Environment-friendly active soil and honeycomb aluminum composite material plate, preparation device and preparation method
The transfer mechanism and roller coating assembly of the preparation device ensure uniform application of the adhesive, and the high-temperature reinforcement in the thermosetting box solves the problem of uneven bonding between the natural inorganic sheets and the honeycomb aluminum sheet, thus improving the bonding strength.
Patent Information
- Application Number
- CN202511073297.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-08-01
- Publication Date
- 2025-11-18
AI Technical Summary
In the prior art, when natural inorganic sheets and honeycomb aluminum sheet sheets are sprayed with adhesive before bonding, the active period is easily exceeded, resulting in uneven bonding and reduced bonding strength.
An environmentally friendly activated clay and honeycomb aluminum composite panel preparation device is used. The adhesive is uniformly coated by a transfer mechanism and a roller coating assembly, and high-temperature reinforcement is carried out by a thermosetting box to improve the bonding strength.
The adhesive was evenly distributed on the surface of the natural inorganic clay sheet and the honeycomb aluminum sheet, which improved the bonding strength. The bonding effect was further enhanced by concentrated heating and curing.
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Figure CN120963140A_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of composite material preparation, and particularly relates to an environment-friendly active soil and honeycomb aluminum composite material plate, a preparation device and a preparation method. BACKGROUND
[0002] In the fields of building, transportation, aerospace, furniture and the like, the environment-friendly active soil and honeycomb aluminum composite material plate has been widely applied due to its excellent performance and environmental protection characteristics. The environment-friendly active soil can harden by itself after encountering water, and the hardening process needs a long time, so that the anti-aging capacity reaches 100 years. As a basic material, it can be hybridized with organic polymers of different properties and qualities to derive various organic-inorganic hybrid materials, which provides a possibility for industrial product development. A kind of environment-friendly active soil obtained by modifying natural inorganic powder in nature is made into a sheet, and is combined with a honeycomb aluminum plate to form an integrated decorative plate.
[0003] In the prior art, when a natural inorganic sheet layer and a honeycomb aluminum plate sheet layer are combined to form an integrated body, three methods of explosive-rolling combination, adhesive bonding and laser cladding are generally used. Among them, the adhesive bonding does not need special blasting facilities for explosive combination or high-power laser equipment for laser cladding, and only a conventional hot press can be used to complete the bonding, which significantly reduces the investment cost. Before the natural inorganic sheet layer and the honeycomb aluminum plate sheet layer are bonded, the adhesive is sprayed on the surfaces of the natural inorganic sheet layer and the honeycomb aluminum plate sheet layer. Under the clamping of the mechanical arm, the honeycomb aluminum plate sheet layer and the natural inorganic sheet layer are aligned and adhered and extruded. The two-component adhesive may exceed the active period in the interval between the two sprayings, resulting in uneven bonding of the natural inorganic sheet layer and the honeycomb aluminum plate sheet layer, and reducing the bonding strength. SUMMARY
[0004] The present application aims to provide a preparation device for an environment-friendly active soil and honeycomb aluminum composite material plate to solve the problems in the background art.
[0005] To achieve the above-mentioned purpose, the present application provides the following technical scheme.
[0006] A preparation device for an environment-friendly active soil and honeycomb aluminum composite material plate is used to firmly bond a natural inorganic sheet layer and a honeycomb aluminum plate sheet layer, and comprises a mounting frame and a heat setting box fixedly installed on the mounting frame. A third conveying mechanism capable of penetrating the heat setting box is arranged on the mounting frame. A first conveying mechanism and a second conveying mechanism are arranged on the side end of the mounting frame. The first conveying mechanism and the second conveying mechanism respectively convey the natural inorganic soil sheet layer and the honeycomb aluminum plate sheet layer.
[0007] The first conveying mechanism is provided with a transfer mechanism, the natural inorganic soil layer can be transferred to the third conveying mechanism, and can be aligned with the honeycomb aluminum plate layer transferred by the second conveying mechanism;
[0008] A rolling assembly is mounted on the mounting frame, the natural inorganic soil layer is placed in front of the honeycomb aluminum plate layer, a touch sensor provided on the transfer mechanism sends a signal to the rolling assembly, and the rolling assembly glues the natural inorganic soil layer and the honeycomb aluminum plate layer respectively.
