Continuous production pipe material winding processing method and automatic winding machine

Abstract

The invention aims to provide a continuous production pipe material winding processing method and an automatic winding machine, and the continuous production pipe material winding processing method comprises the following steps: S1, connecting the end part of a pipe material to a first winding disc located at a first station; s2, the first winding disc is driven to wind the pipe material; s3, when the pipe material in the first winding disc is wound to the last stage, the first winding disc is driven to be switched to the second station, and the second winding disc is made to move to the position of the first station; at the moment, the first winding disc continuously winds the pipe material; s4, when the pipe material in the first winding disc is wound to the target specification, the pipe material is cut off at the position between the first station and the second station; s5, the end of the cut-off rear-section pipe material is led into a second winding disc, and the second winding disc is driven to wind the pipe material; and S6, the wound pipe material in the first winding disc is taken out. Through the application of the pipe material winding processing method, the input pipe materials can be effectively organized to be sequentially wound in the winding discs on the two sides, and automatic pipe material winding production with double-station alternation is achieved. And based on offset traction of the pipe guiding part to the pipe, the pipe has the trend of abutting against the position of the winding disc to be connected before the pipe is cut off, winding and connection of the cut-off pipe can be achieved along with follow-up rotation of the corresponding winding disc, and the continuous winding production application requirement in a winding machine system is met.

Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of hose pipe winding, in particular to a continuous production pipe winding processing method and an automatic winding machine. BACKGROUND

[0002] The winding machine is used for rewinding the pipe line and pipe material on the disc. In order to improve the production efficiency, the existing winding machine has a plurality of winding discs for pipe material circulation operation. After a group of winding discs are wound with the pipe material, the pipe material is cut off and then manually guided to another group of winding discs, and the wound winding disc is unloaded. The winding and unloading are sequentially performed from the two groups of winding discs to realize the preliminary circulation winding production application. However, based on the continuous production, the staff needs to continuously operate and guide the pipe material switching, which still consumes manpower to some extent.

[0003] Chinese patent No. 002348578 discloses a "full-automatic hose pipe winding machine". The main structure of the machine is that two winding discs are arranged on a rotary arm, one is located at a winding position, and the other is located at a discharging position. A driving source is arranged at the winding position, and the two winding discs share a set of driving power. The disadvantages of the machine are that: since the two winding discs share a set of rotary driving device, there is a rotary butt joint problem between the winding disc and the driving source. The pipe winding machine has the problems of complex structure, many parts, high butt joint positioning accuracy, and prone to butt joint failure in use. In addition, there are defects such as complicated action program in the butt joint process and large auxiliary discharging mechanism. These problems and defects affect the use performance of the machine to different extents, and cannot meet the needs of continuous automatic production. SUMMARY

[0004] The present application aims to provide a continuous production pipe winding processing method and an automatic winding machine. Through the application of system structure and process organization, the pipe material connection winding in the two winding discs is realized seamlessly, the corresponding manpower and material resources are reduced, and the production efficiency is improved.

[0005] The continuous production pipe winding processing method comprises the following steps: step S1, connecting the end of the pipe material to the first winding disc located at the first position; step S2, driving the first winding disc to wind the pipe material; step S3, when the pipe material in the first winding disc is wound to the end stage, driving the first winding disc to switch to the second position, and moving the second winding disc to the first position; at this time, the first winding disc continues to wind the pipe material; step S4, when the pipe material in the first winding disc is wound to the target specification, cutting the pipe material at the position between the first position and the second position; step S5, connecting the end of the cut-off rear section pipe material to the second winding disc, and driving the second winding disc to wind the pipe material; and step S6, taking out the wound pipe material in the first winding disc.

[0006] Further, the method further comprises the following steps: step S7, when the pipe material in the second winding disc reaches the final stage of winding, driving the second winding disc to switch to the second station, and moving the first winding disc to the first station position; at this time, the second winding disc continues to wind the pipe material; step S8, when the pipe material in the second winding disc is wound to the target specification, cutting the pipe material at a position between the first station and the second station; step S9, introducing the end of the cut rear section of the pipe material into the first winding disc, and driving the first winding disc to wind the pipe material; and step S10, taking out the wound pipe material in the second winding disc.

[0007] The steps S3 to S10 are repeated to repeatedly complete the winding of the multi-section pipe material.

[0008] Further, in step S4, according to the preset target specification of winding, a pipe pressing part is driven to be pressed to the winding position of the first winding disc, so that the pipe pressing part is pressed to the outside of the pipe material on the first winding disc according to the winding thickness of the pipe material; after the pipe material is cut, the first winding disc is driven to rotate by a preset distance, so that the front section of the pipe material after cutting is wound at the end of the pipe material under the pressing of the pipe pressing part.

[0009] Further, the second winding disc is provided with a lead-in groove along the direction from the outer edge to the center of the second winding disc; in steps S4 to S5, the lead-in part of the pipe material is led to the lead-in groove by offsetting the pipe material from the position between the first station and the second station, so that the pipe material is led to the lead-in groove; then the pipe material is cut, and the end of the rear section of the pipe material after cutting is introduced into the lead-in groove under the driving rotation of the second winding disc, so that the end of the rear section of the pipe material is introduced into the winding position of the second winding disc along the lead-in groove.

