A delivery device for fullerene hydrogel preparation
Through the synergistic effect of integrated industrial control system and hardware mechanism, the accuracy and adaptability issues of existing devices have been solved, achieving high precision, dynamic adaptation and stable operation of fullerene hydrogel preparation process, and improving the automation level and reliability of the conveying device.
Patent Information
- Application Number
- CN202511502026.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-21
- Publication Date
- 2026-02-03
- Estimated Expiration
- 2045-10-21
AI Technical Summary
Existing conveying devices lack sufficient precision for manual adjustment and dedicated control logic when preparing fullerene hydrogels, and cannot dynamically adjust raw material and environmental parameters in conjunction with them, resulting in instability and poor performance during conveying.
An integrated industrial control system is adopted, including a main control module, a drive control submodule, a status monitoring submodule, and a human-machine interaction submodule. Through hardware mechanisms such as electric telescopic rods and servo motors, it achieves automated and precise adjustment. Combined with multi-parameter weighted fusion anomaly calculation and self-learning unit, it dynamically optimizes the transmission parameters.
It achieves high-precision control and stable operation in the preparation process of fullerene hydrogels, improves the automation level and reliability of the conveying device, adapts to fluctuations in different preparation processes and working conditions, and ensures the structural integrity and performance stability of material conveying.
Smart Images

Figure CN120964285B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of conveying devices, in particular to a conveying device for fullerene hydrogel preparation. BACKGROUND
[0002] Fullerene hydrogel has great application potential in the fields of biomedicine (such as diabetic wound dressings), flexible electronics, etc. due to its antioxidant and targeted drug loading properties of fullerene and high biocompatibility of hydrogel. Its preparation needs to go through multiple precise processes such as ultrasonic dispersion and cross-linking curing. As the core link between processes, material conveying directly affects the cross-linking degree, dispersion uniformity and other key properties of the product. The easy oxidation property of fullerene and the shear sensitivity of hydrogel put strict requirements on the stability, precision and environmental adaptability of the conveying process. Therefore, a special conveying device that adapts to the material properties of fullerene hydrogel is a key support for promoting its large-scale application.
[0003] The existing conveying device has significant defects: most of them rely on manual adjustment of lifting height and clamping distance, with precision only reaching centimeter level, which is difficult to match the requirements of millimeter level height docking and flexible clamping; some devices are equipped with basic conveying structure, but lack special control logic for fullerene hydrogel, and cannot dynamically adjust operating parameters according to raw material properties (such as purity, viscosity) and environmental parameters (such as temperature, humidity). In this context, it is necessary to propose a conveying device for fullerene hydrogel preparation to solve the above problems. SUMMARY
[0004] The present application aims to provide a conveying device for fullerene hydrogel preparation, which solves the problems of insufficient manual adjustment precision, lack of special control logic and inability to dynamically adjust parameters according to raw materials and environmental parameters of existing devices, and ensures the stability of conveying and product performance.
[0005] In order to achieve the above purpose, the present application adopts the following technical scheme: a conveying device for fullerene hydrogel preparation, comprising a bottom plate, four vertical columns are vertically and fixedly connected to the upper end of the bottom plate in a rectangular shape, a telescopic cylinder is movably sleeved on the upper end of the vertical column, the top end of the telescopic cylinder is fixedly connected to the bottom of the support frame around, a lifting mechanism is installed between the support frame and the bottom plate, a moving mechanism is installed on one side of the upper end of the support frame, and a conveying mechanism is installed on the upper end of the moving mechanism.
[0006] The conveying device further comprises an integrated industrial control system; the integrated industrial control system comprises a main control module, a drive control submodule and a state monitoring submodule;
[0007] The state monitoring submodule is used for collecting the lifting state of the lifting mechanism, the moving state of the moving mechanism and the conveying state data of the conveying mechanism, and feeding the data back to the main control module;
[0008] The main control module is electrically connected with the driving control submodule and the state monitoring submodule respectively, the driving control submodule is electrically connected with the lifting mechanism, the moving mechanism and the conveying mechanism respectively, and is used for receiving the control instruction of the main control module and driving the corresponding mechanism to operate;
[0009] The main control module can coordinate the operating parameters of the lifting mechanism, the moving mechanism and the conveying mechanism through the driving control submodule according to the preset parameters or the external input instruction, and perform abnormality judgment and processing based on the data fed back by the state monitoring submodule.
