A casting island for intelligent manufacturing of automobile engine accessories

Abstract

The application relates to the technical field of automobile production, in particular to a casting island for intelligent manufacturing of automobile engine accessories, which comprises an injection molding machine and a mold assembly fixed to the inner side of the injection molding machine, two side partition plates are transmission-connected to the inner side of the mold assembly, a top partition plate and a bottom partition plate are arranged at the top and the bottom of the side partition plates respectively, a spraying part is arranged at the inner side of the two side partition plates, a gas storage tank and a material tank are arranged at the top of the spraying part, a mixing part is transmission-connected to one side of the side partition plate, and a heat preservation part is connected to the top of the injection molding machine; the heat preservation part comprises a threaded pipe fixed to the inner side of the gas storage tank and an oil tank fixed to the outer side of the material tank, the cooling liquid for guiding and cooling the mold assembly flows in a spiral direction in the inner sides of the threaded pipe and the oil tank to heat and preserve the compressed air and the release agent; and the mixing part uses a sedimentation prevention plate rotationally connected to the inner side of the material tank to disturb the flow of the release agent and prevent the release agent from being deposited during the process of closing the mold assembly together with the side partition plate.

Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of automobile production, in particular to a casting island for intelligent manufacturing of automobile engine accessories. BACKGROUND

[0002] The casting island is an advanced manufacturing system integrating automation, digitization and intelligence, which can be applied to efficiently and precisely produce engine core components. The core generally includes an ultra-large die casting island, core making and mold equipment, cleaning and post-processing equipment, pouring and conveying equipment, and auxiliary and environmental protection equipment. The ultra-large die casting island generally adopts a 6000T-16000T ultra-large die casting island (such as a new answer 16000T die casting island), which can form engine cylinder blocks, chassis and other complex structural parts at one time, reducing the welding link and improving the overall strength and production efficiency.

[0003] Among them, the best working temperature range of mold demolding is generally controlled in the range of 180℃-280℃ (aluminum alloy die casting); the ideal surface temperature is 150-300℃, which can avoid defects such as cold separation, flow lines and mold sticking; the critical temperature limit is that the minimum demolding temperature is ≥130℃, and below this temperature, it is easy to cause under-casting, cracking and cold separation; the highest safe temperature is ≤300℃, and exceeding this temperature is easy to cause surface bubbles, shrinkage, mold sticking and mold thermal fatigue.

[0004] The existing die casting machine demolding, cleaning and spraying process has significant defects: when using compressed air cleaning, the high-speed airflow in contact with the high-temperature mold will cause rapid cooling of the mold surface due to large temperature difference, causing thermal stress concentration and aggravating the risk of mold fatigue cracks. At the same time, the heat loss of the open space accelerates the overall temperature drop of the mold, increasing energy consumption and prolonging the production cycle; during the demolding agent spraying stage, the low-temperature demolding agent in contact with the high-temperature mold is easy to produce the Leidenfrost phenomenon, and the liquid droplets form a vapor layer on the high-temperature surface and cannot be wetted, resulting in uneven film formation and poor adhesion of the demolding agent. In order to maintain the demolding effect, it is necessary to increase the spraying frequency and dosage, which not only causes waste of the demolding agent, but also may cause surface porosity, cold separation and other defects of the castings due to excessive residue. In addition, temperature fluctuations of the mold will also affect the solidification process of the castings, resulting in uneven internal organization and reduced dimensional accuracy. Frequent temperature changes will also damage the oxide layer on the surface of the mold, accelerate mold corrosion and carbon deposition problems, and demolding agents left for a long time are prone to precipitation. The superposition of these problems not only reduces production efficiency and product quality, but also increases mold maintenance costs and environmental pollution risks, such as waste liquid treatment pressure caused by excessive use of demolding agents.

[0005] Therefore, the present application provides a casting island for intelligent manufacturing of automobile engine accessories, which can heat and keep the demolding agent and compressed air, avoid static precipitation of the demolding agent, and has low energy consumption. SUMMARY

[0006] Aiming at the problems of the existing technology, such as the large temperature difference between the release agent and the compressed air and the mold, and the fast heat loss caused by the open space mold, a casting island for intelligent manufacturing of automobile engine accessories is designed.

[0007] The technical scheme adopted by the present application to solve its technical problems is: a casting island for intelligent manufacturing of automobile engine accessories, comprising an die-casting machine and a mold assembly fixed to the inner side of the die-casting machine, two side partitions are drivingly connected to the inner side of the mold assembly, a top partition and a bottom partition are respectively arranged at the top and the bottom of the mold assembly, a heat preservation part is connected to the top of the die-casting machine, a spraying part is arranged at the bottom of the heat preservation part, a gas storage tank and a material tank are arranged at the top of the spraying part, and a mixing part is drivingly connected to one side of the side partition; the heat preservation part comprises a threaded pipe fixed to the inner side of the gas storage tank and an oil tank fixed to the outer side of the material tank, which heats and preserves the compressed air and the release agent by guiding the cooling liquid of the cooling mold assembly to flow in a spiral direction inside the threaded pipe and the oil tank; the mixing part uses an anti-settling plate rotatingly connected to the inside of the material tank to disturb the flow of the release agent and prevent the release agent from settling during the process of closing the mold assembly with the side partition.