[0010] Further, the first winding disc has a winding space extending in the longitudinal direction; in steps S2 to S3, the input position of the pipe material is dynamically adjusted, so that the input pipe material is driven to reciprocate along the extension direction of the winding space under the winding driving process of the first winding disc, so that the pipe material is arranged and wound in multiple layers in the winding space in the longitudinal direction.

[0011] The automatic winding machine is provided with a feeding part for feeding the pipe material in the transverse direction; a winding part, which comprises a first station and a second station, and the feeding part, the first station and the second station are arranged in sequence in the transverse direction; the first station and the second station are driven to change positions by a position changing driving device, and a first winding disc and a second winding disc are arranged in the first station and the second station; a pipe cutting part for cutting the pipe material is arranged between the first station and the second station; and a pipe guiding part for guiding the pipe material is arranged between the first station and the second station.

[0012] Further, the first winding disc and / or the second winding disc comprises a guiding plate, a winding cylinder is arranged on the front side of the guiding plate and extends in the longitudinal direction, and a winding space is formed on the outer periphery of the winding cylinder; a guiding groove is arranged on the front side of the guiding plate and extends from the outer periphery of the guiding plate to the outer periphery of the winding cylinder, and a guiding opening is arranged on the guiding groove corresponding to the outer periphery of the guiding plate; and a limiting space is arranged on the pipe guiding part, and the limiting space corresponds to the guiding opening.

[0013] Further, the pipe cutting part comprises a pipe cutting knife arranged beside the outer periphery of the guiding plate, the pipe cutting knife is connected to a pipe cutting driving device for driving the cutting edge of the pipe cutting knife to move towards the guiding plate; the cutting edge of the pipe cutting knife has a cutting width, and the cutting width extends in the longitudinal direction on the front side of the guiding plate; and a pipe clamping part is arranged on the outer periphery of the front side of the guiding plate and above the guiding groove, and a pipe clamping opening is arranged on the pipe clamping part and faces one side of the pipe cutting knife.

[0014] Further, the automatic winding machine further comprises a pipe pressing part for pressing the pipe material after winding, and the pipe pressing part comprises a pipe pressing rod arranged on the outer periphery of the winding cylinder, the length of the pipe pressing rod extends in parallel with the extension direction of the winding cylinder, and the pipe pressing rod is connected to a pipe pressing driving device for driving the pipe pressing rod to move towards the winding cylinder.

[0015] The application has the following beneficial effects:

[0016] By applying the pipe winding processing method, the input pipe material can be effectively arranged in the winding discs on both sides to realize the winding of the pipe material in sequence, and the automatic pipe winding production of the double-station rotation is realized. Based on the offset guiding of the pipe material by the pipe guiding part, the pipe material has the tendency to abut on the position to be connected to the winding disc before being cut off, and the winding of the pipe material after being cut off can be realized by the subsequent rotation of the corresponding winding disc, so that the continuous winding production application demand of the winding machine system is met. BRIEF DESCRIPTION OF DRAWINGS

[0017] Figure 1Structure setting schematic view of the winding machine of the present application;

[0018] Figure 2 Sectional structure schematic view of the winding machine of the present application;

[0019] Figure 3 Structure setting schematic view of the unloading state structure of the winding disc structure of the present application;

[0020] Figure 4 First working state sectional structure schematic view of the winding disc structure of the present application;

[0021] Figure 5 Second working state sectional structure schematic view of the winding disc structure of the present application;

[0022] Figure 6 Structure setting schematic view of the lead pipe part of the present application;

[0023] Figure 7 First schematic view of the structure setting of the feeding part of the present application;

[0024] Figure 8 Second schematic view of the structure setting of the feeding part of the present application.

[0025] Reference signs:

[0026] frame 100,

[0027] feeding part 1, feeding line arranging mechanism 11, positioning plate 111, metering wheel 112, feeding wheel 113, guide wheel 114, swing arm 115, swing wheel 116, feeding driving device 12,

[0028] winding part 2, first working position 21, second working position 22, first winding disc 23, lead-in plate 231, base plate 2311, guide plate 2312, inclined slope 2313, winding cylinder 232, cylinder combination plate 2321, lead-in groove 233, positioning baffle 234, turnover driving device 235, turnover driving cylinder 2351, split claw plate 2352, connecting branch claw 2353, positioning support 2354, positioning branch claw 2355, supporting plate 2356, first movable arm 2357, second movable arm 2358, positioning support arm 2359, pipe clamping part 236, pipe clamping opening 237, second winding disc 24, position changing driving device 25, rotating driving motor 251, driving cylinder 252, disc driving device 26, winding support 27, positioning rod 28,

[0029] pipe cutting part 3, pipe cutting knife 31, pipe cutting driving device 32,

[0030] pipe pressing part 4, pipe pressing rod 41, pipe pressing driving device 42,

[0031] 5. Lead tube section, 51. Limiting space, 52. Adjusting distance device, 53. Guide component, 531. Guide groove, 532. Guide through hole, 54. Support plate, 541. Support opening, 55. Pull rod, 56. Limiting device, 561. Detailed Implementation

[0032] To make the technical solution, objectives and advantages of the present invention clearer, the present invention will be further explained and described below in conjunction with the accompanying drawings and embodiments.

[0033] like Figures 1 to 7 As shown, the present invention provides a winding machine structure, which realizes continuous production application of tube winding processing through structural design and process coordination.

