Plate edge supporting device, leveling equipment and production equipment

By using a board edge-supporting device with a support frame, motion tracking plate, and flexible limiting mechanism in the gypsum board production process, the problem of damage caused by positional displacement during the molding process of gypsum board is solved, and high-quality molding of gypsum board is achieved.

CN120962819APending Publication Date: 2025-11-18HUAINAN BEIXIN BUILDING MATERIAL
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202511120554.X
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-08-11
Publication Date
2025-11-18

AI Technical Summary

Technical Problem

In the gypsum board production process, there is a problem of damage to the gypsum board during the molding process due to positional misalignment.

Method used

The gypsum board edge-supporting device uses a support frame, a motion tracking plate, and a flexible limiting mechanism. The flexible limiting mechanism allows the motion tracking plate to move synchronously with the gypsum board in the width direction, and works with the edge-supporting device to straighten the board and prevent damage to the gypsum board when it shifts.

Benefits of technology

This effectively avoids damage to gypsum boards caused by positional misalignment during the molding process, thus improving the molding quality of gypsum boards.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN120962819A_ABST
    Figure CN120962819A_ABST
Patent Text Reader

Abstract

The invention discloses a plate edge supporting device, leveling equipment and production equipment, and the plate edge supporting device comprises a motion tracking plate which can move along with a plate in the width direction of the plate; and the flexible limiting mechanism limits the movement tracking plate in the width direction of the plate and enables the movement tracking plate and the plate to have synchronous displacement, the plate edge supporting device can allow the plate to deviate to a certain degree in the production process of the plate, and the plate is prevented from being damaged by the edge supporting device.
Need to check novelty before this filing date? Find Prior Art

Description

TECHNICAL FIELD

[0001] The present application relates to the gypsum board production technology, in particular to a plate edge supporting device, a leveling device and a production device. BACKGROUND

[0002] The paper faced gypsum board is made of building gypsum as raw material, mixed with appropriate additives, fibers and foaming agent diluted several times by water, mixed uniformly in a mixer, coated with special board paper, and processed into a board. In the production process of gypsum board, the un-solidified gypsum board needs to complete the hydration forming during the forming belt conveying process, especially in the initial setting stage of gypsum slurry, which has a great influence on the appearance quality of the formed gypsum board. However, due to the positional deviation of the gypsum board during the running process, the gypsum board is damaged during the leveling process. SUMMARY

[0003] The embodiments of the present application provide a plate edge supporting device, a leveling device and a production device, which can allow a certain amount of deviation of the plate during the production process of the plate, and avoid damaging the plate.

[0004] The embodiments of the present application provide a plate edge supporting device, which comprises: a support frame; a motion tracking plate supported on the support frame and extending along the width direction of the plate, the motion tracking plate being arranged to be placed on the surface of the plate and capable of moving along the width direction of the plate; a flexible limiting mechanism arranged on the support frame and cooperatively installed with the motion tracking plate, the flexible limiting mechanism limiting the motion tracking plate in the width direction of the plate, and enabling the motion tracking plate and the plate to have synchronous displacement in the width direction; an edge supporting device arranged on the motion tracking plate and capable of moving with the motion tracking plate, the edge supporting device being arranged to support the vertical surface of the plate.

[0005] In an exemplary embodiment, the motion tracking plate has a first side wall located upstream and a second side wall located downstream, the flexible limiting mechanism abutting against the second side wall to provide a limiting force in the upstream direction.

[0006] In an exemplary embodiment, the flexible limiting mechanism comprises a support seat installed on the support frame, and a rollable ball arranged on the support seat, the ball abutting against the second side wall of the plate.

[0007] In an exemplary embodiment, the motion tracking plate is arranged to span both sides of the width direction of the plate, and both ends of the motion tracking plate are supported on the support frame, respectively. The flexible limiting mechanism includes a plurality of flexible limiting mechanisms, and the plurality of flexible limiting mechanisms are respectively arranged at two ends of the motion tracking plate.

[0008] In an example embodiment, the motion tracking plate includes a bottom wall arranged on a plate surface of the plate, a first side wall and a second side wall respectively extending upward from an upstream side and a downstream side of the bottom wall; The flexible limiting mechanism acts on the second side wall, and the bottom wall is arranged to level the plate surface.

