Construction method of wall body for ancient building
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-11
- Publication Date
- 2026-08-11
AI Technical Summary
[0006]本发明的目的在于提供一种古建筑用墙体的施工方法,以解决现有技术中提出的的问题
本发明可以代替人工进行灌浆作业,使得浆料的浇筑过程更加均匀和稳定;而且只需要安装水和稠浆的储存位置,无需另外单独设置稀浆和中稠浆的存储位置,缩小了设备的体积,可以按照多种配比自动均匀混合稀浆和中稠浆,随用随配,避免浆料的浪费和污染。无需人工手拿平尺板检查摆砌好砖面是平整在使用时,通过刹趟机构自动对砖层上表面进行检测,识别出砖层凸出部分进行定点打磨,无需人工沿着基底往返走多趟进行作业,减少人员的使用量的同时提高了生产效率。
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Figure CN120946129B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of wall construction technology, specifically a construction method for walls used in ancient buildings. Background Technology
[0002] The main types of walls used in ancient Chinese architecture include dry-laid walls, mortar-jointed walls, whitewashed walls, and rough brick walls. Dry-laid walls typically use a "grinding bricks with joints" method, where neither the vertical nor horizontal joints of the bricks are covered with mortar, resulting in a smooth, undecorated surface; they are often used for sill walls, threshold walls, and other similar structures.
[0003] The tools commonly used for dry-laid wall construction include brick-cutting tools and masonry tools, and the common materials are bricks and mortar. The fineness of the cutting and grinding of each brick directly affects the construction process of the dry-laid wall. Therefore, brick processing is an extremely precise and important operation.
[0004] During construction, first draw a line, then lay the first layer of bricks according to the horizontal line. To ensure the bricks are laid flat, use "backing sprinkles" and "side-end sprinkles" within the outline of the bricks. After laying one layer of the outer wall, lay one layer of the inner wall. Fill the gap between the two walls with broken bricks. The filling bricks should not be too close to the inner and outer walls, leaving a 15 mm grout opening for grouting. Grouting should be done in at least three stages. Before grouting, moisten the gap at the front opening with water, then pour: the first layer of thinner grout, filling to one-third of the brick height, completely filling the front opening and the bottom surface of the mortar; the second layer of medium-thick grout; and the third layer of thick grout. Finally, use a straightedge to check if the edges and surfaces of the laid bricks are flush with the straightedge, and use a grinding head to smooth any protruding parts of the edges of the entire row of bricks.
[0005] In existing technology, grout of the corresponding concentration is poured into the filler layer one spoonful at a time by hand. Grouting is required after each layer of wall is built, and each time it is done at least three times. The pouring speed needs to be controlled manually, and the person has to walk back and forth along the wall many times. When the person gets tired, their hands will shake, causing the grout to be poured on the outside of the filler layer, which will affect the subsequent bricklaying. Moreover, multiple buckets of grout of different concentrations need to be prepared in advance, which delays the construction time and results in low construction efficiency. Summary of the Invention
[0006] The purpose of this invention is to provide a construction method for walls used in ancient buildings, so as to solve the problems raised in the prior art.
[0007] To achieve the above objectives, the present invention provides the following technical solution: a construction method for walls used in ancient buildings, characterized in that the method includes the following steps: S100, Marking and Pattern Making: Clean the wall base thoroughly, use an ink line to mark lines on the wall base, and mark out the various lines of the wall; arrange the specific position of each brick according to the specifications; S200, Laying the outer wall: Lay the first layer of bricks for the outer wall on the base, and use a level to check if the bricks are flat. If they are not flat, place a backing to level them; if they are flat, proceed to step S300. S300, Building the inner wall: The first layer of bricks for the inner wall is built on the base. A gap is left between the inner wall and the outer wall as a filler layer. Filler bricks are filled into the filler layer. A gap is left between the filler bricks and the inner and outer walls. The gap between the filler bricks and the outer wall is the front opening. S400 Grouting: Three grouting processes are carried out using construction equipment; S500, Smoothing: Using a construction device to grind the protruding part of the upper edge of the entire layer of bricks flat. S600. Repeat steps S200-S500 to lay the bricks layer by layer. After laying the bricks, polish and smooth the entire exterior wall until the wall is flat.
