A pipe inner wall polishing device
The pipe is fixed by a limiting ring, a limiting plate, and a positioning ring. The motor drives the grinding wheel to rotate, and the polyester fiber adsorption roller adsorbs dust. The snap-fit structure makes it easy to replace the grinding wheel. The coolant reduces friction, which solves the problem of dust slipping during grinding of the inner wall of the pipe, improves grinding quality and efficiency, extends tool life, and reduces safety risks.
Patent Information
- Application Number
- CN202511519162.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-23
- Publication Date
- 2025-12-23
- Estimated Expiration
- 2045-10-23
AI Technical Summary
In the existing process of grinding the inner wall of pipes, metal dust slides down to the bottom wall, resulting in poor grinding quality, low efficiency, and increased tool wear and safety risks.
The pipe is fixed by a structure of limiting ring, limiting plate and positioning ring, the grinding wheel is driven by motor to rotate, and the dust is adsorbed by the adsorption roller made of polyester fiber. The grinding wheel can be replaced easily through the snap-fit structure. Coolant is used to reduce friction and heat.
It improves grinding quality and efficiency, extends tool life, reduces safety risks and operational difficulty, and ensures the stability and safety of the grinding process.
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Figure CN120985447B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application belongs to the technical field of other metal processing machinery manufacturing, in particular to a pipe inner wall polishing equipment. BACKGROUND
[0002] The pipe is composed of pipe, connecting piece and valve, etc. It is an indispensable device in modern life and industry, and is widely used in water supply, drainage, heating, coal gas supply, long-distance oil and natural gas transportation, agricultural irrigation, hydraulic engineering and industrial machinery fields. The roughness of the inner wall of the pipe directly affects the conveying efficiency and performance. The uneven inner wall will increase the fluid resistance and reduce the conveying capacity. Therefore, it is necessary to polish the pipe body with defects in the inner wall.
[0003] In the existing pipe inner wall polishing process, the metal dust generated by polishing slides down to the bottom wall along the inner wall of the pipe, which will have many adverse effects on the polishing operation itself. On the one hand, the metal dust that slides down will re-attach to the polished area, obscuring the polishing marks, making it difficult for the operator to accurately judge the polishing effect, which may lead to insufficient or excessive polishing in local areas, affecting the flatness and smoothness of the pipe inner wall, and reducing the polishing quality.
[0004] On the other hand, the metal dust accumulated at the bottom of the pipe will hinder the smooth movement of the polishing tool, increase the polishing resistance, not only reduce the polishing efficiency, but also may cause uneven force on the polishing tool, accelerate the wear and damage of the tool, shorten its service life, increase the cost of equipment replacement and maintenance, and these dusts may also interfere with the line of sight during polishing, causing inconvenience to the operator, increasing the difficulty and safety risk of operation.
[0005] Therefore, the present application provides a pipe inner wall polishing equipment. SUMMARY
[0006] In order to make up for the shortcomings of the prior art and solve at least one technical problem raised in the background art.
[0007] The technical scheme adopted by the present application to solve its technical problems is: a pipeline inner wall polishing equipment, comprising a machine body, a first guide rail is fixedly connected to the upper surface of the machine body, a first guide groove is formed in the first guide rail, two sliding tables are slidably connected in the first guide groove, a storage box is fixedly connected to the upper surface of one of the sliding tables, a first hydraulic cylinder is fixedly connected to one side of the storage box, a polishing wheel is arranged at the output end of the first hydraulic cylinder, a positioning table is fixedly connected to the upper surface of the other sliding table, a limiting ring and a limiting plate are fixedly connected to one side of the positioning table, a limiting groove is formed between the limiting plate and the limiting ring, a polishing assembly is arranged on one side of the first hydraulic cylinder, the polishing assembly comprises a motor fixedly connected to the output end of the first hydraulic cylinder, a positioning disc is fixedly connected to one side of the motor, the output end of the motor penetrates through the positioning disc, and a positioning gear is fixedly connected to the end of the motor, a gear ring is drivingly connected to the positioning gear, and a polishing wheel is clamped to the circumferential surface of the gear ring; a pretreatment assembly is further arranged in the polishing wheel, the pretreatment assembly comprises a plurality of auxiliary rollers arranged in the polishing wheel, a plurality of nozzles are formed in the circumferential surface of each auxiliary roller, and the nozzles are used for spraying cooling liquid.
