A photovoltaic-thermal (PVT) panel cutting device

Abstract

The present application relates to the field of photovoltaic production, and discloses a photovoltaic and photo-thermal PVT plate material cutting device, which comprises a machining table, a fixing frame is connected to the surface of the machining table, the conveying mechanism comprises a placing rack, a rotating block is rotatably connected to the side wall of the bottom end of the placing rack, a threaded rod is connected to the rotating center axis of the rotating block, a sliding seat is threadedly connected to the surface of the threaded rod, a belt pulley b is rotatably connected to the left side of the sliding seat, the belt pulley b is drivingly connected with a belt pulley a through a belt, and the rear end of the belt pulley a is rotatably connected with a fixing seat.In the present application, the conveying mechanism can flexibly adjust the distance between the belt pulley b and the belt pulley a through the cooperation of the rotating block, the threaded rod and the sliding seat, easily adapt to PVT plates with different widths, does not need to replace the conveying assembly, and when the sliding seat moves, the sliding block and the driven wheel are synchronously moved through the hinged rod, automatically apply tension to the belt, and ensure the stability of the belt driving.

Description

Technical Field

[0001] This invention relates to the field of photovoltaic production, and in particular to a photovoltaic thermal PVT board cutting device. Background Technology

[0002] A photovoltaic-thermal (PVT) panel is a composite energy device that combines photovoltaic power generation with solar thermal utilization. Based on traditional photovoltaic panels (which utilize the photovoltaic effect of semiconductor materials to convert solar energy into electrical energy), it integrates a solar thermal collection system, enabling simultaneous photoelectric and solar thermal conversion of solar energy.

[0003] In the production and processing of photovoltaic and solar thermal PVT (PVT) panels, glass plates, solar cells, insulating boards, heat exchange substrates, flame-retardant insulation layers, and frame back panels need to be prepared according to design requirements. The insulating boards, heat exchange substrates, flame-retardant insulation layers, and frame back panels need to be precisely cut before assembly to meet the size requirements of different installation scenarios. After the cutting process is completed, they are combined and installed with glass plates and solar cells to form photovoltaic and solar thermal PVT panels.

[0004] However, traditional cutting equipment has a relatively simple function and generally lacks automated pushing function. Manual feeding is labor-intensive and inefficient. For heavy or long boards, manual handling is not only physically demanding, but also makes it difficult to ensure the continuity of board placement. Frequent start-stop operations cause interruptions in the cutting process, which seriously restricts the production rhythm. Therefore, a photovoltaic and photothermal PVT board cutting device is proposed to solve the above problems. Summary of the Invention

[0005] The purpose of this invention is to solve the problems mentioned in the background art, and thus proposes a photovoltaic and photothermal PVT board cutting device. This invention achieves automatic feeding by setting up a conveying mechanism, improving production efficiency. Through the cooperation of the rotating block, threaded rod, and sliding seat, the distance between pulley b and pulley a can be flexibly adjusted. Without changing the conveying components, it can easily adapt to the cutting needs of PVT boards of different widths. When the sliding seat moves, the hinged rod drives the slider and driven wheel to move synchronously, automatically applying tension to the belt to ensure stable belt drive.

[0006] The technical solution adopted by this invention to solve its technical problem is:

[0007] A photovoltaic thermal PVT board cutting device includes a processing table, a fixed frame fixedly connected to the surface of the processing table, two sets of electric telescopic rods fixedly connected to the top of the fixed frame, an upper cutter fixedly connected to the telescopic ends of the two sets of electric telescopic rods, guide sleeves fixedly connected to both sides of the upper cutter, a lower cutter seat fixedly connected to the surface of the processing table, a clamping module provided on the outer side of the upper cutter, and a conveying mechanism provided on the front surface of the processing table.

[0008] Preferably, the conveying mechanism includes a placement frame, a rotating block rotatably connected to the side wall of the bottom end of the placement frame, a threaded rod fixedly connected to the rotation center axis of the rotating block, a sliding seat threadedly connected to the surface of the threaded rod, a push plate fixedly connected to the top of the outer wall of the sliding seat, a pulley b rotatably connected to the left side of the sliding seat, a pulley a connected to the pulley b via a belt drive, a fixed seat rotatably connected to the rear end of the pulley a, a motor fixedly connected to the outer side wall of the fixed seat, a contact block fixedly connected to the surface of the belt, a guide frame fixedly connected to the center of the bottom end of the placement frame, a slider slidably connected to the inner side wall of the guide frame, a hinge rod hinged to the outer side wall of the slider, and a driven wheel rotatably connected to the outer side wall of the slider; an extension block slidably connected to the inner side wall of the contact block via a limiting component, and a rotating wheel rotatably connected to the inner side wall of the front end of the extension block.