[0034] Specifically, the winding machine structure includes a frame 100, on which a feeding section 1 for conveying tubular material and a winding section 2 for winding the input tubular material into a coil are provided. The winding section 2 is laterally arranged with a first station 21 and a second station 22. The feeding section 1 conveys the tubular material in the lateral direction. The feeding section 1, the first station 21, and the second station 22 are arranged sequentially in the lateral direction to meet the requirements of tubular material input winding processing. The first station 21 and the second station 22 are driven to switch positions of the first winding reel 23 and the second winding reel 24 through a switching drive device 25. The first winding reel 23 and the second winding reel 24 are each driven to rotate independently by a reel drive device 26.

[0035] Between the first station 21 and the second station 22, a tube cutting section 3 will be provided for cutting tubes, so as to meet the application of cutting the tubes after winding to the specified size at a single station, and then introducing the cut tubes to another station for rewinding.

[0036] A continuous production method for winding tubular material includes the following operational steps:

[0037] Step S1, access the pipe material end to the first winding disc 23 located at the first station 21; Step S2, drive the first winding disc 23 to wind the pipe material; Step S3, when the pipe material in the first winding disc 23 is wound to the final stage, drive the first winding disc 23 to switch to the second station 22, and move the second winding disc 24 to the position of the first station 21; at this time, the first winding disc 23 continues to wind the pipe material; Step S4, when the pipe material in the first winding disc 23 is wound to the target specification, the offset traction of the pipe material is performed by the lead pipe part 5 from the position between the first station 21 and the second station 22, so that the pipe material has the tendency to abut the position of the second winding disc 24; Step S5, cut the pipe material at the position between the first station 21 and the second station 22, under the offset traction of the pipe material, the cut end of the rear section of the pipe material abutting the second winding disc 24 is introduced into the second winding disc 24 by the rotation of the second winding disc 24, and the second winding disc 24 continues to wind the pipe material; Step S6, take out the wound pipe material in the first winding disc 23.

[0038] In the lead-in process, a lead pipe part 5 is provided to realize the lead-in operation of the pipe material, so that the automatic application of the abutment of the cut end of the rear section of the pipe material to the position of the new winding disc for the next round of winding processing is better.

[0039] Specifically, the second winding disc 24 is provided with a lead-in groove 233 along the direction from the outer edge to the center of the second winding disc 24; in steps S4 to S5, the offset traction of the pipe material is performed by the lead pipe part 5 from the position between the first station 21 and the second station 22, so that the pipe material abuts the position of the lead-in groove 233; then the pipe material is cut, and the cut end of the rear section of the pipe material is introduced into the lead-in groove 233 under the driving rotation of the second winding disc 24, so that the cut end of the rear section of the pipe material is introduced into the winding position of the second winding disc 24 along the lead-in groove 233.

[0040] Subsequently, step S7, when the pipe material in the second winding disc 24 is wound to the final stage, drive the second winding disc 24 to switch to the second station 22, and move the first winding disc 23 to the position of the first station 21; at this time, the second winding disc 24 continues to wind the pipe material; Step S8, when the pipe material in the second winding disc 24 is wound to the target specification, the offset traction of the pipe material is performed by the lead pipe part 5 from the position between the first station 21 and the second station 22 based on the provision of the lead-in groove 233 and the lead pipe part 5 on the first winding disc 23, so that the pipe material has the tendency to abut the position of the first winding disc 23; Step S9, cut the pipe material at the position between the first station 21 and the second station 22, under the offset traction of the pipe material, the cut end of the rear section of the pipe material abutting the first winding disc 23 is introduced into the first winding disc 23 by the rotation of the first winding disc 23, and the first winding disc 23 continues to wind the pipe material; Step S10, take out the wound pipe material in the second winding disc 24.

[0041] Finally, based on actual production needs, repeating steps S3 to S10 to repeatedly complete the winding application of the multi-segment pipe material.

[0042] By configuring the position switching drive application of the two winding discs, the pipe material output by the feeding part 1 can be wound in the corresponding winding disc located in the first station 21, and after the winding is completed, the winding disc will be switched to the second station 22 position, and the other unloading or non-winding winding disc will be switched to the first station 21; The worker will unload the pipe material on the winding disc at the second station 22 position, and at the same time, the other winding disc will continue to wind the pipe material at the first station 21, so as to realize continuous pipe winding work application and meet the automatic pipe winding production of double-station rotation.

[0043] After cutting, in order to ensure the stability of the end of the wound pipe material, a pipe pressing part 4 is arranged at the second station 22 for pipe pressing and finishing after winding.

[0044] The working application process steps of the pipe pressing part 4 are as follows:

[0045] In step S4, according to the preset target specification of winding, the pipe pressing part 4 is driven to be pressed to the winding position of the first winding disc 23, so that the pipe pressing part 4 is adapted to the winding thickness of the pipe material and is pressed to the outside of the pipe material on the first winding disc 23; After cutting the pipe material, the first winding disc 23 is driven to rotate by a preset distance, so that the front segment pipe material after cutting is wound at the end of the pipe under the pressing of the pipe pressing part 4.

[0046] Embodiment 1:

[0047] In order to realize the smooth connection of the pipe material after cutting between the two stations, as a preferred structure embodiment, the winding machine structure is set as follows:

[0048] The first winding disc 23 and the second winding disc 24 are the same in structure and are provided with an interface plate 231 on the bottom side, the interface plate 231 includes a disc-shaped base plate 2311 and a guide plate 2312 provided on the front side of the base plate 2311, the guide plate 2312 is coaxially arranged with the base plate 2311 and the radius of the guide plate 2312 is smaller than that of the base plate 2311, and an inclined slope 2313 is arranged on the outer periphery of the guide plate 2312.