[0009] In an example embodiment, the edge supporting device includes an adjusting frame and a blocking block, and the adjusting frame and the blocking block are arranged to form a hollow mounting opening, and the edge supporting device is sleeved on the motion tracking plate through the mounting opening. The edge supporting device further includes a locking handle mounted on the adjusting frame and capable of adjusting the height, and the locking handle is capable of extending into the mounting opening and pressing the bottom wall to lock the position of the edge supporting device.

[0010] In an example embodiment, the motion tracking plate is made of aluminum.

[0011] In an example embodiment, the plate edge supporting device further includes a lifting device cooperated with the supporting frame, and the lifting device is capable of driving the plate edge supporting device to move up and down.

[0012] The embodiment of the present application also provides a plate leveling device, which includes a plate leveling device and a plate edge supporting device as described in any of the above embodiments arranged downstream of the plate leveling device, and the leveling device is supported on the supporting frame of the plate edge supporting device.

[0013] The embodiment of the present application also provides a plate production device, which includes a plate conveying device and a plate leveling device as described in any of the above embodiments cooperated with the plate conveying device, and the lifting device of the plate edge supporting device is arranged on a rack of the plate conveying device.

[0014] The plate edge supporting device of the embodiment of the present application can make the motion tracking plate and the gypsum board have synchronous displacement in the width direction through the flexible limiting mechanism, so that the edge supporting device also has the synchronous position with the gypsum board, and thus the damage of the gypsum board caused by the displacement of the edge supporting device can be avoided.

[0015] Other features and advantages of the present application will be set forth in the following description, and in part will become apparent to those skilled in the art from the description, or can be learned by practice of the present application. Other advantages of the present application can be realized and obtained by means of the instrumentalities and combinations described in the specification and attached drawings. BRIEF DESCRIPTION OF DRAWINGS

[0016] The accompanying drawings are used to provide an understanding of the technical solutions of this application and constitute a part of the specification. They are used together with the embodiments of this application to explain the technical solutions of this application and do not constitute a limitation on the technical solutions of this application.

[0017] Figure 1 This is a top view of the sheet metal production equipment according to an embodiment of this application; Figure 2 This is a partial view of the sheet metal production equipment in an embodiment of this application at the sheet metal leveling equipment; Figure 3 for Figure 2 A magnified view of a section of the plate leveling device.

[0018] Reference numerals: Board production equipment-100; Board conveying device-A; Board leveling equipment-B; Gypsum board-C; Board leveling device-1; Leveling plate-10; Pressing block-11; Board edge support device-2; Support frame-20; Motion tracking plate-21; Flexible limiting mechanism-22; Edge support-23; Support base-220; Ball bearing-221; Bottom wall-210; First side wall-211; Second side wall-212; Adjusting frame-230; Edge block-231; Mounting port-232; Locking handle-233; Lifting device-24. Detailed Implementation

[0019] This application describes several embodiments, but these descriptions are exemplary and not limiting, and it will be apparent to those skilled in the art that many more embodiments and implementations are possible within the scope of the embodiments described herein. Although many possible combinations of features are shown in the drawings and discussed in the detailed description, many other combinations of the disclosed features are also possible. Unless specifically limited, any feature or element of any embodiment may be used in combination with, or may replace, any feature or element of any other embodiment.

[0020] This application includes and contemplates combinations of features and elements known to those skilled in the art. The embodiments, features, and elements disclosed in this application can also be combined with any conventional features or elements to form unique inventive solutions. Any feature or element of any embodiment can also be combined with features or elements from other inventive solutions to form another unique inventive solution. Therefore, it should be understood that any feature shown and / or discussed in this application can be implemented individually or in any suitable combination. Therefore, the embodiments are not limited except by the limitations imposed by the appended claims and their equivalents. Furthermore, various modifications and changes can be made within the scope of the appended claims.

[0021] Furthermore, in describing representative embodiments, the specification can have presented the method and / or process as a particular sequence of steps. However, to the extent that the method or process depends on the particular order of steps, this description should not be construed as limiting since other steps can be performed in other sequences and / or omitted from the method or process. Therefore, the particular order of steps presented in the specification should not be construed as a limitation on the claims. Furthermore, the claims should not be limited to the steps of the method and / or process in the order in which they are written. Other sequences of steps can be performed in other orders and still be within the spirit and scope of the application.