[0010] Preferably, the moving mechanism comprises a moving groove symmetrically arranged on the upper end of the supporting frame, a square fixing frame is fixedly connected to one side of the supporting frame, a bidirectional screw rod is rotatably arranged in the fixing frame, a moving block is threadedly connected to the bidirectional screw rod, the bottom of the moving block is slidably arranged in the moving groove, a servo motor is arranged on the fixing frame, and the output end of the servo motor is coaxially fixedly connected to one end of the bidirectional screw rod.
[0011] Preferably, the conveying mechanism comprises two side plates fixedly connected to the upper end of the moving block, conveying rollers are rotatably arranged between the two side plates at equal intervals, a transmission belt is sleeved outside the conveying rollers, positioning blocks are fixedly connected to the transmission belt at equal intervals, a driving motor is arranged below one end of the side plate, and the output end of the driving motor is coaxially fixedly connected to one of the conveying rollers through the side plate.
[0012] Preferably, a fixed block is movably arranged between the two positioning blocks, a telescopic spring is arranged between the fixed block and the positioning block, and the fixed block is clamped in the positioning grooves on both sides of the silica gel clamp.
[0013] Preferably, the lifting mechanism comprises hinge rods rotatably arranged between the supporting frame and the bottom plate in the same vertical direction, hinge blocks are arranged at the middle portions of the hinge rods in the same vertical direction, rollers are rotatably arranged at the other ends of the hinge rods, and a fixed rod is rotatably arranged between the hinge rods.
[0014] Preferably, when the main control module performs abnormality judgment and processing based on the data fed back by the state monitoring submodule, a multi-parameter weighted fusion abnormality degree calculation method is adopted, and the specific mode is as follows:
[0015] The position data of the lifting mechanism, the displacement data of the moving mechanism and the speed data of the conveying mechanism fed back by the state monitoring submodule are acquired, and are compared with corresponding preset threshold values respectively to calculate the deviation degrees of the parameters.
[0016] The influence weights of the parameters on the conveying stability of the fullerene hydrogel are preset , and the comprehensive abnormality degree is calculated.
[0017] When the overall anomaly degree exceeds the preset anomaly threshold, it is determined to be an anomaly, and an adaptive adjustment signal is generated. When the adaptive adjustment signal is generated, the adjustment amount of the corresponding mechanism's operating parameters is calculated. The adaptive adjustment signal and adjustment amount of the corresponding mechanism are sent to the drive control submodule. After receiving the adaptive adjustment signal and adjustment amount, the drive control submodule adaptively adjusts the operating parameters of the corresponding mechanism according to the adjustment amount.
[0018] Preferably, the main control module is further configured with a self-learning unit, which is used to iteratively optimize the adjustment coefficients;
[0019] After each adaptive adjustment of the corresponding mechanism's operating parameters is completed through the adjustment amount, the self-learning unit obtains the deviation of each parameter fed back by the state monitoring submodule after adjustment, and calculates the overall anomaly degree after adjustment.
[0020] If the adjusted overall anomaly is less than the original overall anomaly, the self-learning unit updates the adjustment coefficient using gradient descent based on the overall anomaly before and after adjustment, as well as the adjustment amount.
[0021] Preferably, the integrated industrial control system further includes a human-machine interface (HMI) submodule, which is electrically connected to the main control module and is used to enable users to input and modify preset parameters and view the operating status data of each mechanism. The HMI submodule supports a manual control mode, through which users can send commands to the main control module to manually adjust the operating status of the lifting mechanism, the moving mechanism, and the conveying mechanism.
[0022] Preferably, the integrated industrial control system further includes a parameter storage submodule, which is electrically connected to the main control module and is used to store real-time parameters corresponding to different fullerene hydrogel preparation processes; the main control module can call the parameters stored in the parameter storage submodule and drive each mechanism to run according to preset parameters.
[0023] Preferably, the parameter storage submodule is also configured with a material-environment-parameter association model. The main control module can receive real-time raw material characteristic parameters and transportation environment parameters of the fullerene hydrogel, and call the material-environment-parameter association model to dynamically correct the stored preset parameters.