[0049] The guide plate 2312 is centrally arranged along the longitudinal direction to extend the winding drum 232, and the winding space is formed on the outer periphery of the winding drum 232; the outer edge of the guide plate 2312 is arranged to deviate from the radial direction to the shaft center direction, and the lead-in groove 233 is arranged corresponding to the outer peripheral position of the guide plate 2312; the end of the lead-in groove 233 is arranged close to the outer periphery of the winding drum 232, and the width of the lead-in groove 233 at one end of the outer edge of the guide plate 231 is gradually narrowed to the width of the winding drum 232 at one end.

[0050] The guide pipe part 5 is arranged between the first station 21 and the second station 22, and the guide pipe part 5 includes a distance adjusting device 52 arranged at one end and a guide 53 arranged at the other end, the distance adjusting direction of the distance adjusting device 52 is the same as the guide direction of the guide 53; the driving end of the distance adjusting device 52 is connected with a support plate 54, and the support plate 54 is guided and movably connected to the guide 53; a wire pulling rod 55 is vertically arranged on the upper side of the support plate 54, a pipe limiter 56 is arranged on the wire pulling rod 55, and a limiting space 51 is formed between the upper end of the support plate 54 and the pipe limiter 56. The limiting space 51 is arranged corresponding to the lead-in opening, so as to correspond to the preparation of the lead-in pipe entering the lead-in groove 233 to the winding drum 232.

[0051] When the first winding disc 23 or the second winding disc 24 is used for winding at the first station 21, the guide pipe part 5 is arranged on the front side in the longitudinal direction and away from the lead-in plate 231; before the pipe material is cut after the station switching of the first winding disc 23 and the second winding disc 24, the guide pipe part 5 drives the support plate 54 to drive the limiting space 51 in the longitudinal direction to the rear side under the guidance of the guide 53 by the distance adjusting device 52, and drives the pipe material segment between the first station 21 and the second station 22 to the rear side, so as to prepare the cut and cut pipe end for lead-in to the first station 21. With the arrangement of the guide pipe part 5, the pipe material before cutting has the tendency to abut the winding disc position to be entered, so that the pipe material after cutting can be wound and entered under the rotation inertia of the corresponding winding disc.

[0052] Taking the example of cutting the pipe material to the second winding disc 24 after winding by the first winding disc 23:

[0053] In the first winding disc 23 winding application, when the pipe material winding reaches the final stage, the transposition driving device 25 is driven to switch the first winding disc 23 to the second station 22, and the second winding disc 24 is moved to the first station 21 position; at this time, the first winding disc 23 crosses the first station 21 and continues to wind the pipe material in the second station 22, and the pipe material segment between the first station 21 and the second station 22 is simultaneously located in the setting range of the limiting space 51. The second winding disc 24 on the first station 21 is in an idle state; when the pipe material in the first winding disc 23 is wound to the target specification, the pipe guide part 5 is driven to limit the pipe material between the first station 21 and the second station 22 to the position behind the longitudinal direction, so that the rear pipe material abuts against the second winding disc 24 on the first station 21.

[0054] Subsequently, the pipe cutting part 3 is driven to cut the pipe material between the first station 21 and the second station 22, and the second winding disc 24 located in the first station 21 is synchronously driven to rotate, and the outer peripheral side end of the pipe guide groove 233 on the second winding disc 24 is connected to the end of the cut rear pipe material, under the rotating action of the second winding disc 24, the end of the rear pipe material is guided to the outer peripheral side of the winding drum 232, and under the rotating action, the rear pipe material is wound on the winding drum 232, so as to continuously wind the pipe material by the second winding disc 24.

[0055] In order to better complete the cutting of the pipe material and ensure that the associated rear segment is connected to the pipe guide groove 233 after cutting, the pipe cutting part 3 includes a pipe cutting knife 31 arranged on the outer peripheral side of the pipe guide plate 231, the cutting edge of the pipe cutting knife 31 is arranged obliquely upward towards the first station 21, the pipe cutting knife 31 is located on the outer peripheral side of the pipe guide plate 231, and the cutting edge of the pipe cutting knife 31 has a cutting width, which is arranged along the longitudinal direction on the front side of the pipe guide plate 231. The position of the pipe cutting knife 31 is relative to the lower part of the setting range of the limiting space 51.

[0056] The pipe cutting knife 31 is connected to the pipe cutting driving device 32 which drives the cutting edge of the pipe cutting knife 31 to make a cutting motion towards the pipe guide plate 231; the outer peripheral side of the pipe guide plate 231 is provided with a pipe clamping part 236 above the position corresponding to the pipe guide groove 233, the pipe clamping part 236 is provided with a pipe clamping opening 237, and the pipe clamping opening 237 is arranged corresponding to the pipe cutting knife 31. Based on the pipe guide part 5 pulling the pipe material to be cut to the position behind the longitudinal direction, the pipe material in the first station 21 position abuts against the front side of the pipe guide plate 231 and is located above the pipe cutting knife 31; the pipe cutting knife 31 is rotated to abut against the pipe guide plate 231, the cutting edge of the pipe cutting knife 31 is pressed to the outer peripheral position of the pipe guide plate 231, and the cutting width of the cutting edge extends to a position in front of the pipe guide plate 231. The cutting edge of the pipe cutting knife 31 is arranged obliquely upward corresponding to the pipe material segment.

