Quick die changing device

By adopting a modular structure design and automated adjustment, the problems of frequent replacement and inconvenient operation of the press forming module have been solved, and efficient automation and precise adjustment of mold replacement have been achieved.

CN120963121APending Publication Date: 2025-11-18DONGTAI QB STAINLESS STEEL
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Patent Information

Application Number
CN202511345129.0
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-09-19
Publication Date
2025-11-18

AI Technical Summary

Technical Problem

The existing press molding module needs frequent replacement and is inconvenient to operate, which affects work efficiency.

Method used

The modular structure design, combined with bottom support rollers, electrically controlled telescopic frame and lateral telescopic mechanism, enables automated adjustment and monitoring of the mold.

Benefits of technology

It reduces the difficulty of mold replacement, improves replacement efficiency and adjustment accuracy, and realizes automated operation, saving time and effort.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to the technical field of pressing machines, in particular to a rapid die changing device which comprises a main machine base, a top elevator is fixedly installed at the upper end of the main machine base, lateral telescopic machines are symmetrically installed on the two sides of the main machine base, a bottom elevator is fixedly installed at the bottom of the main machine base, and a bottom assembling base used for installing a lower die is assembled on the inner bottom face of the main machine base. According to the rapid die changing device, the modular structural design is adopted, the bottom assembling base and the bottom supporting rolling wheels on the front extending frame are utilized, and the feeding, discharging and adjusting difficulty of a die can be greatly reduced through the bottom supporting rolling wheels; and an electric control type front extension telescopic frame is assembled on the outer side of the front extension frame in a sliding manner, so that the die can be conveniently lifted from a low position, the difficulty of feeding and discharging operation is reduced, and the replacement efficiency is improved.
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Description

TECHNICAL FIELD

[0001] The application relates to a quick die changing device. BACKGROUND

[0002] A press machine is a general-purpose device for processing materials by applying mechanical pressure, and its core function is to change the shape or physical properties of materials through pressure. It is mainly used for forming processing of metals / plastics, and through the mold and pressure, the material is plastically deformed to make complex parts (such as automobile parts, household appliance shells, etc.); it can also thin the thickness of metal plates through pressure (such as rolling process) or cold extrusion of precision parts (such as rivets, bearing sleeves). The press machine has become one of the key devices in modern manufacturing industry, which can greatly improve production efficiency and reduce processing cost.

[0003] The current press machine needs to be used in cooperation with a forming die set. The current forming die set has a large structure and a heavy volume, and the die set needs to be frequently replaced during the operation of the press machine. Not only is it time-consuming and labor-intensive, but also manual adjustment of the placement position and angle of the die set is required in the later stage, which is very inconvenient to operate and greatly affects the working efficiency of the entire press machine. SUMMARY

[0004] The technical problem to be solved by the present application is that the current forming die set needs to be frequently replaced during the operation of the press machine, which is not only time-consuming and labor-intensive, but also requires manual adjustment of the placement position and angle of the die set in the later stage, which is very inconvenient to operate and greatly affects the working efficiency of the entire press machine.

[0005] The technical scheme adopted by the application to solve the technical problem is a quick die changing device, which comprises a main seat, a top elevator fixedly installed on the upper end of the main seat, side extension machines symmetrically installed on both sides of the main seat, a bottom elevator fixedly installed at the bottom of the main seat, a bottom assembly seat for installing a lower die assembled on the inner bottom surface of the main seat, a top assembly seat for installing an upper die fixedly installed at the extension end of the lower end of the top elevator, a bottom assembly slide groove for installing a lower die opened on the upper surface of the bottom assembly seat, a bottom guide rail installed inside the bottom assembly slide groove, and a front extension frame fixedly assembled on the front end side wall of the bottom assembly seat.

[0006] The top extension section of the bottom elevator is axially connected with the lower end of the bottom assembly seat.

