Pipeline detection data intelligent analysis method and early warning system
By introducing scanning, planning, detection, alarm, storage, and generation modules into the pipeline inspection system, combined with adjustment, correction, movement, and anti-collision modules, the problem of difficulty in detection and early warning under uninterrupted medium transportation in existing technologies has been solved. This enables the formulation of accurate detection and maintenance plans and extends the service life of the equipment.
Patent Information
- Application Number
- CN202511250347.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-02
- Publication Date
- 2025-11-21
AI Technical Summary
Existing intelligent analysis methods and early warning systems for pipeline inspection data are unable to confirm the distribution status of pipelines and plan inspection routes without interrupting the transport of media, and are also unable to promptly identify and warn of pipeline anomalies, affecting the operation and maintenance of pipelines.
The system employs a scanning module to scan and image the pipeline area, a planning module to plan the detection route, a detection module to detect damaged or blocked areas, an alarm module to issue an alarm, a storage module to receive and transmit data, a generation module to formulate a maintenance plan, and uses adjustment, correction, movement, and anti-collision modules to avoid collisions with pipelines or obstacles during the detection process. The detection module detects leaks, corrosion, temperature, and blockage conditions, and the judgment module determines pipeline anomalies and locates them.
It enables accurate detection of pipeline anomalies and development of maintenance plans without affecting the pipeline transport medium, avoids collisions during the detection process, extends the service life of the device, and improves the efficiency and accuracy of pipeline detection.
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Figure CN120991247A_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of pipeline detection and early warning, in particular to a pipeline detection data intelligent analysis method and early warning system. BACKGROUND
[0002] In order to prolong the service life of the pipeline, it is necessary to carry out corresponding detection analysis and early warning processing, Chinese patent number "CN110939869B" discloses a pigging operation intelligent monitoring and early warning system and its operation method, the system comprises a first monitoring and early warning device arranged at the pipeline transmitting end and a second monitoring and early warning device arranged at the pipeline receiving end, the first analysis module is used for analyzing the first pressure data and the second pressure data to obtain the pipeline transmitting end operation state, and the first monitoring and early warning module is used for sending a pipeline transmitting end monitoring and early warning signal, as shown in the above-mentioned patent, the existing pipeline detection data intelligent analysis method and early warning system is difficult to confirm the pipeline distribution state and plan the detection line without interrupting the pipeline conveying medium, and it is difficult to judge the pipeline abnormal condition in time and make early warning and maintenance scheme, which affects the use and maintenance effect of the pipeline and easily causes economic loss. SUMMARY
[0003] In view of the defects of the prior art, the present application provides a pipeline detection data intelligent analysis method and early warning system, which solves the problems that the system is difficult to plan detection for corresponding sections of the pipeline during pipeline operation and process according to pipeline abnormal conditions.
[0004] To achieve the above purpose, the present application is realized by the following technical scheme: a pipeline detection data intelligent analysis and early warning system, comprising a scanning module for scanning and imaging processing of the pipeline in the required detection area;
[0005] A planning module is used for planning the pipeline detection route and is connected with the scanning module;
[0006] A detection module is used for detecting damaged or blocked areas of the pipeline through pipeline detection processing;
[0007] An alarm module is used for sending an alarm when the detection module detects pipeline abnormal conditions;
[0008] A conveying module is connected with the planning module for conveying processing of the detection module;
[0009] A storage module is connected with the planning module, the conveying module, the detection module and the alarm module respectively for receiving and transmitting detection area data information;
[0010] A generation module is used for generating a corresponding maintenance scheme according to the pipeline abnormal conditions and is connected with the storage module.
[0011] Preferably, the conveying module comprises an adjusting module, a correcting module, a moving module and a collision avoidance module, the adjusting module is used to move the detection module to a corresponding position outside the pipeline, the correcting module is used to correct the position of the detection module, and the correcting module, the detection module, the collision avoidance module and the storage module are connected with the moving module.
[0012] Preferably, the adjusting module is connected with the detection module, the correcting module and the collision avoidance module respectively, and the collision avoidance module is used to detect obstacles on the pipeline detection line.
[0013] Preferably, the detection module comprises a detection module, a judgment module, a classification module and a positioning module, the detection module, the judgment module, the classification module and the positioning module are connected with the conveying module, the judgment module is connected with the detection module, the classification module and the positioning module respectively, and the positioning module is connected with the storage module and the alarm module.
[0014] Preferably, the detection module is used to detect pipeline leakage, corrosion, temperature, blockage state and medium concentration, and the classification module is used to classify the abnormal state of the pipeline.
[0015] Preferably, the positioning module is used to locate the abnormal position of the pipeline when the pipeline is abnormal and feed back to the storage module, and the judgment module is used to judge the abnormal state of the pipeline.