[0022] As shown in Figure 1 , the plate production equipment 100 provided by the embodiments of the present application comprises a plate conveying device A and a plate leveling device B arranged in cooperation with the plate conveying device A, the plate conveying device A is used for conveying the plate, and the plate leveling device B is used for leveling the plate surface of the plate conveyed by the plate conveying device A and righting the vertical surface of the plate. The plate of the embodiments of the present application is a gypsum board C, which is described in detail herein.

[0023] As shown in Figure 1 , Figure 2 , the plate leveling device B comprises a plate leveling device 1 and a plate edge righting device 2 arranged downstream of the plate leveling device 1, the plate leveling device 1 is used for leveling the plate surface of the plate, and the plate edge righting device 2 is used for righting the vertical surface (the side surface of the plate) of the plate and also can be used for leveling the plate surface of the plate. In the initial setting stage, the gypsum board C is subjected to shape leveling and shaping by the plate leveling device B. The plate conveying device A of the embodiments of the present application adopts a belt conveyor, and the gypsum board C is conveyed by the belt conveyor.

[0024] It should be noted that the upstream and downstream described in the embodiments of the present application are defined with respect to the transportation direction of the plate (see Figure 1 the unidirectional arrow for the direction).

[0025] As shown in Figure 1 , the plate leveling device 1 comprises a leveling plate 10 and a pair of pressing blocks 11, the pair of pressing blocks 11 are detachably installed at the two end edges of the upstream side of the leveling plate 10 through connecting members (such as bolts). The leveling plate 10 spans the two sides in the width direction (see Figure 1 the bidirectional arrow for the direction) of the gypsum board C, and levels the plate surface of the gypsum board C in the transportation process of the gypsum board C. Since the water absorption rates of the side edges of the gypsum board C are different, the expansion coefficients are different, and then the two sides are easy to be warped, so the pressing blocks 11 are arranged at the two sides of the upstream side of the leveling plate 10 respectively, and the plate surfaces of the two sides of the gypsum board C are compacted. The pressing blocks 11 can adopt a pressing iron material, and the shape can be a triangular plate, a square plate, etc.

[0026] As shown in Figure 1 , Figure 2 , the plate edge supporting device 2 comprises a support frame 20, a motion tracking plate 21 supported on the support frame 20, and a flexible limiting mechanism 22 provided on the support frame 20.

[0027] The motion tracking plate 21 extends along the width direction of the plate, and is arranged to be placed on the plate surface of the gypsum board C and can follow the motion of the gypsum board C in the width direction of the gypsum board C. The flexible limiting mechanism 22 is installed in cooperation with the motion tracking plate 21, and limits the motion tracking plate 21 in the width direction of the gypsum board C, and makes the motion tracking plate 21 and the gypsum board C have synchronous displacement in the width direction of the plate. The plate edge supporting device 2 further comprises an edge supporter 23 provided on the motion tracking plate 21 and movable with the motion tracking plate 21, and the edge supporter 23 is arranged to support the vertical surface (two side surfaces) of the gypsum board C.

[0028] When the gypsum board C has a certain amount of offset on the plate conveying device A during production, the plate edge supporting device 2 of the embodiment of the application can make the motion tracking plate 21 and the gypsum board C have synchronous displacement in the width direction of the plate through the flexible limiting mechanism 22, so that the edge supporter 23 also has synchronous position with the gypsum board C, thereby avoiding the edge supporter 23 from being fixed while the gypsum board C is displaced in the width direction, causing damage to the gypsum board C.

[0029] The support frame 20 supports both ends of the motion tracking plate 21, and is provided with a pair of grooves (not shown) for mounting both ends of the motion tracking plate 21, which limits the motion of the motion tracking plate 21 in the conveying direction of the gypsum board C, but the motion tracking plate 21 is movable in the width direction of the gypsum board C. The support frame 20 has a frame body of different heights to support the motion tracking plate 21 and the flexible limiting mechanism 22 to the corresponding height.

[0030] As shown in Figure 3 , the flexible limiting mechanism 22 comprises a first side wall 211 located upstream and a second side wall 212 located downstream, and the flexible limiting mechanism 22 abuts against the second side wall 212 to provide a limiting force in the upstream direction.