[0009] Preferably, the limiting component includes a wedge block, which is elastically connected to the inner sidewall of the extension block by a return spring.

[0010] Preferably, the bottom end of the placement rack is provided with a sliding groove, the rotating block is rotatably connected to the inner wall of the sliding groove of the placement rack, and the placement rack is fixedly connected to the surface of the front end of the processing table.

[0011] Preferably, the top end of the sliding seat is slidably connected to the inner wall of the slide groove at the bottom of the placement frame, and the end of the hinge rod away from the slider is hinged to the side wall at the bottom of the sliding seat.

[0012] Preferably, the output shaft of the motor is fixedly connected to the rotation center shaft of the pulley a, the outer arc surface of the driven wheel is in contact with the inner surface of the belt, and the fixed seat is fixedly connected to the bottom end of the outer wall of the placement frame.

[0013] Preferably, a guide groove is provided at the center of the placement rack, and a guide groove of the same width is provided below the push plate. The outer sidewall of the contact block is in contact with the inner wall of the guide groove of the placement rack and the push plate.

[0014] Preferably, one end of the reset spring is fixedly connected to the outer sidewall of the wedge block, and the other end of the reset spring is fixedly connected to the inner sidewall of the extension block.

[0015] Preferably, the wedge is slidably connected to the inner sidewall of the extension block, and the outer sidewall of the contact block is provided with a positioning groove, with the outer wall of the wedge in contact with the inner wall of the positioning groove of the contact block.

[0016] Preferably, a groove is provided at the center of the contact block, and the outer wall of the extension block contacts the inner wall of the groove of the contact block.

[0017] Compared with the prior art, the beneficial effects of the present invention are:

[0018] 1. This invention achieves automatic feeding by setting up a conveying mechanism, thereby improving production efficiency. Through the cooperation of the rotating block, threaded rod and sliding seat, the distance between pulley b and pulley a can be flexibly adjusted. Without replacing the conveying components, it can easily adapt to the cutting requirements of PVT boards of different widths. When the sliding seat moves, the slider and driven wheel move synchronously through the hinge rod, automatically applying tension to the belt to ensure stable belt transmission.

[0019] 2. The present invention reduces friction with the surface of the board by designing a roller at the front end of the contact block, which can not only avoid scratching the board, but also ensure uniform pushing force through rolling contact and prevent the board from being conveyed crookedly; the L-shaped structure of the placement frame facilitates the stacking of boards, and when the contact block rotates with the belt, it can push the bottom board of the stack in sequence to achieve continuous automatic feeding and reduce manual intervention.

[0020] 3. The present invention achieves length adjustment by means of the extension block within the contact block through the limiting component wedge block and the reset spring, which can accurately adjust the pushing depth according to the thickness of the plate, avoiding the inability to push due to uneven plate thickness.

[0021] 4. In this invention, the push plate can move with the sliding seat, and a scale is set on the surface of the placement frame. The movement of the push plate allows for intuitive observation of the width of the board through the scale, improving work efficiency and board cutting accuracy. Attached Figure Description

[0022] Figure 1 This is a schematic diagram of the overall three-dimensional structure of the present invention;

[0023] Figure 2 This is a schematic diagram of the overall rear view structure of the present invention;

[0024] Figure 3 This is a three-dimensional structural diagram of the clamping module of the present invention;

[0025] Figure 4 This is a partial cross-sectional view of the placement rack of the present invention;

[0026] Figure 5 This is a schematic diagram of the belt and pulley a separated in the present invention;

[0027] Figure 6 This is a partial cross-sectional view of the extension block of the present invention;

[0028] Figure 7 This is a top view of the placement base of the present invention.

[0029] The components include: 1. Processing table; 2. Fixing frame; 3. Upper cutter; 4. Guide sleeve; 5. Pressing module; 6. Conveying mechanism; 601. Placement frame; 602. Rotating block; 603. Threaded rod; 604. Sliding seat; 605. Fixing seat; 606. Motor; 607. Pulley a; 608. Belt; 609. Pulley b; 610. Guide frame; 611. Slider; 612. Driven wheel; 613. Hinge rod; 614. Contact block; 615. Limiting assembly; 6151. Return spring; 6152. Wedge block; 616. Extension block; 617. Rotary wheel; 618. Push plate; 7. Electric telescopic rod; 8. Lower cutter holder. Detailed Implementation

[0030] It should be noted that the following detailed descriptions are illustrative and intended to provide further explanation of this application. Unless otherwise specified, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this application pertains.