[0008] Preferably, the polishing assembly further comprises a plurality of rotating gears meshing with the positioning gear, a reciprocating screw is fixedly connected to one side of each rotating gear, the reciprocating screw is drivingly connected to the positioning disc, the plurality of rotating gears are meshed with the gear ring, and the gear ring is driven by the rotating gears to drive the polishing wheel to work.
[0009] Preferably, a plurality of arc-shaped grooves are formed in the circumferential surface of the polishing wheel, a suction roller is drivingly connected in the arc-shaped groove, and the suction roller is made of polyester fiber material and is used for adsorbing the mixture of metal dust and cooling liquid.
[0010] Preferably, a plurality of clamping grooves are formed in the circumferential surface of the gear ring, a clamping piece is arranged on the inner wall of the clamping groove, a plurality of clamping plates are fixedly connected to the inner wall of the polishing wheel, and a clamping groove is formed in both ends of each clamping plate.
[0011] Preferably, the clamping piece comprises a first groove body formed in the inner wall of the clamping groove, a compression spring is fixedly connected to the inner wall of the first groove body, one end of the compression spring is fixedly connected with a plug, a second groove body is formed in the bottom wall of the clamping groove, a spring is fixedly connected in the second groove body, a protruding block is fixedly connected to the top end of the spring, one side of the protruding block is also provided with a plug, and the two plugs are inserted into the clamping grooves on both sides of the clamping plate.
[0012] Preferably, a fixing ring is fixedly connected to one side of the positioning disc, the fixing ring is drivingly connected to the gear ring, and the fixing ring is used for limiting and supporting the gear ring.
[0013] Preferably, the pre-treatment assembly further comprises a rotating block slidingly arranged on the circumferential surface of the reciprocating screw, a telescopic pipe being connected between the rotating block and the positioning disc, two connecting rods being fixedly connected to one side of the rotating block, and an auxiliary roller being fixedly connected to the end of each connecting rod, the auxiliary roller being used for spraying cooling liquid on the inner wall of the pipeline and the inner wall of the gear ring.
[0014] Preferably, a filling opening is formed in the circumferential surface of the positioning disc, two positioning rods are fixedly connected to one side of the storage box, the same positioning ring is fixedly connected to one end of the two positioning rods, a connecting ring groove is formed in one side of the positioning ring, a filling groove corresponding to the filling opening is formed in the inside of the positioning ring, the filling opening and the filling groove are both in the shape of a nozzle and are connected after being pressurized.
[0015] Preferably, when the spraying of the cooling liquid in the positioning disc is completed, the first hydraulic cylinder drives the positioning disc to retreat and abut against the positioning ring, the filling opening is aligned with the filling groove, the pressure pump in the storage box is pressurized, the cooling liquid in the storage box is pressurized along the positioning rods and into the positioning ring, the cooling liquid in the positioning ring is sprayed out of the filling groove through extrusion and then impacts the filling opening, so that the cooling liquid is supplemented into the positioning disc.
[0016] Preferably, during the rotation of the polishing wheel, the adsorption roller on the circumferential surface of the polishing wheel can adsorb the mixture of metal dust and cooling liquid on the inner wall of the pipeline due to the advance spraying of the cooling liquid on the inner wall of the pipeline.
[0017] The beneficial effects of the present application are as follows:
[0018] 1. The pipeline inner wall polishing device can limit the metal pipeline through the structures of the limiting ring, the limiting plate and the positioning ring, ensure the stability of polishing, drive the rotation of the polishing wheel through the motor, realize comprehensive polishing by the cooperation of the first hydraulic cylinder, at the same time, the adsorption roller made of polyester fiber material on the polishing wheel can effectively adhere to the metal dust generated during polishing, avoid the accumulation of dust affecting the polishing quality and interfering with the movement of the polishing wheel, and improve the polishing effect and efficiency.