[0016] The application also discloses a pipeline detection data intelligent analysis method, which specifically comprises the following steps.
[0017] Step one, scan the pipeline area to be detected through the scanning module, call the cloud data through the storage module, let the planning module plan the pipeline detection route according to the data in the storage module and the scanning result of the scanning module, adjust and correct the detection module respectively, make the detection module close to the outer surface of the pipeline, make the detection module detect the pipeline to be detected in the corresponding area, judge whether the pipeline is damaged or blocked, when the pipeline is detected to be damaged, transmit a signal to the alarm module to alarm, the alarm module feeds back the pipeline condition to the storage module, and the storage module transmits the data to the generation module and formulates a corresponding maintenance scheme.
[0018] Step two, in step one, adjust the position of the detection module through the adjusting module, move the detection module to the adjacent end outside the pipeline, correct the position of the detection module through the correcting module, adjust the positions of the adjusting module, the correcting module, the collision avoidance module and the detection module along the pipeline through the moving module, detect the external environment through the collision avoidance module to play a protection role, and the moving module feeds back the position and moving route thereof to the storage module at any time.
[0019] Step three, in step one, the conveying module transports the detection module, the detection module transports the detection module, the detection module, the positioning module, the classification module, in this process, the detection module detects the pipeline, the detection module transmits the detection data to the judgment module, the judgment module judges the pipeline state according to the detection data, when the pipeline state is abnormal, interrupt the detection and transmit the signal to the positioning module to locate the abnormal pipeline position, the positioning module transmits the signal to the alarm module and the storage module.
[0020] Preferably, in step three, the detection module detects the pipeline leakage condition, corrosion condition, transmission medium concentration and temperature, and pipeline blockage condition by ultrasonic wave, laser scanning, pulse eddy current and infrared imaging detection method respectively.
[0021] Beneficial effects
[0022] The application provides a pipeline detection data intelligent analysis method and early warning system.Compared with the prior art, the following beneficial effects are achieved:
[0023] (1) The pipeline detection data intelligent analysis method and early warning system, by setting scanning module, conveying module and detection module in the system, the scanning module scans the pipeline area to be detected, the storage module calls cloud data, the planning module plans the pipeline detection route according to the storage data and the scanning result, the detection module is close to the outer surface of the pipeline, the detection module detects the pipeline to be detected in the corresponding area, judges whether the pipeline is damaged or blocked, when the pipeline is damaged, the signal is transmitted to the alarm module to alarm, the alarm module feeds back the pipeline condition to the storage module end, the storage module transmits the data to the generation module end and formulates the corresponding maintenance scheme, realizes effective detection route planning and accurate detection of the pipeline in the corresponding area, and early warning and formulating the corresponding maintenance strategy according to the abnormal state of the pipeline.
[0024] (2) The pipeline detection data intelligent analysis method and early warning system, by setting the conveying part in the system, adjusting the position of the detection module by the adjusting module, moving the detection module to the adjacent end outside the pipeline, correcting the position of the detection module by the correction module, adjusting the position of the adjusting module, the correction module, the anti-collision module and the detection module along the pipeline by the moving module, in this process, the anti-collision module detects the external environment, and adjusts the position of the detection module according to the database data and the feedback of the obstacles detected by the anti-collision module to the adjusting module, plays a protection role, avoids the collision between the detection end and the pipeline or the obstacles in the conveying process, and affects the pipeline detection, and the moving module always feeds back the position and moving route to the storage module, so that the detection end does not need to be introduced into the pipeline during the whole detection process, does not affect the pipeline conveying medium, at the same time, effectively protects the conveying end, prolongs the service life of the device.
[0025] (3), the pipeline detection data intelligent analysis method and early warning system, through setting detection module in the system, in the detection module is transported by the conveying module, the detection module carries out detection treatment to the pipeline that passes and transmits detection data to the judging module, the judging module judges the pipeline state according to data, when the pipeline state is abnormal, interrupt detection and transmit signal to the positioning module to position the abnormal pipeline position, and corresponding data signal to the alarm module and storage module, the classification module carries out classification processing to the pipeline abnormal data condition according to the data judged by the judging module and transmits to the storage module, the setting is convenient for accurate judgment and classification pipeline abnormal state, and the abnormal end of the pipeline is positioned, which helps subsequent maintenance scheme. BRIEF DESCRIPTION OF DRAWINGS
[0026] Figure 1 It is the main principle diagram of the application;
[0027] Figure 2 It is the main flow chart of the application;
[0028] Figure 3 It is the principle diagram of the internal loss conveying module of the application;
[0029] Figure 4 It is the principle diagram of the internal detection module of the application. DETAILED DESCRIPTION
[0030] The technical solutions in the embodiments of the application will be clearly and completely described below with reference to the drawings in the embodiments of the application. Obviously, the described embodiments are only part of the embodiments of the application, not all. Based on the embodiments in the application, all other embodiments obtained by those skilled in the art without creative labor are within the scope of protection of the application.