[0009] The preparation device of the environment-friendly active soil and the honeycomb aluminum composite material plate is as described above: the transfer mechanism comprises a transfer frame fixedly mounted on the first conveying mechanism and a clamping piece provided on the transfer frame, the clamping piece can clamp the natural inorganic soil layer on the first conveying mechanism and transfer the natural inorganic soil layer above the third conveying mechanism;
[0010] The touch sensor is fixedly mounted on the transfer frame.
[0011] The preparation device of the environment-friendly active soil and the honeycomb aluminum composite material plate is as described above: the rolling assembly comprises a support frame fixedly and symmetrically mounted on the mounting frame, and a limiting groove is symmetrically formed on the support frame;
[0012] A roller is also symmetrically provided, a plurality of through holes are distributed on the roller, and two ends of the roller are respectively provided with rotating shafts, a gear is fixedly provided on each rotating shaft, the gears can engage with a gear rack plate fixedly mounted on the support frame, a connecting pipe in communication with the inside of the roller is arranged in the axial direction of the rotating shaft, the connecting pipe is inserted into the limiting groove and is in sliding connection with the limiting groove;
[0013] The roller is driven to move by a reciprocating movable piece provided on the support frame.
[0014] The preparation device of the environment-friendly active soil and the honeycomb aluminum composite material plate is as described above: the reciprocating movable piece comprises two sprockets, the sprockets are rotatably mounted on the support frame, and the two sprockets are connected by a chain, and a plug-in column is provided on the chain;
[0015] A connecting hoop is also provided, two ends of the connecting hoop are respectively fixedly connected with the two connecting pipes, and a second sliding groove in sliding connection with the plug-in column is formed on the connecting hoop;
[0016] The rotation of the sprocket is driven by a pumping mechanism mounted on the mounting frame.
[0017] The preparation device of the environmental protection active soil and the honeycomb aluminum composite material plate comprises a pumping mechanism, a heating mechanism, a hot fixing box, a third conveying mechanism and a pressing mechanism.
[0018] The preparation device of the environmental protection active soil and the honeycomb aluminum composite material plate comprises a pumping mechanism, a heating mechanism, a hot fixing box, a third conveying mechanism and a pressing mechanism.
[0019] The preparation device of the environmental protection active soil and the honeycomb aluminum composite material plate comprises a pumping mechanism, a heating mechanism, a hot fixing box, a third conveying mechanism and a pressing mechanism.
[0020] The preparation device of the environmental protection active soil and the honeycomb aluminum composite material plate comprises a pumping mechanism, a heating mechanism, a hot fixing box, a third conveying mechanism and a pressing mechanism.
[0021] The preparation device of the environmental protection active soil and the honeycomb aluminum composite material plate comprises a pumping mechanism, a heating mechanism, a hot fixing box, a third conveying mechanism and a pressing mechanism.
[0022] The preparation device of the environmental protection active soil and the honeycomb aluminum composite material plate comprises a pumping mechanism, a heating mechanism, a hot fixing box, a third conveying mechanism and a pressing mechanism.
[0023] A preparation method of an environmental protection active soil and a honeycomb aluminum composite material plate, which adopts the preparation device of the environmental protection active soil and the honeycomb aluminum composite material plate.
[0024] Step one: the second conveying mechanism conveys the honeycomb aluminum plate layer to the third conveying mechanism, and the clamping piece on the first conveying mechanism clamps the natural inorganic soil layer and transfers it to the top of the third conveying mechanism.
[0025] Step two: when the clamping piece moves to abut against the touch sensor, the touch sensor sends a signal to the pumping mechanism, and the pumping mechanism respectively sends isocyanate adhesive into the two rollers while driving the reciprocating member to control the relative movement of the two rollers to the third conveying mechanism;
[0026] Step three: while the two rollers reciprocate, they rotate relative to the natural inorganic soil sheet and the honeycomb aluminum sheet respectively, so that the isocyanate adhesive in the rollers is uniformly rolled on the natural inorganic soil sheet and the honeycomb aluminum sheet respectively, and after the rollers are reset, the clamping piece presses the natural inorganic soil sheet on the honeycomb aluminum sheet.
[0027] Step four: after the natural inorganic soil sheet and the honeycomb aluminum sheet are pressed and bonded, the third conveying mechanism conveys the combined natural inorganic soil sheet and the honeycomb aluminum sheet to the heat curing box for high temperature curing, and at the same time, the two baffles on the heat curing box complete the reciprocating lifting action.