[0008] Further, the mold assembly comprises a movable side mold assembly and a fixed side mold assembly, the movable side mold assembly is fixed to a movable mold base of the die-casting machine, and the fixed side mold assembly is fixed to a fixed mold base of the die-casting machine.

[0009] Further, the heat preservation part further comprises a base plate and a top cover, the top cover is fixed to the top of the die-casting machine, the base plate is fixed to the inner side of the top cover, the top partition is fixed to the bottom of the base plate, two gas storage tanks are fixed to the top of the base plate, the material tank is fixed to the top of the base plate, the material tank is located on the side close to the two gas storage tanks, the oil outlet end of the movable mold base is connected with a connecting pipe three, the connecting pipe three is slidingly connected to the bottom of the base plate, the other end of the connecting pipe three and the oil outlet end of the fixed mold base are fixedly connected with a flow guide pipe, a threaded plate is fixed to the inner side of the oil tank, and the inner side of the threaded plate is fixed to the outer side of the material tank.

[0010] Further, the input end of the threaded pipe inside each of the two gas storage tanks is fixedly connected with the side of the flow guide pipe close to the connecting pipe three, the output end of the threaded pipe inside each of the two gas storage tanks is fixedly connected with the side of the flow guide pipe away from the connecting pipe three, an electromagnetic valve one is fixed at the position where the output end and the input end of each threaded pipe are connected with the flow guide pipe, and an electromagnetic valve two is fixed at the side of the flow guide pipe away from the connecting pipe three and the side of the flow guide pipe close to the connecting pipe three.

[0011] Furthermore, a feed pipe is fixed to the top of the material tank, and both the oil inlet and outlet of the oil tank are connected to the guide pipe. Solenoid valve five is fixed inside both the oil inlet and outlet of the oil tank. The oil inlet of the oil tank and the input ends of the two threaded pipes are located on the same plane, and the oil outlet of the oil tank and the output ends of the two threaded pipes are located on the same plane. Solenoid valve four is fixed inside the feed pipe. One of the three-way valves is connected to the air inlet of the two air tanks. An air inlet channel is fixed to the top of the three-way valve. Another three-way valve is connected to the exhaust end of the two air tanks. An exhaust valve is connected to the bottom of the other three-way valve. Solenoid valve three is fixed inside both ends of the two three-way valves and the two air tanks.

[0012] Furthermore, a drive unit is connected to the bottom of the bottom partition plate. The drive unit includes a support plate and a motor. The support plate is fixed to the top of the base of the die-casting machine, and the bottom partition plate is fixed to the top of the support plate. A housing is fixed to the bottom of the support plate, and the motor is fixed to the bottom of the housing. The output end of the motor is connected to two sets of threaded rods through a belt and a pulley. The two threaded rods form a set, and the two side partition plates are respectively connected to the outside of the threaded rods through threads. The two side partition plates are slidably engaged with the outside of the top cover.

[0013] Furthermore, the spraying unit includes a connecting box. Two propulsion parts are fixed to the top of the substrate. The connecting box is fixed to the bottom of the two propulsion parts. A set of gas nozzles and fluid nozzles are fixed to both sides of the connecting box near the mold assembly. The gas nozzles are located on top of the fluid nozzles. Connecting pipe one and connecting pipe two are fixedly connected to the top of the connecting box. Connecting pipe one is located on one side of connecting pipe two. Gas channels and fluid channels are opened inside the connecting box. The gas channels are located on top of the fluid channels and are connected to the two sets of gas nozzles. The fluid channels are connected to the two sets of fluid nozzles. The other end of connecting pipe one is fixedly connected to an exhaust valve and is connected to the gas channels.

[0014] Furthermore, a liquid pump is fixed inside the connecting box, the output end of the liquid pump is connected to the liquid channel, one end of the connecting pipe is fixedly connected to the discharge port of the material tank, and the bottom of the connecting pipe is connected to the liquid pump through a bend.

[0015] Furthermore, the mixing section also includes a gear, and a transmission rod is rotatably connected to one side of the top cover. The gear is fixed to one end of the transmission rod located outside the material tank. One of the side partitions has a toothed groove on the side near the top cover, and the gear meshes with the toothed groove. An anti-settling plate is fixed to the outside of the transmission rod, and a through hole is opened through the straight surface of the anti-settling plate. The cross-sectional area at both ends of the through hole is larger than the cross-sectional area in the middle.

[0016] Furthermore, a fixing plate is fixed to the bottom of the support plate, an air outlet valve is connected to one side of the fixing plate, and a filter plate is fixed to the inside of the support plate.

[0017] Furthermore, the motor, propulsion unit, liquid pump, exhaust valve, and all solenoid valves are electrically connected to the die-casting machine controller.