[0007] Bottom support rollers are installed on the upper ends of the bottom assembly seat and the front extension frame.

[0008] A screw lifting support frame is installed at the lower end of the front extension frame.

[0009] An end monitoring head for monitoring the position state of the lower die is coaxially fixed at the extension end of the side extension machine.

[0010] The extrusion surface of the end monitoring head is provided with a horizontally arranged pressure monitoring module.

[0011] The top mounting seat comprises a top lifting seat axially fixed to the top end of the top lifter and a modular top mounting seat slidingly inserted into the assembling groove at the lower end of the top lifting seat.

[0012] The front extension frame is slidingly mounted with an electrically-controlled front extension telescopic frame outside.

[0013] The electrically-controlled front extension telescopic frame comprises embedded guide rails mounted on opposite surfaces of the front extension frame, an extension frame with sliding guide blocks on both sides, a bottom support rod movably mounted on the front end outer wall of the main seat and an electrically-controlled turnover limiting frame movably mounted inside the extension frame.

[0014] The back surface of the main seat is fixedly mounted with an arc-shaped adjusting guide rail, and the upper end of the arc-shaped adjusting guide rail is slidingly mounted with a rear electrically-controlled adjusting support rod.

[0015] The beneficial effects of the present application are:

[0016] (1) The rapid mold changing device of the present application adopts a modular structure design, utilizes the bottom support rollers on the bottom mounting seat and the front extension frame, and greatly reduces the feeding and discharging and adjusting difficulty of the mold through the bottom support rollers.

[0017] (2) The electrically-controlled front extension telescopic frame is slidingly mounted outside the front extension frame, which not only facilitates the lifting of the mold from a low position, reduces the feeding and discharging operation difficulty and improves the replacement efficiency.

[0018] (3) The lateral telescopic machines are symmetrically mounted on both sides of the main seat, and the rear electrically-controlled adjusting support rod is fixedly mounted on the back surface of the main seat and is rotationally adjusted through the arc-shaped adjusting guide rail, which can quickly adjust the position and angle of the assembled mold according to the needs without manual operation, saving time and effort.

[0019] (4) The end monitoring head provided with the pressure monitoring module is coaxially fixed on the extension end of the lateral telescopic machine, which can monitor the state of the mold, improve the adjusting accuracy and facilitate automatic control. BRIEF DESCRIPTION OF DRAWINGS

[0020] The present application will be further described below in combination with the drawings and examples.

[0021] Figure 1 is a structural schematic view of the present application.

[0022] Figure 2 is a side view of the present application.

[0023] Figure 3It is the front view of the electric control type front extension telescopic frame of the present application.

[0024] Figure 4 It is the front view of the electric control type front extension telescopic frame of the present application. DETAILED DESCRIPTION

[0025] The present application will be further described in conjunction with the accompanying drawings. These drawings are simplified schematic diagrams and only show the basic structure of the present application in a schematic manner, and thus only show the components related to the present application.

[0026] In the description of the present application, it should be noted that unless otherwise explicitly specified and limited, the terms "connected", "connected" should be understood broadly, for example, it can be fixedly connected, or it can be detachably connected, or integrally connected; it can be mechanically connected, or it can be electrically connected; it can be directly connected, or it can be indirectly connected through an intermediate medium. For those skilled in the art, the specific meaning of the above terms in the present application can be understood according to the specific circumstances.

[0027] Figure 1 、 Figure 2 、 Figure 3 and Figure 4 The quick die changing device shown in the figure comprises a main base 1, a top elevator 2 fixedly installed on the upper end of the main base 1, side extension machines 3 symmetrically installed on both sides of the main base 1, a bottom elevator 4 fixedly installed on the bottom of the main base 1, a bottom assembly seat 5 for installing a lower die assembled on the inner bottom surface of the main base 1, a top assembly seat 6 for installing an upper die fixedly installed on the telescopic end of the lower end of the top elevator 2, a bottom assembly sliding groove 7 for installing a lower die opened on the upper surface of the bottom assembly seat 5, a bottom guide rail 8 installed inside the bottom assembly sliding groove 7, and a front extension frame 9 fixedly assembled on the front end side wall of the bottom assembly seat 5.

