additionally provided with a box cover (206), the inside of the box cover (206) is hollow, a plurality of air permeable holes are arranged on the bottom of the box cover (206), and a sealing plug (207) is arranged at the gas outlet opening of the top of the box cover (206).

3. The wood-plastic floor bottom double-color synchronous spraying robot according to claim 2, characterized in that: The bottom of the box cover (206) is in contact with the top of the adsorption block (205), the two gas inlet ends of the manifold (208) are respectively communicated with the gas outlet ends of the two corrosion-resistant pipes (217), the gas outlet end of one of the first circular pipes (209) in each group is fixedly penetrated through the outer wall of the corresponding storage box (102) near the bottom, and the gas outlet end of the other first circular pipe (209) in each group is fixedly penetrated through the outer wall of the corresponding storage box (102) near the top.

4. The wood-plastic floor bottom double-color synchronous spraying robot according to claim 1, characterized in that: The inner part of each first circular pipe (209) is respectively communicated with the inside of the corresponding storage box (102), the gas inlet ends of the two second circular pipes (212) are respectively fixedly penetrated through the outer walls of the two storage boxes (102) near the top, and the inner parts of the two second circular pipes (212) are respectively communicated with the insides of the two storage boxes (102).

5. The wood-plastic floor bottom double-color synchronous spraying robot according to claim 1, characterized in that: The outer wall of each storage box (102) is fixedly provided with a fixed block (214), each first connecting pipe (213) is movably sleeved in the circular hole of the two fixed blocks (214), and the surface of the mounting seat (101) is fixedly provided with a connecting plate (218) near the bottom.

6. The wood-plastic floor bottom double-color synchronous spraying robot according to claim 5, characterized in that: The top gas inlet of each box cover (103) is communicated with a check valve (104), the gas inlet end surface of each check valve (104) is bonded with a filter piece (105), the bottom discharge end of each storage box (102) is movably penetrated through the top of the mounting seat (101), the two storage boxes (102) are additionally provided on the top of the mounting seat (101), and the bottom discharge ends of the two storage boxes (102) are communicated with first electric valves (106).

7. The wood-plastic floor bottom double-color synchronous spraying robot according to claim 6, characterized in that: The feed end of each pump head (109) is communicated with a liquid inlet pipe (110), the feed end of each liquid inlet pipe (110) is communicated with the discharge end of the first electric valve (106), the discharge end of each pump head (109) is communicated with a liquid outlet pipe (111), the discharge end of each liquid outlet pipe (111) is communicated with a material pipe (112), the top of the mounting seat (101) is additionally provided with a mechanical arm (122), the mounting end of the mechanical arm (122) is between the two storage boxes (102), the front end circular hole of the mechanical arm (122) is fixedly provided with an L-shaped rod (113), and the outer surface of the L-shaped rod (113) is additionally provided with a double-color spray gun (114) near one end.

8. The wood-plastic floor bottom double-color synchronous spraying robot according to claim 7, characterized in that: The two feed ends of the double-color spray gun (114) are communicated with one-way valves (115), the feed ends of the two one-way valves (115) are communicated with arc-shaped pipes (116), the feed ends of the two arc-shaped pipes (116) are communicated with flow regulating valves (117), the discharge ends of the two material pipes (112) are communicated with the feed ends of the two flow regulating valves (117), the air inlet end of the double-color spray gun (114) is communicated with an air pipe (118), two ports of the air storage tank on the air compressor (119) are communicated with second electric valves (121), and the air outlet end of one of the second electric valves (121) is communicated with the air inlet end of the air pipe (118).

9. The wood-plastic floor bottom double-color synchronous spraying robot according to claim 7, characterized in that: The air inlet end of the air compressor (119) is communicated with a filter (120), the top of the connecting plate (218) is additionally provided with a control cabinet (123), the top of the control cabinet (123) is additionally provided with an alarm (124), the surface of the mounting seat (101) is fixedly provided with three hole blocks (125) near the top, two liquid outlet pipes (111) are movably sleeved in the circular holes of two hole blocks (125), respectively, and the feed end of the multi-stage shunt pipe (211) is movably sleeved in the circular hole of the other hole block (125). The detection ends of the two liquid outlet pipes (111) are additionally provided with pressure sensors (126).

Citation Information

Patent Citations

  • Tank field volatile organic compound treatment system

    CN114082296A

  • Plasma organic waste gas purification treatment device

    CN118217751A