Automatic cleaning, drying and detecting all-in-one machine for negative pressure cup
The automated design of the integrated machine for cleaning, drying, and testing negative pressure cups solves the problems of incomplete cleaning and low drying efficiency, achieving efficient and intelligent cleaning and testing to meet the needs of modern industrialization.
Patent Information
- Application Number
- CN202511100271.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-08-07
- Publication Date
- 2025-11-18
AI Technical Summary
Existing technologies do not thoroughly clean negative pressure cups, manual disassembly is time-consuming and labor-intensive, and the cleaning quality is difficult to guarantee. Furthermore, traditional cleaning methods are time-consuming and labor-intensive, have low drying efficiency, and are complex to test for airtightness, making them unsuitable for the needs of modern industrialization.
This invention provides an integrated automatic cleaning, drying, and testing machine for negative pressure cups, including a lifting and positioning disassembly mechanism, a transport mechanism, a lifting mechanism, a cleaning mechanism, a blockage detection mechanism, a drying mechanism, and a disassembly mechanism, to achieve automated cleaning, drying, and airtightness testing of negative pressure cups.
It achieves automated cleaning, drying, and airtightness testing of negative pressure cups, improving cleaning efficiency and quality, avoiding oversights and physical damage caused by manual operation, shortening the cleaning cycle, and conforming to the concept of green environmental protection.
Smart Images

Figure CN120961544A_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of negative pressure cup cleaning equipment, and particularly relates to an automatic negative pressure cup cleaning, drying and detecting integrated machine. BACKGROUND
[0002] During the battery formation process, gas is continuously generated, which will lift the electrolyte in the battery into the formation negative pressure cup. When the formation is completed, the electrolyte in the negative pressure cup will flow back into the battery, but the electrolyte cannot flow back completely through the individual broken and unsmooth channels, and the electrolyte remaining in the negative pressure cup will quickly weather and crystallize. The electrolyte crystallization will block the channel for the battery to draw negative pressure, affecting the use of negative pressure formation next time.
[0003] At present, in order to clean the negative pressure cup more thoroughly, the cup cover and the cup body part of the negative pressure cup need to be directly disassembled and cleaned, but the secondary installation of the disassembled position of the negative pressure cup cannot guarantee the air tightness. Moreover, manual disassembly and cleaning not only consumes time and effort, but also cannot guarantee the cleaning quality, and it is more and more difficult to meet the requirements of modern industrialization. In addition, the current main cleaning technology includes using DMC (dimethyl carbonate) solution and hot water cleaning. The DMC solution can effectively dissolve the electrolyte residue, and because of its easy volatilization characteristics, it can be naturally dried after cleaning, but it is expensive and the volatile gas is harmful to human health. Hot water and other difficult-to-volatile cleaning solvents need to be placed in a drying room for a long time after cleaning to ensure that the water is completely evaporated, and the drying process is relatively time-consuming and low in drying efficiency. In addition, since the drying process may adversely affect the air tightness of the negative pressure cup, the air tightness of the negative pressure cup needs to be detected after drying. SUMMARY
[0004] In view of the deficiencies of the prior art, the present application provides an automatic negative pressure cup cleaning, drying and detecting integrated machine, which is highly automated and intelligent, can realize automatic feeding, ultrasonic cleaning, blockage detection, drying, air tightness detection and unloading of multiple negative pressure cups, and greatly improves the efficiency and quality of negative pressure cup cleaning.
[0005] To achieve the above technical solutions, the application provides an automatic cleaning, drying and detecting integrated machine for negative pressure cups, comprising: a lifting positioning dismounting mechanism for lifting and dismounting a negative pressure bracket assembly in a restraint tray upward from the restraint tray; a first carrying mechanism installed above the lifting positioning dismounting mechanism, for grabbing the negative pressure bracket assembly lifted upward and moving to a flow transfer clamp assembly, combining the negative pressure bracket assembly and the flow transfer clamp assembly into a negative pressure clamp module, and then transferring the combined negative pressure clamp module to a first lifting mechanism; the first lifting mechanism installed behind the first carrying mechanism along the Y direction, for transferring the combined negative pressure clamp module to one side of a cleaning mechanism at the rear end; a second carrying mechanism installed behind the first lifting mechanism along the Y direction, for transferring the negative pressure clamp module on the first lifting mechanism to the cleaning mechanism and transferring the cleaned negative pressure clamp module to a blockage testing mechanism; the cleaning mechanism installed below the second carrying mechanism and behind the first lifting mechanism along the Y direction, for cleaning the negative pressure cup on the negative pressure clamp module; the blockage testing mechanism installed behind the cleaning mechanism along the Y direction and below the second carrying mechanism, for testing whether the cleaned negative pressure cup on the negative pressure clamp module is blocked and cleaned; a second lifting mechanism installed behind the blockage testing mechanism along the Y direction, for conveying the tested negative pressure clamp module to a drying mechanism; the drying mechanism installed above the blockage testing mechanism along the Z direction and in front of the second lifting mechanism along the Y direction, for drying the negative pressure cup in the negative pressure clamp module and testing the air tightness; and a dismounting mechanism installed in front of the drying mechanism along the Y direction and above the lifting positioning dismounting mechanism, for dismounting the dried negative pressure clamp module into the negative pressure bracket assembly and the flow transfer clamp assembly.
[0006] In the above technical solution, in actual work, the negative pressure bracket assembly inserted in the restraint tray is first moved to the jacking positioning dismounting mechanism, the negative pressure bracket assembly in the restraint tray is jacked out upward by the jacking positioning dismounting mechanism, so that the negative pressure bracket assembly is separated from the restraint tray, then the separated negative pressure bracket assembly is carried to the flow transfer clamp assembly by the first carrying mechanism, the negative pressure bracket assembly and the flow transfer clamp assembly are combined into a negative pressure clamp module, then the combined negative pressure clamp module is transferred to the first lifting mechanism, then the assembled negative pressure clamp module is transferred to one side of the cleaning mechanism at the rear end by the first lifting mechanism, then the negative pressure clamp module is transferred to the cleaning mechanism for ultrasonic cleaning by cooperation of the first lifting mechanism and the second carrying mechanism, then the cleaned negative pressure clamp module is transferred to the blockage testing mechanism by the second carrying mechanism for testing whether the negative pressure clamp module is blocked and whether it is cleaned, then the blocked negative pressure clamp module is transferred to the drying mechanism for drying and air tightness testing by cooperation of the second carrying mechanism and the second lifting mechanism, and finally the dried negative pressure clamp module is disassembled into the negative pressure bracket assembly and the flow transfer clamp assembly by the dismounting mechanism, and the negative pressure bracket assembly is unloaded. Thus, automatic feeding, ultrasonic cleaning, blockage testing, drying, air tightness testing and unloading of multiple negative pressure cups can be realized, and the efficiency and quality of negative pressure cup cleaning are greatly improved.
[0007] Preferably, the jacking positioning dismounting mechanism comprises a bottom plate, side plate guide rail seats are installed on the left and right sides of the bottom plate, conveying rollers are installed at the bottom of the two side plate guide rail seats, a roller driving motor is installed on one of the side plate guide rail seats, a chain wheel is installed on the output shaft of the roller driving motor, the chain wheel and the roller are connected through a driving chain, a jacking plate is symmetrically installed above the two side plate guide rail seats, a jacking cylinder is installed below the jacking plate, a position limiting cylinder is installed on one side of the jacking plate on the side plate guide rail seat, the restraint tray is placed on the conveying roller, the negative pressure bracket assembly is inserted in the restraint tray, and a position detection photoelectric switch is installed on the side plate guide rail seat. In actual work, the restraint tray is moved inward by the conveying roller, when the position detection photoelectric switch detects that the restraint tray is moved in place, the position limiting cylinder is extended to tightly jack the restraint tray, then the jacking cylinder drives the jacking plate to jack upward, so as to jack upward the negative pressure bracket assembly inserted in the restraint tray, to facilitate subsequent clamping of the first carrying mechanism.
