Cleaning device for valve machining
By adjusting the components to drive the raising and lowering of the mesh basket and the change of liquid level, the problem of residual floating oil layer in valve processing and cleaning devices is solved, achieving efficient cleaning and pollution-free cleaning effect, and is suitable for various mesh baskets.
Patent Information
- Application Number
- CN202511123058.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-08-12
- Publication Date
- 2025-11-14
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
After cleaning, existing valve processing and cleaning equipment leaves residual oil on components such as the outer cylinder and frame due to direct contact with the floating oil layer, affecting the performance of the equipment.
Design a cleaning device including a shell, an ultrasonic cleaning module and a mesh basket. By adjusting the components to drive the mesh basket to rise and fall and change the liquid level, the floating oil layer and floating impurities can be automatically discharged, avoiding direct contact between the mesh basket and the floating oil layer.
It effectively removes floating oil and impurities, ensuring cleaning quality and preventing subsequent contamination. It is suitable for various mesh baskets, improving cleaning effect and practicality.
Smart Images

Figure CN120940342A_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of valve cleaning equipment technology, and in particular to a cleaning device for valve processing. Background Technology
[0002] During valve manufacturing, the surface needs to be cleaned to remove manufacturing residues and ensure the quality of subsequent processes and valve performance. The cleaning process is often carried out using ultrasonic cleaning machines, which, together with baskets, allow for batch cleaning of workpieces, meeting the needs of efficient batch cleaning.
[0003] For example, Chinese Patent Publication No. CN119951811B discloses a valve fitting cleaning device, which includes an ultrasonic cleaner and a carrier module. The carrier module includes an outer cylinder, a discharge port sealing plate, a limiting block, an inner carrier cylinder, and a receiving mesh plate. There are two limiting blocks, and each of the two limiting blocks has an arc surface on its opposite side. The two arc surfaces are located in the same circumferential trajectory. The inner carrier cylinder is adapted to rotate between the arc surfaces of the two limiting blocks around its front-to-back extending axis. The outer cylinder and the discharge port sealing plate together form a closed installation space. The top of the installation space extends to the top surface of the limiting block, and the bottom extends to the bottom of the receiving mesh plate. The inner carrier cylinder includes a C-shaped cylinder with an outlet on one side and a supporting mesh plate. The C-shaped cylinder includes a closed section and mesh sections on both sides of the closed section. One end of the supporting mesh plate is fixed to the inside of the closed section. When the inner carrier cylinder rotates, it has a discharge position with the outlet facing upward, a cleaning position with the supporting mesh plate arranged horizontally, and a closed position with the outlet facing downward.
[0004] This application achieves complete sealing of the outer cylinder by rotating the inner bearing cylinder. At this time, the lifting of the outer cylinder allows the floating oil layer to slide to both sides along the arc-shaped surface of the inner bearing cylinder. However, the separation and discharge of a large amount of floating oil layer is achieved solely by lifting the outer cylinder after cleaning. Due to direct contact, the outer cylinder and surrounding frame will inevitably have residual floating oil layer, affecting the subsequent use effect and thus having certain limitations.
[0005] Therefore, it is necessary to provide a cleaning device for valve processing to solve the above-mentioned technical problems. Summary of the Invention
[0006] The purpose of this invention is to provide a cleaning device for valve processing to solve the problems mentioned in the background art.
[0007] To achieve the above objectives, a cleaning device for valve processing is designed that can effectively remove the floating oil layer and avoid direct contact between the workpiece basket and the floating oil layer.
[0008] Based on the above ideas, the present invention provides the following technical solution: a cleaning device for valve processing, comprising a housing, an ultrasonic cleaning module and a mesh basket, wherein outlets are provided on both sides of the housing, and an adjustment component for supporting the mesh basket is provided inside the housing, and a control component for driving the adjustment component is also provided inside the housing; the control component can drive the mesh basket to rise and fall inside the housing through the adjustment component, and can also adjust the position of the liquid level inside the housing relative to the opening.
[0009] As a further aspect of the present invention: the adjustment component includes a base plate for supporting the basket and two sliding plates that slide along the bottom of the base plate. The base plate is supported by a control component and both sliding plates are rotatably engaged with the control component.