[0018] Advantages of the present application:

[0019] (1) The casting island for intelligent manufacturing of automobile engine accessories has the pressure casting machine and the heat preservation part, after the cooling liquid absorbs heat after flowing through the mold assembly, is transported to the threaded pipe (made of high thermal conductivity copper alloy) in the oil tank and the gas storage tank inside the covering tank through the flow guide pipe, the spiral groove design of the threaded plate and the threaded pipe is cooperated to prolong the cooling liquid flow path, and the heat conduction efficiency is strengthened through the turbulent effect, so that the temperature of the release agent is stabilized at 40-60 DEG C, the compressed air is maintained at 50-70 DEG C, when the temperature sensor detects that the medium is out of limit, the electromagnetic valve automatically switches the flow path, so that the residual heat only flows into the heat exchanger through the flow guide pipe for cooling and then returns to the mold assembly, the stress crack risk caused by the temperature difference between the compressed air and the release agent and the mold assembly is reduced.

[0020] (2) The casting island for intelligent manufacturing of automobile engine accessories has the mixing part, which converts mechanical motion into fluid disturbance energy, when the motor drives the threaded rod to move downward, the side baffle gear is engaged with the transmission rod gear, so that the anti-settling plate is rotated, the venturi effect is formed by the double-cone-shaped through hole of the plate, the flow rate of the release agent increases when flowing through the reduced diameter section, after being ejected, the release agent is impacted with the plate body at a 90-degree impact angle, high-intensity vortex is generated, the shear stress of the fluid in the tank is improved, and the deposition and stratification problem of the high solid content release agent is eliminated.

[0021] (3) The casting island for intelligent manufacturing of automobile engine accessories has the spraying part, the high-pressure gas nozzle sprays hot air to strip the residual release agent and micro-chips in the mold cavity, at the same time, the air compressor starts negative pressure suction to adsorb impurities to the ceramic filter plate on the inner side of the branch plate to realize impurity recovery, then the liquid pump pressurizes the release agent in the tank, atomizes the release agent into droplets through the nozzle, and the circulation of the compressed air further reduces the loss of the heat of the compressed air.

[0022] (4) The casting island for intelligent manufacturing of automobile engine accessories can realize efficient waste heat recovery, directly uses the mold residual heat for heat preservation of the tank and the gas storage tank, reduces the demand for additional heat source, makes the cooling liquid flow through the tank and the gas storage tank to preliminarily cool, reduces the energy consumption of the heat exchanger, and since the sealing space formed by the side baffle and the like and the release agent and the compressed air are heated, not only the temperature difference between the compressed air and the release agent and the mold assembly is reduced, but also the heat loss of the mold assembly and the closed space is reduced, and the energy consumption of the electric heating mold temperature machine is reduced. BRIEF DESCRIPTION OF DRAWINGS

[0023] The present application is further illustrated below in combination with the drawings and examples.

[0024] Figure 1 The three-dimensional structure of the present application is shown Figure One ;

[0025] Figure 2 Fig. 1 is a perspective view of a three-dimensional structure of the present application; Figure Two ;

[0026] Figure 3 Fig. 2 is a perspective view of a module assembly of the present application;

[0027] Figure 4 Fig. 3 is a perspective view of a driving portion of the present application;

[0028] Figure 5 Fig. 4 is a perspective view of a mixing portion of the present application;

[0029] Figure 6 Fig. 5 is a perspective view of a top cover of the present application;

[0030] Figure 7 Fig. 6 is a perspective view of a side partition of the present application; Figure Two ;

[0031] Figure 8 Fig. 7 is a perspective view of a heat preservation portion of the present application;

[0032] Figure 9 Fig. 8 is a perspective view of a gas storage tank of the present application;

[0033] Figure 10 Fig. 9 is a perspective view of a bottom partition of the present application;

[0034] Figure 11 Fig. 10 is a sectional view of a driving portion of the present application;

[0035] Figure 12 Fig. 11 is a sectional view of a gas storage tank of the present application;

[0036] Figure 13 Fig. 12 is a sectional view of a material tank of the present application;

[0037] Figure 14 Fig. 13 is a perspective view of a mixing portion of the present application;

[0038] Figure 15 Fig. 14 is a perspective view of a spraying portion of the present application;

[0039] Figure 16 Fig. 15 is a sectional view of a spraying portion of the present application;

[0040] Figure 17 Fig. 16 is a sectional view of a spraying portion of the present application; Figure One ;

[0041] Figure 18 Fig. 17 is a sectional view of a spraying portion of the present application; Figure Two ;

[0042] Figure 19 A spraying part cross section of the present application Figure Three .