[0028] Compared with the prior art, the beneficial effects of the present application are:
[0029] While the second conveying mechanism conveys the honeycomb aluminum sheet to the third conveying mechanism, the clamping piece clamps and transfers the natural inorganic soil sheet on the first conveying mechanism, so that when the natural inorganic soil sheet and the honeycomb aluminum sheet are aligned, the rollers can rotate themselves while reciprocating under the drive of the pumping mechanism, which can ensure that the adhesive is uniformly distributed on the surfaces of the natural inorganic soil sheet and the honeycomb aluminum sheet at the same time, helping the adhesive to better penetrate into the micropores on the surfaces of the natural inorganic soil sheet and the honeycomb aluminum sheet, thereby improving the adhesion between the adhesive and the natural inorganic soil sheet and the honeycomb aluminum sheet, further increasing the bonding strength between the natural inorganic soil sheet and the honeycomb aluminum sheet, and the presence of the rollers does not affect the conveying and bonding of the natural inorganic soil sheet and the honeycomb aluminum sheet;
[0030] After the natural inorganic soil sheet and the honeycomb aluminum sheet are preliminarily bonded, the third conveying mechanism conveys the natural inorganic soil sheet and the honeycomb aluminum sheet while controlling the opening of the two baffles on the heat curing box for a certain period of time, so that the heated and cured natural inorganic soil sheet and the honeycomb aluminum sheet in the heat curing box are conveyed out, and the unheated natural inorganic soil sheet and the honeycomb aluminum sheet enter the heat curing box for heating until the unheated natural inorganic soil sheet and the honeycomb aluminum sheet are completely in the heat curing box, after which the baffles automatically drop to block the heat curing box, avoiding the escape of a large amount of heat while ensuring that the heat is concentrated in the area that needs to be heated, further increasing the heat curing effect of the adhesive between the natural inorganic soil sheet and the honeycomb aluminum sheet, and improving the bonding strength of the natural inorganic soil sheet and the honeycomb aluminum sheet. BRIEF DESCRIPTION OF DRAWINGS
[0031] Figure 1 A schematic diagram of the apparatus for preparing environmentally friendly activated clay and honeycomb aluminum composite panels.
[0032] Figure 2 A schematic diagram of the mounting frame and the first conveying mechanism in the preparation device for environmentally friendly activated clay and honeycomb aluminum composite panels.
[0033] Figure 3 This is a schematic diagram of the first conveying mechanism and the transfer mechanism in the preparation device for environmentally friendly activated clay and honeycomb aluminum composite panels.
[0034] Figure 4 This is a schematic diagram of the mounting frame and thermosetting box in the apparatus for preparing environmentally friendly activated clay and honeycomb aluminum composite panels.
[0035] Figure 5 A schematic diagram of the roll coating component in the preparation device for environmentally friendly activated clay and honeycomb aluminum composite panels.
[0036] Figure 6 A schematic diagram of the reciprocating moving parts and rollers in the preparation device for environmentally friendly activated clay and honeycomb aluminum composite panels.
[0037] Figure 7 A schematic diagram of the structure of the roller in the preparation device for environmentally friendly activated clay and honeycomb aluminum composite panels.
[0038] Figure 8 A schematic diagram of the reciprocating moving parts and connecting pipes in the preparation device for environmentally friendly activated clay and honeycomb aluminum composite panels.
[0039] Figure 9 This is a schematic diagram of the baffle and the third conveying mechanism in the preparation device for environmentally friendly activated clay and honeycomb aluminum composite panels.
[0040] Figure 10 This is a schematic diagram of the baffle and intermittent moving parts in the preparation device for environmentally friendly activated clay and honeycomb aluminum composite panels.
[0041] In the diagram: 1. Mounting frame; 2. Heat-setting box; 3. Baffle; 4. Lifting plate; 401. Pressure end; 5. Rotating roller; 6. First toothed belt; 7. Second toothed belt; 701. Protruding post; 8. Extrusion plate; 801. First chute; 802. Extrusion end; 9. First conveying mechanism; 10. Second conveying mechanism; 11. Transfer frame; 12. Touch sensor; 13. Pumping mechanism; 14. Drive shaft; 15. Bevel gear set; 16. Hoose; 17. Connecting pipe; 18. Roller; 1801. Rotating shaft; 19. Connecting clamp; 1901. Second chute; 20. Sprocket; 21. Chain; 2101. Insertion post; 22. Support frame; 2201. Limiting groove; 23. Rack plate; 24. Drive shaft; 25. Third toothed belt; 26. Gear. DETAILED DESCRIPTION
[0042] Various exemplary embodiments, features, and aspects of the present application will be described in detail below with reference to the accompanying drawings. The same reference numbers in different drawings represent the same or similar elements. Although various aspects of embodiments are illustrated in the drawings, the drawings are not necessarily drawn to scale unless specifically indicated.
