Humidifier for ash conveying system of ash collecting bin
By introducing a protective box, temperature sensor, and electric heating tube insulation design into the humidifier of the ash conveying system, combined with the automatic water replenishment function of the water pump and liquid level sensor, the problems of equipment noise pollution, inconvenience of manual water replenishment, and freezing in winter are solved, thereby improving the operational stability and ease of operation of the equipment.
Patent Information
- Application Number
- CN202511362142.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-23
- Publication Date
- 2025-11-14
AI Technical Summary
Existing humidifiers for ash conveying systems have problems such as high operating noise, environmental pollution, inconvenient manual water replenishment, and susceptibility to freezing in winter, which affects their use.
It employs a protective box, temperature sensor, and electric heating tube for heat preservation, and is equipped with a water replenishment pump and liquid level sensor to achieve automatic water replenishment. A soundproof box is used to reduce noise, and a stirring motor and stirring blade are installed in the water storage tank for automatic scale removal.
It reduces noise pollution, improves ease of operation, prevents freezing in winter, and ensures normal equipment operation.
Smart Images

Figure CN120942999A_ABST
Abstract
Description
Technical Field
[0001] This invention belongs to the field of humidification technology for ash conveying systems in ash collection silos, and particularly relates to a humidifier for ash conveying systems in ash collection silos. Background Technology
[0002] The humidifier for the ash conveying system is a device that sprays water mist during the ash conveying process to regulate the humidity of the ash material, solve dust pollution, and improve ash conveying efficiency. This device can also enhance the resource utilization value of ash and slag. However, during use, the water pump is noisy and can easily cause environmental pollution. It also requires manual water replenishment and adjustment, which is inconvenient to operate and affects accuracy. Finally, the water storage area is prone to freezing in winter, affecting its use. Summary of the Invention
[0003] To address the aforementioned technical problems, this invention provides a humidifier that integrates an ash silo conveying system. This humidifier provides noise reduction protection for the water supply pump, preventing noise pollution of the environment. It also automatically replenishes water and adjusts the water supply to increase operational precision. Finally, it heats and insulates the water storage area to prevent freezing in winter and ensure its usability.
[0004] The technical solution is as follows: A humidifier integrating an ash silo conveying system includes a protective box, inside which a water storage tank is embedded, and a protective cover is hinged to the front surface of the protective box; support bases are welded around the lower end of the protective box; a control cabinet is bolted to the front surface of the protective box; temperature sensors and electric heating tubes are embedded inside the protective box; a water replenishment detection box structure and a water distribution conveying box structure are respectively connected to the left and right surfaces of the protective box; a stirring motor is bolted to the surface of the protective cover, and a stirring rod is embedded in the output shaft of the stirring motor; stirring blades are welded to the lower parts of both sides of the stirring rod; a warning cylinder structure is fixed to the front end of the protective box; the water replenishment detection box structure includes a first soundproof box, inside which a water replenishment pump is bolted; a connecting hose is embedded in the water inlet end of the water replenishment pump; a through pipe is embedded in the water outlet end of the water replenishment pump; both the through pipe and the connecting hose are through-connected to the first soundproof box; a liquid level sensor is bolted to the right side of the lower end of the first soundproof box; the water replenishment pump is driven to draw water through the connecting hose connected to the faucet and inject water through the through pipe.
[0005] Preferably, the water distribution and conveying box structure includes a second soundproof box, inside which a water pump is bolted; a water pipe is inserted through the right side of the second soundproof box; one end of the water pipe is embedded and connected to the outlet end of the water pump, and the other end is embedded with an atomizing nozzle.
[0006] Compared with the prior art, the beneficial effects of the present invention are as follows:
[0007] In this invention, the protective box and protective cover are provided to insulate the water storage area and prevent the internal water from freezing in winter, which would affect the use of the sprayer.
[0008] In this invention, the temperature sensor and electric heating tube are installed to heat the water during winter use, thereby enhancing the water storage and antifreeze effect in conjunction with the protective box and protective cover.
[0009] In this invention, the water pump and liquid level sensor enable automatic water replenishment during use, increasing the convenience of operation.
[0010] In this invention, the first soundproof box is installed to provide sound insulation and noise reduction for the working water pump, thereby preventing noise pollution of the environment. Attached Figure Description
[0011] Figure 1 and Figure 2 This is a schematic diagram of the structure of the present invention.
[0012] Figure 3 This is a structural schematic diagram of the water replenishment detection box of the present invention.
[0013] Figure 4 This is a schematic diagram of the water distribution and conveying box structure of the present invention.
[0014] Figure 5 This is a schematic diagram of the warning cylinder structure of the present invention.