[0024] Compared with the prior art, the beneficial effects of the present invention are:
[0025] This solution utilizes the collaboration of hardware mechanisms such as electric telescopic rods and servo motors with a dedicated integrated industrial control system. The drive control submodule precisely regulates the operating parameters of each mechanism, and the position acquisition and pressure acquisition units provide real-time data feedback. This enables automated and precise adjustment of lifting height and clamping distance, avoiding the accumulation of errors from manual operation. It effectively protects the characteristics of fullerenes, such as easy oxidation and hydrogel shear sensitivity, ensuring structural integrity and performance stability during material conveying.
[0026] This solution uses a parameter storage submodule to associate a material-environment-parameter association model. It can receive raw material parameters such as fullerene purity and hydrogel viscosity, as well as environmental parameters such as temperature and humidity. It calculates correction coefficients to dynamically optimize the delivery parameters, adapting to different preparation processes and operating condition fluctuations without the need for repeated manual adjustments. This solves the problem of poor adaptability of traditional devices and significantly improves the adaptability efficiency to the diverse preparation needs of fullerene hydrogels.
[0027] This solution collects multi-dimensional data through a status monitoring submodule, and the main control module calculates the comprehensive anomaly degree to determine the operating status. It triggers an alarm submodule to issue a warning and optimizes and adjusts the strategy through a self-learning unit, forming a closed-loop control of parameter preset, status monitoring, anomaly handling, and strategy optimization. This reduces conveying deviations caused by mechanical failures or operating condition fluctuations, reduces material loss, and improves product yield and performance consistency.
[0028] In summary, this solution, through the deep integration of hardware mechanisms and a dedicated integrated industrial control system, not only solves the hardware defects of existing devices, such as low manual adjustment accuracy and poor adaptability to operating conditions, but also makes up for the software shortcomings of lacking intelligent control and closed-loop monitoring. It achieves high-precision control, dynamic adaptation, and stable operation of the fullerene hydrogel delivery process, comprehensively improving the automation level and reliability of the delivery link, and providing key technical support for its large-scale preparation. Attached Figure Description
[0029] The accompanying drawings, which are included to provide a further understanding of the invention and form part of this application, illustrate exemplary embodiments of the invention and, together with their description, serve to explain the invention and do not constitute an undue limitation thereof. In the drawings:
[0030] Figure 1 This is a schematic diagram of the overall three-dimensional structure proposed in this invention;
[0031] Figure 2 This is a schematic diagram of the overall three-dimensional structure of the other side proposed in this invention;
[0032] Figure 3 This is a schematic diagram of the overall three-dimensional structure proposed in this invention from a bottom-view perspective;
[0033] Figure 4 This is a top view schematic diagram of the structure proposed in this invention;
[0034] Figure 5 This is a top-view cross-sectional structural diagram of the invention.
[0035] Figure 6 This is a schematic diagram of the side cross-sectional structure proposed in this invention;
[0036] Figure 7 This is a schematic diagram of the three-dimensional structure of the bottle clamping chain holding block proposed in this invention;
[0037] Figure 8 This is a top-view cross-sectional view of the bottle clamping chain holding block proposed in this invention;
[0038] Figure 9 This is a schematic diagram of the integrated industrial control system proposed in this invention.
[0039] The following are the components listed in the diagram: 1. Base plate; 2. Column; 3. Telescopic cylinder; 4. Support frame; 5. Servo motor; 6. Two-way lead screw; 7. Guard plate; 8. Hinge rod; 9. Roller; 10. Fixed rod; 11. Drive motor; 12. Electric telescopic rod; 13. Moving block; 14. Silicone clamp; 15. Fixed block; 16. Telescopic spring; 17. Positioning block. Detailed Implementation
[0040] The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present invention. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments.