[0008] Preferably, the negative pressure clamp module comprises a negative pressure bracket assembly and a flow transfer clamp assembly, the negative pressure bracket assembly is inserted on the flow transfer clamp assembly, the flow transfer clamp assembly comprises a clamp seat, and a plurality of guide seats are arranged on the left and right end plates of the clamp seat; the negative pressure bracket assembly comprises two brackets distributed in parallel along the Y direction, guide columns are arranged on the bottom of the left and right ends of each bracket, the guide columns are inserted into the guide seats arranged on the clamp seat, a plurality of upper clamps are installed on the top inner side of each bracket along the X direction, a lower clamp matched with the upper clamp is installed on the bottom inner side of each bracket, a negative pressure cup is clamped between the upper clamp and the lower clamp, a guide pipe penetrating through the lower clamp is arranged on the bottom of the lower clamp, the top of the guide pipe is in communication with the bottom cup opening of the negative pressure cup clamped between the upper clamp and the lower clamp, a spring is sleeved on the guide pipe, and the top of the spring abuts against the lower clamp. In actual work, the negative pressure bracket assembly and the flow transfer clamp assembly are assembled into the negative pressure clamp module, so that the subsequent simultaneous transfer of a large number of negative pressure cups in the negative pressure bracket assembly can be facilitated, and each negative pressure cup can be connected to the outside through the guide pipe.
[0009] Preferably, the first conveying mechanism and the second conveying mechanism are the same in structure and each comprises a conveying rack, a Y-direction conveying guide rail is arranged on the conveying rack, a Y-direction linear module is installed on the Y-direction conveying guide rail, a Y-direction moving seat is installed on the Y-direction linear module, a Z-direction driving air cylinder of a gripper is arranged vertically downward along the Z direction on the Y-direction moving seat, and a bracket gripper is installed at the bottom of the Z-direction driving air cylinder. In actual work, the negative pressure bracket assembly can be gripped by the bracket gripper, and the Y-direction moving seat and the bracket gripper can be driven to move accurately along the Y direction by the Y-direction linear module.
[0010] Preferably, the first lifting mechanism comprises a first lifting rack, a first lifting platform limiting guide rail is arranged on one side of the first lifting rack, a first lifting platform is installed on the first lifting rack, one side of the first lifting platform is butted against the first lifting platform limiting guide rail through a sliding block, a transmission rod and a lifting motor are installed on the top of the first lifting rack, the lifting motor and the transmission rod are connected through a chain, the left and right sides of the transmission rod are connected with the first lifting platform through the chain, and a Y-direction driving module is further installed on the first lifting platform. In actual work, the negative pressure clamp module placed on the first lifting platform can be driven to move along the Y direction by the Y-direction driving module, so as to enter or output the negative pressure clamp module on the first lifting platform; the transmission rod is driven to rotate by the lifting motor, thereby driving the chain to rotate, the first lifting platform can be driven to move up and down along the first lifting platform limiting guide rail through chain transmission, thereby driving the negative pressure clamp module placed on the first lifting platform to move up and down.
[0011] Preferably, the cleaning mechanism comprises a cleaning rack, an ultrasonic cleaning water tank is installed on the cleaning rack, an ultrasonic cleaning hole is arranged on the ultrasonic cleaning water tank and is connected with the negative pressure clamp module, the negative pressure clamp module is placed on the ultrasonic cleaning water tank and is connected with the ultrasonic cleaning hole through a conduit, a liquid guiding and pressing mechanism is installed above the negative pressure clamp module, a sediment water tank is installed at the bottom of the ultrasonic cleaning water tank, the sediment water tank and the ultrasonic cleaning water tank are connected through a flushing pipeline module, and a sediment water tank circulating and discharging pipeline module is further installed on the sediment water tank. The liquid guiding and pressing mechanism comprises a guide rail support, the guide rail support is installed above the negative pressure clamp module, an X-direction guide rail is installed on the side of the guide rail support, an X-direction moving seat is connected with the X-direction guide rail through a sliding block, an X-direction driving air cylinder is installed on one side of the guide rail support and is connected with the X-direction moving seat, a Z-direction guide rail is installed on the X-direction moving seat, a Z-direction moving seat is installed on the Z-direction guide rail, a Z-direction driving air cylinder is installed on the X-direction moving seat along the Z-direction and is connected with the Z-direction moving seat, and a pressing column is installed on the Z-direction moving seat along the Z-direction and is located above the negative pressure clamp module. In actual work, when the second carrying mechanism moves the negative pressure clamp module to above the ultrasonic cleaning water tank, the conduit at the bottom of the negative pressure cup can be connected with the ultrasonic cleaning hole arranged on the ultrasonic cleaning water tank successfully, then the liquid guiding and pressing mechanism pushes the negative pressure clamp module to press downward, the ultrasonic cleaning water tank is opened, cleaning water in the ultrasonic cleaning water tank enters the negative pressure cup through a cleaning conduit to clean the negative pressure cup by ultrasonic waves, after cleaning, the ultrasonic cleaning water tank is closed, the liquid guiding and pressing mechanism is reset, and the second carrying mechanism moves the negative pressure clamp module to the next process, so that automatic ultrasonic cleaning of multiple negative pressure cups can be realized, and the efficiency and quality of cleaning of the negative pressure cup are greatly improved. The cleaning water in the ultrasonic cleaning water tank returns to the sediment water tank through the flushing pipeline module, and the sediment water tank can circulate water and discharge waste water through the sediment water tank circulating and discharging pipeline module.
[0012] Preferably, the clogging detection mechanism comprises a clogging detection rack, a high-pressure clogging detection water tank is installed on the clogging detection rack, a clogging detection connecting hole is arranged on the high-pressure clogging detection water tank and is connected with the negative pressure clamp module, the negative pressure clamp module is placed on the high-pressure clogging detection water tank and is connected with the clogging detection connecting hole through a conduit, a clogging detection circulating water tank is installed at the bottom of the high-pressure clogging detection water tank, and the clogging detection circulating water tank and the high-pressure clogging detection water tank are connected through a clogging detection flushing pipeline module. In actual work, when the second carrying mechanism moves the negative pressure clamp module to above the high-pressure clogging detection water tank, the conduit at the bottom of the negative pressure cup can be connected with the clogging detection connecting hole arranged on the high-pressure clogging detection water tank successfully, the high-pressure clogging detection water tank is opened, clogging detection of each negative pressure cup is realized, after detection, the second carrying mechanism moves the negative pressure clamp module to the second lifting mechanism.
[0013] Preferably, the second lifting mechanism comprises a second lifting guide rail and a second lifting platform, the second lifting platform is connected with the second lifting guide rail through a lifting slider, a second lifting platform limiting guide rail is installed on one side of the second lifting guide rail, the rear side of the second lifting platform is connected with the second lifting platform limiting guide rail, a lifting driving cylinder mounting seat is installed on the rear side of the second lifting platform, a lifting driving cylinder is vertically upwardly arranged on the lifting driving cylinder mounting seat along the Z direction, a lifting seat is installed on the lifting driving cylinder, a lifting cross bar is transversely installed on the lifting seat, the left and right ends of the lifting cross bar are connected with the second lifting platform through chains, a conveying roller is installed on the second lifting platform, and a roller driving motor is installed on one side of the conveying roller. In actual work, when the negative pressure clamp module enters the second lifting platform, the lifting seat and the lifting cross bar can be driven upwardly by the lifting driving cylinder, the second lifting platform is driven to rise in the process of the lifting of the lifting seat and the lifting cross bar, and the negative pressure clamp module on the second lifting platform can be transferred into the drying mechanism by driving the conveying roller through the roller driving motor when the second lifting platform is lifted in place.