[0008] Furthermore, the construction device includes translational power components and lifting power components; The lifting power component is installed on the ground and is used to drive the translational power component to move up and down; The grouting mechanism, located on the translational force component, is used to inject grout of different concentrations into the filler layer in real time, and the grout outlet is adjusted to swing above the filler layer. The braking mechanism detects the flatness of the surface of each layer of bricks in real time and polishes the protruding parts of each layer of bricks. The translational force component is used to drive the grouting mechanism and the braking mechanism to move laterally along the line marked on the base.
[0009] Furthermore, the grouting mechanism includes a housing and a spring. The housing is provided with a water chamber and a mixing tank for holding thick grout. The mixing tank is provided with a rotating shaft. The end of the rotating shaft extends to the bottom of the mixing tank and is provided with a power block. A serpentine tube is provided in the housing at the bottom position corresponding to the mixing tank. The serpentine tube is provided with several spiral blocks. There is a gap between two adjacent spiral blocks for mixing and stirring the material passing through the serpentine tube. The mixing tank is connected to one side of the serpentine tube via a spring. The power block and the spring work together to drive the serpentine tube to swing in horizontal and inclined states. The spiral directions of two adjacent spiral blocks are opposite. The housing is provided with a support that moves along the wall base direction. The support is provided with a connecting shaft, a motor and three discharge pipes. The three discharge pipes are fixed side by side on the connecting shaft. The output shaft of the motor is connected to the connecting shaft. It also includes a second water outlet pipe, a second slurry outlet pipe, a three-way distribution pipe, and a second distribution pipe; The water chamber is connected to a first water outlet pipe, and the mixing tank is connected to a first slurry outlet pipe and a first material distribution pipe. The water in the water chamber flows through the first water outlet pipe, the second water outlet pipe and a corresponding material outlet pipe, and the thick slurry in the mixing tank flows through the first slurry outlet pipe, the second slurry outlet pipe and a corresponding material outlet pipe. One inlet of the three-way distribution pipe is connected to the water chamber, and the other inlet is connected to the mixing tank, so that water and slurry flow in proportion through the outlet of the three-way distribution pipe, the first distribution pipe, the serpentine pipe, the second distribution pipe and a corresponding outlet pipe; The second water outlet pipe, the second slurry outlet pipe, the first material distribution pipe, and the second material distribution pipe are all spring pipes; It also includes several solenoid valves for controlling the opening and closing of the corresponding pipelines.
[0010] Furthermore, the housing is provided with a fourth bracket for supporting the second water outlet pipe, a second bracket for supporting the second water outlet pipe, and a third bracket for supporting the second distribution pipe; Pump bodies are installed on the first water outlet pipe, the first slurry outlet pipe, and the first material distribution pipe.
[0011] Furthermore, the braking mechanism includes a support frame located on the housing, the support frame moving along the wall base direction, a horizontal measuring plate on the support frame, a plurality of downward-facing storage slots inside the horizontal measuring plate, a vertically movable telescopic block inside the storage slot, a spring between the storage slot and the telescopic block, and an infrared rangefinder at the top of the storage slot; the infrared rangefinder points towards the telescopic block and is used to measure the distance between the two. The horizontal measuring plate is provided with a grinding element that moves along the wall base direction, such that the grinding element is located at one end or the other end of the horizontal measuring plate.
[0012] Furthermore, the grinding component includes a second support frame and a third support frame. The second support frame is used to connect the horizontal measuring plate and the housing. The second support frame moves along the wall base direction. One end of the third support frame is connected to the second support frame, and the other end is connected to a connecting rod. The second support frame is equipped with a second motor, and the third support frame is equipped with a third motor. The output shaft of the second motor drives the third support frame to rotate around the second support frame, and the output shaft of the third motor drives the connecting rod to rotate around the third support frame. The end of the connecting rod away from the third support frame is equipped with a mounting bracket, and a grinding block is mounted on the mounting bracket for grinding the upper surface of the brickwork.
[0013] Furthermore, step S400 includes: S401, Water is delivered from the water-filling chamber to moisten the front opening; S402. Grouting is carried out in one go by mixing slurry in real time inside the serpentine pipe; S403. Secondary grouting is performed by mixing medium-thick slurry in real time inside the serpentine pipe. S404. The thick slurry in the mixing tank is grouted three times.