[0041] See Figures 1 to 9This invention discloses a conveying device for the preparation of fullerene hydrogels, comprising a base plate 1. Four vertically fixed rectangular columns 2 are fixed to the upper end of the base plate 1. Telescopic cylinders 3 are movably fitted onto the upper ends of the columns 2. The tops of the telescopic cylinders 3 are fixed to the bottom perimeter of a support frame 4. A lifting mechanism is installed between the support frame 4 and the base plate 1. A moving mechanism is installed on one side of the upper end of the support frame 4, and a conveying mechanism is installed at the upper end of the moving mechanism. The base plate 1, columns 2, telescopic cylinders 3, support frame 4, lifting mechanism, moving mechanism, and conveying mechanism facilitate the overall structural support of the device and provide a lifting foundation for the support frame 4, as well as a foundation for subsequent material conveying. The moving mechanism includes symmetrically arranged moving slots on the upper end of the support frame 4. A square fixed frame is fixed to one side of the support frame 4, and a bidirectional lead screw 6 is rotatably mounted in the fixed frame. A moving block 13 is threadedly connected to the bidirectional lead screw 6 via a threaded sleeve. The bottom is slidably installed in the moving groove. A servo motor 5 is installed on the fixed frame. The output end of the servo motor 5 passes through the fixed frame and is coaxially fixed to one end of the bidirectional lead screw 6. Through the moving groove, fixed frame, bidirectional lead screw 6, moving block 13, and servo motor 5, the moving block 13 can be moved stably along the moving groove, thereby adjusting the position of the upper conveying mechanism. The conveying mechanism includes two guard plates 7 fixed on the same side to the upper end of the moving block 13. Conveying rollers are rotatably installed between the guard plates 7 at equal intervals. A transmission belt is sleeved on the outside of the conveying rollers. Positioning blocks 17 are fixedly fixed at equal intervals on the transmission belt. A drive motor 11 is installed below one end of the guard plate 7. The output end of the drive motor 11 passes through the guard plate 7 and is coaxially fixed to one of the conveying rollers. Through the guard plate 7, conveying rollers, transmission belt, positioning blocks 17, and drive motor 11, the materials required for the preparation of fullerene hydrogels can be stably conveyed. At the same time, the positioning blocks 17 can assist in the positioning of materials.
[0042] In this invention, a fixing block 15 is movably installed between two positioning blocks 17, and a telescopic spring 16 is installed between the fixing block 15 and the positioning blocks 17. The fixing block 15 is engaged in the positioning grooves on both sides of the silicone clip 14. Through the positioning blocks 17, fixing blocks 15, telescopic springs 16, and silicone clips 14, it is easy to flexibly fix and disassemble the silicone clip 14, thereby stably clamping fullerene hydrogel-related materials. The lifting mechanism includes hinge rods 8 installed in the same vertical direction and respectively hinged between the support frame 4 and the base plate 1. The hinge rods 8 in the same vertical direction are connected to each other. A hinge block is provided in the middle, and rollers 9 are rotatably installed at the other end of the hinge rods 8. Fixed rods 10 are rotatably installed between the hinge rods 8. The hinge rods 8, hinge block, rollers 9, and fixed rods 10 provide structural support for the lifting and lowering of the support frame 4 and assist the support frame 4 in achieving height adjustment. An electric telescopic rod 12 is hinged to the upper end of the base plate 1. The telescopic end of the electric telescopic rod 12 is hinged to the fixed rod 10. The electric telescopic rod 12 and fixed rod 10 provide power to drive the fixed rod 10 to move the hinge rods 8, thereby realizing the automatic lifting and lowering adjustment of the support frame 4.
[0043] The present invention proposes a delivery device for the preparation of fullerene hydrogels, which further includes an integrated industrial control system; the integrated industrial control system includes a main control module, a drive control submodule and a status monitoring submodule;
[0044] The status monitoring submodule is used to collect data on the lifting status of the lifting mechanism, the movement status of the moving mechanism, and the conveying status of the conveying mechanism, and then feed the data back to the main control module.
[0045] The main control module is electrically connected to the drive control submodule and the status monitoring submodule, respectively. The drive control submodule is electrically connected to the lifting mechanism, the moving mechanism and the conveying mechanism, respectively, and is used to receive control commands from the main control module and drive the corresponding mechanisms to operate.
[0046] The main control module can coordinate and control the operating parameters of the lifting mechanism, moving mechanism, and conveying mechanism through the drive control submodule according to preset parameters or external input commands, and perform anomaly judgment and handling based on the data fed back by the status monitoring submodule.