[0057] The clamping pipe 236 passes the pipe cutting knife 31 position with the winding disc rotation, at this time the clamping pipe mouth 237 clamps the upper side of the pipe material, and the winding disc rotation makes the pipe material pass the cutting edge of the pipe cutting knife 31 from top to bottom, thereby realizing the cutting of the pipe material.

[0058] Embodiment 2:

[0059] In order to further ensure the stability of the operation process step implementation in the pipe material winding process, the embodiment provides a combined setting structure application of the winding part 2, the pipe cutting part 3 and the pipe guiding part 5, which makes the winding part 2, the pipe cutting part 3 and the pipe guiding part 5 on the rack 100 be integrally combined to realize the integral position switching between the first work station 21 and the second work station 22.

[0060] Specifically, the positioning rod 28 is arranged horizontally along the longitudinal direction on the rack 100, the winding part 2 includes a winding support 27, and the winding support 27 is arranged in a runway shape; the position switching driving device 25 includes a rotation driving motor 251, the driving shaft of the rotation driving motor 251 drives a synchronous linkage driving cylinder 252, the driving cylinder 252 is arranged along the longitudinal direction at the central position of the winding support 27; the positioning rod 28 is coaxially arranged through the driving cylinder 252, and the positioning rod 28 and the driving cylinder 252 are connected movably and rotatably through a bearing; the winding disc driving device 26 includes winding disc driving motors arranged on both sides of the winding support 27, and the winding disc driving motors drive the first winding disc 23 or the second winding disc 24 to rotate around the shaft through linkage driving disc shafts.

[0061] The pipe guiding part 5, the distance adjusting device 52 of which includes distance adjusting driving cylinders arranged on the upper and lower sides to be connected to the upper and lower sides of the support plate 54; the mounting end of the distance adjusting driving cylinder is connected to the front side of the winding support 27; the guide 53 includes a rectangular guide sliding block, guide grooves 531 are arranged on the upper and lower sides of the guide sliding block, the support plate 54 is provided with support openings 541 in the central part to enable the guide sliding block to be inserted, and limit blocks are arranged on the upper and lower sides of the support openings 541 to be inserted into the guide grooves 531. The distance adjusting driving cylinders arranged on both sides are arranged on the upper and lower sides of the driving cylinder 252, one end of the distance adjusting driving cylinder is fixed to the winding support 27, a guide through hole 532 is arranged through the center of the guide sliding block, and the guide sliding block is positioned and connected to the positioning rod 28 through the guide through hole 532, and the pipe guiding mechanism is arranged to realize the positioning and mounting support of the positioning rod 28 and the winding support 27. In the winding machine of the present application, the positioning rod 28 is arranged based on the fixing to the rack 100, and serves as a connecting structure for supporting the winding part 2 and the pipe guiding part 5.

[0062] The guide pipe part 5 rotates as a whole with the rotation of the first winding disc 23 and the second winding disc 24 in the winding part 2, and then the guide pipe part 5 is applied to the guide pipe action corresponding to different winding discs. The wire poking rod 55 is arranged in two groups at the upper and lower ends of the support plate 54, and the limiting pipe device 56 is arranged on the wire poking rod 55 in the two groups. The limiting pipe device 56 is arranged at the two ends of the wire poking rod 55 to form a limiting space 51 on both sides of the guide pipe part 5 to adapt to the application of the two groups of winding discs. The limiting pipe device 56 is arranged with a limiting pipe groove 561561 on one side of the support plate 54, which effectively avoids the pipe material in the limiting space from being separated.

[0063] The pipe cutting part 3 includes a pipe cutting driving cylinder connected to the front side of the winding support 27. The driving end of the pipe cutting driving cylinder is connected to the vertically extending pipe cutting shaft through a movable arm linkage to make a rotating driving movement. The pipe cutting knife 31 is arranged at the front end of the pipe cutting shaft. The cutting edge is parallel to the side wall of the guide plate 231. When the pipe cutting driving cylinder drives the linkage pipe cutting shaft to rotate, the cutting edge of the pipe cutting knife 31 can be rotated and pressed to touch the side wall of the guide plate 231 to make the pipe cutting preparation by rotating and engaging the pipe clamping part 236. The pipe cutting part 3 is arranged corresponding to the first working position 21 and the second working position 22, and corresponding to the first winding disc 23 and the second winding disc 24.

[0064] Embodiment 3:

[0065] In order to ensure that the wound pipe material on the second working position 22 is cut off, the pipe pressing part 4 is arranged with a pipe pressing rod 41 arranged on the outer periphery of the winding drum 232. The length extension direction of the pipe pressing rod 41 is parallel to the extension direction of the winding drum 232. The pipe pressing rod 41 is connected to the pipe pressing driving device 42 which drives the pipe pressing rod 41 to make a pipe pressing driving movement towards the winding drum 232. Under the driving of the pipe pressing driving device 42, the pipe pressing part 4 touches and presses the pipe material on the winding space with the pipe pressing rod 41. The first winding disc 23 continues to rotate in the winding direction after being pressed by the pipe pressing part 4 to straighten the remaining pipe material end, so as to ensure the position of the pipe material end when the staff is winding the pipe material, thereby facilitating the staff to grasp and take out the wound pipe material stably.