[0014] Furthermore, step S500 includes: S501. After the lifting power component drives the horizontal measuring plate to descend and fits against the upper surface of the brick layer to be measured, it presses down a preset distance after fitting. The displacement of the corresponding telescopic block measured by each infrared rangefinder is collected. The distance between the horizontal measuring plate and the brick layer to be measured is less than the height of the telescopic block. By comparing the displacement, it is determined whether the upper surface of the brick layer is flat. If the upper surface of the brick layer is not flat, step S502 is executed. If the upper surface of the brick layer is flat, step S503 is executed. S502. The grinding part grinds the corresponding position according to the change of the corresponding expansion block; S503, the translational force component drives the horizontal measuring plate to continue moving along the wall base direction.
[0015] A wall for ancient buildings includes an outer wall, an inner wall, and a filler layer. The gap between the outer wall and the inner wall is the filler layer, which is filled with stuffed bricks and grout. The gap between the stuffed bricks and the inner and outer walls is the front opening, and the gap between the stuffed bricks and the inner wall is the rear opening, for grouting.
[0016] Furthermore, the outer wall is constructed using specially cut and processed blue bricks, the inner wall is constructed using aerated concrete blocks, and the mortar includes peach blossom mortar or lime mortar.
[0017] Compared with the prior art, the beneficial effects of the present invention are: This invention can replace manual grouting operations, making the grout pouring process more uniform and stable. Furthermore, it only requires storage locations for water and thick grout, eliminating the need for separate storage locations for thin and medium-thick grout, thus reducing the equipment's size. It can automatically and uniformly mix thin and medium-thick grout in various proportions, allowing for on-demand mixing and avoiding grout waste and contamination. There's no need for manual inspection of the brick surface with a straightedge; during use, a braking mechanism automatically detects the upper surface of the brick layer, identifies protruding parts, and performs targeted grinding. This eliminates the need for manual back-and-forth movement along the base, reducing manpower and increasing production efficiency. Attached Figure Description
[0018] Figure 1 A cross-sectional view of a wall used in ancient architecture; Figure 2 This is a schematic diagram of a construction device used in a construction method for walls of ancient buildings. Figure 3 This is a schematic diagram of the interior of the shell in a construction method for walls used in ancient buildings. Figure 4This is a bottom view of the shell in a construction method for walls used in ancient buildings; Figure 5 This is a cross-sectional view of the shell in a construction method for walls used in ancient buildings; Figure 6 This is a schematic diagram of a serpentine tube structure used in the construction method of walls for ancient buildings. Figure 7 This is a top view of a serpentine tube used in the construction method of walls for ancient buildings; Figure 8 This is a cross-sectional view of a serpentine tube used in the construction method of a wall for ancient buildings; Figure 9 This is a cross-sectional view of a horizontal measuring plate used in a construction method for walls in ancient buildings. In the diagram: 1. Exterior wall; 2. Interior wall; 3. Filler layer; 4. Translational power component; 5. Lifting power component; 6. Shell; 7. Spring 1; 8. Water chamber; 9. Mixing tank; 10. Rotating shaft; 11. Power block; 12. Serpentine tube; 13. Spiral block; 14. Support 1; 15. Discharge pipe; 16. Motor 1; 17. Second water outlet pipe; 18. Second slurry outlet pipe; 19. T-junction distribution pipe; 20. Second distribution pipe; 21. First distribution pipe; 22. Support frame 1; 23. Horizontal measuring plate; 24. Collection trough; 25. Telescopic block; 26. Infrared rangefinder; 27. Support frame 2; 28. Support frame 3; 29. Motor 2; 30. Connecting rod; 31. Support 4; 32. Support 3; 33. First water outlet pipe; 36. Spring 2; 37. First slurry outlet pipe. Detailed Implementation
[0019] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.
[0020] See Figures 1-9 .