[0019] 2. The pipeline inner wall polishing equipment, by the clamping plate of the inner wall of the polishing wheel is aligned with the clamping groove of the gear ring circumferential surface, the clamping plate is slid into the clamping groove, the clamping plate extrudes the protruding block, the protruding block moves into the second groove body, the compression spring is compressed, and the end of the clamping plate is inserted with the plug, when the insertion slot on both sides of the clamping plate moves to the corresponding position of the plug, under the elastic force of the compression spring and the spring, the plug is inserted into the insertion slot, the clamping and fixing of the polishing wheel and the gear ring are completed, when disassembling, the protruding block is pressed inwards, the protruding block is retracted into the second groove body, the limiting and shielding of the protruding block on the polishing wheel are released, then the polishing wheel is slid out, and the polishing wheel can be taken out; the clamping structure makes the installation and disassembly of the polishing wheel extremely convenient, can quickly complete replacement, saves time, improves work efficiency, the stable elastic force provided by the compression spring and the spring ensures that the plug is tightly clamped with the insertion slot, the polishing wheel is firmly connected with the gear ring when polishing the inner wall of the pipeline at high speed, and the polishing wheel will not be loose or fall off, the polishing work is stably carried out, and the polishing quality and safety are improved. BRIEF DESCRIPTION OF DRAWINGS
[0020] The application will be further described below in combination with the drawings.
[0021] Figure 1 is a perspective view of the embodiment one of the application;
[0022] Figure 2 is a structural schematic view of the polishing assembly of the application;
[0023] Figure 3 is a structural schematic view of the connection relationship between the positioning ring and the storage box of the application;
[0024] Figure 4 is a structural schematic view of the first hydraulic cylinder of the application;
[0025] Figure 5 is a structural schematic view of the connection relationship between the positioning disc and the fixing ring of the application;
[0026] Figure 6 is a structural schematic view of the connection relationship between the gear ring and the polishing wheel of the application;
[0027] Figure 7 is a structural schematic view of the pretreatment assembly of the application;
[0028] Figure 8 is a sectional view of the gear ring of the application;
[0029] Figure 9 is a partial structural schematic view of the gear ring of the application;
[0030] In the drawings: 1, machine body;
[0031] 2. First guide rail; 21. First guide groove; 22. Slide table; 23. Storage box; 24. First hydraulic cylinder; 25. Motor; 26. Positioning ring; 27. Positioning rod; 28. Positioning plate; 29. Grinding wheel; 210. Arc groove; 211. Adsorption roller; 212. Fixing ring; 213. Connecting ring groove; 214. Positioning gear; 215. Gear ring; 216. Slot; 217. Protrusion; 218. Insert block; 219. Card plate; 220. Slot; 221. Rotating gear; 222. Reciprocating screw; 223. Rotating block; 224. Connecting rod; 225. Telescopic tube; 226. Auxiliary roller; 227. Nozzle; 228. First groove; 229. Compression spring; 230. Second groove; 231. Spring; 232. Filling port;
[0032] 3. Positioning platform; 31. Limiting ring; 32. Limiting plate; 33. Limiting groove. Detailed Implementation
[0033] To make the technical means, creative features, objectives and effects of this invention easier to understand, the invention will be further described below in conjunction with specific embodiments.