[0043] The term "exemplary" is used herein to mean "serving as an example, instance, or illustration." Any implementation described herein as "exemplary" is not necessarily to be construed as preferred or advantageous over other implementations.
[0044] In addition, for the purpose of convenience and brevity, detailed descriptions of well-known functions and structures incorporated in the application are omitted. It will be appreciated that those skilled in the art will be able to devise various arrangements that, although not explicitly described herein, embody the principles of the application and are included within its spirit and scope.
[0045] Please refer to Figures 1-10 In an embodiment of the present application, an environmental protection active soil and honeycomb aluminum composite material plate comprises a natural inorganic soil layer and a honeycomb aluminum plate layer, and the natural inorganic soil layer and the honeycomb aluminum plate layer are firmly bonded by a high-performance adhesive and a high-temperature and high-pressure method.
[0046] It should be noted that the environmental protection active soil is usually physically or chemically treated to improve its activity and dispersibility during the modification process. The modified active soil powder is then formed into a sheet by pressing, extruding or injection molding.
[0047] A preparation device for an environmental protection active soil and honeycomb aluminum composite material plate is used to firmly bond the natural inorganic soil layer and the honeycomb aluminum plate layer. The device comprises a mounting frame 1 and a heat setting box 2 fixedly installed on the mounting frame 1. A third conveying mechanism capable of penetrating the heat setting box 2 is arranged on the mounting frame 1. A first conveying mechanism 9 and a second conveying mechanism 10 are arranged on the side end of the mounting frame 1. The first conveying mechanism 9 and the second conveying mechanism 10 respectively convey the natural inorganic soil layer and the honeycomb aluminum plate layer.
[0048] A transfer mechanism is installed on the first conveying mechanism 9. The natural inorganic soil layer can be transferred to the third conveying mechanism and aligned with the honeycomb aluminum plate layer transferred to the third conveying mechanism by the second conveying mechanism 10.
[0049] The rolling assembly is installed on the mounting frame 1, the natural inorganic earth sheet layer is placed in front of the honeycomb aluminum sheet layer, the touch sensor 12 arranged on the transfer mechanism sends a signal to the rolling assembly, and the rolling assembly rolls glue on the natural inorganic earth sheet layer and the honeycomb aluminum sheet layer respectively.
[0050] The first conveying mechanism 9 is perpendicular to the third conveying mechanism, and the second conveying mechanism 10 is parallel to the conveying direction of the third conveying mechanism, and there is a gap between the second conveying mechanism 10 and the third conveying mechanism.
[0051] In the embodiment, the second conveying mechanism 10 conveys the honeycomb aluminum sheet layer to the third conveying mechanism, the transfer mechanism clamps and transfers the natural inorganic earth sheet layer on the first conveying mechanism 9, and the natural inorganic earth sheet layer is transferred to above the third conveying mechanism. When the transfer mechanism contacts the touch sensor 12, the touch sensor 12 sends a signal, so that the rolling assembly performs a set of reciprocating movement on the mounting frame 1. The rolling assembly moves while abutting against the natural inorganic earth sheet layer, and a micro gap is formed between the rolling assembly and the honeycomb aluminum sheet layer, so that the rolling assembly does not interfere with the conveying of the honeycomb aluminum sheet layer and the natural inorganic earth sheet layer, and the connection surface of the natural inorganic earth sheet layer and the honeycomb aluminum sheet layer can be uniformly rolled with isocyanate adhesive, so as to avoid local over-thickness or under-thickness, thereby effectively improving the bonding effect of the natural inorganic earth sheet layer and the honeycomb aluminum sheet layer.
[0052] As a further scheme of the present application, please refer to Figure 3 The transfer mechanism comprises a transfer frame 11 fixedly installed on the first conveying mechanism 9 and a clamping piece arranged on the transfer frame 11, and the clamping piece can clamp and transfer the natural inorganic earth sheet layer on the first conveying mechanism 9 to above the third conveying mechanism.
[0053] The touch sensor 12 is fixedly installed on the transfer frame 11.
[0054] In an embodiment, the clamping piece and the movement of the clamping piece adopt the principle of cylinder driving.
[0055] As a further scheme of the present application, please refer to Figure 5 、 Figure 6 、 Figure 7 and Figure 8 The rolling assembly comprises a support frame 22 fixedly and symmetrically installed on the mounting frame 1, and a limiting groove 2201 is symmetrically formed on the support frame 22.