[0021] This invention provides a construction method for walls used in ancient buildings, characterized in that the method includes the following steps: S100, Marking and Pattern Making: Clean the wall base thoroughly, use an ink line to mark lines on the wall base, and mark out the various lines of the wall; arrange the specific position of each brick according to the specifications; S200, Laying the outer wall 1: Lay the first layer of bricks for the outer wall 1 on the base. Use a measuring rod to check if the bricks are flat. If they are not flat, place a backing to level them. If they are flat, proceed to step S300. S300, Building the inner wall 2: Building the first layer of bricks for the inner wall 2 on the base, leaving a gap between the inner wall 2 and the outer wall 1 as a filler layer 3, filling the filler bricks into the filler layer 3, leaving a gap between the filler bricks and the inner and outer walls, wherein the gap between the filler bricks and the outer wall 1 is the front opening. S400 Grouting: Three grouting processes are carried out using construction equipment; S500, Smoothing: Using a construction device to grind the protruding part of the upper edge of the entire layer of bricks flat. S600. Repeat steps S200-S500 to lay the bricks layer by layer. After laying the bricks, polish and smooth the entire exterior wall until the wall is flat.
[0022] In one embodiment, the construction device includes a translational power component 4 and a lifting power component 5; The lifting power component 5 is installed on the ground and is used to drive the translational power component 4 to move up and down. The lifting power component 5 includes a column, a motor three, and a slider one. One side of the column has a ring tooth, and the other side has a smooth cylindrical surface. The slider one is slidably sleeved on the column. The cylindrical surface has a groove along the height direction of the column. The protrusion on the slider one slides in the groove. The inner wall of the slider one is equipped with a motor three. The output shaft of the motor three is connected to a spur gear. The spur gear meshes with the ring tooth to drive the slider one to move up and down. In use, the output shaft of the motor three drives the spur gear to rotate. The spur gear meshes with the ring tooth to drive the slider one to move up and down, thereby controlling the height of the translational power component 4, the grouting mechanism, and the braking mechanism.
[0023] The translational force component 4 includes a lead screw, a slide bar, and a motor. The output shaft of the motor drives the lead screw to rotate, and the lead screw engages with a nut on the housing 6, thereby causing the housing 6 to translate along the slide bar direction. This part is prior art. The translational force component 4 drives the grouting mechanism and the braking mechanism to translate along the slide bar direction.
[0024] The grouting mechanism, located on the translational force component 4, is configured to inject grout of different concentrations into the filler layer 3 in real time, and the grout outlet is adjusted to swing above the filler layer 3. The braking mechanism detects the flatness of the surface of each layer of bricks in real time and polishes the protruding parts of each layer of bricks. The translational force component 4 is used to drive the grouting mechanism and the braking mechanism to move laterally along the line marked on the base.
[0025] The grouting mechanism includes a housing 6 and a spring 7. The housing 6 is provided with a water chamber 8 and a mixing tank 9 for holding thick slurry. The mixing tank 9 is provided with a rotating shaft 10. The end of the rotating shaft 10 extends to the bottom of the mixing tank 9 and is provided with a power block 11. A serpentine tube 12 is connected to the corresponding part of the housing 6 through a rotating shaft. The serpentine tube 12 is provided with a plurality of spiral blocks 13. A gap is left between two adjacent spiral blocks 13 for mixing and stirring the material in the serpentine tube 12. The mixing tank 9 is connected to one side of the serpentine tube 12 via a spring 7. The power block 11 and the spring 7 work together to drive the serpentine tube 12 to oscillate in horizontal and inclined states. The spiral directions of two adjacent spiral blocks 13 are opposite. The serpentine tube 12 is provided with several spiral blocks 13 for changing the material dispersion direction. The spiral blocks 13 are spiral-shaped. Figure 8 The material is mixed evenly by impacting the spiral block 13; after the power block 11 contacts one side of the serpentine tube 12, it pushes the serpentine tube 12 to rotate around the axis, and the spring 7 is squeezed; when the power block 11 separates from the serpentine tube 12, the elastic force of the spring 7 drives the serpentine tube 12 to rotate in the opposite direction and reset, so that the serpentine tube 12 shakes up and down, thereby accelerating the even mixing of the material in the serpentine tube 12.