[0066] Embodiment 4:

[0067] In order to meet the pipe material forming a winding product with a width size and a multi-layer winding layer stack, in the application, based on the first winding disc 23 having a winding space (the outer peripheral side of the winding cylinder 232) extending along the longitudinal direction; in steps S2 to S3, the pipe material input position is dynamically adjusted by the feeding part 1, so that the input pipe material is driven to reciprocate along the extension direction of the winding space during the winding driving process of the first winding disc 23, and the pipe material is arranged and wound in the winding space along the longitudinal direction and wound in multiple layers.

[0068] Specifically, the feeding part 1 is provided with a feeding and winding mechanism 11 connected to the feeding driving device 12 driven along the longitudinal direction; the feeding and winding mechanism 11 includes a vertically arranged positioning plate 111, one side of which is sequentially arranged with a metering wheel 112, a feeding wheel 113 and a guide wheel 114 along the transverse direction; the other side of the positioning plate 111 is provided with a feeding driving motor 1131 drivingly connected to the feeding wheel 113, and an encoder 1121 rotationally connected to the metering wheel 112; the other side of the positioning plate 111 is movably and positionally connected to a swing arm 115, the end of which is connected to a swing wheel 116, and the swing wheel 116, the metering wheel 112, the feeding wheel 113 and the guide wheel 114 are arranged along the same vertical plane direction.

[0069] By arranging the swing wheel 116, the height position of the swing wheel 116 is adjusted by rotating the swing arm 115, effectively introducing pipe material of different height positions for winding input preparation; the metering wheel 112 is connected with the encoder 1121 for calculating the length of the output pipe material; and the feeding wheel 113 is connected with the feeding driving motor 1131 for effectively controlling the output speed of the output pipe material, and the guide wheel 114 can effectively guide the pipe material for conveying.

[0070] As a preferred embodiment, the height positions of the swing wheels 116, the meter wheels 112, the feeding wheels 113 and the guide wheels 114 are staggered in turn from high to low, and the height positions of the swing wheels 116 and the feeding wheels 113 are lower than the height positions of the meter wheels 112 and the guide wheels 114; the positioning plate 111 is shaped as an inverted trapezoid, the meter wheels 112 and the guide wheels 114 are located on both sides of the upper part of the positioning plate 111 in the width direction, and the feeding wheel 113 is located at the middle position of the lower part of the positioning plate 111; the swing arm 115 is coaxially connected to the encoder 1121 on the other side of the positioning plate 111, a positioning bolt 1151 is screwed on the swing arm 115, a holding member is arranged at the end of the positioning bolt 1151 away from the positioning plate 111 for the user to perform a twisting operation, and a positioning bolt is arranged on the other side of the positioning plate 111 for positioning application; when the user tightens the holding member to lock the positioning bolt to the side of the positioning plate 111, the locking and positioning of the swing arm 115 are completed; when the positioning bolt is loosened, the swing arm 115 can drive the swing wheel 116 to rotate around the shaft to adjust the height position.

[0071] The feeding driving device 12 comprises a supporting table 121 vertically arranged on the frame 100, a supporting plate 122 arranged on the upper side of the supporting table 121, a guide sliding rail 123 arranged on the upper side of the supporting plate 122, and a transmission rack 124 arranged on the side of the supporting plate 122 close to the winding part 2; a positioning platform 117 is arranged on the lower side of the positioning plate 111, a positioning sliding block 118 is arranged on the lower side of the positioning platform 117 to be slidingly connected to the guide sliding rail 123; a guide driving motor 125 is connected to the lower side of the positioning platform 117, a gear piece 119 is connected to the driving end of the guide driving motor 125, and the gear piece 119 is engaged and driven to the transmission rack 124. The guide sliding rail 123 and the transmission rack 124 are both arranged in the longitudinal direction, and the guide sliding rail 123 and the positioning sliding block 118 are preferably arranged in parallel in two groups according to the need for stable structure.

[0072] Under the reciprocating rotation driving of the guide driving motor 125, the gear piece 119 can be reciprocally engaged and driven along the transmission rack 124; the guide driving motor 125, the gear piece 119, the positioning platform 117, the positioning plate 111 and each guide wheel structure on the positioning plate 111 are combined as an assembly, and under the guidance of the transmission rack 124, the feeding wire arranging mechanism 11 moves stably in the longitudinal direction. With the guidance of the positioning sliding block 118 and the guide sliding rail 123 in the longitudinal direction, the movement of the feeding wire arranging mechanism 11 is maximally ensured to be stable.

[0073] The first winding disc 23 or the second winding disc 24 is provided with a cylindrical winding drum 232 extending in the longitudinal direction to serve as a pipe material winding application. In the debugging cooperation, the pipe material is uniformly and side by side arranged on the outer periphery of the corresponding winding drum 232 by the longitudinal movement of the feeding and arranging mechanism 11 each time, and in the process of reciprocating movement, the pipe material is stacked in multiple layers, so as to complete the layered winding of the pipe material.

[0074] Between the first station 21 and the second station 22, a pipe cutting part 3 is arranged to cut the pipe material, so as to meet the application of cutting the pipe material after the single-station winding to the specified size, and then introducing the cut pipe material to another station for re-winding processing. In the introduction process, a pipe introducing part 5 can be provided to realize the pipe introducing operation of the pipe material, so as to better connect the automatic application of introducing the end of the pipe material after cutting to a new winding disc position for a new round of winding processing. After the cutting application, in order to ensure the stability of the end of the wound pipe material, a pipe pressing part 4 is arranged at the second station 22 to press the pipe after winding.