[0014] Preferably, the drying mechanism comprises a drying rack, a conveying roller is installed on the drying rack, a humidity detection device and an air tightness testing mechanism are installed side by side and spaced apart along the Y direction on the drying rack behind the conveying roller, a negative pressure clamp module is placed on the rack and above the humidity detection device and the air tightness testing mechanism, a plurality of air blowing mechanisms are installed above the negative pressure clamp module, an air heating assembly is installed on one side of the rack and connected with each air blowing mechanism through a pipeline respectively; wherein the air blowing mechanism comprises a mounting seat, a Z-direction driving cylinder is installed vertically downward along the Z axis on the mounting seat, a Z-direction moving seat is installed at the bottom of the telescopic shaft of the Z-direction driving cylinder, a blow nozzle is installed on the Z-direction moving seat, a solenoid valve is installed on the mounting seat, and the air outlet of the solenoid valve is connected with the blow nozzle through a pipeline, and the air heating assembly is connected with the air inlet of the solenoid valve through a pipeline; a linear bearing is installed on the mounting seat, a guide column is installed vertically upward on the Z-direction moving seat, and the guide column is inserted into the linear bearing; the air tightness testing mechanism comprises a Y-direction guide rail installed on the rack, a Y-direction moving seat is installed on the Y-direction guide rail, a Y-direction driving cylinder is installed on one side of the Y-direction moving seat and connected with the Y-direction moving seat, two positioning links are installed on the top of the Y-direction moving seat and spaced apart parallel along the X direction, an air tightness test strip is installed below the gap between the two positioning links, a Z-direction test driving cylinder is installed vertically upward below the air tightness test strip, and the telescopic shaft of the Z-direction test driving cylinder is fixedly connected with the bottom of the air tightness test strip. In actual work, the negative pressure clamp module is moved above the humidity detection device by the conveying roller, then the compressed air heated by the air heating assembly is blown to the inside of the negative pressure clamp module and the pipeline through the air blowing mechanism, the humidity of the gas in the negative pressure clamp module is detected by the humidity detection device, when the humidity is qualified, it is judged that the negative pressure cup in the negative pressure clamp module has been dried, then the negative pressure clamp module after drying is moved above the air tightness testing mechanism by the mechanical hand, and the air tightness of the negative pressure clamp module is tested by the air tightness testing mechanism. Thus, simultaneous drying of multiple negative pressure cups and air tightness detection after drying can be realized, and the efficiency and quality of negative pressure cup drying are greatly improved.
[0015] Preferably, the dismounting mechanism comprises a dismounting rack, a dismounting Y-direction guide rail is arranged on the dismounting rack, a dismounting Y-direction linear module is installed on the dismounting Y-direction guide rail, a dismounting Y-direction moving seat is installed on the dismounting Y-direction linear module, a dismounting mechanical arm Z-direction driving cylinder is vertically downwardly installed on the dismounting Y-direction moving seat along the Z direction, a dismounting Z-direction moving seat is installed on the dismounting mechanical arm Z-direction driving cylinder, a dismounting mechanical arm is installed on the dismounting Z-direction moving seat, a dismounting seat is installed below the dismounting rack, and a flow transfer clamp limiting cylinder is installed on the dismounting seat. In actual work, when the negative pressure clamp module moves to the dismounting seat, the flow transfer clamp is clamped through the flow transfer clamp limiting cylinder, then the dismounting mechanical arm is moved to the upper side of the negative pressure clamp module through the dismounting Y-direction linear module, the dismounting mechanical arm is driven downwardly by the dismounting mechanical arm Z-direction driving cylinder, the negative pressure bracket assembly is gripped by the dismounting mechanical arm, then the dismounting mechanical arm is driven upwardly by the dismounting mechanical arm Z-direction driving cylinder, so that the negative pressure bracket assembly is pulled out from the flow transfer clamp assembly, the dismounting of the negative pressure bracket assembly and the flow transfer clamp assembly is realized, and finally the negative pressure bracket assembly is moved to the unloading position for unloading through the dismounting mechanical arm.
[0016] The negative pressure cup automatic cleaning, drying and detecting integrated machine has the advantages that:
[0017] (1)The automatic negative pressure cup cleaning, drying and detecting integrated machine has high automation and intelligence, and can realize automatic feeding, ultrasonic cleaning, blockage testing, drying, air tightness testing and unloading of multiple negative pressure cups, and the whole process does not need manual intervention, so that the efficiency and quality of negative pressure cup cleaning are greatly improved. In actual work, the negative pressure bracket assembly inserted in the restraint tray is first moved to the jacking positioning and disassembling mechanism, the negative pressure bracket assembly in the restraint tray is jacked out upward through the jacking positioning and disassembling mechanism, so that the negative pressure bracket assembly is separated from the restraint tray, then the separated negative pressure bracket assembly is carried to the flow transfer clamp assembly through the first carrying mechanism, the negative pressure bracket assembly and the flow transfer clamp assembly are combined into a negative pressure clamp module, then the combined negative pressure clamp module is transferred to the first lifting mechanism, then the assembled negative pressure clamp module is transferred to one side of the cleaning mechanism at the rear end through the first lifting mechanism, then the negative pressure clamp module is transferred to the cleaning mechanism for ultrasonic cleaning through the cooperation of the first lifting mechanism and the second carrying mechanism, then the cleaned negative pressure clamp module is transferred to the blockage testing mechanism through the second carrying mechanism to test whether the negative pressure clamp module is blocked and clean, then the tested negative pressure clamp module is transferred to the drying mechanism for drying and air tightness testing through the cooperation of the second carrying mechanism and the second lifting mechanism, and finally the dried negative pressure clamp module is disassembled into the negative pressure bracket assembly and the flow transfer clamp assembly through the disassembling mechanism, and the negative pressure bracket assembly is unloaded. Thus, automatic feeding, ultrasonic cleaning, blockage testing, drying, air tightness testing and unloading of multiple negative pressure cups can be realized, and the efficiency and quality of negative pressure cup cleaning are greatly improved.
[0018] (2)The automatic negative pressure cup cleaning, drying and detecting integrated machine realizes 360-degree dead angle-free flushing through ultrasonic cleaning, avoids the problems of omissions or residues that may exist in traditional manual cleaning. A single cleaning task can be completed for multiple negative pressure cups, significantly shortening the cleaning cycle and reducing the frequency of manual intervention, suitable for large-scale needs in laboratory or production scenarios. Automated cleaning avoids physical damage (such as scratches) to the surface of the cup body caused by manual brushing, prolonging the service life of the negative pressure cup. The design of circulating water, efficient filtration system and low energy consumption operation mode reduces water, electricity and cleaning agent consumption, in line with the green environmental protection concept. Standardized procedures reduce fluctuations in cleaning quality caused by individual operational differences, improving the reliability of experimental or production results. Moreover, it provides multiple preset cleaning modes and custom functions to meet the cleaning needs of negative pressure cups of different materials and shapes. BRIEF DESCRIPTION OF DRAWINGS
[0019] Figure 1 It is a front view of the three-dimensional structure assembly of the present application.