[0015] In the picture:
[0016] 1. Protective box; 2. Protective cover; 3. Support base; 4. Control cabinet; 5. Temperature sensor; 6. Electric heating element; 7. Water storage tank; 8. Water replenishment detection box structure; 81. First soundproof box; 82. Water replenishment pump; 83. Through pipe; 84. Connecting hose; 85. Liquid level sensor; 9. Water distribution and delivery box structure; 91. Second soundproof box; 92. Water pump; 93. Water delivery pipe; 94. Atomizing nozzle; 10. Stirring motor; 11. Stirring rod; 12. Stirring blade; 13. Warning cylinder structure; 131. Protective cylinder; 132. Transparent cover; 133. Warning light; 134. Sound transmission hole. Detailed Implementation
[0017] The present invention will be further described below with reference to the accompanying drawings:
[0018] Example:
[0019] As attached Figure 1 and attached Figure 2As shown, a humidifier for an integrated ash silo conveying system includes a protective box 1, with a water storage tank 7 embedded inside. A protective cover 2 is hinged to the front surface of the protective box 1. Support seats 3 are welded around the lower end of the protective box 1. A control cabinet 4 is bolted to the front surface of the protective box 1. Temperature sensors 5 and electric heating tubes 6 are embedded inside the protective box 1. A water replenishment detection box structure 8 and a water distribution conveying box structure 9 are respectively connected to the left and right surfaces of the protective box 1. A stirring motor 10 is bolted to the surface of the protective cover 2, and a stirring rod 11 is embedded in the output shaft of the stirring motor 10. Stirring blades 12 are welded to the lower parts of both sides of the stirring rod 11. A warning cylinder structure 13 is fixed to the front end of the protective box 1. When scale forms in the water storage tank 7 after prolonged use, a scale-removing chemical agent is poured into it, and then the stirring motor 10 is driven to rotate the stirring rod 11 and stirring blades 12 to assist in the cleaning process.
[0020] In the above embodiments, specifically, the inner wall of the protective box 1 is provided with heat insulation cotton, and the heat insulation cotton wraps around the water storage tank 7.
[0021] As attached Figure 3 As shown in the above embodiment, specifically, the water replenishment detection box structure 8 includes a first soundproof box 81, and a water replenishment pump 82 is bolted inside the first soundproof box 81; a connecting hose 84 is embedded in the water inlet end of the water replenishment pump 82; an insert pipe 83 is embedded in the water outlet end of the water replenishment pump 82; both the insert pipe 83 and the connecting hose 84 are inserted and connected to the first soundproof box 81; a liquid level sensor 85 is bolted to the right side of the lower end of the first soundproof box 81; the water replenishment pump 82 is driven to draw water through the connecting hose 84 connected to the faucet and inject water through the insert pipe 83 to replenish water.
[0022] In the above embodiments, specifically, the first soundproof box 81 and the second soundproof box 91 are both filled with sound-insulating cotton on all four sides for sound insulation protection.
[0023] In the above embodiments, specifically, the first soundproof box 81 is bolted to the upper left part inside the protective box 1 and the water storage tank 7.
[0024] In the above embodiments, specifically, the insertion tube 83 and the liquid level sensor 85 are both installed inside the water storage tank 7.
[0025] As attached Figure 4 As shown in the above embodiment, specifically, the water distribution and conveying box structure 9 includes a second soundproof box 91, inside which a water pump 92 is bolted; a water pipe 93 is inserted through the right side of the second soundproof box 91; one end of the water pipe 93 is embedded and connected to the outlet end of the water pump 92, and the other end is embedded with an atomizing nozzle 94; multiple water pumps 92 are driven to convey water through the water pipe 93, so that the water is sprayed out from the atomizing nozzle 94 for spraying.
[0026] In the above embodiments, specifically, the second soundproof box 91 is bolted to the lower right part of the outer wall of the protective box 1, and the water inlet end of the internal water pump 82 is embedded in the water storage tank 7.
[0027] In the above embodiment, specifically, a flow sensor is provided at the connection between the water outlet of the water pump 82 and the water supply pipe 93, thereby controlling the power of the water pump 82 by setting the flow rate, so as to carry out humidification work in a convenient way.
[0028] In the above embodiments, specifically, multiple water pipes 93 and atomizing nozzles 94 are provided, which facilitates their distribution in the long ash conveying pipeline. The distributed spraying operation avoids the leakage of some ash material, thereby preventing pollution of the surrounding environment.
[0029] In the above embodiments, specifically, multiple water pumps 92 are provided, and all of them are interconnected with the water storage tank 7 and the water supply pipe 93.
[0030] As attached Figure 5 As shown in the above embodiment, specifically, the warning cylinder structure 13 includes a protective cylinder 131, and a transparent cover 132 is bolted to the front end of the protective cylinder 131; a warning light 133 is embedded in the upper side of the inside of the transparent cover 132; and a sound-permeable hole 134 is opened on the lower side of the inside of the transparent cover 132.
[0031] In the above embodiment, specifically, a buzzer is provided on the lower side inside the protective cylinder 131, and is correspondingly provided with the sound transmission hole 134, which can work with the warning light 133 to provide a warning and water replenishment function when the water level in the water storage tank 7 decreases.