[0034] Example 1: As Figures 1 to 9 As shown in the embodiment of the present invention, a pipe inner wall grinding device includes a machine body. A first guide rail is fixedly connected to the upper surface of the machine body. A first guide groove is formed inside the first guide rail. Two slides are slidably connected in the first guide groove. A storage box is fixedly connected to the upper surface of one slide. A first hydraulic cylinder is fixedly connected to one side of the storage box. A grinding wheel is provided at the output end of the first hydraulic cylinder. A positioning table is fixedly connected to the upper surface of the other slide. A limit ring and a limit plate are fixedly connected to one side of the positioning table. A limit groove is formed between the limit plate and the limit ring. A grinding assembly is provided on one side of the first hydraulic cylinder. The grinding assembly includes a motor fixedly connected to the output end of the first hydraulic cylinder. A positioning plate is fixedly connected to one side of the motor. A fixing ring is fixedly connected to one side of the positioning plate. The fixing ring is rotatably connected to a gear ring and is used to limit and support the gear ring. The motor output... The grinding assembly includes a positioning plate with a fixed positioning gear at one end. The positioning gear is connected to a gear ring, and a grinding wheel is engaged with the circumferential surface of the gear ring. The grinding assembly also includes several rotating gears meshing with the positioning gear. Each rotating gear has a reciprocating screw fixed to one side, which is rotatably connected to the positioning plate. All rotating gears mesh with the gear ring to drive the gear ring to drive the grinding wheel for grinding. The circumferential surface of the grinding wheel has several arc-shaped grooves, and an adsorption roller is rotatably connected in the arc-shaped grooves. The adsorption roller is made of polyester fiber and adsorbs the mixture of metal dust and coolant. The grinding wheel also has a pretreatment assembly inside. The pretreatment assembly includes several auxiliary rollers inside the grinding wheel. Each auxiliary roller has several nozzles on its circumferential surface for spraying coolant.
[0035] Specifically, in the existing pipeline inner wall polishing process, the metal dust generated by polishing slides along the inner wall of the pipeline to the bottom wall, which will have many adverse effects on the polishing operation itself. On the one hand, the metal dust that slides will re-attach to the polished area, obscuring the polishing marks, making it difficult for the operator to accurately judge the polishing effect, which may lead to insufficient or excessive polishing in local areas, affecting the flatness and smoothness of the pipeline inner wall, and reducing the polishing quality.
[0036] On the other hand, the metal dust accumulated on the bottom wall of the pipeline will hinder the smooth movement of the polishing tool, increase the polishing resistance, not only reduce the polishing efficiency, but also may cause uneven force on the polishing tool, accelerate the wear and damage of the tool, shorten its service life, increase the cost of equipment replacement and maintenance, and these dust may also interfere with the line of sight during polishing, causing inconvenience to the operator, increasing the difficulty and safety risk of the operation.
[0037] Therefore, the present application is set according to the above problems, first, one end of the metal pipe to be polished is clamped between the limiting groove formed between the limiting ring and the limiting plate, then the first guide rail is started, the sliding table below the limiting plate is moved, and the other sliding table is approached, so that the other end of the metal pipe is clamped between the connecting ring groove on one side of the positioning ring, thereby completing the limiting of the metal pipe. At this time, the polishing wheel is also inserted into the inner wall of the metal pipe, the motor is started, the rotation of the motor drives the positioning gear to rotate, the rotation of the positioning gear drives the rotating gears to rotate, the rotation of the rotating gears drives the gear ring engaged therewith to rotate, the rotation of the gear ring drives the polishing wheel engaged with the circumference to rotate, thereby enabling the polishing wheel to polish the inner wall of the pipeline. While the polishing wheel is polishing, the first hydraulic cylinder is started to push the polishing wheel gradually into the inner wall of the pipeline, and the entire inner wall of the pipeline is polished. During the polishing process, the adsorption roller made of polyester fiber material is rotatably arranged in the arc-shaped groove of the polishing wheel circumference, so that the metal dust generated during polishing can be adhered to prevent the dust from accumulating on the inner wall of the pipeline, affecting the polishing quality of the polishing wheel, and avoiding the interference of the metal dust with the movement of the polishing wheel.
[0038] The metal pipe is limited by the limiting ring, the limiting plate and the positioning ring, ensuring stable polishing, the motor drives the polishing wheel to rotate, and the first hydraulic cylinder is pushed to realize comprehensive polishing. At the same time, the adsorption roller made of polyester fiber material on the polishing wheel can effectively adhere to the metal dust generated during polishing, avoid the accumulation of dust affecting the polishing quality and interfering with the movement of the polishing wheel, and improve the polishing effect and efficiency.