[0047] Specifically, when the main control module performs anomaly judgment and processing based on the data fed back by the status monitoring submodule, it adopts a multi-parameter weighted fusion anomaly degree calculation method, as follows:
[0048] Obtain the position data of the lifting mechanism from the status monitoring submodule. Displacement data of moving mechanism Conveyor speed data and respectively compared with the corresponding preset threshold. Compare and calculate the deviation of each parameter. , where i corresponds to pos, dis, and vel, respectively, representing the degree of deviation of different mechanism parameters;
[0049] Then, preset the weights of each parameter on the stability of fullerene hydrogel preparation and delivery. And satisfy The comprehensive anomaly degree is determined by the material properties and preparation process requirements of fullerene hydrogels. ;
[0050] When the overall anomaly level exceeds a preset anomaly threshold, an anomaly is identified, and an adaptive adjustment signal is generated. Upon generating the adaptive adjustment signal, the calculation of the adjustment amount for the corresponding mechanism's operating parameters is triggered, and the adjustment amount formula is as follows: Where k is an adjustment coefficient that matches the properties of the fullerene hydrogel; the adaptive adjustment signal and adjustment amount of the corresponding mechanism are sent to the drive control submodule; after receiving the adaptive adjustment signal and adjustment amount, the drive control submodule adaptively adjusts the operating parameters of the corresponding mechanism according to the adjustment amount; thus realizing the rapid restoration of the stability of the operation of each mechanism and ensuring the continuity and accuracy of the delivery during the preparation of the fullerene hydrogel.
[0051] Specifically, the main control module is also equipped with a self-learning unit, which is used to iteratively optimize the adjustment coefficient k.
[0052] Each time the adjustment amount is used After completing the adaptive adjustment of the corresponding mechanism's operating parameters, the self-learning unit obtains the deviation of each parameter fed back by the adjusted state monitoring submodule and records it as follows: And calculate the adjusted overall anomaly degree. The formula is ;
[0053] If the adjusted overall outlier is less than the original overall outlier, that is... Then the self-learning unit will be based on the before and after adjustments. , and adjustment amount The adjustment coefficient k is updated using the gradient descent method, and the update formula is as follows: ,in The learning rate is set based on the precision requirements of fullerene hydrogel preparation; this allows for more precise and rapid reduction of the overall anomaly degree during subsequent anomaly adjustments, thereby improving the adaptive control precision of the delivery stability of fullerene hydrogel preparation.
[0054] Specifically, the integrated industrial control system also includes a human-machine interface (HMI) submodule, which is electrically connected to the main control module. It is used to enable users to input and modify preset parameters and view the operating status data of each mechanism. The HMI submodule supports a manual control mode, through which users can send commands to the main control module to manually adjust the operating status of the lifting mechanism, moving mechanism, and conveying mechanism.
[0055] Specifically, the integrated industrial control system also includes a parameter storage submodule, which is electrically connected to the main control module and is used to store real-time parameters corresponding to different fullerene hydrogel preparation processes. The real-time parameters include lifting height parameters, moving block 13 position parameters, conveying speed parameters, and clamping pressure threshold parameters. The main control module can call the parameters stored in the parameter storage submodule to drive each mechanism to operate according to preset parameters.
[0056] Specifically, the parameter storage submodule is also configured with a material-environment-parameter association model. The main control module can receive real-time raw material characteristic parameters and transportation environment parameters of the fullerene hydrogel, and call the material-environment-parameter association model to dynamically correct the stored preset parameters.
[0057] To obtain real-time raw material characteristic parameters and transportation environment parameters of fullerene hydrogels;
[0058] Real-time raw material characteristic parameters include fullerene purity parameters Hydrogel precursor viscosity parameters The environmental parameters being transported include ambient temperature parameters. Ambient humidity parameters ;
[0059] The material-environment-parameter correlation model is built based on historical transport data, and the parameter correction coefficients are calculated in the following way: ;in These are the standard raw material characteristics and standard environmental parameters, respectively. The weighting coefficients are designed to match the crosslinking properties of fullerene hydrogels, satisfying the following conditions. ;
[0060] The main control module stores the preset parameters and correction coefficients in the parameter storage submodule. Coupled calculations are performed to obtain the target operating parameters adapted to the current raw materials and environment. The coupled calculation formula is as follows: ,in For the target running parameters, For stored preset parameters, This is the baseline value for the standard correction factor, and when the actual correction factor... equal At that time, target running parameters Equal to preset parameters This indicates that the raw material characteristics and the conveying environment are in a standard matching state, requiring no additional correction; the drive control submodule drives each mechanism to operate according to the target parameters. The system operates to achieve adaptive matching of transport parameters under fluctuations in raw materials and the environment.