[0028] Adjustment principle: people place the upper die on the lower die to form a die set by using a forklift, then move it to the front extension frame 9, and then use the front extension frame 9 to move to the bottom assembly seat 5, and then use the side extension machines 3 to squeeze the die set from both sides to correct its position on the bottom assembly seat 5, and then use the bottom elevator 4 to lift, and then use the top elevator 2 to control the top assembly seat 6 to descend, and then fix the upper die on the top assembly seat 6, and then place the raw materials in the forming groove of the lower die, and then use the top elevator 2 to control the top assembly seat 6 to lower the upper die, thereby extruding and forming.

[0029] In order to cooperate with the lifting adjustment, the top telescopic section of the bottom elevator 4 is axially connected with the lower end of the bottom assembly seat 5.

[0030] In order to reduce the bottom moving friction, bottom support rollers 10 are installed on the upper ends of the bottom assembly seat 5 and the front extension frame 9.

[0031] The lower die is placed on the bottom support roller 10 through the lower die swing, and the movement of the lower die is reduced through the bottom support roller 10.

[0032] In order to improve the support force of the front extension frame 9, a screw rod lifting support frame 11 is installed at the lower end of the front extension frame 9.

[0033] In order to cooperate with the lateral extrusion monitoring, the extension end of the lateral telescopic machine 3 is coaxially fixed with an end monitoring head 12 for monitoring the position state of the lower die.

[0034] In order to cooperate with the lateral extrusion pressure value monitoring, a horizontally arranged pressure monitoring module 13 is installed on the extrusion surface of the end monitoring head 12.

[0035] The position of the lower die can be monitored in real time through the pressure monitoring module 13, and the angle of the two sides of the lower die can be known by the size of the value of the different position pressure monitoring module 13, when the values of the two sides of the pressure monitoring module 13 are the same, it means that the lower die is adjusted to the correct position and angle.

[0036] In order to cooperate with the assembly of the upper die, the top assembly seat 6 includes a top lifting seat 61 axially fixed at the extension end of the lower end of the top lifting machine 2 and a modular upper assembly seat 62 slidingly inserted into the assembly slot at the lower end of the top lifting seat 61.

[0037] In order to cooperate with the front extension, an electrically controlled front extension telescopic frame 14 is slidingly assembled on the outside of the front extension frame 9.

[0038] In order to cooperate with the sliding adjustment and angle turning, the electrically controlled front extension telescopic frame 14 includes an embedded guide rail 141 installed on the opposite surface of the front extension frame 9, an extension frame 143 with sliding guide blocks 142 on both sides, a bottom support rod 144 movably installed on the front end outer wall of the main machine seat 1, and an electrically controlled turning limiting frame 145 movably installed inside the extension frame 143.

[0039] The extension frame 143 is slidingly adjusted by inserting the sliding guide blocks 142 on both sides into the embedded guide rail 141 and the embedded guide rail 141, and the extension frame 143 includes a sliding adjustment frame with sliding guide blocks on both sides, a turning adjustment frame movably installed on the outside of the sliding adjustment frame, and an inside locking frame, and the mounting relationship between the sliding adjustment frame and the turning adjustment frame is changed by the locking bolt inside the inside locking frame.

[0040] When the mounting relationship between the sliding adjustment frame and the turning adjustment frame is movably connected, the angle of the turning adjustment frame is changed by the bottom support rod 144 through the extension at this time; when the mounting relationship between the sliding adjustment frame and the turning adjustment frame is rigidly connected, the extension frame 143 is controlled by the bottom support rod 144 through the extension for translation adjustment.