[0020] Figure 2 It is a rear view of the three-dimensional structure assembly of the present application.
[0021] Figure 3The assembly diagram of the three-dimensional structure of the negative pressure clamp module in the application.
[0022] Figure 4 The assembly diagram of the three-dimensional structure of the negative pressure clamp module in the application.
[0023] Figure 5 The assembly diagram of the three-dimensional structure of the jacking positioning and disassembling mechanism in the application.
[0024] Figure 6 The assembly diagram of the three-dimensional structure of the first conveying mechanism in the application.
[0025] Figure 7 The assembly diagram of the three-dimensional structure of the first lifting mechanism in the application.
[0026] Figure 8 The front view of the three-dimensional structure of the cleaning mechanism in the application.
[0027] Figure 9 The rear view of the three-dimensional structure of the cleaning mechanism in the application.
[0028] Figure 10 The assembly diagram of the three-dimensional structure of the liquid guiding and pressing mechanism in the application.
[0029] Figure 11 The front view of the three-dimensional structure of the blockage measuring mechanism in the application.
[0030] Figure 12 The rear view of the three-dimensional structure of the blockage measuring mechanism in the application.
[0031] Figure 13 The front view of the three-dimensional structure of the second lifting mechanism in the application.
[0032] Figure 14 The rear view of the three-dimensional structure of the second lifting mechanism in the application.
[0033] Figure 15 The front view of the three-dimensional structure of the drying mechanism in the application.
[0034] Figure 16 The rear view of the three-dimensional structure of the drying mechanism in the application.
[0035] Figure 17 The assembly diagram of the three-dimensional structure of the blowing mechanism in the application.
[0036] Figure 18 The assembly diagram of the three-dimensional structure of the air tightness testing mechanism in the application.
[0037] Figure 19 The assembly diagram of the three-dimensional structure of the disassembling mechanism in the application.
[0038] In the figure: 1, negative pressure clamp module; 11, negative pressure bracket assembly; 111, bracket; 112, negative pressure cup; 113, upper clamp, 114, lower clamp; 115, conduit; 116, spring; 117, guide column; 12, flow transfer clamp assembly; 121, clamp seat; 122, guide seat; 2, jacking positioning dismounting mechanism; 21, bottom plate; 22, side plate guide rail seat; 23, roller drive motor; 24, drive chain; 25, in-place detection photoelectric switch; 26, jacking cylinder; 27, jacking plate; 28, in-place limiting cylinder; 29, restraint tray; 3, first carrying mechanism; 31, carrying rack; 32, Y-direction carrying guide rail; 33, Y-direction linear module; 34, Y-direction moving seat; 35, gripper Z-direction drive cylinder; 36, bracket gripper; 4, first lifting mechanism; 41, first lifting rack; 42, first lifting chain; 43, lifting motor; 44, first lifting platform; 45, first lifting platform limiting guide rail; 46, transmission rod; 47, Y-direction drive module; 5, cleaning mechanism; 51, cleaning rack; 52, control box; 53, liquid guide compression mechanism; 531, guide rail support; 532, X-direction guide rail; 533, sliding block; 534, X-direction moving seat; 535, Z-direction guide rail; 536, Z-direction moving seat; 537, Z-direction drive cylinder; 538, compression column; 539, X-direction drive cylinder; 54, flushing pipeline module; 55, sedimentation tank; 56, sedimentation tank circulation and discharge pipeline module; 57, ultrasonic cleaning water tank; 6, blockage detection mechanism; 61, blockage detection rack; 62, high-pressure blockage detection water tank; 63, blockage detection butt joint hole; 64, blockage detection flushing pipeline module; 65, blockage detection circulating water tank; 66, blockage detection circulating pipeline module; 7, second carrying mechanism; 8, second lifting mechanism; 81, second lifting guide rail; 82, lifting sliding block; 83, second lifting platform; 84, lifting drive cylinder; 85, lifting cross rod; 86, lifting seat; 87, second lifting chain; 88, second lifting platform limiting guide rail; 89, roller; 810, lifting drive cylinder mounting seat; 811, roller drive motor; 9, drying mechanism; 91, drying rack; 92, conveying roller; 93, blowing mechanism; 931, mounting seat; 932, electromagnetic valve; 933, Z-direction drive cylinder; 934, Z-direction moving seat; 935, air nozzle; 936, guide column; 937, linear bearing; 94, air heating assembly; 95, humidity detection device; 96, air tightness testing mechanism; 961, Y-direction guide rail; 962, Y-direction drive cylinder; 963, Y-direction moving seat; 964, positioning connecting rod; 965, air tightness testing strip; 966, Z-direction testing drive cylinder; 10, dismounting mechanism; 101, dismounting rack; 102, dismounting Y-direction guide rail; 103, dismounting Y-direction linear module; 104, dismounting Y-direction moving seat; 105, dismounting manipulator Z-direction drive cylinder; 106, dismounting Z-direction moving seat; 107, dismounting manipulator; 108, dismounting seat; 109, flow transfer clamp limiting cylinder. DETAILED DESCRIPTION
[0039] The technical solutions in the embodiments of the present application will be clearly and completely described with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only a part of the embodiments of the present application, rather than all the embodiments of the present application. All other embodiments obtained by a person of ordinary skill in the art without creative work fall within the protection scope of the present application.
[0040] Embodiment: An automatic cleaning, drying and detecting all-in-one machine for negative pressure cups.
[0041] Referring to Figures 1 to 19 An automatic cleaning, drying and detecting all-in-one machine for negative pressure cups, comprising:
[0042] A negative pressure clamp module 1 (referring to Figure 3 and Figure 4 ) comprises a negative pressure bracket assembly 11 and a flow transfer clamp assembly 12, the negative pressure bracket assembly 11 is inserted on the flow transfer clamp assembly 12, the flow transfer clamp assembly 12 comprises a clamp seat 121, and a plurality of guide seats 122 are arranged on the left and right end plates of the clamp seat 121; the negative pressure bracket assembly 11 comprises two brackets 111 distributed in parallel and at intervals along the Y direction, a guide column 117 is arranged at the bottom of each bracket 111 at the left and right ends, the guide column 117 is inserted into the guide seat 122 arranged on the clamp seat 121 in correspondence, a plurality of upper clamps 113 are installed on the top inner side of each bracket 111 in parallel and at intervals along the X direction, a lower clamp 114 matched with the upper clamp 113 is installed on the bottom inner side of each bracket 111, a negative pressure cup 112 is clamped between the upper clamp 113 and the lower clamp 114, a guide pipe 115 penetrating through the lower clamp 114 is arranged at the bottom of the lower clamp 114, the top of the guide pipe 115 is in communication with the bottom cup opening of the negative pressure cup 112 clamped between the upper clamp 113 and the lower clamp 114, a spring 116 is sleeved on the guide pipe 115, and the top of the spring 116 abuts against the lower clamp 114. In actual work, the negative pressure bracket assembly 11 and the flow transfer clamp assembly 12 are assembled into the negative pressure clamp module 1, so that the subsequent simultaneous transfer of a large number of negative pressure cups 112 in the negative pressure bracket assembly 11 can be facilitated, and each negative pressure cup 112 can be connected to the outside through the guide pipe 115.