[0061] The working principle of the delivery device for the preparation of fullerene hydrogels proposed in this invention is as follows:
[0062] After startup, the electric telescopic rod 12 at the upper end of the base plate 1 extends or shortens according to the instructions of the integrated industrial control system: when the electric telescopic rod 12 extends, it pushes the fixed rod 10 to move away from itself, causing the two hinge rods 8 to rotate around the central hinge block, so that the roller 9 at one end of the hinge rod 8 rolls along the contact surface between the base plate 1 and the support frame 4, the included angle of the hinge rods 8 increases, and then pushes the support frame 4 to rise vertically along the telescopic cylinder 3 on the outside of the column 2; when the electric telescopic rod 12 shortens, it pulls the fixed rod 10 closer, the included angle of the hinge rods 8 decreases, the support frame 4 descends smoothly, and finally adjusts the support frame 4 to the conveying height suitable for the current preparation process of the fullerene hydrogel.
[0063] After the height of the support frame 4 is determined, the servo motor 5 of the moving mechanism driven by the integrated industrial control system is started. The output end of the servo motor 5 drives the bidirectional lead screw 6 in the fixed frame to rotate. The bidirectional lead screw 6 drives the moving block 13 to slide horizontally along the moving groove at the upper end of the support frame 4 through the threaded sleeve until the moving block 13 moves to a position that matches the specifications of the fullerene hydrogel container to be transported, laying the foundation for subsequent container fixing and transportation.
[0064] Once the position of the moving block 13 is determined, the drive motor 11 starts, and its output end drives a conveying roller between the guard plates 7 to rotate. Through the transmission belt, all the conveying rollers rotate synchronously to realize the cyclic conveying of the transmission belt. At the same time, the positioning block 17 on the transmission belt is connected to the silicone clamp 14 through the fixing block 15 and the telescopic spring 16. The telescopic spring 16 can adapt to the outer diameter of the container to produce a small deformation, so that the silicone clamp 14 can stably clamp the container without damaging the fullerene hydrogel (avoiding shear force damage). Finally, the container is driven by the transmission belt to be conveyed to the next preparation process along the preset path.
[0065] The status monitoring submodule continuously collects operational data from three major hardware mechanisms: including the position data of the support frame 4 of the lifting mechanism, the displacement data of the moving block 13 of the moving mechanism, the speed data of the transmission belt of the conveying mechanism, the clamping pressure data of the silicone clamp 14 on the container, the temperature and humidity data of the conveying environment, and the raw material characteristics (purity, viscosity) data of the fullerene hydrogel. All collected physical quantities have been dimensionless and standardized, and only the numerical values are used in subsequent calculations.
[0066] After receiving feedback data from the status monitoring submodule, the main control module processes the data using a multi-parameter weighted fusion anomaly calculation method: first, it compares each data point with preset thresholds (such as lifting height threshold, movement displacement threshold, and conveying speed threshold) to calculate the deviation of each parameter; then, it combines the preset weights (determined by the characteristics of fullerene hydrogel and process requirements) to calculate the overall anomaly.
[0067] If the overall anomaly exceeds the preset threshold, the main control module determines it as an anomaly, generates an adaptive adjustment signal, calculates the corresponding adjustment amount of the operating parameters of the mechanism, and then sends the signal and adjustment amount to the drive control submodule to drive the electric telescopic rod 12, servo motor 5 or drive motor 11 to correct the operating parameters and quickly restore the stability of the mechanism.
[0068] The self-learning unit configured in the main control module obtains the deviation and overall anomaly rate from the status monitoring submodule after each parameter adjustment. If the overall anomaly rate after adjustment is less than before adjustment, the adjustment coefficient is updated using the gradient descent method to make subsequent anomaly adjustments more accurate.
[0069] Meanwhile, the parameter storage submodule stores preset parameters for different preparation processes (such as lifting height, moving block position, and conveying speed). When the characteristics of raw materials or environmental parameters change, the main control module calls the material-environment-parameter association model, combines real-time raw material (fullerene purity, hydrogel viscosity) and environmental (temperature and humidity) data to calculate correction coefficients, and dynamically corrects the preset parameters to ensure that the parameters are adapted to the current working conditions.
[0070] Users can input or modify preset parameters and view the real-time operating status of each mechanism through the human-machine interaction submodule. If manual intervention is required, instructions can be sent to the main control module through this module to directly adjust the operating status of the lifting, moving, or conveying mechanism, taking into account both automated production and flexible debugging needs.