[0056] Also comprising a plurality of through holes symmetrically arranged on the roller 18, and a rotating shaft 1801 arranged at both ends of the roller 18, a gear 26 fixedly arranged on the rotating shaft 1801, the gear 26 capable of engaging with a gear rack plate 23 fixedly installed on the support frame 22, a connecting pipe 17 arranged in the axial direction of the rotating shaft 1801 and communicated with the inner side of the roller 18, the connecting pipe 17 inserted into the limiting groove 2201 and slidably connected with the limiting groove 2201;
[0057] The roller 18 is driven to move by a reciprocating movable element arranged on the support frame 22.
[0058] In the initial state, before the roller 18 rolls the natural inorganic soil sheet layer and the honeycomb aluminum sheet layer, when the second conveying mechanism 10 conveys the honeycomb aluminum sheet layer to the third conveying mechanism, the honeycomb aluminum sheet layer passes from the lower side of the roller 18, and there is a small gap between the roller 18 closest to the honeycomb aluminum sheet layer and the honeycomb aluminum sheet layer, which avoids interference of the roller 18 with the conveying of the honeycomb aluminum sheet layer, until the honeycomb aluminum sheet layer is completely misaligned with the roller 18, and the natural inorganic soil sheet layer is conveyed above the third conveying mechanism, the natural inorganic soil sheet layer is located above the honeycomb aluminum sheet layer, at this time, the natural inorganic soil sheet layer is completely misaligned with one of the rollers 18, but when the roller 18 moves to the lower side of the natural inorganic soil sheet layer, it can abut against the natural inorganic soil sheet layer, ensuring the rolling effect of the roller 18 on the natural inorganic soil sheet layer.
[0059] As a further scheme of the application, the reciprocating movable element comprises two sprockets 20 rotatably installed on the support frame 22, and the two sprockets 20 are connected by a chain 21, and the chain 21 is provided with a plug-in column 2101.
[0060] Further comprising a connecting hoop 19, both ends of the connecting hoop 19 are fixedly connected with two connecting pipes 17, and the connecting hoop 19 is formed with a second sliding groove 1901 slidably connected with the plug-in column 2101.
[0061] The rotation of the sprocket 20 is driven by a pumping mechanism 13 installed on the mounting frame 1.
[0062] The pumping mechanism 13 comprises an impeller assembly, one end of the impeller shaft of the impeller assembly is fixedly connected with an output shaft fixedly installed on the mounting frame 1, and the other end is fixedly connected with a driving shaft 14 rotatably installed on the mounting frame 1, the impeller assembly is formed with an output end and an input end, the output end is capable of being communicated with two connecting pipes 17 located at one end through a hose 16;
[0063] The driving shaft 14 is connected with a transmission shaft 24 rotatably installed on the mounting frame 1 through a bevel gear set 15, and the two ends of the transmission shaft 24 are connected with two chain wheels 20 through a third toothed belt 25 respectively.
[0064] In detail, when the clamping member moves to abut against the touch sensor 12, the touch sensor 12 sends a signal to the motor, the motor is a stepping motor, the stepping motor is connected with a control unit, and the stepping motor is controlled to rotate by a certain angle and then automatically stop through the control unit; when the motor needs to rotate again, the touch sensor 12 needs to send a signal to the control unit again, the control unit includes but is not limited to a control button and an integrated circuit board installed on the mounting frame 1, and the control manner of the stepping motor belongs to a conventional design, which is not limited in the embodiment.
[0065] It should be noted that the input end of the impeller assembly is communicated with a storage tank installed on the mounting frame 1 and filled with isocyanate adhesive.
[0066] When the motor is started, the impeller shaft and the driving shaft 14 can be driven to rotate simultaneously, so that the hose 16 can deliver isocyanate adhesive to the two rollers 18 respectively, and under the transmission of the bevel gear set 15, the transmission shaft 24 can be driven to rotate, and under the transmission of the third toothed belt 25, the two chain wheels 20 located at the two ends of the mounting frame 1 can be driven to rotate, the rotation of the chain wheels 20 drives the chain 21 to move in a circle, so that the plug-in column 2101 on the chain 21 can extrude the second sliding groove 1901, so as to drive the connecting hoop 19 to move relative to the natural inorganic soil sheet layer and the honeycomb aluminum sheet layer, the connecting hoop 19 drives the two connecting pipes 17 to move in the limiting groove 2201, and the roller 18 moves with the connecting hoop 19, so that the gear 26 on the roller 18 can mesh with the rack plate 23, so that the roller 18 can rotate while moving back and forth, so that the adhesive can be uniformly distributed on the surfaces of the natural inorganic soil sheet layer and the honeycomb aluminum sheet layer, and the adhesive can better penetrate into the micropores on the surfaces of the natural inorganic soil sheet layer and the honeycomb aluminum sheet layer, so as to improve the adhesion between the adhesive and the natural inorganic soil sheet layer and the honeycomb aluminum sheet layer, and further increase the bonding strength between the natural inorganic soil sheet layer and the honeycomb aluminum sheet layer.