[0041] The electric control turnover limiting frame 145 includes a front turnover limiting frame pivotally mounted inside the extension frame 143 and an inner turnover supporting rod for controlling the front turnover limiting frame.

[0042] In order to adjust the angle of the mold, an arc-shaped adjusting guide rail 15 is fixedly assembled on the back of the main base 1, and a rear electric control adjusting supporting rod 16 is slidingly assembled on the upper end of the arc-shaped adjusting guide rail 15.

[0043] The rear electric control adjusting supporting rod 16 includes an upper mounting seat slidingly mounted on the upper end of the arc-shaped adjusting guide rail 15, an angle adjusting supporting rod fixedly hung inside the upper mounting seat, and a lateral extruding block axially fixedly hung on the extending end of the angle adjusting supporting rod.

[0044] The rear electric control adjusting supporting rod 16 extrudes the lower mold from the rear side through the telescopic function, so as to adjust the angle of the lower mold.

[0045] Based on the above ideal embodiments according to the present application, the related personnel can make various changes and modifications without deviating from the technical idea of the present application. The technical scope of the present application is not limited to the content of the specification, and must be determined according to the scope of the claims.

Claims

1. A quick mold changing device, comprising a main base (1), characterized in that: A top lifting machine (2) is fixedly installed on the upper end of the main body base (1). Lateral telescopic machines (3) are symmetrically installed on both sides of the main body base (1). A bottom lifting machine (4) is fixedly installed at the bottom of the main body base (1). A bottom assembly seat (5) for installing the lower mold is assembled on the inner bottom surface of the main body base (1). A top assembly seat (6) for installing the upper mold is fixed at the lower telescopic end of the top lifting machine (2). A bottom assembly groove (7) for installing the lower mold is opened on the upper surface of the bottom assembly seat (5). A bottom guide rail (8) is installed inside the bottom assembly groove (7). A front extension frame (9) is fixedly assembled on the front side wall of the bottom assembly seat (5).

2. The quick mold changing device according to claim 1, characterized in that: The top extension of the bottom lifting platform (4) is axially connected to the lower end of the bottom mounting base (5).

3. The quick mold changing device according to claim 1, characterized in that: Bottom support rollers (10) are installed on the upper ends of both the bottom mounting base (5) and the front extension frame (9).

4. The quick mold changing device according to claim 1, characterized in that: The lower end of the front extension frame (9) is equipped with a bottom-mounted screw lifting support frame (11).

5. The quick mold changing device according to claim 1, characterized in that: The extended end of the lateral telescopic machine (3) is coaxially fixed with an end monitoring head (12) for monitoring the position status of the lower mold.

6. The quick mold changing device according to claim 1, characterized in that: A horizontally arranged pressure monitoring module (13) is installed on the extrusion surface of the end monitoring head (12).

7. The quick mold changing device according to claim 1, characterized in that: The top mounting base (6) includes a top lifting base (61) axially fixed to the lower end of the top lifting machine (2) and a modular upper mounting base (62) slidably inserted into the lower end of the top lifting base (61) in the assembly groove.

8. The quick mold changing device according to claim 1, characterized in that: The front extension frame (9) is slidably fitted with an electrically controlled front extension telescopic frame (14) on its outer side.

9. The quick mold changing device according to claim 8, characterized in that: The electrically controlled front extension telescopic frame (14) includes an embedded guide rail (141) installed on the opposite surface of the front extension frame (9), an extension frame (143) with sliding guide blocks (142) on both sides, a bottom support rod (144) movably installed on the outer wall of the front end of the main unit (1), and an electrically controlled flip-limiting frame (145) movably installed inside the extension frame (143).

10. The quick mold changing device according to claim 8, characterized in that: The back of the main unit (1) is fixedly fitted with an arc-shaped adjustment guide rail (15), and the upper end of the arc-shaped adjustment guide rail (15) is slidably fitted with a rear electrically controlled adjustment support rod (16).