[0071] In summary, this device, through the mechanical coordination of hardware mechanisms and the intelligent control of an integrated industrial control system, forms a highly adjustable, container-adaptable, real-time monitored, and self-correcting closed-loop conveying process. This effectively avoids the inherent defects of fullerenes, such as easy oxidation and hydrogel shear sensitivity, ensuring conveying stability and product performance.
[0072] In this scheme, the formulas for deviation, comprehensive anomaly, and parameter correction coefficients all perform dimensionless processing on the collected physical quantities (such as the position of the lifting mechanism, the displacement of the moving mechanism, the speed of the conveying mechanism, the purity of fullerene, and the ambient temperature and humidity). This can be achieved through standardization and other means, with only the numerical values used in the calculations. The details of dimensionless processing are not elaborated here. The formulas are all based on a large amount of experimental data on the preparation and conveying of fullerene hydrogels (covering different processes, material characteristics, and environmental conditions), and are obtained through software simulation and fitting, which can closely approximate the actual conveying scenario. The preset parameters in the formulas (such as weights, anomaly thresholds, and standard raw material / environmental parameters) can be set by those skilled in the art according to specific preparation requirements and material characteristics.
[0073] This embodiment can be implemented entirely or partially through software, hardware, firmware, or any combination thereof. When implemented in software, it can be in the form of a computer program product, containing computer instructions or programs. After being loaded and executed by devices such as industrial control computers, it can realize functions such as anomaly detection, parameter correction, and self-learning optimization of the main control module. The computer instructions can be transmitted between devices via wired or wireless means (such as infrared or microwave) and stored in computer-readable storage media such as USB flash drives, solid-state ATA hard drives, ROM, RAM, and optical discs.
[0074] The execution order of each process is determined by its function and internal logic, and is not limited by the description sequence number. The hardware / software implementation of functions such as the main control module and self-learning unit in this solution depends on the specific application scenario and design constraints. Professionals can adopt different implementation methods as needed, all of which do not exceed the protection scope of this solution.
[0075] The above are merely preferred embodiments of the present invention, but the scope of protection of the present invention is not limited thereto. Any equivalent substitutions or modifications made by those skilled in the art within the scope of the technology disclosed in the present invention, based on the technical solution and inventive concept of the present invention, should be covered within the scope of protection of the present invention.
Claims
1. A conveying device for the preparation of fullerene hydrogels, comprising a base plate (1), characterized in that, The upper end of the base plate (1) is vertically fixed with four columns (2) in a rectangular shape. The upper end of the columns (2) is movably fitted with a telescopic cylinder (3). The top of the telescopic cylinder (3) is fixed around the bottom of the support frame (4). A lifting mechanism is installed between the support frame (4) and the base plate (1). A moving mechanism is installed on one side of the upper end of the support frame (4). A conveying mechanism is installed on the upper end of the moving mechanism. The conveying device also includes an integrated industrial control system; the integrated industrial control system includes a main control module, a drive control submodule, and a status monitoring submodule; The status monitoring submodule is used to collect data on the lifting status of the lifting mechanism, the movement status of the moving mechanism, and the conveying status of the conveying mechanism, and to feed the data back to the main control module. The main control module is electrically connected to the drive control submodule and the status monitoring submodule, respectively. The drive control submodule is electrically connected to the lifting mechanism, the moving mechanism and the conveying mechanism, respectively, and is used to receive control commands from the main control module and drive the corresponding mechanisms to operate. The main control module can coordinate and control the operating parameters of the lifting mechanism, moving mechanism and conveying mechanism through the drive control submodule according to preset parameters or external input commands, and perform anomaly judgment and processing based on the data fed back by the status monitoring submodule. Specifically, when the main control module performs anomaly judgment and processing based on the data fed back by the status monitoring submodule, it adopts a multi-parameter weighted fusion anomaly degree calculation method, as follows: The system acquires the position data of the lifting mechanism, the displacement data of the moving mechanism, and the speed data of the conveying mechanism from the status monitoring submodule, and compares them with the corresponding preset thresholds to calculate the deviation of each parameter. Then, preset the weights of each parameter on the stability of fullerene hydrogel preparation and delivery. Calculate the overall anomaly degree; When the overall anomaly degree exceeds the preset anomaly threshold, it is determined to be an anomaly, and an adaptive adjustment signal is generated. When the adaptive adjustment signal is generated, the adjustment amount of the corresponding mechanism's operating parameters is calculated. The adaptive adjustment signal and adjustment amount of the corresponding mechanism are sent to the drive control submodule. After receiving the adaptive adjustment signal and adjustment amount, the drive control submodule adaptively adjusts the operating parameters of the corresponding mechanism according to the adjustment amount. The integrated industrial control system also includes a parameter storage submodule, which is electrically connected to the main control module and is used to store real-time parameters corresponding to different fullerene hydrogel preparation processes. The main control module can call up the parameters stored in the parameter storage submodule and drive each mechanism to run according to preset parameters. The parameter storage submodule is also configured with a material-environment-parameter association model. The main control module can receive real-time raw material characteristic parameters and transportation environment parameters of the fullerene hydrogel, and call the material-environment-parameter association model to dynamically correct the stored preset parameters.