[0010] As a further aspect of the present invention: the width of the base plate and the slide plate in the front-to-back direction is equal to the width of the inner wall of the shell in the front-to-back direction, and the length of the base plate in the horizontal direction is greater than the length of the inner wall of the shell in the horizontal direction.
[0011] As a further embodiment of the present invention: a side plate is fixedly installed on the bottom of the skateboard and on the side away from the adjacent skateboard, and a partition plate that slides and engages with the shell is slidably installed on the side of the side plate close to the adjacent skateboard; the side plate and the partition plate slide vertically and engage horizontally with the shell.
[0012] As a further embodiment of the present invention: the control component includes a motor fixedly installed in the housing and two brackets that slide in cooperation with the inner wall of the housing. The output shaft of the motor is fixedly installed with a sleeve, and a support rod for supporting the base plate is sleeved inside the sleeve. A gear is fixedly installed on the outer surface of the sleeve, and a rack connected to the gear transmission is fixedly installed on each of the two brackets. Several connecting rods are rotatably connected between the brackets and the slide plate.
[0013] As a further aspect of the present invention: the two racks are arranged symmetrically and alternately based on gears, and when the gears rotate, the racks can drive the two supports to move relative to each other.
[0014] As a further aspect of the present invention: the connecting rods are arranged in a rectangular array and are all inclined; when the bracket moves, the sliding plate can be moved horizontally first through the connecting rods, and when the sliding plate abuts against the inner wall of the shell, the sliding plate can be moved upward.
[0015] As a further embodiment of the present invention: the base plate includes a base and a frustum rotatably mounted in the base, the slide plate is slidably mounted on the bottom of the base, the top of the frustum protrudes relative to the top of the base plate, the support rod is fixedly mounted on the bottom of the frustum, and the support rod and the sleeve are assembled by a key shaft.
[0016] As a further aspect of the present invention: a recovery component is provided at the outlet of the housing, the recovery component is used to filter floating impurities and oil layer, and to allow the liquid to flow back into the housing.
[0017] As a further embodiment of the present invention: the recycling component includes a frame fixedly installed on the housing and corresponding to the outlet, and a one-way return port connected to the inside of the housing. A filter plate is fixedly installed inside the frame, and the one-way return port is located below the filter plate.
[0018] Compared with the prior art, the beneficial effects of the present invention are as follows: through the cooperation between the shell, the outlet, the adjustment component and the control component, the adjustment component can be driven to move horizontally within the shell first. At this time, the liquid can be pushed to move within the shell, creating a turbulence effect on the liquid within the shell, which can improve the cleaning effect on the workpiece in the basket. Then, the adjustment component can drive the basket to form a lifting process within the shell, which can further improve the cleaning effect on the workpiece. At this time, the adjustment component can make the liquid level rise to correspond to the outlet, so that the floating oil layer and floating impurities can be automatically and quickly discharged from the outlet.
[0019] By adjusting the components to drive the basket to rise and fall multiple times, the cleaning quality of the workpiece can be ensured, and the floating oil layer and floating impurities can be discharged multiple times. This ensures that the basket will not be affected by the adhesion of the floating oil layer and floating impurities after it is removed. Furthermore, the basket will not come into direct contact with the floating oil layer and floating impurities, thus completely avoiding the adhesion effect when the basket is removed.
[0020] The adjustment component can effectively prevent liquid from entering and affecting the use of the control component when it is raised or lowered. In addition, the adjustment component can also clean the lower part of the inner side wall, the lower part of the inner front wall, and the lower part of the inner rear wall of the housing when it is raised or lowered, which is conducive to the rapid cleaning of the housing in the future.
[0021] At the same time, this device has no restrictions on the type of net basket it can use and is applicable to various net baskets on the market, as long as the net basket can be placed inside the housing and fall onto the adjustment component. Overall, it has higher practicality and applicability. Attached Figure Description
[0022] The present invention will be further described below with reference to the accompanying drawings and embodiments:
[0023] Figure 1 This is a perspective view of the overall structure of the present invention;
[0024] Figure 2 This is a schematic diagram of the internal structure of the housing of the present invention;
[0025] Figure 3 This is a schematic diagram of the base plate and sliding plate structure of the present invention;
[0026] Figure 4 This is a schematic diagram of the rack and bracket structure of the present invention;
[0027] Figure 5 This is a schematic diagram of the gear and rack structure of the present invention;
[0028] Figure 6 This is a schematic diagram of the recycling component and outlet structure of the present invention;
[0029] Figure 7 This is a schematic diagram of the frame and filter plate structure of the present invention;
[0030] Figure 8 This is a schematic diagram of the swing component structure of the present invention;
[0031] Figure 9 This is a schematic diagram of the cam and contact rod structure of the present invention;
[0032] Figure 10 This is a schematic diagram of the square rod and pendulum rod structure of the present invention.