[0043] A jacking positioning and dismounting mechanism 2 (referring to Figure 5The lifting positioning dismounting mechanism 2 is shown in the figure, which is used to lift the negative pressure bracket assembly 11 in the restraint tray 29 upward from inside the restraint tray 29. The lifting positioning dismounting mechanism 2 comprises a bottom plate 21, both sides of the bottom plate 21 are provided with side plate guide rail seats 22, the bottom of the two side plate guide rail seats 22 are provided with conveying rollers, one of the side plate guide rail seats 22 is provided with a roller driving motor 23, the output shaft of the roller driving motor 23 is provided with a chain wheel, the chain wheel is connected with the roller through a driving chain 24, the upper part of the two side plate guide rail seats 22 are symmetrically provided with a lifting plate 27, the lifting plate 27 is provided with a lifting cylinder 26 below, a position limiting cylinder 28 is provided on one side of the lifting plate 27 on the side plate guide rail seat 22, the restraint tray 29 is placed on the conveying roller, the negative pressure bracket assembly 11 is inserted into the restraint tray 29, and a position detection photoelectric switch 25 is also provided on the side plate guide rail seat 22. In actual work, the restraint tray 29 moves inward through the conveying roller, when the position detection photoelectric switch 25 detects that the restraint tray 29 moves to the position, the position limiting cylinder 28 extends to tightly press the restraint tray 29, and then the lifting cylinder 26 drives the lifting plate 27 to lift, so that the negative pressure bracket assembly 11 inserted into the restraint tray 29 is lifted upward, to facilitate the clamping of the first carrying mechanism 3.
[0044] The first carrying mechanism 3 (refer to Figure 6 The first carrying mechanism 3 is shown in the figure, which is installed above the lifting positioning dismounting mechanism 2, used to grab the negative pressure bracket assembly 11 lifted upward and move to the flow transfer clamp assembly 12, combine the negative pressure bracket assembly 11 with the flow transfer clamp assembly 12 into the negative pressure clamp module 1, and then transfer the combined negative pressure clamp module 1 to the first lifting mechanism 4. The first carrying mechanism 3 comprises a carrying frame 31, the carrying frame 31 is provided with a Y-direction carrying guide rail 32, the Y-direction carrying guide rail 32 is provided with a Y-direction linear module 33, the Y-direction linear module 33 is provided with a Y-direction moving seat 34, the Y-direction moving seat 34 is provided with a Z-direction driving cylinder 35 vertically downward along the Z-direction, and the bottom of the Z-direction driving cylinder 35 is provided with a bracket gripper 36. In actual work, the negative pressure bracket assembly 11 can be grabbed by the bracket gripper 36, and the Y-direction moving seat 34 and the bracket gripper 36 can be accurately moved along the Y-direction by the Y-direction linear module 33.
[0045] The first lifting mechanism 4 (refer to Figure 7The first lifting mechanism 4 is installed behind the first conveying mechanism 3 along the Y direction, and is used to transfer the combined negative pressure clamp module 1 to one side of the rear-end cleaning mechanism 5. The first lifting mechanism 4 comprises a first lifting frame 41, a first lifting platform limiting guide rail 45 is installed on one side of the first lifting frame 41, a first lifting platform 44 is installed on the first lifting frame 41, and one side of the first lifting platform 44 is connected to the first lifting platform limiting guide rail 45 through a sliding block. A transmission rod 46 and a lifting motor 43 are installed on the top of the first lifting frame 41. The lifting motor 43 is connected to the transmission rod 46 through a chain. The left and right sides of the transmission rod 46 are connected to the first lifting platform 44 through a first lifting chain 42. A Y direction driving module 47 is also installed on the first lifting platform 44. In actual work, the Y direction driving module 47 can drive the negative pressure clamp module 1 placed on the first lifting platform 44 to move along the Y direction, so as to enter or output the negative pressure clamp module 1 on the first lifting platform 44. The lifting motor 43 drives the transmission rod 46 to rotate, and then drives the first lifting chain 42 to rotate. The first lifting chain 42 drives the first lifting platform 44 to move up and down along the first lifting platform limiting guide rail 45, and then drives the negative pressure clamp module 1 placed on the first lifting platform 44 to move up and down.
[0046] The second conveying mechanism 7 is installed behind the first lifting mechanism 4 along the Y direction, and is used to transfer the negative pressure clamp module 1 on the first lifting mechanism 4 to the cleaning mechanism 5, and to transfer the cleaned negative pressure clamp module 1 to the blockage detection mechanism 6. The structure of the second conveying mechanism 7 is the same as that of the first conveying mechanism 3 (refer to Figure 6
[0047] The cleaning mechanism 5 (refer to Figures 8 to 9 The cleaning mechanism 5 is installed below the second carrying mechanism 7 and behind the first lifting mechanism 4 along the Y direction, and is used to clean the negative pressure cup 112 on the negative pressure clamp module 1. The cleaning mechanism 5 comprises a cleaning rack 51, an ultrasonic cleaning water tank 57 is installed on the cleaning rack 51, the ultrasonic cleaning water tank 57 is provided with an ultrasonic cleaning hole for docking with the negative pressure clamp module 1, the negative pressure clamp module 1 is placed on the ultrasonic cleaning water tank 57 and is docked with the ultrasonic cleaning hole through a conduit, a liquid guiding and pressing mechanism 53 is installed above the negative pressure clamp module 1, a sediment tank 55 is installed at the bottom of the ultrasonic cleaning water tank 57, the sediment tank 55 and the ultrasonic cleaning water tank 57 are communicated through a flushing pipeline module 54, and a sediment tank circulating and discharging pipeline module 56 is further installed on the sediment tank 55. In actual work, when the second carrying mechanism 7 transfers the negative pressure clamp module 1 to above the ultrasonic cleaning water tank 57, the conduit 115 at the bottom of the negative pressure cup 112 can be successfully docked with the ultrasonic cleaning hole provided on the ultrasonic cleaning water tank 57, then the liquid guiding and pressing mechanism 53 pushes the negative pressure clamp module 1 to press downward, the ultrasonic cleaning water tank 57 is opened, the cleaning water in the ultrasonic cleaning water tank 57 enters the negative pressure cup 112 through the cleaning conduit 115 to perform ultrasonic cleaning on the negative pressure cup 112, after the cleaning is completed, the ultrasonic cleaning water tank 57 is closed, the liquid guiding and pressing mechanism 53 is reset, the second carrying mechanism 7 moves the negative pressure clamp module 1 out to enter the next process, so that automatic ultrasonic cleaning of multiple negative pressure cups 112 can be realized, and the efficiency and quality of negative pressure cup cleaning are greatly improved. The cleaning water in the ultrasonic cleaning water tank 57 returns to the sediment tank 55 through the flushing pipeline module 54, and the sediment tank 55 can perform water circulation and waste water discharge through the sediment tank circulating and discharging pipeline module 56.
[0048] The liquid guiding and pressing mechanism 53 (refer to Figure 10(As shown) includes a guide rail bracket 531, which is installed above the negative pressure clamp module 1. An X-axis guide rail 532 is installed on the side of the guide rail bracket 531. An X-axis moving seat 534 is connected to the X-axis guide rail 532 via a slider 533. An X-axis drive cylinder 539 is installed on one side of the guide rail bracket 531 and connected to the X-axis moving seat 534. A Z-axis guide rail 535 is installed on the X-axis moving seat 534. A Z-axis moving seat 536 is installed on the Z-axis guide rail 535. A Z-axis drive cylinder 537 is installed along the Z-axis on the X-axis moving seat 534 and connected to the Z-axis moving seat 536. A clamping column 538 is installed along the Z-axis on the Z-axis moving seat 536 and is located above the negative pressure clamp module 1. In actual operation, the X-axis moving seat 534 can be driven to move along the X-axis guide rail 532 by the X-axis drive cylinder 539. After the X-axis moving seat 534 moves into position, the Z-axis moving seat 536 can be driven to move up and down along the Z-axis guide rail 535 by the Z-axis drive cylinder 537. When the Z-axis moving seat 536 moves downward by the Z-axis drive cylinder 537, the clamping column 538 can contact the negative pressure clamp module 1 and push the negative pressure clamp module 1 downward to keep the position of the negative pressure clamp module 1 stable during the ultrasonic cleaning process. After cleaning is completed, the Z-axis drive cylinder 537 drives the Z-axis moving seat 536 to reset, at which time the negative pressure clamp module 1 can be released.