[0031] As shown in Figure 3 , the flexible limiting mechanism 22 comprises a support seat 220 mounted on the support frame 20, and a ball 221 provided on the support seat 220, and the ball 221 abuts against the second side wall 212 of the motion tracking plate 21. When the gypsum board C is offset in the width direction, the motion tracking plate 21 follows the motion of the gypsum board C, and the ball 221 rolls with the motion tracking plate 21, so that the motion tracking plate 21 has synchronous displacement with the gypsum board C in the width direction of the gypsum board C.

[0032] As shown in Figure 1 , the motion tracking plate 21 is arranged across the width direction of the gypsum board C, and the two ends of the motion tracking plate 21 are respectively supported on the support frame 20. The flexible limiting mechanism 22 includes a plurality of flexible limiting mechanisms 22, which are respectively arranged at the two ends of the motion tracking plate 21.

[0033] As shown in Figure 3 , the motion tracking plate 21 includes a bottom wall 210, a first side wall 211 and a second side wall 212 extending upward from the upstream side and the downstream side of the bottom wall 210, respectively. The flexible limiting mechanism 22 acts on the second side wall 212, and the bottom wall 210 can level the surface of the gypsum board C.

[0034] As shown in Figure 2 , Figure 3 , the edge supporting device 23 includes an adjusting frame 230 and a blocking block 231, and the adjusting frame 230 and the blocking block 231 surround the mounting port 232 to form a hollow mounting port 232. The edge supporting device 23 is sleeved on the motion tracking plate 21 through the mounting port 232. The edge supporting device 23 further includes a locking handle 233 mounted on the adjusting frame 230 and capable of adjusting the height. The locking handle 233 can be inserted into the mounting port 232 and abut against the bottom wall 210 to lock the position of the edge supporting device 23. The thickness of the blocking block 231 is less than the thickness of the gypsum board C.

[0035] The plate edge supporting device 2 of the embodiment of the application can not only provide the mounting of the edge supporting device 23 and the supporting position of the flexible limiting mechanism 22, but also reduce the weight of the motion tracking plate 21, so that the flexible limiting mechanism 22 can keep synchronous motion with the gypsum board C. Moreover, the motion tracking plate 21 is made of aluminum material, so that the motion tracking plate 21 has a lighter mass and can move with the gypsum board C.

[0036] As shown in Figure 2 , the plate edge supporting device 2 further includes a lifting device 24 cooperated with the support frame 20, and the lifting device 24 can drive the plate edge supporting device 2 to move up and down. The lifting device 24 includes two, which are respectively arranged on the racks on both sides of the belt conveyor. The lifting device 24 of the embodiment of the application adopts a pneumatic cylinder, and two pneumatic cylinders are controlled by one air pipe to achieve synchronous lifting. When the two pneumatic cylinders fall, the plate leveling device 1 and the plate edge supporting device 2 fall on the gypsum board C to level and support the edges of the gypsum board C, thereby improving the quality of the gypsum board C.

[0037] In the description of the present application, it needs to be understood that the terms "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", "axial", "radial", "circumferential" and the like indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, and are only for the purpose of facilitating the description of the present application and simplifying the description, and do not indicate or imply that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as limiting the present application.

[0038] In addition, the terms "first", "second", and the like are only for descriptive purposes and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the technical features indicated. Therefore, the features defined with "first", "second" and the like can explicitly or implicitly include at least one of the features.

[0039] In the description of the present application, "a plurality of" means at least two, for example, two, three, etc., unless otherwise explicitly specified and limited.

[0040] In the present application, unless otherwise explicitly specified and limited, the terms "mounting", "connecting", "connecting", "fixing" and the like should be broadly understood, for example, "connecting" can be fixed connection, or detachable connection, or integral; can be mechanical connection, or electrical connection; can be directly connected, or indirectly connected through intermediate medium; can be the internal communication of two elements or the interaction relationship between two elements, unless otherwise explicitly limited. For those skilled in the art, the specific meaning of the above terms in the present application can be understood according to the specific circumstances.