[0043] In the figure: 1, die casting machine; 2, mold assembly; 21, fixed side mold assembly; 22, moving side mold assembly; 3, side partition; 31, bottom partition; 32, top partition; 4, driving part; 41, motor; 42, support plate; 43, threaded rod; 44, housing; 6, pushing piece; 7, spraying part; 71, connecting box; 72, gas nozzle; 73, fluid nozzle; 74, connecting pipe one; 75, connecting pipe two; 76, liquid pump; 77, gas channel; 78, fluid channel; 8, heat preservation part; 81, top cover; 82, base plate; 83, connecting pipe three; 84, flow guide pipe; 85, oil tank; 851, threaded plate; 86, threaded pipe; 9, gas storage tank; 91, gas inlet channel; 92, exhaust valve; 10, material tank; 101, material inlet pipe; 11, mixing part; 111, transmission rod; 112, gear; 113, gear slot; 114, anti-settling plate; 115, through hole; 12, filter plate; 121, fixed plate. DETAILED DESCRIPTION

[0044] In order to make the technical means, technical features, purposes and effects of the present application easy to understand, the technical features of the prior art part are first clarified, wherein the integrated forming production of automobile chassis, large vehicle body structure and the like mainly relies on die casting process, and the super large die casting island (6000T-16000T level) integrated with intelligent and automatic technology is the first choice for current production and manufacturing, and the working process is simplified as follows:

[0045] Firstly, the mold is pretreated by spraying release agent, and it is necessary to note that the electric heating mold temperature machine can accurately control the temperature (±1℃), the mold surface is sprayed with graphite-based release paste to prevent deep cavity castings from sticking (especially suitable for complex structures such as automobile chassis).

[0046] Secondly, the cupola (15-20 tons / hour) is initially melted and the medium frequency induction furnace is refined, the aluminum liquid temperature is stabilized at 680-720℃ (low pressure casting) or 1380-1420℃ (cast iron), the direct reading spectrometer is used for real-time monitoring of the composition, and then the AGV or mechanical arm is used for automatic transfer, and the molten metal is injected into the injection chamber to avoid temperature fluctuation.

[0047] Finally, in the high-pressure die casting molding filling stage, the injection punch pushes the molten metal at a flow rate of ≥2kg / s, with a filling pressure of 0.02-0.06MPa (aluminum alloy). Equipment with a capacity of 6000T or more can achieve filling in ≤60 seconds. Pressurization and compaction are achieved through secondary pressurization by a multi-contact high-pressure system (pressure 100-175MPa) to eliminate shrinkage porosity and ensure the dense structure of large thin-walled parts (such as battery trays). This process is generally completed in about 10 seconds. It is necessary to use a combination of embedded heating wires and water cooling channels in the mold to reduce deformation through gradient temperature control, or to use a double demolding technology for cooling, i.e., the mechanism drives the inner and outer molds to separate synchronously to solve the problem of deep cavity parts sticking to the mold.

[0048] The present invention will be further described below with reference to specific embodiments.

[0049] Example 1: As Figures 1-19 As shown, the casting island for intelligent manufacturing of automotive engine parts according to the present invention includes a die-casting machine 1 and a mold assembly 2 fixed inside it. Two side partitions 3 are driven to the inner side of the mold assembly 2. A top partition 32 and a bottom partition 31 are respectively provided at the top and bottom of the mold assembly 2. A heat preservation section 8 is connected to the top of the die-casting machine 1. A spraying section 7 is provided at the bottom of the heat preservation section 8. An air storage tank 9 and a material tank 10 are provided at the top of the spraying section 7. A mixing section 11 is driven to one side of the side partitions 3. The heat preservation section 8 includes a threaded pipe 86 fixed inside the air storage tank 9 and an oil tank 85 fixed outside the material tank 10. It heats and preserves the compressed air and release agent by guiding the coolant cooling the mold assembly 2 to flow spirally inside the threaded pipe 86 and the oil tank 85. During the process of sealing the mold assembly 2 with the side partitions 3, the mixing section 11 utilizes an anti-settling plate rotatably connected inside the material tank 10. 114 The release agent is turbulent to prevent sedimentation. The mold assembly 2 includes a moving side module 22 and a fixed side module 21. The moving side module 22 is fixed to the moving mold base of the die casting machine 1, and the fixed side module 21 is fixed to the fixed mold base of the die casting machine 1. The heat preservation part 8 also includes a base plate 82 and a top cover 81. The top cover 81 is fixed to the top of the die casting machine 1, the base plate 82 is fixed to the inside of the top cover 81, the top partition plate 32 is fixed to the bottom of the base plate 82, two air tanks 9 are fixed to the top of the base plate 82, and the material tank 10 is fixed to the top of the base plate 82. The material tank 10 is located on the side of the two air tanks 9 that are close to each other. The oil outlet end of the moving mold base is connected to a connecting pipe 3 83. The connecting pipe 3 83 is slidably snapped into the bottom of the base plate 82. The other end of the connecting pipe 3 83 and the oil outlet end of the fixed mold base are fixedly connected to a guide pipe 84. The inner side of the oil tank 85 is fixed with a threaded plate 851. The inner side of the threaded plate 851 is fixed to the outer side of the material tank 10.