[0039] For example, Figure 8 And Figure 9As shown, the circumferential surface of the gear ring of the embodiment is provided with a plurality of clamping grooves, the inner wall of the clamping groove is provided with a clamping piece, the inner wall of the polishing wheel is fixedly connected with a plurality of clamping plates, and the two ends of each clamping plate are provided with a clamping groove. The clamping groove can be clamped with the clamping piece; the clamping piece comprises a first groove body provided on the inner wall of the clamping groove, a compression spring is fixedly connected to the inner wall of the first groove body, one end of the compression spring is fixedly connected with a plug, the bottom wall of the clamping groove is provided with a second groove body, a spring is fixedly connected in the second groove body, and the top end of the spring is fixedly connected with a protrusion. A plug is also provided on one side of the protrusion, and the two plugs are inserted into the grooves on the two sides of the clamping plate.
[0040] Specifically, before polishing, the clamping plates on the inner wall of the polishing wheel are aligned with the clamping grooves on the circumferential surface of the gear ring, the clamping plates are slid into the clamping grooves, the clamping plates press the protrusions, the protrusions move into the second groove body, the springs are compressed, and the end of the clamping plate is inserted with the plug. When the grooves on the two sides of the clamping plate move to the corresponding position of the plug, the plug is inserted into the groove under the elastic force of the compression spring and the spring, the clamping and fixing of the polishing wheel and the gear ring are completed, when disassembling, the protrusion is pressed inward, the protrusion is retracted into the second groove body, the protrusion is removed, and then the polishing wheel is slid out, so that the polishing wheel can be taken out.
[0041] This clamping structure makes the installation and disassembly of the polishing wheel very convenient, can quickly complete the replacement, saves time, improves work efficiency, the compression spring and the spring provide stable elastic force, ensure that the plug is tightly clamped with the groove, the polishing wheel is firmly connected with the gear ring when rotating at high speed to polish the inner wall of the pipeline, and will not be loose or fall off, so as to ensure that the polishing work is stable and improve the polishing quality and safety.
[0042] Embodiment two: as shown in Figures 1 to 9 Compared with embodiment one, another embodiment of the application is: the pretreatment assembly further comprises a rotating block slidingly arranged on the circumferential surface of the reciprocating screw, a telescopic pipe is connected between the rotating block and the positioning disc, two connecting rods are fixedly connected to one side of the rotating block, an auxiliary roller is fixedly connected to the end of each connecting rod, the auxiliary roller is used for spraying cooling liquid on the inner wall of the pipeline and the inner wall of the gear ring, an adding opening is formed in the circumferential surface of the positioning disc, two positioning rods are fixedly connected to one side of the storage box, one end of the two positioning rods is fixedly connected with the same positioning ring, a connecting ring groove is formed in one side of the positioning ring, an adding groove corresponding to the adding opening is formed in the inside of the positioning ring, the adding opening and the adding groove are both in the shape of a nozzle and are connected after being pressurized.