[0031] like Figure 1 - Figure 3 As shown, one embodiment of the present invention provides a photovoltaic thermal PVT board cutting device, including a processing table 1. A fixed frame 2 is fixedly connected to the surface of the processing table 1. Two sets of electric telescopic rods 7 are fixedly connected to the top of the fixed frame 2. An upper cutter 3 is fixedly connected to the telescopic ends of the two sets of electric telescopic rods 7. Guide sleeves 4 are fixedly connected to both sides of the upper cutter 3. The fixed frame 2 consists of a set of support boxes and two side support rods. By setting guide sleeves 4 on both sides of the upper cutter 3, the upward movement of the upper cutter 3 can be guided. The guide sleeves 4 can only move up and down at the support rods on both sides of the fixed frame 2. A lower cutter seat 8 is fixedly connected to the surface of the processing table 1. A clamping module 5 is set on the outer side of the upper cutter 3. The clamping module 5 is a prior art technology. By lowering the upper cutter 3, the clamping module 5 can be driven to clamp the rear end of the cut section of the board, avoiding deviation during the cutting process. A conveying mechanism 6 is set on the front surface of the processing table 1.

[0032] like Figure 4 and Figure 5 and Figure 7As shown, the conveying mechanism 6 includes a placement frame 601, which, together with the push plate 618, forms an L-shape, allowing the plates to be cut to be stacked layer by layer on the inner surface of the placement frame 601. The surface of the placement frame 601 is marked with graduations, allowing the width of the plates to be visually observed by moving the push plate 618. The placement frame 601 is fixedly connected to the front surface of the processing table 1. A rotating block 602 is rotatably connected to the side wall at the bottom of the placement frame 601. A sliding groove is formed at the bottom of the placement frame 601, and the rotating block 602 is rotatably connected to the inner wall of the sliding groove. A threaded rod 603 is fixedly connected to the rotation center axis of the rotating block 602. A sliding seat 604 is threadedly connected to the surface of the threaded rod 603, and an internal threaded groove is formed at the top of the sliding seat 604. The rotating block 602 can follow the rotation of the push plate 602. Synchronous rotation allows the sliding seat 604 to move threadedly on the surface of the threaded rod 603, while simultaneously changing the stroke of pulleys b609 and a607 to adjust the conveying according to different widths of plates. The top of the sliding seat 604 is slidably connected to the inner wall of the bottom groove of the placement frame 601, and the top of the outer wall of the sliding seat 604 is fixedly connected to a push plate 618. When the sliding seat 604 moves and is adjusted, it will drive the push plate 618 to move synchronously on the surface of the placement frame 601. The left side of the sliding seat 604 is rotatably connected to pulley b609, which is connected to pulley a607 via belt 608. When pulley a607 is driven by the output of motor 606, pulley a607 will drive pulley b609 to move synchronously with it via belt 608.

[0033] like Figure 4 and Figure 5As shown, a fixed base 605 is rotatably connected to the rear end of pulley a607. The fixed base 605 is fixedly connected to the bottom end of the outer wall of the placement frame 601. A motor 606 is fixedly connected to the outer side wall of the fixed base 605. By fixing the fixed base 605 to the bottom end of the placement frame 601, the motor 606 and pulley a607 can be supported. The output shaft of the motor 606 is fixedly connected to the rotation center axis of pulley a607. A contact block 614 is fixedly connected to the surface of the belt 608. The belt 608 is connected to the pulley. When the surfaces of a607 and pulley b609 are driven by transmission, the contact block 614 will move synchronously on their surfaces. A guide groove is provided at the center of the placement frame 601, and a guide groove of the same width is provided below the push plate 618. The outer sidewall of the contact block 614 contacts the inner wall of the guide groove of the placement frame 601 and the push plate 618. The contact between the two allows the contact block 614 to move synchronously with the belt 608 when it rotates. Only one set of contact blocks 614 is provided. This allows the bottommost photovoltaic (PVT) panels stacked on the surface of the placement rack 601 to be brought into contact with and transported to the upper cutter 3 for cutting. A guide frame 610 is fixedly connected to the center of the bottom of the placement rack 601. A slider 611 is slidably connected to the inner side wall of the guide frame 610. A hinge rod 613 is hinged to the outer side wall of the slider 611. The end of the hinge rod 613 away from the slider 611 is hinged to the side wall of the bottom of the sliding seat 604. When the sliding seat 604 moves, it is pushed by the hinge rod 613. The movable slider 611 moves up and down on the inner wall of the guide frame 610, thereby driving the driven wheel 612 to move synchronously to contact the inner side of the belt 608. As the pulley b609 moves, the transmission of the belt 608 becomes loose, and the driven wheel 612 moves accordingly, thus applying tension to the belt 608, so that the belt 608 can transmit power stably. The driven wheel 612 is rotatably connected to the outer side wall of the slider 611, and the outer arc surface of the driven wheel 612 contacts the inner surface of the belt 608.