2. The delivery device for preparing fullerene hydrogels according to claim 1, characterized in that, The moving mechanism includes symmetrical moving slots on the upper end of the support frame (4). A square fixed frame is fixedly connected to one side of the support frame (4), and a bidirectional lead screw (6) is rotatably installed in the fixed frame. A moving block (13) is threadedly connected to the bidirectional lead screw (6) through a threaded sleeve. The bottom of the moving block (13) is slidably installed in the moving slot. A servo motor (5) is installed on the fixed frame. The output end of the servo motor (5) passes through the fixed frame and is coaxially fixed to one end of the bidirectional lead screw (6).
3. The delivery device for preparing fullerene hydrogels according to claim 2, characterized in that, The conveying mechanism includes two guard plates (7) fixed on the same side to the upper end of the moving block (13). Conveying rollers are rotatably installed between the guard plates (7) at equal intervals. A transmission belt is sleeved on the outside of the conveying rollers. Positioning blocks (17) are fixedly connected to the transmission belt at equal intervals. A drive motor (11) is installed below one end of the guard plate (7). The output end of the drive motor (11) passes through the guard plate (7) and is coaxially fixed to one of the conveying rollers.
4. The delivery device for preparing fullerene hydrogels according to claim 3, characterized in that, A fixing block (15) is movably installed between the two positioning blocks (17), and a telescopic spring (16) is installed between the fixing block (15) and the positioning block (17), and the fixing block (15) is engaged in the positioning grooves on both sides of the silicone clamp (14).
5. The delivery device for preparing fullerene hydrogels according to claim 1, characterized in that, The lifting mechanism includes hinge rods (8) installed in the same vertical direction and respectively hinged between the support frame (4) and the base plate (1). A hinge block is provided in the middle between the hinge rods (8) in the same vertical direction. Rollers (9) are rotatably installed at the other end of each hinge rod (8), and a fixed rod (10) is rotatably installed between the hinge rods (8). An electric telescopic rod (12) is hinged to the upper end of the base plate (1), and the telescopic end of the electric telescopic rod (12) is hinged to the fixed rod (10).
6. The delivery device for preparing fullerene hydrogels according to claim 1, characterized in that, The main control module is also equipped with a self-learning unit, which is used to iteratively optimize the adjustment coefficients. After each adaptive adjustment of the corresponding mechanism's operating parameters is completed through the adjustment amount, the self-learning unit obtains the deviation of each parameter fed back by the state monitoring submodule after adjustment, and calculates the overall anomaly degree after adjustment. If the adjusted overall anomaly is less than the original overall anomaly, the self-learning unit updates the adjustment coefficient using gradient descent based on the overall anomaly before and after adjustment, as well as the adjustment amount.
7. The delivery device for preparing fullerene hydrogels according to claim 1, characterized in that, The integrated industrial control system also includes a human-machine interface (HMI) submodule, which is electrically connected to the main control module. This HMI submodule is used to enable users to input and modify preset parameters and view the operating status data of each mechanism. The HMI submodule supports a manual control mode, allowing users to send commands to the main control module through the HMI submodule to manually adjust the operating status of the lifting mechanism, moving mechanism, and conveying mechanism.
Citation Information
Patent Citations
Automatic clamping and conveying device for packaging boxes
CN118701578A
Transfer device
CN219078985U
Double-side clamp conveying device for packaging machine
CN222006284U