[0026] The housing 6 is equipped with a support 14 that moves along the wall foundation direction. Inside the housing 6 is a linear power device, such as a chain, sprocket, and motor assembly. The support 14 is fixed to a link of the chain, and the chain drives the support 14 to move horizontally (this is prior art and not shown in the figure). The support 14 is equipped with a connecting shaft, a motor 16, and three discharge pipes 15. The three discharge pipes 15 are fixed side-by-side on the connecting shaft. The output shaft of the motor 16 is connected to the connecting shaft. The output shaft of the motor 16 drives the discharge pipes 15 to rotate via the connecting shaft, causing the discharge outlets of the discharge pipes 15 to tilt to one side towards the front, to the other side towards the rear, or vertically towards the ground. This adapts to different grouting positions.
[0027] While material is being discharged from the discharge pipe 15, the translational force component 4 drives the grouting mechanism to move from one end of the wall foundation to the other end, completing one round of grouting.
[0028] It also includes a second water outlet pipe 17, a second slurry outlet pipe 18, a three-way material distribution pipe 19, and a second material distribution pipe 20; The water chamber 8 is connected to a first water outlet pipe 33, and the mixing tank 9 is connected to a first slurry outlet pipe 37 and a first material distribution pipe 21; the outlet of the first water outlet pipe 33 is connected to the inlet of the second water outlet pipe 17, and the outlet of the second water outlet pipe 17 is connected to the inlet of one of the material outlet pipes 15. One inlet of the three-way distribution pipe 19 is connected to the mixing tank 9, and the other inlet is connected to the water chamber 8. The outlet of the three-way distribution pipe 19 is connected to the inlet of the first distribution pipe 21. The outlet of the first distribution pipe 21 is connected to the inlet of the serpentine pipe 12. The outlet of the serpentine pipe 12 is connected to the inlet of the second distribution pipe 20. The outlet of the second distribution pipe 20 is connected to the inlet of one of the discharge pipes 15.
[0029] The outlet of the first slurry pipe 37 is connected to the inlet of the second slurry pipe 18, and the outlet of the second slurry pipe 18 is connected to the inlet of a corresponding discharge pipe 15.
[0030] It also includes several solenoid valves (not shown in the figure) for controlling the opening and closing of the corresponding pipes. The opening and closing size of the solenoid valves is controllable. Each of the two inlets of the three-way distribution pipe 19 is equipped with a solenoid valve to control the flow rate of the two inlets of the three-way distribution pipe 19, thereby adjusting the ratio of water and thick slurry entering the three-way distribution pipe 19; it can be configured with water, thin slurry, medium-thick slurry and thick slurry.
[0031] Water: The water in the water chamber 8 flows through the first water outlet pipe 33, the second water outlet pipe 17 and a corresponding discharge pipe 15; Thin slurry and medium-thick slurry; water in water chamber 8 and thick slurry in mixing tank 9 flow into the outlet of the corresponding three-way distribution pipe 19 according to the ratio, so that the water and thick slurry mixture flows through the outlet of the three-way distribution pipe 19, the first distribution pipe 21, the serpentine pipe 12, the second distribution pipe 20 and a corresponding outlet pipe 15; the ratio of water and thick slurry is controlled by the solenoid valves on the two inlet pipes of the three-way distribution pipe 19; the water and thick slurry are uniformly mixed in the serpentine pipe 12; Thick slurry: The thick slurry in the mixing tank 9 flows through the first slurry outlet pipe 37, the second slurry outlet pipe 18 and a corresponding discharge pipe 15; It can replace manual grouting operations, making the grout pouring process more uniform and stable; moreover, it only requires the installation of storage locations for water and thick grout, eliminating the need for separate storage locations for thin and medium-thick grout, thus reducing the size of the equipment. It can automatically and uniformly mix thin and medium-thick grout according to various ratios, preparing grout as needed, avoiding grout waste and pollution.
[0032] One inlet of the three-way distribution pipe 19 is connected to the water chamber 8, and the other inlet is connected to the mixing tank 9, so that water and slurry flow through the outlet of the three-way distribution pipe 19, the first distribution pipe 21, the serpentine pipe 12, the second distribution pipe 20 and a corresponding outlet pipe 15 in proportion; The second water outlet pipe 17, the second slurry outlet pipe 18, the first distribution pipe 21, and the second distribution pipe 20 are all spring tubes. The housing 6 is provided with a support 4 31 for supporting the second water outlet pipe 17, a support 2 for supporting the second water outlet pipe 17, and a support 3 32 for supporting the second distribution pipe 20. When the support 14 moves the discharge pipe 15 from the center of the housing 6 to both ends, the spring tube can stretch and extend the movement space. When the support 14 moves the discharge pipe 15 from one end of the housing 6 to the center, the spring tube retracts and enters into the corresponding support to avoid the pipes from crossing and tangling together.