[0032] In the above embodiments, specifically, each of the control cabinets 4 is equipped with a central processing unit, a display and buttons that are electrically connected to each other. The central processing unit is electrically connected to the temperature sensor 5, the electric heating tube 6, the water supply pump 82, the liquid level sensor 85, the water pump 92, the stirring motor 10, the warning light 133 and the buzzer. The flow sensor at the connection between the outlet of the water supply pump 82 and the water pipe 93 is electrically connected to the central processing unit.
[0033] Working principle
[0034] The working principle of this invention is as follows: When the ash conveying system of the ash silo is humidifying and protecting the ash material, the liquid level sensor 85 detects the water level in the water storage tank 7. When the water level is too low, the warning light 133 and the buzzer are activated to issue a warning. Then, the water replenishment pump 82 is activated so that the connecting hose 84 connected to the faucet draws water and injects it through the insertion pipe 83. During the water replenishment process, when the temperature sensor 5 detects that the temperature is too low, the electric heating tube 6 is activated to heat the water. After the water replenishment is completed, multiple water pumps 92 are activated so that their power is controlled by the flow sensor. Then, the spray volume is controlled by the water pipe 93 and the atomizing nozzle 94 to humidify the conveyed ash material.
[0035] Any technical solution that achieves the above-mentioned technical effects by utilizing the technical solutions described in this invention, or by designing similar technical solutions by those skilled in the art under the inspiration of the technical solutions described in this invention, falls within the protection scope of this invention.
Claims
1. A humidifier for an integrated ash silo conveying system, comprising a protective box (1), wherein a water replenishment detection box structure (8) and a water distribution conveying box structure (9) are respectively connected to the left and right surfaces of the protective box (1), characterized in that, The water replenishment detection box structure (8) includes a first soundproof box (81), and a water replenishment pump (82) is fixed inside the first soundproof box (81) with bolts; a connecting hose (84) is embedded in the water inlet end of the water replenishment pump (82); an insert pipe (83) is embedded in the water outlet end of the water replenishment pump (82); the insert pipe (83) and the connecting hose (84) are both inserted and connected to the first soundproof box (81); a liquid level sensor (85) is fixed to the right side of the lower end of the first soundproof box (81) with bolts; the water distribution and delivery box structure (9) includes a second soundproof box (91), and a water delivery pump (92) is fixed inside the second soundproof box (91); a water delivery pipe (93) is inserted on the right side of the second soundproof box (91); one end of the water delivery pipe (93) is embedded and connected to the water outlet end of the water delivery pump (92), and the other end is embedded with an atomizing nozzle (94).
2. The humidifier for the ash conveying system of the ash silo as described in claim 1, characterized in that, The protective box (1) is fitted with a water storage tank (7) inside, and a protective cover (2) is connected to the front surface of the protective box (1) by a hinge; support bases (3) are welded around the lower end of the protective box (1); a control cabinet (4) is bolted to the front surface of the protective box (1); a temperature sensor (5) and an electric heating tube (6) are embedded inside the protective box (1); a stirring motor (10) is bolted to the surface of the protective cover (2), and a stirring rod (11) is embedded in the output shaft of the stirring motor (10); stirring blades (12) are welded to the lower part of the left and right sides of the stirring rod (11); a warning cylinder structure (13) is fixed to the front end of the protective box (1).
3. The humidifier for the ash conveying system of the ash silo as described in claim 1, characterized in that, The warning cylinder structure (13) includes a protective cylinder (131), and a transparent cover (132) is bolted to the front end of the protective cylinder (131); a warning light (133) is embedded in the upper side of the inside of the transparent cover (132); and a sound-transmitting hole (134) is opened in the lower side of the inside of the transparent cover (132).
4. The humidifier for the ash conveying system of the ash silo as described in claim 1, characterized in that, The first soundproof box (81) and the second soundproof box (91) are both filled with soundproof cotton on all four sides for soundproofing protection.
5. The humidifier for the ash conveying system of the integrated ash silo as described in claim 1, characterized in that, The first soundproof box (81) is bolted to the upper left part inside the protective box (1) and the water storage tank (7).
6. The humidifier for the ash conveying system of the integrated ash silo as described in claim 1, characterized in that, The inner wall of the protective box (1) is provided with heat insulation cotton, and the heat insulation cotton wraps the water storage tank (7).
7. The humidifier for the ash conveying system of the ash silo as described in claim 1, characterized in that, The insertion tube (83) and the liquid level sensor (85) are both located inside the water storage tank (7).
8. The humidifier for the ash conveying system of the ash silo as described in claim 1, characterized in that, The second soundproof box (91) is bolted to the lower right part of the outer wall of the protective box (1), and the water inlet of the internal water pump (82) is embedded in the water storage tank (7).
9. The humidifier for the ash conveying system of the ash silo as described in claim 1, characterized in that, A flow sensor is installed at the connection between the outlet of the water supply pump (82) and the water supply pipe (93), thereby controlling the power of the water supply pump (82) by setting the flow rate.
10. The humidifier for the ash conveying system of the ash silo as described in claim 1, characterized in that, Multiple water pumps (92) are provided, and all of them are connected to the water storage tank (7) and the water supply pipe (93).