[0034] like Figure 5 - Figure 6As shown, an extension block 616 is slidably connected to the inner sidewall of the contact block 614 via a limiting component 615. A groove is provided at the center of the contact block 614, and the outer wall of the extension block 616 contacts the inner wall of the groove of the contact block 614. By setting the extension block 616 to slide on the inner wall of the contact block 614, the length of the extension block 616 can be adjusted, thereby adjusting the contact and pushing according to photovoltaic thermal PVT panels of different thicknesses. A rotating wheel 617 is rotatably connected to the inner sidewall of the front end of the extension block 616. By setting the rotating wheel 617, when the contact block 614 and the extension block 616 are conveying the plates piled on the surface of the placement rack 601, the rotation of the rotating wheel 617 and its contact with the upper end of the conveyed plates can reduce friction. The limiting component 615 includes a wedge 615. 2. The wedge 6152 is elastically connected to the inner sidewall of the extension block 616 via a return spring 6151. One end of the return spring 6151 is fixedly connected to the outer sidewall of the wedge 6152, and the other end is fixedly connected to the inner sidewall of the extension block 616. The function of the return spring 6151 is to automatically reset the position of the wedge 6152 after it has been pressed and moved. The wedge 6152 is slidably connected to the inner sidewall of the extension block 616. A positioning groove is provided on the outer sidewall of the contact block 614. The outer wall of the wedge 6152 contacts the inner wall of the positioning groove of the contact block 614. The contact between the two allows the extension block 616 to be moved inside the contact block 614 and then fixed in multiple positions after adjustment according to the different thicknesses of the photovoltaic thermal PVT board.

[0035] Working principle: First, the operator stacks the plates to be cut layer by layer on the inner surface of the placement rack 601 of the conveying mechanism 6. The L-shaped structure formed by the placement rack 601 and the push plate 618 achieves stable stacking of the plates. According to the width of the plates to be cut, the operator rotates the rotating block 602, which drives the threaded rod 603 to rotate synchronously. Since the sliding seat 604 is threadedly connected to the threaded rod 603, and the top of the sliding seat 604 is slidably connected to the inner wall of the groove at the bottom of the placement rack 601, the sliding seat 604 will move on the surface of the threaded rod 603. The screw thread moves, thereby changing the distance between pulley b609 and pulley a607, and also driving the push plate 618 to move synchronously to adapt to the conveying needs of plates of different widths. During the movement of the sliding seat 604, the slider 611 is pushed up and down on the inner wall of the guide frame 610 through the hinge rod 613, so that the driven wheel 612 moves along with it and contacts the inner side of the belt 608, thereby applying tension to the belt 608 and ensuring stable transmission of the belt 608 between pulley a607 and pulley b609.

[0036] Meanwhile, the overall length is changed by adjusting the position of the extension block 616 inside the contact block 614 according to the thickness of the plate. During adjustment, the wedge block 6152 is pressed to compress the return spring 6151 and disengage from the positioning groove of the contact block 614. After moving the extension block 616 to the appropriate position, the wedge block 6152 is released. Under the action of the return spring 6151, the wedge block 6152 is inserted into the corresponding positioning groove of the contact block 614, thereby fixing the position of the extension block 616.

[0037] When the motor 606 is started, the output end of the motor 606 drives the pulley a607 to rotate. The pulley a607 drives the pulley b609 to rotate synchronously through the belt 608. The contact block 614 on the surface of the belt 608 moves accordingly. When the contact block 614 and the extension block 616 contact the bottommost plate stacked on the placement rack 601, the friction with the plate is reduced by the rotation of the wheel 617 under the transmission of the belt 608, and the plate is pushed to the surface of the processing table 1, completing the plate conveying. At this time, the plate stacked on the upper side will fall to the bottom of the inner side of the placement rack 601 after the contact block 614 rotates once.

[0038] In the description of this invention, the terms "upper," "lower," "front," "rear," "left," "right," "top," "bottom," "vertical," and "horizontal," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are used only to describe the invention and not to require the invention to be constructed or operated in a specific orientation; therefore, they should not be construed as limitations on the invention. The terms "connected" and "linked" in this invention should be interpreted broadly. For example, they can refer to a connection or a detachable connection; they can refer to a direct connection or an indirect connection through intermediate components. Those skilled in the art can understand the specific meaning of the above terms based on the specific circumstances.