[0033] Pump bodies (not shown in the figure) are provided on the first water outlet pipe 33, the first slurry outlet pipe 37 and the first material distribution pipe 21 to provide power for the flow of slurry.
[0034] The braking mechanism includes a support frame 22 located on the housing 6. The support frame 22 moves along the wall base direction. A horizontal measuring plate 23 is provided on the support frame 22. The horizontal measuring plate 23 has several downward-facing storage slots 24. Vertically movable telescopic blocks 25 are provided in the storage slots 24. A spring 36 is provided between the storage slots 24 and the telescopic blocks 25. An infrared rangefinder 26 is provided at the top of the storage slots 24. The infrared rangefinder 26 points to the telescopic blocks 25 and is used to measure the distance between them. The telescopic blocks 25 are located at the lowest point in the storage slots 24. The horizontal measuring plate 23 drives the telescopic blocks 25 to descend, so that one or more telescopic blocks 25 contact the upper surface of the brick layer and then press down slightly. The protruding parts of the brick layer will first squeeze the telescopic block 25, causing the telescopic block 25 to retract into the storage groove 24 a distance h. The spring 7 is squeezed, and the infrared rangefinder 26 obtains the value of distance h by comparing the values before and after. The height of the flat parts of the brick layer is consistent. During the process of the telescopic block 25 being slightly pressed down, the change in the retraction distance of the telescopic block 25 is detected to be consistent. The telescopic block 25 corresponding to the concave part of the brick layer is squeezed or not squeezed at the end. There is no need for manual inspection of the flatness of the laid brick surface with a straightedge. During use, the braking mechanism automatically detects the upper surface of the brick layer, identifies the protruding parts of the brick layer, and performs fixed-point grinding. There is no need for manual back-and-forth operation along the base, which reduces the number of personnel and improves production efficiency.
[0035] The horizontal measuring plate 23 is equipped with a grinding component that moves along the wall base direction, such that the grinding component is located at one end or the other end of the horizontal measuring plate 23. A linear power device is installed inside the horizontal measuring plate 23, and the linear power device is connected to the grinding component. This device can move the support bracket 14 to one end of the housing 6, so that when the grouting mechanism moves to one end of the wall base, the discharge pipe 15 is closer to the end of the wall base, ensuring that no grouting is missed near either end of the wall base.
[0036] The grinding component includes a second support frame 27 and a third support frame 28. The second support frame 27 is located on the horizontal measuring plate 23 and moves along the wall base direction. One end of the third support frame 28 is connected to the second support frame 27, and the other end is connected to a connecting rod 30. The second support frame 27 is equipped with a second motor 29, and the third support frame 28 is equipped with a third motor. The output shaft of the second motor 29 drives the third support frame 28 to rotate around the second support frame 27. During the rotation, the height and angle of the third support frame 28 are changed. The output shaft of the third motor drives the connecting rod 30 to rotate around the third support frame 28. During the rotation, the height and angle of the third support frame 28 are changed. The end of the connecting rod 30 away from the third support frame 28 is equipped with a mounting bracket. A grinding block is installed on the mounting bracket for grinding the upper surface of the brick. The connecting rod 30 drives the mounting bracket and the grinding block to point towards the ground, making it easier for the grinding block to grind the upper surface of the brick.
[0037] When the workpiece is located at the left end of the horizontal measuring plate 23, the output shaft of motor 29 drives support frame 3 28 to rotate to the left of support frame 27. When the grinding part is located at the right end of the horizontal measuring plate 23, the output shaft of motor 29 drives support frame 3 28 to rotate to the right side of support frame 27. As the grinding part moves horizontally on the horizontal measuring plate 23, the output shaft of motor 29 drives support frame 3 28 to rotate into the gap inside support frame 27. The two overlap, making it easier for the grinding part to pass through the gap between the housing 6 and the horizontal measuring plate 23.