[0050] In this embodiment, the staff starts the external pump to make the coolant start circulating, opens electromagnetic valve one, electromagnetic valve five, closes electromagnetic valve two, and controls the die casting machine 1 to make the electric heating mold temperature machine heat the mold assembly 2. The coolant absorbs heat when flowing through the mold assembly 2, is insulated when passing through the connecting pipe three 83 and the flow guide pipe 84 (the connecting pipe three 83, the oil tank 85 and the flow guide pipe 84 are made of heat preservation material), and is cooled after entering the oil tank 85 and the threaded pipe 86 (the threaded pipe 86, the threaded plate 851 and the part of the discharge pipe covered by the oil tank 85 are made of heat conducting material). The threaded design of the threaded plate 851 and the threaded pipe 86 guides the forward flow of the coolant while greatly increasing the contact area with compressed air and the tank body of the oil tank 85, thereby quickly transferring heat to compressed air and release agent, increasing the storage temperature of the release agent and compressed air, and raising the mold assembly 2, release agent and compressed air to the ideal temperature. The mold assembly 2 requires a higher temperature of 20-250℃, the release agent temperature is 40-60℃, and the compressed air is 50-70℃. Close electromagnetic valve one, electromagnetic valve five, open electromagnetic valve two, and the coolant only flows through the flow guide pipe 84 without entering the oil tank 85 and the threaded pipe 86.

[0051] The staff uses the die casting machine 1 to die cast the engine shell 44, and at the same time opens the heat exchanger (temperature sensors are fixed inside the material tank 10 and the gas storage tank 9). The mold assembly 2 is insulated during die casting to ensure the quality of die casting.

[0052] When the temperature sensor detects that the temperature of the release agent and compressed air is higher than the lower limit of the ideal temperature by 3℃, the staff closes electromagnetic valve two through the processor electromagnetic valve one and electromagnetic valve five, and the coolant circulates the heat to the inside of the material tank 10 and the gas storage tank 9 again to heat the compressed air and the release agent. After heating to 10℃ higher than the ideal temperature, the staff closes electromagnetic valve one and electromagnetic valve five and opens electromagnetic valve two through the processor to make the coolant only flow through the flow guide pipe 84 without entering the oil tank 85 and the threaded pipe 86, thereby using the waste heat of the die casting machine 1 to heat and insulate the compressed air.

[0053] Further, the input end of the threaded pipe 86 inside each of the two gas storage tanks 9 is fixedly connected with the flow guide pipe 84 near one side of the connecting pipe three 83, the output end of the threaded pipe 86 inside each of the two gas storage tanks 9 is fixedly connected with the flow guide pipe 84 away from the other side of the connecting pipe three 83, an electromagnetic valve one is fixed at the position where the output end and the input end of each threaded pipe 86 are connected with the flow guide pipe 84, an electromagnetic valve two is fixed at the position where the flow guide pipe 84 is connected with the input end of the threaded pipe 86 away from the one side of the connecting pipe three 83 and at the position where the flow guide pipe 84 is connected with the output end of the threaded pipe 86 near the other side of the connecting pipe three 83, the top of the material tank 10 is fixed with a feeding pipe 101, the oil inlet end and the oil outlet end of the oil tank 85 are connected with the flow guide pipe 84, an electromagnetic valve five is fixed inside the oil inlet end and the oil outlet end of the oil tank 85, the oil inlet end of the oil tank 85 and the input end of the two threaded pipes 86 are located in the same plane, the oil outlet end of the oil tank 85 and the output end of the two threaded pipes 86 are located in the same plane, an electromagnetic valve four is fixed inside the feeding pipe 101, the gas inlet end of the two gas storage tanks 9 is connected with one of the two three-way pipes, the top of the one three-way pipe is fixed with a gas inlet channel 91, the gas outlet end of the two gas storage tanks 9 is connected with the other three-way pipe, the bottom of the other three-way pipe is connected with an exhaust valve 92, and an electromagnetic valve three is fixed inside the two three-way pipes connected with the two gas storage tanks 9.

[0054] In the embodiment, the worker fixes the gas inlet channel 91 with the air compressor output end, then fixes the air compressor with the exhaust valve through the pipeline, fixes the oil outlet end of the flow guide pipe 84 with the heat exchanger through the pipeline, fixes the output end of the heat exchanger with the oil inlet end of the mold assembly 2 through the external pump, fixes the feeding pipe 101 with the pipeline for transporting the release agent, opens the electromagnetic valve four, pours the mixed release agent into the material tank 10, closes the electromagnetic valve four and stops the transportation when the release agent fills the inside of the material tank 10, opens the two electromagnetic valves three in the one three-way pipe, starts the air compressor, the air compressor sucks the air from the top of the filter plate 12 into its inside through the exhaust valve, pumps the compressed air into the gas inlet channel 91, and finally stores the air inside the gas storage tank 9, in the process, the filter plate 12 blocks the impurities in the air to the top of the filter plate 12 to avoid the impurities damaging the air compressor, the gas storage tank 9 and other connecting pipelines, closes the air compressor and the two electromagnetic valves three in the one three-way pipe when the pressure inside the two gas storage tanks 9 reaches the target pressure.