[0043] Specifically, when the grinding wheel is rotating for grinding work, the rotation of the rotating gear drives the reciprocating screw rod fixedly connected thereto to rotate, the rotation of the reciprocating screw rod drives the rotating block slidingly connected to the circumferential surface thereof to slide along the reciprocating screw rod, and the rotating block pushes the auxiliary roller on one side thereof to move toward one side of the gear ring, so that the gear ring inner wall range can be moved. When the auxiliary roller moves, the pressurizing pump on the inner wall of the positioning disc pressurizes the cooling liquid in the interior, so that the cooling liquid is sprayed out of the auxiliary roller spray port to adhere to the metal dust on the inner wall of the gear ring. When the auxiliary roller moves out of the inner wall of the gear ring, the spray port pre-sprays the inner wall of the pipeline to cool the dust generated during grinding, so that the dust is adhered to the cooling liquid, the dust flying is reduced, the grinding quality is improved, and then when the cooling liquid in the positioning disc is sprayed out, the first hydraulic cylinder drives the positioning disc to retreat and abut against the positioning ring, the filling port is aligned with the filling groove, the pressure pump in the storage tank pressurizes to pressurize the cooling liquid in the storage tank to the positioning ring along the positioning rod, the cooling liquid in the positioning ring is extruded and sprayed out of the filling groove to impact the filling port, so that the cooling liquid is supplemented into the positioning disc, the heat generated during grinding is effectively reduced, the deformation of the pipeline and the gear ring caused by high temperature is reduced, the service life is prolonged, meanwhile, the cooling liquid can play a lubricating role, the friction between the grinding wheel and the inner wall of the pipeline is reduced, the grinding efficiency and quality are improved, the positioning disc can be automatically supplemented after the cooling liquid is used up, manual frequent operation is not needed, manpower and time are saved, continuous and stable operation of the equipment is ensured, and the overall production efficiency is improved.
[0044] The working principle is that first, one end of the metal pipeline to be ground is clamped between the limiting slots formed between the limiting ring and the limiting plate, and then the first guide rail is started to move the sliding table below the limiting plate to move close to the other sliding table, so that the other end of the metal pipeline is clamped between the connecting ring slots on one side of the positioning ring, thereby completing the limiting of the metal pipeline. At this time, the grinding wheel is also inserted into the inner wall of the metal pipeline. The motor is started, the rotation of the motor drives the positioning gear to rotate, the rotation of the positioning gear drives the rotating gears to rotate, the rotation of the rotating gears drives the gear ring engaged therewith to rotate, the rotation of the gear ring drives the grinding wheel clamped on the circumferential surface thereof to rotate, so that the grinding wheel performs the grinding work on the inner wall of the pipeline. While the grinding wheel is grinding, the first hydraulic cylinder is started to push the grinding wheel to gradually penetrate into the inner wall of the pipeline to grind the entire inner wall of the pipeline. During the grinding process, the arc-shaped groove in the circumferential surface of the grinding wheel is provided with an adsorbing roller made of polyester fiber and rotating in the arc-shaped groove. Therefore, the metal dust generated on the inner wall of the pipeline can be adhered while grinding to prevent the dust from accumulating on the inner wall of the pipeline and affecting the grinding quality of the grinding wheel, and the movement of the grinding wheel is not disturbed by the metal dust.
[0045] The metal pipeline is limited by the limiting ring, the limiting plate and the positioning ring, etc., to ensure stable polishing, the motor drives the polishing wheel to rotate, and the first hydraulic cylinder is pushed to realize overall polishing. Meanwhile, the adsorption roller made of polyester fiber material on the polishing wheel can effectively adhere to the metal dust generated during polishing, avoiding dust accumulation affecting the polishing quality and interfering with the movement of the polishing wheel, thereby improving the polishing effect and efficiency.
[0046] In addition, before polishing, the clamping plate on the inner wall of the polishing wheel is aligned with the clamping groove on the circumferential surface of the gear ring, the clamping plate is slid into the clamping groove, the clamping plate extrudes the protrusion, the protrusion moves into the second groove body, the spring is compressed, and the end of the clamping plate is inserted into the block. When the insertion grooves on both sides of the clamping plate move to the corresponding position of the block, the block is inserted into the insertion groove under the elastic force of the compression spring and the spring, the clamping of the polishing wheel and the gear ring is completed, and the clamping is fixed. When disassembling, press the protrusion inward to make the protrusion retract into the second groove body, remove the limiting and shielding of the protrusion on the polishing wheel, and then slide out the polishing wheel. The polishing wheel can be removed.
[0047] This clamping structure makes the installation and disassembly of the polishing wheel extremely convenient, can quickly complete replacement, saves time, improves work efficiency, the compression spring and the spring provide stable elastic force, ensures that the block is tightly clamped with the insertion groove, and the polishing wheel is firmly connected with the gear ring during high-speed rotation and polishing of the inner wall of the pipeline, and will not loosen or fall off, ensuring stable polishing work and improving polishing quality and safety.