[0038] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.
[0039] It should be noted that if the embodiments of the invention involve directional indicators (such as up and down), the directional indicators are only used to explain the relative positional relationship and movement of the components in a certain specific posture (as shown in the figure). If the specific posture changes, the directional indicators will also change accordingly.
[0040] Furthermore, the meaning of "and / or" throughout the text includes three parallel solutions. Taking "A and / or B" as an example, it includes solution A, solution B, or a solution where both A and B are satisfied simultaneously. Additionally, if the embodiments of the invention involve descriptions such as "first," "second," etc., these descriptions are for descriptive purposes only and should not be construed as indicating or implying their relative importance or implicitly specifying the number of technical features indicated. Therefore, a feature defined with "first" or "second" may explicitly or implicitly include at least one of those features. Furthermore, "multiple" refers to two or more.
[0041] Furthermore, the technical solutions of the various embodiments can be combined with each other, but this must be based on the ability of a person skilled in the art to implement them. When the combination of technical solutions is contradictory or cannot be implemented, it should be considered that such combination of technical solutions does not exist and is not within the scope of protection claimed by the invention.
Claims
1. A construction method for walls used in ancient buildings, characterized in that, The method includes the following steps: S100, Marking and Pattern Making: Clean the wall base thoroughly, use an ink line to mark lines on the wall base, and mark out the various lines of the wall; arrange the specific position of each brick according to the specifications; S200, Laying the outer wall (1): Lay the first layer of bricks of the outer wall (1) on the base, and use a measuring rod to check whether the bricks are flat. If they are not flat, place a backing to level them; if they are flat, proceed to step S300. S300, Building the inner wall (2): The first layer of bricks of the inner wall (2) is built on the base. A gap is left between the inner wall (2) and the outer wall (1) as a filling layer (3). Filling bricks are filled into the filling layer (3). A gap is left between the filling bricks and the inner and outer walls. The gap between the filling bricks and the outer wall (1) is the front opening. S400 Grouting: Three grouting processes are carried out using construction equipment; S500, Smoothing: Using a construction device to grind the protruding part of the upper edge of the entire layer of bricks flat. S600, Repeat the above steps S200-S500 layer by layer; After the layering is completed, grind and polish the entire exterior wall (1) until the entire wall is flat; The construction device includes a translational power component (4) and a lifting power component (5); The lifting power component (5) is installed on the ground and is used to drive the translational power component (4) to move up and down; The grouting mechanism is located on the translational force component (4), and it can inject grout of different concentrations into the filler layer (3) in real time, and adjust the grout outlet to swing above the filler layer (3). The braking mechanism detects the flatness of the surface of each layer of bricks in real time and polishes the protruding parts of each layer of bricks. The translational force component (4) is used to drive the grouting mechanism and the braking mechanism to move laterally along the chalk line on the base; The grouting mechanism includes a housing (6) and a spring (7). The housing (6) is provided with a water chamber (8) and a mixing tank (9) for holding thick slurry. The mixing tank (9) is provided with a rotating shaft (10). The end of the rotating shaft (10) extends to the bottom of the mixing tank (9) and is provided with a power block (11). A serpentine tube (12) is provided in the housing (6) at the bottom position corresponding to the mixing tank (9). A number of spiral blocks (13) are provided in the serpentine tube (12). There is a gap between two adjacent spiral blocks (13) for mixing and stirring the material passing through the serpentine tube (12). The mixing tank (9) is connected to one side of the serpentine tube (12) via a spring (7). The power block (11) and the spring (7) work together to drive the serpentine tube (12) to swing in horizontal and inclined states. The spiral directions of two adjacent spiral blocks (13) are opposite. The housing (6) is provided with a support (14) that moves along the wall base direction. The support (14) is provided with a connecting shaft, a motor (16) and three discharge pipes (15). The three discharge pipes (15) are fixed side by side on the connecting shaft. The output shaft of the motor (16) is connected to the connecting shaft. It also includes a second water outlet pipe (17), a second slurry outlet pipe (18), a three-way material distribution pipe (19), and a second material distribution pipe (20); The water chamber (8) is connected to a first water outlet pipe (33), and the mixing tank (9) is connected to a first slurry outlet pipe (37) and a first material distribution pipe (21). The water in the water chamber (8) flows through the first water outlet pipe (33), the second water outlet pipe (17) and a corresponding material outlet pipe (15). The thick slurry in the mixing tank (9) flows through the first slurry outlet pipe (37), the second slurry outlet pipe (18) and a corresponding material outlet pipe (15). One inlet of the three-way distribution pipe (19) is connected to the water chamber (8), and the other inlet is connected to the mixing tank (9), so that water and slurry flow through the outlet of the three-way distribution pipe (19), the first distribution pipe (21), the serpentine pipe (12), the second distribution pipe (20) and a corresponding outlet pipe (15) in proportion. The second water outlet pipe (17), the second slurry outlet pipe (18), the first material distribution pipe (21), and the second material distribution pipe (20) are all spring pipes; It also includes several solenoid valves for controlling the opening and closing of the corresponding pipelines.