[0067] After the roller 18 completes the rolling work through a set of reciprocating actions on the support frame 22, the stepping motor stops driving, and at this time, the roller 18 is reset and does not interfere with the bonding between the natural inorganic soil sheet layer and the honeycomb aluminum sheet layer.
[0068] As a further scheme of the application, please refer to Figure 9 and Figure 10The heat curing box 2 is formed with an inlet and an outlet, the inlet and the outlet are respectively slidably provided with the baffle 3 arranged symmetrically, and the side ends of the baffle 3 are symmetrically connected with the lifting plate 4, and the lower ends of the lifting plate 4 are symmetrically formed with the pressure receiving end 401 arranged in an inclined structure.
[0069] The third conveying mechanism comprises a plurality of rotating rollers 5 rotatably arranged on the mounting frame 1, adjacent two rotating rollers 5 are connected through a first toothed belt 6, and rotation of the rotating roller 5 can control the intermittent moving part arranged on the mounting frame 1 to extrude the lifting plate 4.
[0070] The intermittent moving part comprises a second toothed belt 7, and the second toothed belt 7 is sleeved on two rotating rollers 5 at both ends of the heat curing box 2, and the second toothed belt 7 is provided with a protruding column 701.
[0071] Further comprising an extrusion plate 8 slidably arranged on the mounting frame 1, the two ends of the extrusion plate 8 are symmetrically provided with the extrusion end 802 capable of abutting and extruding the pressure receiving end 401, and the extrusion plate 8 is formed with the first sliding groove 801 for inserting and slidably connecting the protruding column 701.
[0072] After the natural inorganic soil sheet layer and the honeycomb aluminum sheet layer are adhered, the connection between the natural inorganic soil sheet layer and the honeycomb aluminum sheet layer is not firm at this time, and it is necessary to heat and cure to improve the adhesion strength between the natural inorganic soil sheet layer and the honeycomb aluminum sheet layer, the third conveying mechanism is started to convey the natural inorganic soil sheet layer and the honeycomb aluminum sheet layer, and the rotation of the rotating roller 5 can drive the second toothed belt 7 to rotate while conveying the natural inorganic soil sheet layer and the honeycomb aluminum sheet layer, at this time the protruding column 701 extrudes the extrusion plate 8, so that the extrusion plate 8 moves to abut against the lifting plate 4, the lifting plate 4 is lifted by the extrusion of the extrusion plate 8, and the baffle 3 is lifted synchronously, so that the natural inorganic soil sheet layer and the honeycomb aluminum sheet layer heated and cured in the heat curing box 2 are conveyed away, the natural inorganic soil sheet layer and the honeycomb aluminum sheet layer not heated enter the heat curing box 2 for heating, and the opening action of the baffle 3 can be continued for a period of time under the limitation of the extrusion plate 8, until the natural inorganic soil sheet layer and the honeycomb aluminum sheet layer not heated are completely in the heat curing box 2, the extrusion plate 8 continues to move to separate from the lifting plate 4, the baffle 3 is lowered to realize the sealing of the heat curing box 2, avoid the large amount of heat escaping, at the same time, it can ensure that the heat is concentrated in the area needing heating, and improve the heating and curing effect of the isocyanate adhesive between the natural inorganic soil sheet layer and the honeycomb aluminum sheet layer.