[0049] Blockage detection mechanism 6 (refer to) Figures 11 to 12 As shown, the blockage testing mechanism 6 is installed along the Y direction behind the cleaning mechanism 5 and below the second transport mechanism 7. It is used to test whether the negative pressure cup on the negative pressure clamp module 1 is blocked and whether it is clean. The blockage testing mechanism 6 includes a blockage testing frame 61, on which a high-pressure blockage testing water tank 62 is installed. The high-pressure blockage testing water tank 62 is provided with a blockage testing docking hole 63 for docking with the negative pressure clamp module 1. The negative pressure clamp module 1 is placed on the high-pressure blockage testing water tank 62 and docked with the blockage testing docking hole 63 through a conduit 115. A blockage testing circulating water tank 65 is installed at the bottom of the high-pressure blockage testing water tank 62. The blockage testing circulating water tank 65 and the high-pressure blockage testing water tank 62 are connected through a blockage testing flushing pipeline module 64. A blockage testing circulating pipeline module 66 is also installed on the blockage testing circulating water tank 65. In actual operation, when the second transport mechanism 7 transfers the negative pressure clamp module 1 to the top of the high pressure blockage test water tank 62, the conduit 115 at the bottom of the negative pressure cup 112 can be successfully connected with the blockage test docking hole 63 set on the high pressure blockage test water tank 62. The high pressure blockage test water tank 62 is opened to realize the blockage test of each negative pressure cup 112. After the test is completed, the second transport mechanism 7 moves the negative pressure clamp module 1 out and into the second lifting mechanism 8.
[0050] Second lifting mechanism 8 (refer to) Figures 13 to 14The second lifting mechanism 8 is installed behind the blockage detection mechanism 6 along the Y direction (as shown), and is used to transport the negative pressure clamp module 1 after blockage detection to the drying mechanism 9. The second lifting mechanism 8 comprises a second lifting guide rail 81 and a second lifting platform 83. The second lifting platform 83 is connected to the second lifting guide rail 81 through a lifting slider 82. A second lifting platform limiting guide rail 88 is installed on one side of the second lifting guide rail 81. The rear side of the second lifting platform 83 is connected to the second lifting platform limiting guide rail 88. A lifting driving cylinder mounting seat 810 is installed on the rear side of the second lifting platform 83. A lifting driving cylinder 84 is vertically upwardly arranged on the lifting driving cylinder mounting seat 810 along the Z direction. A lifting seat 86 is installed on the lifting driving cylinder 84. A lifting cross rod 85 is installed on the lifting seat 86 along the transverse direction. The left and right ends of the lifting cross rod 85 are connected to the second lifting platform 83 through a second lifting chain 87. A conveying roller 89 is installed on the second lifting platform 83. A roller driving motor 811 is installed on one side of the conveying roller 89. In actual work, when the negative pressure clamp module 1 enters the second lifting platform 83, the lifting seat 86 and the lifting cross rod 85 can be moved upward by the lifting driving cylinder 84. The lifting seat 86 and the lifting cross rod 85 drive the second lifting platform 83 to rise in the process of rising. When the second lifting platform 83 is lifted in place, the negative pressure clamp module 1 on the second lifting platform 83 can be transferred to the drying mechanism 9 by the roller driving motor 811 driving the conveying roller 89.
[0051] The drying mechanism 9 (refer to Figures 15 to 16The drying mechanism 9 is installed above the blockage detection mechanism 6 along the Z direction and in front of the second lifting mechanism 8 along the Y direction, and is used for drying the negative pressure cup 112 in the negative pressure clamp module 1 and conducting the air tightness test. The drying mechanism 9 comprises a drying rack 91, a conveying roller 92 is installed on the drying rack 91, a humidity detection device 95 and an air tightness test mechanism 96 are installed side by side and spaced apart along the Y direction behind the conveying roller 92, the negative pressure clamp module 1 is placed on the drying rack 91 and above the humidity detection device 95 and the air tightness test mechanism 96, a plurality of air blowing mechanisms 93 are installed above the negative pressure clamp module 1, and an air heating assembly 94 is installed on one side of the drying rack 91 and connected with each air blowing mechanism 93 through a pipeline. In actual work, the negative pressure clamp module 1 is moved to above the humidity detection device 95 through the conveying roller 92, then the compressed air heated by the air heating assembly 94 is blown to the inside of the negative pressure clamp module 1 and the pipeline through the air blowing mechanism 93, the humidity detection device 95 detects the humidity of the gas in the negative pressure clamp module 1, when the humidity is qualified, it is judged that the negative pressure cup 112 in the negative pressure clamp module has been dried, then the negative pressure clamp module after drying is moved to above the air tightness test mechanism 96, and the air tightness test mechanism 96 is used for testing the air tightness of the negative pressure clamp module 1. Thus, the simultaneous drying of a plurality of negative pressure cups 112 and the air tightness detection after drying can be realized, and the efficiency and quality of the negative pressure cup drying are greatly improved.
[0052] The air blowing mechanism 93 (refer to Figure 17 The air blowing mechanism 93 (refer to
[0053] The air blowing mechanism 93 (refer to Figure 18The Y guide rail 961 is installed on the drying frame 91, the Y moving seat 963 is installed on the Y guide rail 961, the Y driving cylinder 962 is installed on one side of the Y moving seat 963 and connected with the Y moving seat 963, two positioning connecting rods 964 are installed on the top of the Y moving seat 963 and arranged in parallel along the X direction, the airtightness test strip 965 is installed below the gap between the two positioning connecting rods 964, the Z test driving cylinder 966 is installed vertically upward below the airtightness test strip 965, and the telescopic shaft of the Z test driving cylinder 966 is fixedly connected with the bottom of the airtightness test strip 965. In actual work, the position of the airtightness test strip 965 in the Y direction can be fine adjusted through the Y driving cylinder 962, when the position of the airtightness test strip 965 is accurate, the airtightness test strip 965 is driven upward through the Z test driving cylinder 966, is pressed tightly with the pipe 115 of each negative pressure cup 923 in the negative pressure clamp module 1, then air is blown into the negative pressure cup 112, and the airtightness of each negative pressure cup 112 can be detected. After the detection is completed, the airtightness test strip 965 is reset through the Z test driving cylinder 966.