2. The construction method for walls used in ancient buildings according to claim 1, characterized in that, The braking mechanism includes a support frame (22) located on the housing (6). The support frame (22) moves along the wall base direction. A horizontal measuring plate (23) is provided on the support frame (22). The horizontal measuring plate (23) has several downward-facing storage slots (24). A vertically movable telescopic block (25) is provided in the storage slot (24). A spring (36) is provided between the storage slot (24) and the telescopic block (25). An infrared rangefinder (26) is provided on the top of the storage slot (24). The infrared rangefinder (26) points to the telescopic block (25) and is used to measure the distance between the two. The horizontal measuring plate (23) is provided with a grinding element that moves along the wall base direction, such that the grinding element is located at one end or the other end of the horizontal measuring plate (23).
3. The construction method for walls used in ancient buildings according to claim 2, characterized in that, The grinding component includes a second support frame (27) and a third support frame (28). The second support frame (27) is used to connect the horizontal measuring plate (23) and the housing (6). The second support frame (27) moves along the wall base direction. One end of the third support frame (28) is connected to the second support frame (27), and the other end is connected to a connecting rod (30). The second support frame (27) is equipped with a second motor (29), and the third support frame (28) is equipped with a third motor. The output shaft of the second motor (29) drives the third support frame (28) to rotate around the second support frame (27). The output shaft of the third motor drives the connecting rod (30) to rotate around the third support frame (28). The end of the connecting rod (30) away from the third support frame (28) is equipped with a mounting bracket. A grinding block is installed on the mounting bracket for grinding the upper surface of the brickwork.
4. The construction method for walls used in ancient buildings according to claim 1, characterized in that, The housing (6) is provided with a fourth bracket (31) for supporting the second water outlet pipe (17), a second bracket for supporting the second water outlet pipe (17), and a third bracket (32) for supporting the second distribution pipe (20). Pump bodies are provided on the first water outlet pipe (33), the first slurry outlet pipe (37) and the first material distribution pipe (21).
5. The construction method for walls used in ancient buildings according to claim 3, characterized in that, Step S400 includes: S401, Water is conveyed into the water chamber (8) to moisten the front opening; S402, Mix the slurry in real time in the serpentine pipe (12) and perform grouting once; S403. Secondary grouting is performed by mixing medium-thick slurry in real time within the serpentine pipe (12); S404. The thick slurry in the conveying mixing tank (9) is grouted three times.
6. The construction method for walls used in ancient buildings according to claim 3, characterized in that, Step S500 includes: S501, the lifting power component (5) drives the horizontal measuring plate (23) to descend and fit against the upper surface of the brick layer to be tested. After fitting, it presses down a preset distance and collects the displacement of the corresponding telescopic block (25) measured by each infrared rangefinder (26). The distance between the horizontal measuring plate (23) and the brick layer to be tested is less than the height of the telescopic block (25). By comparing the displacement, it is determined whether the upper surface of the brick layer is flat. When the upper surface of the brick layer is not flat, step S502 is executed. When the upper surface of the brick layer is flat, step S503 is executed. S502, the grinding part grinds the corresponding position according to the change of the corresponding telescopic block (25); S503, the translational force component (4) drives the horizontal measuring plate (23) to continue moving along the wall base direction.
Citation Information
Patent Citations
Automatic wall building robot suitable for building wall and method
CN111779296A