[0033] In the diagram: 1. Housing; 2. Ultrasonic cleaning module; 3. Basket; 4. Outlet; 5. Adjustment component; 6. Control component; 7. Recovery component; 8. Swing component; 501. Base plate; 502. Slide plate; 503. Side plate; 504. Partition plate; 5011. Base; 5012. Frustum; 601. Motor; 602. Sleeve; 603. Support rod; 604. Gear; 605. Rack; 606. Bracket; 607. Connecting rod; 608. Cam; 701. Frame; 702. Filter plate; 703. Return port; 801. Vertical rod; 802. Adhesive rod; 803. Square rod; 804. Swing rod. Detailed Implementation
[0034] Example 1:
[0035] Please see Figures 1 to 5 This invention provides a cleaning device for valve processing, primarily used to quickly remove floating oil layers and impurities, thereby avoiding secondary contamination of the workpiece and ensuring cleaning effectiveness. The device includes a housing 1, on which an ultrasonic cleaning module 2 is mounted. When liquid is poured into the housing 1, the ultrasonic cleaning module 2 is activated to form an ultrasonic cleaning mode. Simultaneously, a mesh basket 3 for placing the workpiece is provided inside the housing 1. The mesh basket 3 can be placed in and removed from the housing 1 using a lifting tool (not shown in the figure), and the entire cleaning process is completed by the ultrasonic cleaning module 2. In the above structure, the ultrasonic cleaning module 2, the mesh basket 3, and the lifting tool are all existing mature technologies and will not be described in detail here.
[0036] Furthermore, such as Figure 2As shown, the housing 1 is equipped with an adjustment component 5 for supporting the basket 3. When the basket 3 is placed into the housing 1 using a hoisting tool, it automatically falls onto the adjustment component 5. The housing 1 also contains a control component 6 for driving the adjustment component 5. When the basket 3 is placed inside the housing 1 and cleaned by the ultrasonic cleaning module 2, a layer of floating oil and floating impurities are generated, both of which float on top of the liquid. When the control component 6 is activated, the adjustment component 5 can both raise and lower the basket 3 relative to the housing 1 and change the liquid level inside the housing 1, thereby changing the height of the floating oil and impurities within the housing 1.
[0037] Furthermore, such as Figure 1 As shown, outlets 4 are provided on both the left and right sides of the housing 1. When the floating oil layer and floating impurities rise in the housing 1, they can correspond to the outlets 4. At this time, the floating oil layer and floating impurities can automatically move to both sides and be quickly discharged from the outlets 4, which can effectively reduce the floating oil layer and floating impurities remaining on the liquid and ensure the reliable quality of the workpiece after cleaning.
[0038] Reference Figures 2 to 4 In this embodiment, preferably, the adjustment component 5 includes a base plate 501 for supporting the basket 3 and two sliding plates 502 that slide horizontally along the bottom of the base plate 501. The position of the base plate 501 is supported by the control component 6, thereby automatically limiting the height of the sliding plates 502. Both sliding plates 502 are rotatably engaged with the control component 6, and when the control component 6 is activated, it can drive the two sliding plates 502 to move relative to each other.
[0039] Among them, such as Figure 2 As shown, the width of the base plate 501 and the slide plate 502 in the front-to-back direction is equal to the width of the inner wall of the shell 1 in the front-to-back direction, and the length of the base plate 501 in the left-to-right direction is greater than the length of the inner wall of the shell 1 in the left-to-right direction. When the opposite sides of the two slide plates 502 are in contact with the inner wall of the shell 1, the cross-sectional dimension formed by the combination of the base plate 501 and the two slide plates 502 is exactly equal to the cross-sectional dimension of the inner wall of the shell 1, and this cross-sectional dimension is in the up-down direction. Furthermore, if the height of the base plate 501 and the slide plate 502 changes at this time, the liquid level of the liquid can be changed.