[0073] A preparation method of an environment-friendly active soil and honeycomb aluminum composite plate, using the preparation device of the environment-friendly active soil and honeycomb aluminum composite plate according to any one of the above, comprising the following steps:
[0074] Step one: the second conveying mechanism 10 conveys the honeycomb aluminum sheet layer to the third conveying mechanism, while the clamping piece on the first conveying mechanism 9 clamps the natural inorganic earth sheet layer and transfers it to the top of the third conveying mechanism;
[0075] Step two: when the clamping piece moves to abut the touch sensor 12, the touch sensor 12 sends a signal to the pumping mechanism 13, and the pumping mechanism 13 respectively conveys the isocyanate adhesive into the two rollers 18, while driving the reciprocating member to control the movement of the two rollers 18 relative to the third conveying mechanism;
[0076] Step three: while the two rollers 18 reciprocate, they rotate relative to the natural inorganic earth sheet layer and the honeycomb aluminum sheet layer respectively, so that the isocyanate adhesive in the rollers 18 is uniformly rolled and coated on the natural inorganic earth sheet layer and the honeycomb aluminum sheet layer respectively, and after the rollers 18 are reset, the clamping piece presses the natural inorganic earth sheet layer onto the honeycomb aluminum sheet layer;
[0077] Step four: after the natural inorganic earth sheet layer and the honeycomb aluminum sheet layer are pressed and combined, the third conveying mechanism conveys the combined natural inorganic earth sheet layer and the honeycomb aluminum sheet layer to the heat curing box 2 for high temperature reinforcement, while the two baffles 3 on the heat curing box 2 complete the reciprocating lifting action.
[0078] It will be obvious to a person skilled in the art that, without departing from the spirit or essential characteristics of the application, the present application can be implemented in other specific forms. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the application being indicated by the appended claims rather than by the description given above, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference signs in the claims should not be construed as limiting the claims concerned.
[0079] In addition, it should be understood that, although the present specification is described in terms of embodiments, not every embodiment contains only one independent technical solution, and the description of the specification is only for the sake of clarity, and those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can be combined appropriately to form other embodiments that those skilled in the art can understand.
Claims
1. An environmentally friendly activated clay and honeycomb aluminum composite panel, comprising a natural inorganic clay sheet layer and a honeycomb aluminum panel layer, wherein the natural inorganic clay sheet layer and the honeycomb aluminum panel layer are firmly bonded together by a high-performance adhesive in conjunction with a high-temperature and high-pressure method.
2. An apparatus for preparing an environmentally friendly activated clay and honeycomb aluminum composite panel, used to firmly bond the natural inorganic sheets and the honeycomb aluminum panel sheets, comprising a mounting frame (1) and a thermosetting box (2) fixedly mounted on the mounting frame (1), wherein the mounting frame (1) is provided with a third conveying mechanism capable of penetrating the thermosetting box (2), and further comprising a first conveying mechanism (9) and a second conveying mechanism (10) disposed on the side of the mounting frame (1), wherein the first conveying mechanism (9) and the second conveying mechanism (10) respectively convey the natural inorganic clay sheets and the honeycomb aluminum panel sheets, characterized in that... ; The first conveying mechanism (9) is equipped with a transfer mechanism, and the natural inorganic soil sheet can be transferred to the third conveying mechanism and can be aligned with the honeycomb aluminum plate sheet on the third conveying mechanism by the second conveying mechanism (10). A roller coating assembly is installed on the mounting frame (1). The natural inorganic soil sheet is placed in front of the honeycomb aluminum plate sheet. A touch sensor (12) set on the transfer mechanism sends a signal to the roller coating assembly. The roller coating assembly applies adhesive to the natural inorganic soil sheet and the honeycomb aluminum plate sheet respectively.
3. The apparatus for preparing an environmentally friendly activated clay and honeycomb aluminum composite panel according to claim 2, characterized in that, The transfer mechanism includes a transfer frame (11) fixedly installed on the first conveying mechanism (9) and a clamping member disposed on the transfer frame (11). The clamping member is capable of clamping the natural inorganic soil sheet on the first conveying mechanism (9) and transferring it above the third conveying mechanism. The touch sensor (12) is fixedly mounted on the transfer frame (11).
4. The apparatus for preparing an environmentally friendly activated clay and honeycomb aluminum composite panel according to claim 3, characterized in that, The roller coating assembly includes a support frame (22) fixedly and symmetrically mounted on the mounting frame (1), and symmetrically formed limiting grooves (2201) on the support frame (22); It also includes symmetrically arranged rollers (18), with multiple through holes distributed on the rollers (18), and rotating shafts (1801) respectively provided at both ends of the rollers (18). Gears (26) are fixedly provided on the rotating shafts (1801), and the gears (26) can mesh with rack plates (23) fixedly installed on the support frame (22). A connecting pipe (17) communicating with the inner side of the rollers (18) is rotatably provided along the axial direction of the rotating shafts (1801). The connecting pipe (17) is inserted into the limiting groove (2201) and slidably connected with the limiting groove (2201). The roller (18) is driven to move by a reciprocating moving part mounted on the support frame (22).