[0055] Further, the spraying part 7 comprises a connecting box 71, the top of the base plate 82 is fixed with two propelling parts, the connecting box 71 is fixed at the bottom of the two propelling parts, the connecting box 71 is fixed with a group of gas nozzles 72 and fluid nozzles 73 near the two sides of the mold assembly 2, the gas nozzles 72 are located at the top of the fluid nozzles 73, the top of the connecting box 71 is fixedly connected with a connecting pipe one 74 and a connecting pipe two 75, the connecting pipe one 74 is located at one side of the connecting pipe two 75, the inside of the connecting box 71 is provided with a gas channel 77 and a fluid channel 78, the gas channel 77 is located at the top of the fluid channel 78, and the gas channel 77 is communicated with the two groups of gas nozzles 72, the fluid channel 78 is communicated with the two groups of fluid nozzles 73, the other end of the connecting pipe one 74 is fixedly connected with the exhaust valve 92, and the connecting pipe one 74 is communicated with the gas channel 77.

[0056] In the embodiment, when the gas nozzle is located at the top of the mold assembly 2, the exhaust valve 92 and one of the electromagnetic valves in the three-way at the top thereof are opened, the compressed air heated to the ideal temperature interval flows through the exhaust valve 92, the connecting pipe one 74 and the gas channel 77, and is sprayed to the surfaces of the movable side mold assembly 22 and the fixed side mold assembly 21 by the gas nozzles 72, so that the surfaces of the movable side mold assembly 22 and the fixed side mold assembly 21 are cleaned by blowing, and in the cleaning process after the second demolding, the air compressor can also be started to suck air, so that the gas in the formed sealed space is supplied to the inside of the gas storage tank 9 again after being sprayed by the gas nozzle, and at the same time, the impurities blown off are pressed on the filter plate 12, so as to avoid that the impurities pollute the environment and the equipment.

[0057] Further, the inside of the connecting box 71 is fixed with a liquid pump 76, the output end of the liquid pump 76 is communicated with a liquid channel, one end of the connecting pipe two 75 is fixedly connected with the discharge port of the material tank 10, and the bottom of the connecting pipe is communicated with the liquid pump 76 through a bent groove.

[0058] In the embodiment, after the cleaning is completed, the staff closes the exhaust valve 92 and the electromagnetic valve, stops the elongation of the propelling part 6, opens the liquid pump 76, and then controls the propelling part 6 to contract, so that the demolding agent heated to the ideal temperature interval is sprayed to the surfaces of the movable side mold assembly 22 and the fixed side mold assembly 21 through the connecting pipe two 75, the liquid pump 76 and the liquid nozzle, so as to avoid that the liquid water condenses, and until the connecting box 71 returns to the original position.

[0059] After the demolding agent spraying is completed, the staff controls the motor 41 to reverse to drive the side partition plate 3 to return to the original position, and at the same time, the transmission rod 111 drives the anti-settling plate 114 to reverse to stir the demolding agent again, and then controls the die casting machine 1 to perform the next die casting again.

[0060] Further, the bottom partition plate 31 is connected with a driving part 4 at the bottom, the driving part 4 comprises a support plate 42 and a motor 41, the support plate 42 is fixed on the top of the base of the die casting machine 1, the bottom partition plate 31 is fixed on the top of the support plate 42, the support plate 42 is fixed with an outer shell 44 at the bottom, the motor 41 is fixed on the bottom of the outer shell 44, the output end of the motor 41 is connected with two groups of threaded rods 43 through a belt and a belt pulley, the two threaded rods 43 are a group, the two side partition plates 3 are respectively connected with the outer side of the threaded rods 43 through threads, the two side partition plates 3 are slidingly connected on the outer side of the top cover 81, the mixing part 11 further comprises a gear 112, a transmission rod 111 is rotatably connected on one side of the top cover 81, the gear 112 is fixed on one end of the transmission rod 111 which is located on the outer side of the material tank 10, the one side of the one side partition plate 3 which is close to the top cover 81 is provided with a gear slot 113, the gear 112 is engaged with the gear slot 113, a anti-settling plate 114 is fixed on the outer side of the transmission rod 111, the straight surface of the anti-settling plate 114 is provided with a through hole 115, the cross-sectional area of the two ends of the through hole 115 is larger than that of the middle part, the bottom of the support plate 42 is fixed with a fixed plate 121, one side of the fixed plate 121 is connected with an air outlet valve, the inner side of the support plate 42 is fixed with a filter plate 12.