[0048] When the polishing wheel rotates and polishes, the rotation of the rotating gear drives the reciprocating screw fixedly connected thereto, the rotation of the reciprocating screw drives the rotating block slidingly connected to the circumferential surface thereof, the rotating block slides along the reciprocating screw and pushes the auxiliary roller on one side thereof to move toward one side of the gear ring, so that the inner wall of the gear ring can be moved. At the same time that the auxiliary roller moves, the pressurizing pump in the inner wall of the positioning disc pressurizes the cooling liquid in the interior, so that the cooling liquid is sprayed from the auxiliary roller spray port, adheres to the metal dust on the inner wall of the gear ring, and when the auxiliary roller moves out of the inner wall of the gear ring, the spray port cools and pre-sprays the inner wall of the pipeline, so that the dust generated during polishing is adhered to the cooling liquid, reducing dust flying and improving polishing quality. Then, when the cooling liquid in the positioning disc is sprayed, the first hydraulic cylinder drives the positioning disc to retract and butt joint with the positioning ring, the filling port is aligned with the filling groove, the pressure pump in the storage tank pressurizes the cooling liquid in the storage tank to the positioning ring along the positioning rod, the cooling liquid in the positioning ring is extruded and sprayed into the filling groove and then impacts the filling port, so that the cooling liquid is supplemented into the positioning disc, effectively reducing the heat generated during polishing, reducing the deformation of the pipeline and the gear ring caused by high temperature, prolonging the service life, and at the same time, the cooling liquid can play a lubricating role, reducing the friction between the polishing wheel and the inner wall of the pipeline, improving the polishing efficiency and quality. The positioning disc can automatically butt joint with the positioning ring for replenishment after the cooling liquid is used up, without frequent manual operation, saving manpower and time, ensuring continuous and stable operation of the equipment, and improving overall production efficiency.
[0049] The foregoing merely illustrates the principles of the application and application of its more prominent features. Those skilled in the art will appreciate that the application is not limited to the embodiments described and illustrated and that many changes and modifications will occur to them without departing from the spirit and scope of the present application. The present application is therefore not to be limited to the exact details shown and described but only by the scope of the appended claims.
Claims
1. A pipeline inner wall polishing equipment, comprising a machine body (1), the upper surface of the machine body (1) is fixedly connected with a first guide rail (2), the inside of the first guide rail (2) is provided with a first guide groove (21), two sliding tables (22) are slidingly connected in the first guide groove (21), the upper surface of one of the sliding tables (22) is fixedly connected with a storage box (23), one side of the storage box (23) is fixedly connected with a first hydraulic cylinder (24), the output end of the first hydraulic cylinder (24) is provided with a polishing wheel (29), the upper surface of the other sliding table (22) is fixedly connected with a positioning table (3), one side of the positioning table (3) is fixedly connected with a limiting ring (31) and a limiting plate (32), a limiting groove (33) is formed between the limiting plate (32) and the limiting ring (31), characterized in that: one side of the first hydraulic cylinder (24) is provided with a polishing assembly, the polishing assembly comprises a motor (25) fixedly connected to the output end of the first hydraulic cylinder (24), one side of the motor (25) is fixedly connected with a positioning disc (28), the output end of the motor (25) penetrates through the positioning disc (28), and the end portion is fixedly connected with a positioning gear (214), the positioning gear (214) is drivingly connected with a gear ring (215), and the circumferential surface of the gear ring (215) is clamped with the polishing wheel (29); the inside of the polishing wheel (29) is also provided with a pretreatment assembly, the pretreatment assembly comprises a plurality of auxiliary rollers (226) arranged in the inside of the polishing wheel (29), a plurality of nozzles (227) are formed in the circumferential surface of each auxiliary roller (226), and the nozzles (227) are used for spraying cooling liquid; the polishing assembly further comprises a plurality of rotating gears (221) engaged with the positioning gear (214), one side of each rotating gear (221) is fixedly connected with a reciprocating screw (222), the reciprocating screw (222) is drivingly connected with the positioning disc (28), a plurality of rotating gears (221) are engaged with the gear ring (215), and are used for driving the gear ring (215) to drive the polishing wheel (29) to work; a plurality of arc-shaped grooves (210) are formed in the circumferential surface of the polishing wheel (29), and an adsorption roller (211) is drivingly connected in the arc-shaped groove (210), the adsorption roller (211) is made of polyester fiber material and is used for adsorbing a mixture of metal dust and cooling liquid; the pretreatment assembly further comprises a rotating block (223) slidingly arranged on the circumferential surface of the reciprocating screw (222), the rotating block (223) and the positioning disc (28) are connected with an extension tube (225), one side of the rotating block (223) is fixedly connected with two connecting rods (224), the end portion of each connecting rod (224) is fixedly connected with an auxiliary roller (226), and the auxiliary roller (226) is used for spraying cooling liquid on the inner wall of the pipeline and the inner wall of the gear ring (215).