[0040] Furthermore, such as Figure 3As shown, a side plate 503 is fixedly installed on the bottom of the slide plate 502, away from the side of the adjacent slide plate 502. A partition 504, which slides in cooperation with the housing 1, is slidably installed on the side of the side plate 503 closest to the adjacent slide plate 502. Specifically, the side plate 503 and the partition 504 slide vertically together, while the partition 504 slides horizontally with the housing 1. When the two slide plates 502 move away from each other, the side plate 503 moves away synchronously, and the side plate 503 in turn moves the partition 504 synchronously. When the two slide plates 502 rise or fall, the side plate 503 rises or falls synchronously, and at this time, the side plate 503 also rises or falls along the partition 504. Through the design of the side plate 503 and the partition 504, the space below the base plate 501 can be relatively enclosed, preventing liquid from affecting the use of the components.
[0041] In the above structure, such as Figure 2 As shown, in the initial state, the two slide plates 502 are relatively close to each other. At this time, the liquid will also enter the position corresponding to the side plate 503. When the two slide plates 502 drive the two side plates 503 to move away from each other, the side plates 503 can push the liquid to move upward, which will have a turbulence effect on the liquid in the housing 1 and help improve the cleaning effect on the workpiece.
[0042] Reference Figures 3 to 5 In this embodiment, preferably, the control component 6 includes a motor 601 fixedly installed on the inner bottom wall of the housing 1 and two brackets 606 that slide in cooperation with the inner wall of the housing 1. The output shaft of the motor 601 is fixedly installed with a sleeve 602, and a support rod 603 for supporting the base plate 501 is sleeved inside the sleeve 602. In this embodiment, the support rod 603 and the bottom of the base plate 501 can be rotatably connected, so that when the motor 601 drives the sleeve 602 to rotate, it will not interfere with the position of the base plate 501, and can be used to limit the position of the base plate 501 in the left and right directions. Alternatively, the support rod 603 can be fixedly connected to the base plate 501, and the rotation of the support rod 603 and the sleeve 602 can be rotatably connected, and the working process is the same.
[0043] Furthermore, a gear 604 is fixedly mounted on the outer surface of the sleeve 602, and racks 605, which are connected to the gear 604, are fixedly mounted on both supports 606. Specifically, the two racks 605 are arranged symmetrically and alternately based on the gear 604, so that when the gear 604 rotates, the racks 605 can drive the two supports 606 to move relative to each other. Furthermore, the supports 606 and the slide plate 502 are rotatably connected by several connecting rods 607. The connecting rods 607 are arranged in a rectangular array and are all inclined, so that in the initial stage of horizontal movement, the supports 606 can drive the slide plate 502 to move horizontally synchronously through the connecting rods 607. When the slide plate 502 abuts against the inner wall of the housing 1 and can no longer move horizontally, if the supports 606 continue to move horizontally, the inclined connecting rods 607 can drive the slide plate 502 to rise, and the two slide plates 502 can then drive the base plate 501 to rise, thereby completing the liquid level adjustment. Among them, the adjustable rack 605 of the skateboard 502 drives the movement distance of the bracket 606 and is controlled by the inclined connecting rod 607, so that the basket 3 can be raised and lowered at different heights.
[0044] In use, the basket 3 is first placed on the base plate 501, supported by the support rod 603. At this time, the basket 3 can be completely submerged in the liquid. Then, the ultrasonic cleaning module 2 is started to clean the workpiece inside the basket 3. The floating impurities and oil layer generated during cleaning float on the liquid. During this process, the starter motor 601 drives the two supports 606 to move away from each other through the sleeve 602, gear 604 and rack 605. The two supports 606 can drive the two slide plates 502 to move away from each other through the connecting rod 607. At this time, the side plate 503 can move synchronously and drive the liquid to flow in the housing 1. When the slide plate 502 abuts against the inner wall of the housing 1, the two supports 606 can drive the two slide plates 502 and the base plate 501 to rise through the connecting rod 607. At this time, the side plate 503 rises along the partition 504, and the base plate 501 can push the basket 3 to rise. The base plate 501 and the two slide plates 502 can raise the liquid level, thereby allowing the floating impurities and oil layer to be automatically discharged from the outlet 4.