[0075] Based on the metering wheel 112 and the connected encoder 1121 in the feeding and arranging mechanism 11, the input pipe material length is effectively counted, so as to obtain data as the basis for the winding target specification of the pipe material, and the control system organizes the corresponding pipe cutting and winding disc station switching applications according to the obtained input pipe material length statistical data.

[0076] Embodiment 5:

[0077] In order to better unload the wound pipe material, in the present application, the front end of the winding drum 232 is connected with a positioning baffle 234, the positioning baffle 234 is connected with a turnover driving device 235 for driving the rotation of the positioning baffle 234 around the rotation shaft, and the turnover driving device 235 drives the positioning baffle 234 to be in a first working state vertically arranged along the extension direction of the winding drum 232 or a second working state parallelly arranged along the extension direction of the winding drum 232. When the winding process of the pipe material is performed, the positioning baffle 234 is in the first working state to effectively limit and position the wound pipe material; when the wound pipe material needs to be taken out after winding to the target specification, the positioning baffle 234 is driven to be in the second working state, and the wound pipe material can be taken out along the longitudinal direction.

[0078] Based on a preferred structure, the combination structure between the positioning baffle 234 and the winding drum 232 of the present embodiment is as follows:

[0079] The turnover driving device 235 comprises a turnover driving cylinder 2351 arranged at the central position of the inside of the winding drum 232, which is driven in the longitudinal direction and has its driving end connected to a split claw plate 2352 coaxially arranged with the winding drum 232; a plurality of connecting branch claws 2353 are arranged on the split claw plate 2352 in the circumferential direction, and each positioning baffle 234 is connected to each connecting branch claw 2353 through a rotating shaft.

[0080] A positioning support 2354 is arranged at the central position of the connecting branch claw 2353, and the turnover driving cylinder 2351 is arranged at the central position of the positioning support 2354 and extends towards the front side to connect the split claw plate 2352; the positioning support 2354 extends radially to arrange a plurality of positioning branch claws 2355 corresponding to each connecting branch claw 2353, and the positioning branch claws 2355 are fixedly connected to a support plate 2356 extending in the axial direction; the support plate 2356 is connected to a first movable arm 2357 and a second movable arm 2358 through a rotating shaft at both ends thereof outwardly, and the first movable arm 2357 and the second movable arm 2358 are connected to a drum combination plate 2321 therebetween; the support plate 2356, the drum combination plate 2321, the first movable arm 2357 and the second movable arm 2358 are connected in the form of a quadrilateral and are arranged in groups; each group of the support plate 2356, the drum combination plate 2321, the first movable arm 2357 and the second movable arm 2358 is arranged around the positioning branch claw 2355 and the connecting branch claw 2353. As a preferred embodiment, each group of the support plate 2356, the drum combination plate 2321, the first movable arm 2357 and the second movable arm 2358 is uniformly distributed around the central position of the positioning support 2354, the outside of the drum combination plate 2321 is arc-shaped, and each drum combination plate 2321 is combined in the form of a cylinder to form the winding drum 232.

[0081] The second movable arm 2358 is in the form of an L-shape, the front end of the second movable arm 2358 is connected to the center of a positioning support arm 2359 through a rotating shaft, one end of the positioning support arm 2359 is connected to the connecting branch claw 2353 through a rotating shaft, and the other end of the positioning support arm 2359 is positioned and attached to the positioning baffle 234.

[0082] When the turnover driving cylinder 2351 is driven to extend, the split claw plate 2352 is pushed out, the positioning support arm 2359 connected with each connecting claw 2353 on the split claw plate 2352 is pushed out, the extended positioning support arm 2359 rotates around the connecting shaft of the second movable arm 2358, the turnover of the positioning baffle 234 is realized, and the positioning baffle 234 is in the first working state. With the extension of the second movable arm 2358, the second movable arm 2358 rotates around the connecting shaft of the cylinder combination plate 2321, and the cylinder combination plate 2321 is lifted and moved backward in the linkage of the quadrilateral state and the condition that the support plate 2356 is fixed on each positioning claw 2355 of the positioning support 2354. With the lifting of each radially distributed cylinder combination plate 2321, each cylinder combination plate 2321 moves radially outward relative to the axis of the positioning support 2354, and the outer diameter of the winding cylinder 232 is increased. The winding space for pipe winding is formed between the outer side of the winding cylinder 232 composed of each cylinder combination plate 2321 and the rear side of each positioning baffle 234.

[0083] When the turnover driving cylinder 2351 is driven to extend, the split claw plate 2352 is pushed out, the positioning support arm 2359 connected with each connecting claw 2353 on the split claw plate 2352 is pushed out, the extended positioning support arm 2359 rotates around the connecting shaft of the second movable arm 2358, the turnover of the positioning baffle 234 is realized, and the positioning baffle 234 is in the first working state. With the extension of the second movable arm 2358, the second movable arm 2358 rotates around the connecting shaft of the cylinder combination plate 2321, and the cylinder combination plate 2321 is lifted and moved backward in the linkage of the quadrilateral state and the condition that the support plate 2356 is fixed on each positioning claw 2355 of the positioning support 2354. With the lifting of each radially distributed cylinder combination plate 2321, each cylinder combination plate 2321 moves radially outward relative to the axis of the positioning support 2354, and the outer diameter of the winding cylinder 232 is increased. The winding space for pipe winding is formed between the outer side of the winding cylinder 232 composed of each cylinder combination plate 2321 and the rear side of each positioning baffle 234.