5. The apparatus for preparing an environmentally friendly activated clay and honeycomb aluminum composite panel according to claim 4, characterized in that, The reciprocating moving part includes two sprockets (20), which are rotatably mounted on the support frame (22) and connected to each other by a chain (21), on which a plug post (2101) is provided; It also includes a connecting clamp (19), the two ends of which are fixed to the two connecting pipes (17) respectively, and a second sliding groove (1901) is formed on the connecting clamp (19) to slide in connection with the plug-in post (2101); The sprocket (20) is driven to rotate by a pumping mechanism (13) mounted on the mounting frame (1).
6. The apparatus for preparing an environmentally friendly activated clay and honeycomb aluminum composite panel according to claim 5, characterized in that, The pumping mechanism (13) includes an impeller assembly. One end of the impeller shaft of the impeller assembly is fixed to an output shaft fixedly mounted on the mounting frame (1), and the other end is fixed to a drive shaft (14) rotatably mounted on the mounting frame (1). The impeller assembly has an output end and an input end. The output end can be connected to two connecting pipes (17) located at one end through a hose (16). The drive shaft (14) is connected to the transmission shaft (24) rotatably mounted on the mounting bracket (1) via a bevel gear set (15). The two ends of the transmission shaft (24) are respectively connected to two of the sprockets (20) via a third toothed belt (25).
7. The apparatus for preparing an environmentally friendly activated clay and honeycomb aluminum composite panel according to claim 2, characterized in that, The thermosetting box (2) has an inlet and an outlet. A baffle (3) is slidably installed on the inlet and the outlet respectively. A lifting plate (4) is symmetrically connected to the side end of the baffle (3). A pressure end (401) with an inclined structure is symmetrically formed at the lower end of the lifting plate (4).
8. The apparatus for preparing an environmentally friendly activated clay and honeycomb aluminum composite panel according to claim 7, characterized in that, The third conveying mechanism includes multiple rotating rollers (5) rotatably mounted on the mounting frame (1), with adjacent two rotating rollers (5) connected by a first toothed belt (6), and the rotation of the rotating rollers (5) can control the intermittent moving parts set on the mounting frame (1) to squeeze the lifting plate (4).
9. The apparatus for preparing an environmentally friendly activated clay and honeycomb aluminum composite panel according to claim 8, characterized in that, The intermittent moving part includes a second toothed belt (7), which is sleeved on two of the rollers (5) located at both ends of the thermosetting box (2), and the second toothed belt (7) is provided with protrusions (701); It also includes a pressing plate (8) slidably disposed on the mounting bracket (1), the two ends of the pressing plate (8) being symmetrically provided with pressing ends (802) that can abut against and press the pressing end (401), and the pressing plate (8) having a first groove (801) for inserting and slidingly connecting the protrusion (701).
10. A method for preparing an environmentally friendly activated clay and honeycomb aluminum composite panel, comprising the apparatus for preparing the environmentally friendly activated clay and honeycomb aluminum composite panel as described in any one of claims 2-9, characterized in that, Includes the following steps: Step 1: While the second conveying mechanism (10) conveys the honeycomb aluminum sheet to the third conveying mechanism, the clamping parts on the first conveying mechanism (9) clamp the natural inorganic soil sheet and transfer it to the top of the third conveying mechanism. Step 2: When the clamping part moves to contact with the touch sensor (12), the touch sensor (12) sends a signal to the pumping mechanism (13). The pumping mechanism (13) delivers isocyanate adhesive into the two rollers (18) respectively, while driving the reciprocating moving part to control the movement of the two rollers (18) relative to the third conveying mechanism. Step 3: While the two rollers (18) move back and forth, they rotate relative to the natural inorganic soil sheet and the honeycomb aluminum plate sheet, respectively, so that the isocyanate adhesive in the rollers (18) is evenly rolled onto the natural inorganic soil sheet and the honeycomb aluminum plate sheet. After the rollers (18) are reset, the clamping device presses the natural inorganic soil sheet down onto the honeycomb aluminum plate sheet. Step 4: After the natural inorganic soil layer and the honeycomb aluminum plate layer are pressed together, the third conveying mechanism transports the combined natural inorganic soil layer and honeycomb aluminum plate layer to the thermosetting box (2) for high-temperature reinforcement. At the same time, the two baffles (3) on the thermosetting box (2) complete the reciprocating lifting action.