2. A pipe internal wall polishing apparatus according to claim 1, wherein: The circumferential surface of the gear ring (215) is provided with a plurality of clamping grooves (216), the inner wall of the clamping groove (216) is provided with a clamping piece, the inner wall of the polishing wheel (29) is fixedly connected with a plurality of clamping plates (219), both ends of each clamping plate (219) are provided with a slot (220), and the slot (220) can be clamped with the clamping piece.
3. A pipe internal wall polishing apparatus according to claim 2, wherein: The clamping piece comprises a first groove (228) provided in the inner wall of the clamping groove (216), a compression spring (229) is fixedly connected to the inner wall of the first groove (228), one end of the compression spring (229) is fixedly connected with a plug (218), a second groove (230) is provided in the bottom wall of the clamping groove (216), a spring (231) is fixedly connected in the second groove (230), the top end of the spring (231) is fixedly connected with a protruding block (217), one side of the protruding block (217) is also provided with a plug (218), and the two plugs (218) are inserted into the slots (220) on both sides of the clamping plate (219).
4. A pipe internal wall polishing apparatus according to claim 1, characterized by: The side of the positioning disc (28) is fixedly connected with a fixing ring (212), the fixing ring (212) is rotationally connected with the gear ring (215), and the gear ring (215) is limited and supported.
5. A pipe inner wall polishing apparatus according to claim 1, characterized by: The circumferential surface of the positioning disc (28) is provided with a filling port (232), one side of the storage box (23) is fixedly connected with two positioning rods (27), one end of the two positioning rods (27) is fixedly connected with the same positioning ring (26), one side of the positioning ring (26) is provided with a connecting ring groove (213), the inside of the positioning ring (26) is provided with a filling groove corresponding to the filling port (232), and the filling port (232) and the filling groove are both nozzles and are communicated after being pressurized.
6. A pipe internal wall polishing apparatus according to claim 5, wherein: When the cooling liquid in the positioning disc (28) is sprayed, the first hydraulic cylinder (24) drives the positioning disc (28) to retreat and abut against the positioning ring (26), the filling port (232) is aligned with the filling groove, the pressure pump in the storage box (23) is pressurized, the cooling liquid in the storage box (23) is pressurized to the inside of the positioning ring (26) along the positioning rod (27), and the cooling liquid in the positioning ring (26) is sprayed out of the filling groove and then impacts the filling port (232), so that the cooling liquid is supplemented into the positioning disc (28).
7. A pipe inner wall polishing apparatus according to claim 1, characterized by: During rotation of the polishing wheel (29), the adsorption roller (211) on the circumferential surface of the polishing wheel (29) can adsorb the mixture of metal dust and cooling liquid on the inner wall of the pipeline.
Citation Information
Patent Citations
Polishing equipment for polishing inner wall of steel tube
CN108857633A
PE pipeline production and processing device and processing method
CN117961705A
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