[0054] The dismounting mechanism 10 (refer to Figure 19 The dismounting mechanism 10 is installed in front of the drying mechanism 9 along the Y direction and above the jacking positioning and dismounting mechanism 2, and is used for dismounting the negative pressure clamp module 1 after drying into the negative pressure bracket assembly 11 and the flow transfer clamp assembly 12. The dismounting mechanism 10 comprises a dismounting frame 101, a dismounting Y guide rail 102 is arranged on the dismounting frame 101, a dismounting Y linear module 103 is installed on the dismounting Y guide rail 102, a dismounting Y moving seat 104 is installed on the dismounting Y linear module 103, a dismounting mechanical hand Z driving cylinder 105 is installed vertically downward on the dismounting Y moving seat 104 along the Z direction, a dismounting Z moving seat 106 is installed on the dismounting mechanical hand Z driving cylinder 105, a dismounting mechanical hand 107 is installed on the dismounting Z moving seat 106, a dismounting seat 108 is installed below the dismounting frame 101, and a flow transfer clamp limiting cylinder 109 is installed on the dismounting seat 108. In actual work, when the negative pressure clamp module 1 moves to the dismounting seat 108, the flow transfer clamp 12 is clamped through the flow transfer clamp limiting cylinder 109, then the dismounting mechanical hand 107 is moved above the negative pressure clamp module 1 through the dismounting Y linear module 103, the dismounting mechanical hand 107 is driven to move downward through the dismounting mechanical hand Z driving cylinder 105, the negative pressure bracket assembly 11 is gripped through the dismounting mechanical hand 107, then the dismounting mechanical hand 107 is driven to move upward through the dismounting mechanical hand Z driving cylinder 105, so that the negative pressure bracket assembly 11 is pulled out from the flow transfer clamp assembly 12, the dismounting of the negative pressure bracket assembly 11 and the flow transfer clamp assembly 12 is realized, and finally the negative pressure bracket assembly 11 is moved to the unloading position for unloading through the dismounting mechanical hand 107.
[0055] The automatic negative pressure cup cleaning, drying and detecting integrated machine has high automation and intelligence, and can realize automatic feeding, ultrasonic cleaning, blockage testing, drying, air tightness testing and unloading of multiple negative pressure cups, and the whole process does not need manual intervention, which greatly improves the efficiency and quality of negative pressure cup cleaning. In actual work, the negative pressure bracket assembly 11 inserted in the restraint tray 29 is first moved to the jacking positioning dismounting mechanism 2, the negative pressure bracket assembly 11 in the restraint tray 29 is jacked out upward through the jacking positioning dismounting mechanism 2, so that the negative pressure bracket assembly 11 is separated from the restraint tray 29, then the separated negative pressure bracket assembly 11 is carried to the flow transfer clamp assembly 12 through the first carrying mechanism 3, the negative pressure bracket assembly 11 and the flow transfer clamp assembly 12 are combined into the negative pressure clamp module 1, then the combined negative pressure clamp module 1 is transferred to the first lifting mechanism 4, then the assembled negative pressure clamp module 1 is transferred to one side of the cleaning mechanism 5 at the rear end through the first lifting mechanism 4, then the negative pressure clamp module 1 is transferred to the cleaning mechanism 5 for ultrasonic cleaning through the cooperation of the first lifting mechanism 4 and the second carrying mechanism 7, then the cleaned negative pressure clamp module 1 is transferred to the blockage testing mechanism 6 through the second carrying mechanism 7 to test whether the negative pressure clamp module is blocked and whether it is clean, then the blocked negative pressure clamp module 1 is transferred to the drying mechanism 9 for drying and air tightness testing through the cooperation of the second carrying mechanism 7 and the second lifting mechanism 8, and finally the dried negative pressure clamp module 1 is disassembled into the negative pressure bracket assembly 11 and the flow transfer clamp assembly 12 through the dismounting mechanism 10, and the negative pressure bracket assembly 11 is unloaded. Thus, automatic feeding, ultrasonic cleaning, blockage testing, drying, air tightness testing and unloading of multiple negative pressure cups can be realized, and the efficiency and quality of negative pressure cup cleaning are greatly improved.
[0056] The automatic negative pressure cup cleaning, drying and detecting integrated machine realizes 360-degree dead angle-free flushing through ultrasonic cleaning, avoids the problems of omissions or residues that may exist in traditional manual cleaning. A single cleaning task can be completed for multiple negative pressure cups, significantly shortening the cleaning cycle and reducing the frequency of manual intervention, suitable for large-scale needs in laboratory or production scenarios. Automated cleaning avoids physical damage (such as scratches) to the surface of the cup body caused by manual brushing, prolonging the service life of the negative pressure cup. The design of circulating water, high-efficiency filtration system and low-energy consumption operation mode reduces water, electricity and cleaning agent consumption, in line with the green environmental protection concept. Standardized procedures reduce fluctuations in cleaning quality caused by individual operational differences, improving the reliability of experimental or production results. Moreover, it provides multiple preset cleaning modes and custom functions to meet the cleaning needs of negative pressure cups of different materials and shapes.
[0057] The above describes the preferred embodiment of the present application, but the present application should not be limited to the embodiment and the disclosure of the drawings, so that equivalent or modified, without departing from the disclosed spirit of the present application, fall within the scope of the present application.
Claims
1. An integrated machine for automatic cleaning, drying, and testing of negative pressure cups, characterized in that... include: The lifting and positioning disassembly mechanism is used to push the negative pressure bracket assembly inside the restraint tray upwards from inside the restraint tray; The first transport mechanism is installed above the lifting, positioning and disassembly mechanism. It is used to grab the negative pressure bracket assembly that is pushed out upward and move it to the transfer clamp assembly. The negative pressure bracket assembly and the transfer clamp assembly are combined into a negative pressure clamp module. Then the combined negative pressure clamp module is transferred to the first lifting mechanism. The first lifting mechanism is installed behind the first transport mechanism along the Y direction, and is used to transfer the assembled negative pressure clamp module to one side of the rear cleaning mechanism. The second transport mechanism is installed behind the first lifting mechanism along the Y direction. It is used to transfer the negative pressure clamp module on the first lifting mechanism to the cleaning mechanism and to transfer the cleaned negative pressure clamp module to the plugging mechanism. A cleaning mechanism is installed below the second conveying mechanism and located behind the first lifting mechanism along the Y direction, for cleaning the negative pressure cup on the negative pressure clamp module; A blockage testing mechanism is installed along the Y direction behind the cleaning mechanism and below the second conveying mechanism. It is used to test whether the negative pressure cup on the negative pressure fixture module is blocked and whether it is clean after cleaning. The second lifting mechanism is installed behind the plugging testing mechanism along the Y direction and is used to transport the negative pressure clamp module after plugging to the drying mechanism. A drying mechanism is installed above the plugging mechanism along the Z direction and in front of the second lifting mechanism along the Y direction. It is used to dry the negative pressure cup in the negative pressure fixture module and perform an airtightness test. The disassembly mechanism is installed in front of the drying mechanism and above the lifting and positioning disassembly mechanism along the Y direction. It is used to disassemble the dried negative pressure clamp module into a negative pressure bracket assembly and a transfer clamp assembly.
2. The automatic cleaning, drying, and testing machine for negative pressure cups as described in claim 1, characterized in that: The lifting, positioning, and disassembly mechanism includes a base plate, with side plate guide rails installed on both the left and right sides of the base plate. Conveying rollers are installed at the bottom of the two side plate guide rails. A roller drive motor is installed on one of the side plate guide rails, and a sprocket is installed on the output shaft of the roller drive motor. The sprocket and roller are connected by a drive chain. Lifting plates are symmetrically installed on the two side plate guide rails, and lifting cylinders are installed below the lifting plates. A positioning limit cylinder is installed on one side of the lifting plate on the side plate guide rail. A restraint tray is placed on the conveying roller, and a negative pressure bracket assembly is inserted into the restraint tray. A positioning detection photoelectric switch is also installed on the side plate guide rail.