[0061] In the embodiment, before the first die casting and after each demolding, the staff controls the motor 41 to rotate forward, the motor 41 drives the four threaded rods 43 to rotate forward through the belt and the belt pulley, the threaded rods 43 drive the two side partition plates 3 to move along the outer side of the top cover 81 to the bottom of the die casting machine 1, when the side partition plate 3 and the top partition plate 32, the bottom partition plate 31, the support plate 42 and the base plate 82 form a sealed space, the pushing part 6 (the pushing part 6 can be set as a hydraulic cylinder or other devices which can radially expand and contract) is controlled to be elongated, the pushing part 6 pushes the connecting box 71 to move to the side close to the support plate 42, the connecting box 71 stretches the connecting pipe one 74 and the connecting pipe two 75 (the connecting pipe one 74 and the connecting pipe two 75 can be set as corrugated pipes or other devices for conveying liquid or gas), at the same time, the side partition plate 3 drives the gear slot 113 to move, the gear slot 113 drives the gear 112 to rotate forward through the engagement, the gear 112 drives the transmission shaft to rotate forward, the transmission shaft drives the anti-settling plate 114 to rotate forward, the anti-settling plate 114 stirs the demolding agent, when the demolding agent flows through the through hole 115, because the cross-sectional area of the through hole 115 decreases first and then restores after entering the through hole 115, the flow rate of the demolding agent increases and then is shot out from the other side of the through hole 115, the stirring effect is greatly increased, the demolding agent is prevented from being statically deposited.

[0062] Working principle: initial state as Figures 1-18As shown, the worker starts the external pump to make the coolant start circulating, the coolant absorbs heat when flowing through the mold assembly 2, and is insulated when passing through the connecting pipe three 83 and the flow guide pipe 84, and is cooled after entering the oil tank 85 and the threaded pipe 86, so that the mold assembly 2, the release agent and the compressed air are raised to the ideal temperature, the worker uses the die casting machine 1 to die cast the engine shell 44, and opens the heat exchanger at the same time, and insulates the mold assembly 2 during die casting, when the temperature sensor detects that the temperature of the release agent and the compressed air is higher than the lower limit of the ideal temperature by 3℃, the coolant circulates the heat to the inside of the material tank 10 and the air tank 9 again, and heats the compressed air and the release agent, and after being heated to be higher than the ideal temperature by 10℃, the worker closes the electromagnetic valve one and the electromagnetic valve five through the processor, and opens the electromagnetic valve two to heat and insulate the compressed air;

[0063] When before the first die casting and after each demolding, the worker controls the motor 41 to rotate in the forward direction to drive the two side partitions 3 to move along the outside of the top cover 81 to the bottom of the die casting machine 1, when the side partition 3 and the top partition 32, the bottom partition 31, the support plate 42 and the base plate 82 form a sealed space, the control pushing piece 6 is elongated, the pushing piece 6 pushes the connecting box 71 to move to the side close to the support plate 42, and at the same time the side partition 3 drives the gear slot 113 to move, the gear slot 113 drives the gear 112 to rotate in the forward direction through the meshing effect, the transmission shaft drives the anti-settling plate 114 to rotate in the forward direction, the anti-settling plate 114 stirs the release agent to rotate in the forward direction, so that the release agent is prevented from being deposited when standing still, when the gas jet head is located at the top of the mold assembly 2, the exhaust valve 92 and one of the electromagnetic valves three are opened, and the compressed air is sprayed to the surface of the movable side mold assembly 22 and the fixed side mold assembly 21 to clean the surface of the movable side mold assembly 22 and the fixed side mold assembly 21, and after cleaning, the worker controls the pushing piece 6 to contract, and sprays the release agent heated to the ideal temperature interval to the surface of the movable side mold assembly 22 and the fixed side mold assembly 21 to prevent liquid water from condensing.

[0064] The basic principles, main features and advantages of the present application are shown and described above. It should be understood by those skilled in the art that the present application is not limited to the above embodiments, and the above embodiments and descriptions in the specification are only to illustrate the principles of the present application, and various changes and improvements can be made to the present application without departing from the spirit and scope of the present application, and these changes and improvements all fall within the scope of the present application. The scope of protection of the present application is defined by the appended claims and their equivalents.

Claims

1. A foundry island for intelligent manufacturing of automobile engine accessories, comprising a die casting machine and a mold assembly fixed to the inner side of the die casting machine, characterized in that: The inner side of the mold assembly is drivingly connected with two side partition plates, the top and bottom of the side partition plates are respectively provided with a top partition plate and a bottom partition plate, the inner side of the two side partition plates is provided with a spraying part, the top of the spraying part is provided with a gas storage tank and a material tank, one side of the side partition plate is drivingly connected with a mixing part, the top of the die casting machine is connected with a heat preservation part, the bottom of the bottom partition plate is connected with a driving part, the driving part comprises a support plate and a motor, the support plate is fixed to the top of the base of the die casting machine, the bottom partition plate is fixed to the top of the support plate, the bottom of the support plate is fixed with an outer shell, the motor is fixed to the bottom of the outer shell, the output end of the motor is drivingly connected with two groups of threaded rods through a belt and a belt pulley, the two threaded rods are a group, the two side partition plates are respectively connected with the outer side of the threaded rods through threads, and the two side partition plates are slidingly connected to the outer side of the top cover; The heat preservation part comprises a threaded pipe fixed to the inner side of the gas storage tank and an oil tank fixed to the outer side of the material tank, which heats and preserves the compressed air and the release agent by guiding the cooling liquid of the cooling mold assembly to flow in a spiral direction in the inner side of the threaded pipe and the oil tank; The mixing part comprises a gear, one side of the top cover is rotatably connected with a transmission rod, the gear is fixed to one end of the transmission rod located outside the material tank, one side of the side partition plate close to the top cover is provided with a gear slot, the gear is engaged with the gear slot, and the anti-settling plate is fixed to the outer side of the transmission rod, which prevents the release agent from settling by disturbing the release agent through the anti-settling plate rotatingly connected to the inside of the material tank during the process of closing the mold assembly with the side partition plate.