[0045] It should be noted that the starting process of the aforementioned motor 601 can occur during the cleaning process of the ultrasonic cleaning module 2 on the workpiece, or it can occur after the ultrasonic cleaning module 2 has finished cleaning the workpiece. During the cleaning process, floating impurities and oil layers can be periodically and timely discharged, and the basket 3 can be raised and lowered multiple times during this process, which can further improve the cleaning effect on the workpiece. After cleaning, there is a final discharge of floating impurities and oil layers. At this time, the content of floating oil layers and floating impurities on the liquid has been greatly reduced by the previous multiple discharges. Therefore, the final discharge can achieve the maximum discharge of floating oil layers and floating impurities, which can effectively prevent the attachment of the basket 3 to the workpiece to ensure the cleaning effect. At this time, the base plate 501 can also push the basket 3 out of the liquid, which is convenient for the connection and transfer of lifting tools.
[0046] Furthermore, such as Figure 6 and Figure 7 As shown, a recovery component 7 is also provided at the outlet 4 of the housing 1. The recovery component 7 is used to receive floating impurities, oil layer and part of the liquid discharged from the outlet 4 after the liquid level rises. At this time, the recovery component 7 can effectively filter the floating impurities and oil layer, and make part of the discharged liquid return to the housing 1. This can ensure that the liquid content in the housing 1 is roughly stable, and avoid the continuous reduction of the liquid content in the housing 1 after multiple discharges of oil layer and floating impurities, which would affect the cleaning of the workpiece. It also avoids the need for the slide plate 502 to drive the base plate 501 to rise to a high height in order to make the liquid level correspond to the outlet 4.
[0047] Specifically, such as Figure 7 As shown, the recovery assembly 7 includes a frame 701 fixedly installed on the side wall of the housing 1 and corresponding to the outlet 4, and a return port 703 communicating with the inside of the housing 1. A filter plate 702 is fixedly installed inside the frame 701. The filter plate 702 allows liquid to pass through and blocks floating oil and impurities. The return port 703 is located below the filter plate 702. When floating impurities, floating oil, and some liquid flow from the outlet 4 into the frame 701, the filter plate 702 blocks the liquid, which flows down through the filter plate 702 and back into the housing 1 through the return port 703. The return port 703 can be designed with a valve to allow liquid to flow back into the housing 1 only from the frame 701. The filter plate 702 and the valve are existing mature technologies and will not be described in detail here.
[0048] Furthermore, such as Figure 7As shown, the base plate 501 may include a base 5011 and a frustum 5012 rotatably mounted within the base 5011. A sliding plate 502 is horizontally slidably mounted on the bottom of the base 5011, while the top of the frustum 5012 protrudes relative to the top of the base plate 501. The placement of the basket 3 can be supported by the frustum 5012. Simultaneously, a support rod 603 can be fixedly mounted on the bottom of the frustum 5012, and the support rod 603 and the sleeve 602 are keyed together, meaning the support rod 603 can rotate synchronously with the sleeve 602 and can rise and fall along the sleeve 602. The rotation of the sleeve 602 can be transmitted to the frustum 5012 via the support rod 603, and the frustum 5012 drives the basket 3 to rotate within the housing 1, further improving the cleaning effect on the workpiece.
[0049] In summary, through the cooperation of structures such as bracket 606, connecting rod 607, base plate 501 and sliding plate 502, the two sliding plates 502 can be driven to move away from each other and contact the inner wall of the shell 1. During this process, the side plate 503 can push the liquid to move in the shell 1, so that the liquid in the shell 1 forms a turbulence effect, which can improve the cleaning effect on the workpiece in the basket 3.
[0050] Then, the two sliding plates 502 can drive the base plate 501 to rise synchronously, and the base plate 501 can drive the basket 3 to move synchronously, so that the basket 3 can form a lifting and lowering process within the housing 1, which can further improve the cleaning effect on the workpiece. At the same time, the two sliding plates 502, together with the base plate 501, can raise the liquid level to correspond to the outlet 4, at which point the floating oil layer and floating impurities can be automatically and quickly discharged from the outlet 4. Through the multiple lifting and lowering of the sliding plates 502 and the base plate 501, the cleaning quality of the workpiece can be ensured, and the floating oil layer and floating impurities can be discharged multiple times. This ensures that the basket 3 will not be affected by the adhesion of floating oil layer and floating impurities after it is removed, and the basket 3 will not come into direct contact with the floating oil layer and floating impurities, thus completely avoiding the adhesion effect when the basket 3 is removed.