3. The automatic cleaning, drying, and testing machine for negative pressure cups as described in claim 1, characterized in that: The negative pressure clamp module includes a negative pressure bracket assembly and a transfer clamp assembly. The negative pressure bracket assembly is inserted into the transfer clamp assembly. The transfer clamp assembly includes a clamp base, and multiple guide seats are provided on the left and right end plates of the clamp base. The negative pressure bracket assembly includes two brackets that are parallel and spaced apart along the Y direction. Each bracket has a guide post at the bottom of its left and right ends. The guide post is inserted into the guide seat provided on the clamp base. Multiple upper clamps are installed side by side and spaced apart along the X direction on the top inner side of each bracket. A lower clamp matching the upper clamp is installed on the bottom inner side of each bracket. The negative pressure cup is clamped between the upper clamp and the lower clamp. A conduit is provided at the bottom of the lower clamp, and the top of the conduit communicates with the bottom opening of the negative pressure cup clamped between the upper clamp and the lower clamp. A spring is sleeved on the conduit, and the top of the spring abuts against the lower clamp.
4. The automatic cleaning, drying, and testing machine for negative pressure cups as described in claim 1, characterized in that: The first and second transport mechanisms have the same structure, both including a transport frame. The transport frame is provided with a Y-axis transport guide rail. A Y-axis linear module is installed on the Y-axis transport guide rail. A Y-axis moving seat is installed on the Y-axis linear module. A gripper Z-axis drive cylinder is installed on the Y-axis moving seat, which is vertically downward along the Z-axis. A bracket gripper is installed at the bottom of the Z-axis drive cylinder.
5. The automatic cleaning, drying, and testing machine for negative pressure cups as described in claim 1, characterized in that: The first lifting mechanism includes a first lifting frame, a first lifting platform limiting guide rail is installed on one side of the first lifting frame, the first lifting platform is installed on the first lifting frame, and one side of the first lifting platform is connected to the first lifting platform limiting guide rail via a slider. A transmission rod and a lifting motor are installed on the top of the first lifting frame. The lifting motor and the transmission rod are connected by a chain. Both sides of the transmission rod are connected to the first lifting platform via chains. A Y-axis drive module is also installed on the first lifting platform.
6. The automatic cleaning, drying, and testing machine for negative pressure cups as described in claim 1, characterized in that: The cleaning mechanism includes a cleaning frame on which an ultrasonic cleaning water tank is mounted. The ultrasonic cleaning water tank has ultrasonic cleaning holes for connecting with a negative pressure clamp module. The negative pressure clamp module is placed on the ultrasonic cleaning water tank and connected to the ultrasonic cleaning holes via a conduit. A hydraulic clamping mechanism is mounted above the negative pressure clamp module. A sedimentation tank is mounted at the bottom of the ultrasonic cleaning water tank. The sedimentation tank and the ultrasonic cleaning water tank are connected via a flushing pipe module. A sedimentation tank circulation and discharge pipe module is also installed on the sedimentation tank. The hydraulic clamping mechanism includes a guide rail bracket, which is installed above the negative pressure clamp module. An X-axis guide rail is installed on the side of the guide rail bracket. An X-axis moving seat is connected to the X-axis guide rail via a slider. An X-axis drive cylinder is installed on one side of the guide rail bracket and connected to the X-axis moving seat. A Z-axis guide rail is installed on the X-axis moving seat. A Z-axis moving seat is installed on the Z-axis guide rail. A Z-axis drive cylinder is installed along the Z-axis on the X-axis moving seat and connected to the Z-axis moving seat. A clamping column is installed along the Z-axis on the Z-axis moving seat and is located above the negative pressure clamp module.
7. The automatic cleaning, drying, and testing machine for negative pressure cups as described in claim 1, characterized in that: The blockage detection mechanism includes a blockage detection frame, on which a high-pressure blockage detection water tank is installed. The high-pressure blockage detection water tank is provided with a blockage detection docking hole for connecting with a negative pressure clamp module. The negative pressure clamp module is placed on the high-pressure blockage detection water tank and connected to the blockage detection docking hole through a conduit. A blockage detection circulating water tank is installed at the bottom of the high-pressure blockage detection water tank. The blockage detection circulating water tank and the high-pressure blockage detection water tank are connected through a blockage detection flushing pipeline module. A blockage detection circulating pipeline module is also installed on the blockage detection circulating water tank.
8. The automatic cleaning, drying, and testing machine for negative pressure cups as described in claim 1, characterized in that: The second lifting mechanism includes a second lifting guide rail and a second lifting platform. The second lifting platform is connected to the second lifting guide rail via a lifting slider. A second lifting platform limiting guide rail is also installed on one side of the second lifting guide rail. The rear side of the second lifting platform is connected to the second lifting platform limiting guide rail. A lifting drive cylinder mounting seat is installed on the rear side of the second lifting platform. The lifting drive cylinder is vertically upward along the Z direction on the lifting drive cylinder mounting seat. A lifting seat is installed on the telescopic shaft of the lifting drive cylinder. A lifting crossbar is horizontally installed through the lifting seat. Both ends of the lifting crossbar are connected to the second lifting platform via chains. A conveying roller is installed on the second lifting platform. A roller drive motor is installed on one side of the conveying roller.
9. The automatic cleaning, drying, and testing machine for negative pressure cups as described in claim 1, characterized in that: The drying mechanism includes a drying frame with a conveyor roller mounted on it. A humidity detection device and an airtightness testing mechanism are arranged side-by-side at intervals along the Y-direction on the drying frame behind the conveyor roller. A negative pressure clamp module is placed on the frame above the humidity detection device and the airtightness testing mechanism. Multiple blower mechanisms are mounted above the negative pressure clamp module. An air heating component is installed on one side of the drying frame and connected to each blower mechanism via a pipe. Each blower mechanism includes a mounting base with a Z-axis drive cylinder vertically downwards along the Z-axis mounted on it. A Z-axis moving seat is mounted at the bottom of the Z-axis drive cylinder's telescopic shaft, and a nozzle is mounted on the Z-axis moving seat. A solenoid valve is mounted on the mounting base, and the solenoid valve's outlet... The air inlet is connected to the air nozzle via a pipe, and the air heating component is connected to the air inlet of the solenoid valve via a pipe. A linear bearing is installed on the mounting base, and a vertically upward-arranged guide post is installed on the Z-axis movable base. The guide post is inserted into the linear bearing. The airtightness testing mechanism includes a Y-axis guide rail installed on the dryer frame, a Y-axis movable base installed on the Y-axis guide rail, a Y-axis drive cylinder installed on one side of the Y-axis movable base and connected to the Y-axis movable base, two positioning connecting rods arranged parallel and spaced apart along the X direction installed on the top of the Y-axis movable base, an airtightness test strip installed below the gap between the two positioning connecting rods, and a vertically upward-arranged Z-axis test drive cylinder installed below the airtightness test strip. The telescopic shaft of the Z-axis test drive cylinder is fixedly connected to the bottom of the airtightness test strip.
10. The automatic cleaning, drying, and testing machine for negative pressure cups as described in claim 1, characterized in that: The disassembly mechanism includes a disassembly frame, on which a disassembly Y-axis guide rail is provided. A disassembly Y-axis linear module is mounted on the disassembly Y-axis guide rail. A disassembly Y-axis moving seat is mounted on the disassembly Y-axis linear module. A disassembly manipulator Z-axis drive cylinder is mounted vertically downward along the Z-axis on the disassembly Y-axis moving seat. The disassembly Z-axis moving seat is mounted on the disassembly manipulator Z-axis drive cylinder. A disassembly manipulator is mounted on the disassembly Z-axis moving seat. A disassembly seat is mounted below the disassembly frame, and a transfer clamp limiting cylinder is mounted on the disassembly seat.