[0039] The above description represents the preferred mode of operation of the present invention. The specific operational modes are provided solely for a better understanding of the invention's concept. Those skilled in the art can make various improvements or equivalent substitutions based on the principles of this invention, and these improvements or equivalent substitutions are also considered to fall within the scope of protection of this invention.

Claims

1. A photovoltaic-photothermal (PVT) panel material cutting device comprising a processing table (1), characterized in that: The surface of the processing table (1) is fixedly connected with a fixing frame (2), the top end of the fixing frame (2) is fixedly connected with two groups of electric telescopic rods (7), the telescopic ends of the two groups of electric telescopic rods (7) are fixedly connected with upper cutters (3), the two sides of the upper cutters (3) are fixedly connected with guide sleeves (4), the surface of the processing table (1) is fixedly connected with a lower cutter seat (8), the outer side of the upper cutter (3) is provided with a pressing module (5), and the surface of the front end of the processing table (1) is provided with a conveying mechanism (6). The conveying mechanism (6) comprises a placing frame (601), the side wall of the bottom end of the placing frame (601) is rotatably connected with a rotating block (602), the rotating center shaft of the rotating block (602) is fixedly connected with a threaded rod (603), the surface of the threaded rod (603) is threadedly connected with a sliding seat (604), the top end of the outer wall of the sliding seat (604) is fixedly connected with a push plate (618), the left side of the sliding seat (604) is rotatably connected with a belt pulley b (609), the belt pulley b (609) is in transmission connection with a belt pulley a (607) through a belt (608), the rear end of the belt pulley a (607) is rotatably connected with a fixing seat (605), the outer side wall of the fixing seat (605) is fixedly connected with a motor (606), the surface of the belt (608) is fixedly connected with a contact block (614), the bottom end of the placing frame (601) is fixedly connected with a guide frame (610) at the center, the inner side wall of the guide frame (610) is slidably connected with a sliding block (611), the outer side wall of the sliding block (611) is hingedly connected with a hinge rod (613), and the outer side wall of the sliding block (611) is rotatably connected with a driven wheel (612); the inner side wall of the contact block (614) is slidably connected with an extension block (616) through a limiting component (615), and the inner side wall of the front end of the extension block (616) is rotatably connected with a rotating wheel (617); The limiting component (615) comprises a wedge block (6152), and the wedge block (6152) is elastically connected to the inner side wall of the extension block (616) through a reset spring (6151); The top end of the sliding seat (604) is slidably connected to the inner wall of the sliding groove at the bottom end of the placing frame (601), and the end of the hinge rod (613) away from the sliding block (611) is hingedly connected to the side wall at the bottom end of the sliding seat (604); The center of the placing frame (601) is provided with a guide groove, the push plate (618) is provided below with a guide groove with the same width, and the outer side wall of the contact block (614) is in contact with the guide grooves of the placing frame (601) and the push plate (618).

2. A photovoltaic-thermal (PVT) panel material cutting device according to claim 1, characterized in that: The bottom end of the placing frame (601) is provided with a sliding groove, the rotating block (602) is rotatably connected to the inner wall of the sliding groove of the placing frame (601), and the placing frame (601) is fixedly connected to the surface of the front end of the processing table (1).

3. A photovoltaic-thermal (PVT) panel material cutting device according to claim 1, characterized in that: The output shaft of the motor (606) is fixedly connected with the rotating center shaft of the pulley a (607), the outer arc surface of the driven wheel (612) is in contact with the surface on the inner side of the belt (608), and the fixed seat (605) is fixedly connected to the bottom end of the outer wall of the rack (601).

4. A photovoltaic-thermal (PVT) panel material cutting device according to claim 1, characterized in that: One end of the reset spring (6151) is fixedly connected to the outer side wall of the wedge block (6152), and the other end of the reset spring (6151) is fixedly connected to the inner side wall of the extension block (616).

5. A photovoltaic-thermal (PVT) panel material cutting device according to claim 1, characterized in that: The wedge block (6152) is slidingly connected to the inner side wall of the extension block (616), the outer side wall of the contact block (614) is provided with a positioning groove, and the outer wall of the wedge block (6152) is in contact with the inner wall of the positioning groove of the contact block (614).

6. A photovoltaic-thermal (PVT) panel material cutting device according to claim 1, characterized in that: The center of the contact block (614) is provided with a sliding groove, and the outer wall of the extension block (616) is in contact with the inner wall of the sliding groove of the contact block (614).

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