[0084] The above is only the preferred embodiment of the present application, and for those skilled in the art, the embodiments can be modified without departing from the principle of the present application, and the corresponding modification scheme should be regarded as the protection scope of the present application.

Claims

1. A continuous production method for winding tubular material, characterized in that, Includes the following steps: Step S1: Connect the end of the tube to the first take-up reel located at the first station; Step S2: Drive the first winding reel to wind the tube material; Step S3: When the tube material in the first winding reel reaches the final stage, drive the first winding reel to switch to the second station and move the second winding reel to the first station position; at this time, the first winding reel continues to wind the tube material. Step S4: When the tube in the first winding reel is wound to the target specification, the tube guide is used to offset and pull the tube from the position between the first station and the second station, so that the tube tends to come into contact with the position of the second winding reel. Step S5: The tube is cut at the position between the first station and the second station. Under the offset traction of the tube, the cut end of the tube that is attached to the second winding reel is led into the second winding reel as the second winding reel rotates. The second winding reel continuously winds up the tube. Step S6: Remove the tube material from the first winding reel.

2. The tube winding processing method according to claim 1, characterized in that, It also includes the following steps: Step S7: When the tube material in the second winding reel reaches the final stage of winding, drive the second winding reel to switch to the second station and move the first winding reel to the first station position; at this time, the second winding reel continues to wind the tube material. Step S8: When the tube in the second winding reel is wound to the target specification, the tube guide is used to offset and pull the tube from the position between the first station and the second station, so that the tube tends to come into contact with the position of the first winding reel. Step S9: The tube is cut at a position between the first station and the second station. Under the offset traction of the tube, the cut end of the tube that is attached to the first winding reel is led into the first winding reel as the first winding reel rotates. The first winding reel continuously winds up the tube. Step S10: Remove the tube material from the second winding reel.

3. The tube winding processing method according to claim 2, characterized in that, Repeat steps S3 to S10 to repeatedly complete the winding application of multiple sections of pipe.

4. The tube winding processing method according to claim 1, characterized in that, In step S4, according to the preset target specifications for winding, the pressure tube part is driven to press against the winding position of the first winding reel, so that the pressure tube part adapts to the winding thickness of the tube material and presses against the outside of the tube material on the first winding reel; after the tube material is cut, the first winding reel is driven to rotate a preset distance, so that the cut front section of the tube material is wound under the pressure of the pressure tube part.

5. The tube winding processing method according to claim 1, characterized in that, A receiving groove is provided on the second take-up reel along its outer edge to the axis direction; in steps S4 to S5, the tube is offset and pulled from the position between the first station and the second station by the tube guide section, so that the tube moves towards the receiving groove position. The tube is then cut, and under the drive of the second take-up reel, the cut end of the tube is inserted into the receiving groove, so that the end of the tube is introduced into the winding position of the second take-up reel along with the receiving groove.

6. The tube winding method according to any one of claims 1 to 5, characterized in that, The first winding reel has a winding space extending in the longitudinal direction; in steps S2 to S3, the input position of the tube material is dynamically adjusted so that the input tube material moves back and forth along the extension direction of the winding space as the first winding reel drives the winding process, so that the tube material is arranged and wound in the longitudinal direction in the winding space and wound in multiple layers.

7. An automated winding machine, characterized in that, The automated winding machine is configured to perform tube winding processing using the tube winding method described in any one of claims 1 to 6, and includes the following structural features: Feeding section used for conveying pipe materials in the lateral direction; The winding section includes a first station and a second station. The feeding section, the first station, and the second station are arranged sequentially in the transverse direction. The first station and the second station are driven to switch positions of the first winding reel and the second winding reel by a switching drive device. The first winding reel and the second winding reel are driven to rotate independently by a reel drive device. A pipe cutting section for cutting pipes is provided between the first station and the second station; A guide tube section for offset traction of the tube material is provided between the first station and the second station.

8. The automated winding machine as described in claim 7, characterized in that, It also includes a pressing section for pressing the tube after it has been wound.

9. The automated winding machine as described in claim 7, characterized in that, The first take-up reel and / or the second take-up reel include: a receiving plate, a winding cylinder extending longitudinally from the center of the front side of the receiving plate, and a take-up space forming on the outer periphery of the winding cylinder; a receiving groove provided on the front side of the receiving plate from its outer periphery to the outer periphery of the winding cylinder, and a receiving opening provided on the outer periphery of the receiving plate corresponding to the receiving groove; and a limiting space provided on the guide tube, the limiting space corresponding to the receiving opening.

10. The automated winding machine as described in claim 9, characterized in that, The pipe cutting section includes a pipe cutting blade disposed on the outer periphery of the receiving plate. The pipe cutting blade is connected to a pipe cutting drive device that drives its blade edge to move toward the receiving plate. The blade edge of the pipe cutting blade has a cutting width, which extends longitudinally relative to the front side of the receiving plate. A pipe clamping component is disposed on the outer periphery of the front side of the receiving plate above the receiving groove. The pipe clamping component has a pipe clamping opening facing the side of the pipe cutting blade.

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