[0051] When the slide plate 502 rises, it can drive the side plate 503 to move synchronously. At this time, the side plate 503 can slide along the partition 504. With the cooperation of the side plate 503 and the partition 504, liquid can be effectively prevented from entering the area below the bottom plate 501 and affecting the use of components such as the motor 601. The side plate 503 can also clean the lower part of the inner wall of the housing 1. The slide plate 502 and the bottom plate 501 can also clean the lower part of the inner front wall and inner rear wall of the housing 1, which is conducive to the rapid cleaning of the housing 1 in the future.
[0052] Meanwhile, this device has no limitations on the use of the net basket 3 and can be used with various net baskets 3 on the market, as long as the net basket 3 can be placed inside the housing 1 and rest on the bottom plate 501. The overall practicality and applicability are higher.
[0053] Example 2:
[0054] Please see Figures 1 to 10 Based on Embodiment 1, to further ensure the effective discharge of the floating oil layer and floating impurities, a cam 608 is fixedly installed on the outer surface of the sleeve 602, and a swing assembly 8 that movably engages with the cam 608 is provided on the housing 1. The swing assembly 8 is always positioned above the liquid. When the motor 601 drives the cam 608 to rotate, the swing assembly 8 can reciprocate, and the swing process is always above the liquid. When the liquid level is below the outlet 4, it can accelerate the accumulation of the floating oil layer and floating impurities to the left and right sides; when the liquid level corresponds to the outlet 4, it can accelerate the discharge of the floating oil layer and floating impurities to the outlets 4 on both sides.
[0055] Reference Figures 8 to 10 In this embodiment, preferably, the swing assembly 8 includes a vertical rod 801 rotatably mounted on the inner wall of the housing 1. The vertical rod 801 has an inverted L-shaped design. A fitting rod 802, which movably engages with the cam 608, is fixedly mounted at its bottom. A square rod 803 is slidably mounted at its top, and a swing arm 804 is fixedly mounted at the bottom of the square rod 803. The square rod 803 allows the swing arm 804 to rotate synchronously with the vertical rod 801, and the sliding of the square rod 803 provides the swing arm 804 with a space for lifting and lowering. The swing arm 804 is placed directly inside the housing 1 and, under the influence of buoyancy, remains above the liquid. As the liquid rises, the swing arm 804 can drive the square rod 803 to rise and fall along the vertical rod 801.
[0056] In the above structure, such as Figure 8 As shown, in the initial state, the vertical rod 801 is located above the outlet 4 to prevent floating oil layers and floating impurities from affecting the use of the vertical rod 801 and the square rod 803.
[0057] In use, the basket 3 is raised and lowered relative to the housing 1 through the connecting rod 607, the base plate 501 and the sliding plate 502, and the liquid level in the housing 1 is changed so that the liquid level corresponds to the outlet 4. The working process and effect of this part are the same as in Example 1, and will not be repeated here. The difference lies in the following: When the motor 601 starts and drives the sleeve 602 to rotate, the sleeve 602, on the one hand, realizes the relative movement of the two slide plates 502 through the structure of gear 604, rack 605 and bracket 606, and on the other hand, drives the swing arm 804 to swing back and forth through the cam 608, the contact rod 802 and the square rod 803. The swing of the swing arm 804 pushes the floating oil layer and floating impurities to move to both sides. When the liquid level is lower than the outlet 4, it can accelerate the accumulation of the floating oil layer and floating impurities to the left and right sides. When the liquid level corresponds to the outlet 4, it can accelerate the discharge of the floating oil layer and floating impurities to the outlets 4 on both sides. In addition, if the liquid level changes during this process, the swing arm 804 can rise and fall synchronously, and the square rod 803 can rise and fall relative to the vertical rod 801.
[0058] It is understandable that the cam 608 and the contact rod 802 are designed to achieve the reciprocating oscillation of the vertical rod 801. In practical applications, they can be replaced with other existing reciprocating oscillation mechanisms, such as crank-rocker mechanisms and sector gear mechanisms, as long as they can be assembled with the vertical rod 801. The length and number of the rocker rods 804 can be increased or decreased accordingly, as long as they can be placed inside the housing 1, thereby allowing for adjustments to achieve a better oscillation effect.