[0041] In the present application, unless otherwise explicitly specified and limited, the first feature is "on" or "under" the second feature can be that the first and second features are in direct contact, or the first feature and the second feature are indirectly in contact through an intermediate medium. Moreover, the first feature "above", "above" and "above" the second feature can be that the first feature is directly above or obliquely above the second feature, or only indicates that the horizontal height of the first feature is higher than that of the second feature. The first feature "below", "below" and "below" the second feature can be that the first feature is directly below or obliquely below the second feature, or only indicates that the horizontal height of the first feature is less than that of the second feature.

[0042] In the description of the specification, the description of the terms "one embodiment", "some embodiments", "an example", "a specific example" or "some examples" etc. means that the specific features, structures, materials or characteristics described in connection with the embodiment or example are contained in at least one embodiment or example of the present application. In the specification, the illustrative description of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any appropriate manner in any one or more embodiments or examples. In addition, the person skilled in the art can combine and combine the different embodiments or examples described in the specification and the features of the different embodiments or examples without contradiction.

[0043] Although the embodiments of the present application have been shown and described above, it is understood that the above-described embodiments are exemplary and are not to be construed as limiting the present application, and the person skilled in the art can make changes, modifications, replacements and variations to the above-described embodiments within the scope of the present application.

Claims

1. A board edging device, characterized in that The application relates to a board edge supporting device, which comprises the following parts: a supporting frame; a motion tracking plate supported by the supporting frame and extending along the width direction of the plate, the motion tracking plate being arranged to be placed on the surface of the plate and capable of following the motion of the plate along the width direction of the plate; a flexible limiting mechanism arranged on the supporting frame and cooperatively installed with the motion tracking plate, the flexible limiting mechanism limiting the motion tracking plate along the width direction of the plate and enabling the motion tracking plate and the plate to have synchronous displacement along the width direction; an edge supporting device arranged on the motion tracking plate and capable of following the motion of the motion tracking plate, the edge supporting device being arranged to support the vertical surface of the plate.

2. The panel edging device of claim 1, wherein The motion tracking plate has a first side wall at the upstream side and a second side wall at the downstream side, and the flexible limiting mechanism abuts against the second side wall to provide a limiting force in the upstream direction.

3. The panel edging device of claim 2, wherein The flexible limiting mechanism comprises a supporting seat arranged on the supporting frame and a rollable ball arranged on the supporting seat, and the ball abuts against the second side wall of the plate.

4. The board edging apparatus of claim 1, wherein The motion tracking plate is arranged to span the two sides along the width direction of the plate, and the two ends of the motion tracking plate are respectively supported by the supporting frame. The flexible limiting mechanism comprises a plurality of flexible limiting mechanisms, and the flexible limiting mechanisms are respectively arranged at the two ends of the motion tracking plate.

5. The board edging apparatus of claim 2, wherein The motion tracking plate comprises a bottom wall arranged on the surface of the plate, a first side wall and a second side wall respectively extending upward from the upstream side and the downstream side of the bottom wall. The flexible limiting mechanism acts on the second side wall, and the bottom wall is arranged to level the surface of the plate.

6. The panel edging device of claim 5, wherein The edge supporting device comprises an adjusting frame and a blocking block, and the adjusting frame and the blocking block are arranged to form a hollow mounting port, the edge supporting device being sleeved on the motion tracking plate through the mounting port. The edge supporting device further comprises a locking handle arranged on the adjusting frame and capable of adjusting the height, the locking handle being capable of being inserted into the mounting port and abutting against the bottom wall to lock the position of the edge supporting device.

7. An edging device according to any one of claims 1-6, characterized in that The motion tracking plate is made of aluminum.

8. An edging device according to any one of claims 1-6, characterized in that The application further comprises a lifting device cooperatively installed with the supporting frame, the lifting device being capable of driving the plate edge supporting device to perform lifting motion.

9. A screed apparatus for a sheet material, characterized by The application relates to a board edge supporting device, which comprises the following parts: a board leveling device and a plate edge supporting device as claimed in any one of claims 1-8 arranged downstream of the board leveling device, the leveling device being supported by the supporting frame of the plate edge supporting device.

10. A board production apparatus, characterized by comprising: The application relates to a board edge supporting device, which comprises the following parts: a board conveying device and a board leveling device as claimed in claim 9 cooperatively arranged with the board conveying device, the lifting device of the plate edge supporting device being arranged on the frame of the board conveying device.