2. The foundry island for intelligent manufacturing of automobile engine accessories as claimed in claim 1 wherein: The mold assembly comprises a movable side mold group and a fixed side mold group, the movable side mold group is fixed to the movable mold base of the die casting machine, and the fixed side mold group is fixed to the fixed mold base of the die casting machine.

3. The foundry island for intelligent manufacturing of automobile engine accessories as claimed in claim 2 wherein: The heat preservation part further comprises a base plate and a top cover, the top cover is fixed to the top of the die casting machine, the base plate is fixed to the inner side of the top cover, the top partition plate is fixed to the bottom of the base plate, the two gas storage tanks are fixed to the top of the base plate, the material tank is fixed to the top of the base plate, the material tank is located on one side close to the two gas storage tanks, the oil outlet end of the movable mold base is connected with a connecting pipe three, the connecting pipe three is slidingly connected to the bottom of the base plate, the other end of the connecting pipe three and the oil outlet end of the fixed mold base are fixedly connected with a flow guide pipe, the inner side of the oil tank is fixed with a threaded plate, and the inner side of the threaded plate is fixed to the outer side of the material tank.

4. The foundry island for intelligent manufacturing of automobile engine accessories as claimed in claim 3 wherein: The input end of the threaded pipe in the inner side of each of the two gas storage tanks is fixedly connected with the side of the flow guide pipe close to the connecting pipe three, the output end of the threaded pipe in the inner side of each of the two gas storage tanks is fixedly connected with the side of the flow guide pipe away from the connecting pipe three, an electromagnetic valve one is fixed at the position where the output end and the input end of each threaded pipe are connected with the flow guide pipe, and an electromagnetic valve two is fixed at the side of the flow guide pipe and the input end of the threaded pipe away from the connecting pipe three and the side of the flow guide pipe and the output end of the threaded pipe close to the connecting pipe three.

5. The foundry island for intelligent manufacturing of automobile engine accessories as claimed in claim 3 wherein: The top of the tank is fixed with a feeding pipe, the oil inlet end and the oil outlet end of the oil tank are connected with the flow guide pipe, the inside of the oil inlet end and the oil outlet end of the oil tank is fixed with electromagnetic valve five, the oil inlet end of the oil tank and the input end of the two threaded pipes are located in the same plane, the oil outlet end of the oil tank and the output end of the two threaded pipes are located in the same plane, the inside of the feeding pipe is fixed with electromagnetic valve four, the gas inlet end of the two gas tanks is connected with one of the three ways, the top of one of the three ways is fixed with a gas inlet channel, the gas outlet end of the two gas tanks is connected with the other three ways, the bottom of the other three ways is connected with an exhaust valve, the inside of the two three ways and the two gas tanks connected with both ends is fixed with electromagnetic valve three.

6. The foundry island for intelligent manufacturing of automobile engine accessories as claimed in claim 5 wherein: The spraying part comprises a connecting box, the top of the base plate is fixed with two propelling parts, the connecting box is fixed at the bottom of the two propelling parts, the two sides of the connecting box close to the mold assembly are fixed with a group of gas nozzles and fluid nozzles, the gas nozzles are located at the top of the fluid nozzles, the top of the connecting box is fixedly connected with connecting pipe one and connecting pipe two, connecting pipe one is located on one side of connecting pipe two, the inside of the connecting box is provided with a gas channel and a fluid channel, the gas channel is located at the top of the fluid channel, the gas channel and the two groups of gas nozzles are communicated, the fluid channel and the two groups of fluid nozzles are communicated, the other end of connecting pipe one is fixedly connected with an exhaust valve, and connecting pipe one and the gas channel are communicated.

7. The foundry island for intelligent manufacturing of automobile engine accessories as claimed in claim 6 wherein: The inside of the connecting box is fixed with a liquid pump, the output end of the liquid pump is communicated with a liquid channel, one end of connecting pipe two is fixedly connected with the tank discharge port, and the bottom of the connecting pipe is communicated with the liquid pump through a bent groove.

8. The foundry island for intelligent manufacturing of automobile engine accessories as claimed in claim 1 wherein: The straight surface of the anti-settling plate is provided with a through hole, and the cross-sectional area of the two ends of the through hole is larger than that of the middle part.

9. The foundry island for intelligent manufacturing of automobile engine accessories as claimed in claim 1 wherein: The bottom of the supporting plate is fixed with a fixed plate, one side of the fixed plate is connected with an air outlet valve, and the inside of the supporting plate is fixed with a filter plate.

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