[0059] Compared to Embodiment 1, the combination of the vertical rod 801, the square rod 803, the swing rod 804, and the outlet 4 allows the swing rod 804 to always float on the liquid and swing back and forth. When the liquid level is lower than the outlet 4, the swing of the swing rod 804 can accelerate the accumulation of floating oil and floating impurities to the left and right sides. When the liquid level corresponds to the outlet 4, the swing of the swing rod 804 can accelerate the discharge of floating oil and floating impurities to the outlets 4 on both sides. This can effectively accelerate the rapid discharge of floating oil and floating impurities and ensure that all floating oil and floating impurities are discharged, further avoiding the adhesion of floating oil and floating impurities when the basket 3 is removed.
[0060] Meanwhile, the swing arm 804 also has the effect of liquid turbulence during the reciprocating swing process, which is also beneficial to the cleaning of workpieces. In addition, the swing arm 804 can fit against the inner wall of the housing 1, without affecting the quick loading and unloading of the basket 3. Its overall functionality is stronger and its use effect is better.
Claims
1. A cleaning device for valve processing, comprising a housing, an ultrasonic cleaning module, and a mesh basket, characterized in that, Both sides of the shell have outlets, and the shell is equipped with an adjustment component for supporting the basket. The shell is also equipped with a control component for driving the adjustment component. The control component can drive the basket to move up and down inside the shell through the adjustment component, and can also adjust the position of the liquid level inside the shell relative to the opening.
2. The cleaning device for valve processing according to claim 1, characterized in that, The adjustment assembly includes a base plate for supporting the basket and two sliding plates that slide along the bottom of the base plate. The base plate is supported by a control assembly, and both sliding plates are rotatably engaged with the control assembly.
3. The cleaning device for valve processing according to claim 2, characterized in that, The width of the base plate and the slide plate in the front-to-back direction is equal to the width of the inner wall of the shell in the front-to-back direction, and the length of the base plate in the horizontal direction is greater than the length of the inner wall of the shell in the horizontal direction.
4. The cleaning device for valve processing according to claim 2, characterized in that, A side plate is fixedly installed on the bottom of the skateboard and on the side away from the adjacent skateboard. A partition plate that slides and engages with the shell is slidably installed on the side of the side plate that is close to the adjacent skateboard. The side plate and the partition plate slide vertically and engage horizontally with the shell.
5. The cleaning device for valve processing according to claim 2, characterized in that, The control assembly includes a motor fixedly installed inside the housing and two brackets that slide against the inner wall of the housing. The output shaft of the motor is fixedly mounted with a sleeve, and a support rod for supporting the base plate is sleeved inside the sleeve. A gear is fixedly mounted on the outer surface of the sleeve, and a rack connected to the gear transmission is fixedly mounted on each of the two brackets. Several connecting rods rotate together between the brackets and the slide plate.
6. The cleaning apparatus for valve processing according to claim 5, characterized in that, The two racks are arranged symmetrically and alternately based on gears. When the gears rotate, the racks can drive the two supports to move relative to each other.
7. The cleaning apparatus for valve processing according to claim 6, characterized in that, The connecting rods are arranged in a rectangular array and are all inclined. When the support moves, the connecting rods can first drive the slide plate to move horizontally. When the slide plate abuts against the inner wall of the shell, it can then drive the slide plate to rise.
8. The cleaning apparatus for valve processing according to claim 5, characterized in that, The base plate includes a base and a truncated cone rotatably mounted inside the base. The slide plate is slidably mounted on the bottom of the base. The top of the truncated cone protrudes relative to the top of the base plate. The support rod is fixedly mounted on the bottom of the truncated cone, and the support rod and the sleeve are assembled using a key shaft type.
9. The cleaning apparatus for valve processing according to any one of claims 1-8, characterized in that, A recovery component is provided at the outlet of the shell. The recovery component is used to filter floating impurities and oil layers, and to allow the liquid to flow back into the shell.
10. The cleaning apparatus for valve processing according to claim 9, characterized in that, The recovery assembly includes a frame fixedly installed on the housing and corresponding to the outlet, and a one-way return port connected to the inside of the housing. A filter plate is fixedly installed inside the frame, and the one-way return port is located below the filter plate.
Citation Information
Patent Citations
Valve fitting cleaning device
CN119951811B