[0031] Reference Figures 1-4 The application also provides the following three technical solutions:
[0032] The first embodiment: a pipeline detection data intelligent analysis and early warning system, which comprises a scanning module for scanning and imaging processing of the pipeline in the required detection area; a planning module for planning the required detection route of the pipeline and connected with the scanning module; a detection module for detecting the damaged or blocked area of the pipeline; an alarm module for issuing an alarm when the detection module detects abnormal pipeline conditions; a conveying module connected with the planning module for conveying and processing of the detection module; a storage module connected with the planning module, the conveying module, the detection module and the alarm module respectively for receiving and transmitting detection area data information.
[0033] The generating module is connected with the storage module to generate a corresponding maintenance scheme according to the pipeline abnormal situation; the scanning module scans a pipeline area to be detected, calls cloud data through the storage module, and lets the planning module plan a pipeline detection route according to the storage data and the scanning result, so that the detection module approaches the outer surface of the pipeline, the detection module detects the pipeline to be detected in the corresponding area, and whether the pipeline is damaged or blocked is judged; when the pipeline is detected to be damaged, a signal is transmitted to the alarm module to alarm, the alarm module feeds back the pipeline situation to the storage module end, and the storage module transmits data to the generating module end and formulates a corresponding maintenance scheme;
[0034] The second embodiment mainly differs from the first embodiment in that:
[0035] The conveying module includes an adjusting module, a correcting module, a moving module and a collision avoidance module, the adjusting module is used to move the detection module to a corresponding position outside the pipeline, the correcting module is used to correct the position of the detection module, and the correcting module, the detection module, the collision avoidance module and the storage module are connected with the moving module;
[0036] The adjusting module is connected with the detection module, the correcting module and the collision avoidance module, the collision avoidance module is used to detect obstacles on the pipeline detection route; the position of the detection module is adjusted by the adjusting module, so that the detection module moves to the adjacent end outside the pipeline, the position of the detection module is corrected by the correcting module, the positions of the adjusting module, the correcting module, the collision avoidance module and the detection module are adjusted along the pipeline by the moving module, in this process, the collision avoidance module detects the external environment, and according to the database data and the feedback of the obstacles detected by the collision avoidance module to the adjusting module, the position of the detection module is adjusted, which plays a protection role, avoids the collision between the detection end and the pipeline or obstacles during the conveying process, and affects the pipeline detection, and the moving module feeds back its position and moving route to the storage module at any time;
[0037] The third embodiment mainly differs from the second embodiment in that:
[0038] The detection module includes a detection module, a judgment module, a classification module and a positioning module, the detection module, the judgment module, the classification module and the positioning module are connected with the conveying module, the judgment module is connected with the detection module, the classification module and the positioning module, and the positioning module is connected with the storage module and the alarm module;
[0039] The detection module is used for detecting pipeline leakage, corrosion, temperature, blockage state and medium concentration flowing through, and the classification module is used for classifying pipeline abnormal state; in the conveying process of the detection module conveyed by the conveying module, the detection module detects the passing pipeline and transmits the detection data to the judgment module, the judgment module judges the pipeline state according to the data, interrupts the detection when the pipeline state is abnormal, and transmits a signal to the positioning module to position the abnormal pipeline position, and transmits the corresponding data signal to the alarm module and the storage module, and the classification module classifies the pipeline abnormal data according to the data judged by the judgment module and transmits to the storage module.
[0040] The positioning module is used for positioning the abnormal pipeline position when the pipeline is abnormal and feeding back to the storage module end, and the judgment module is used for judging the pipeline abnormal state.
[0041] The application also discloses a pipeline detection data intelligent analysis method, which specifically comprises the following steps:
[0042] Step one, the user scans the pipeline area to be detected through the scanning module, obtains the size, layout and surrounding environment of the pipeline, calls the cloud data through the storage module, obtains the distribution of the pipeline in the area and the surrounding terrain environment, lets the planning module plan the route of the pipeline to be detected according to the data in the storage module and the scanning result of the scanning module, adjusts and corrects the detection module respectively, makes the detection module close to the outer surface of the pipeline, lets the detection module detect the pipeline at the same time, adjusts the position of the detection module according to the storage module and the scanning data, makes the detection module detect the pipeline to be detected in the corresponding area, judges whether the pipeline is damaged or blocked, continues to detect when no pipeline damage is detected, interrupts the conveying operation when the pipeline damage is detected, transmits a signal to the alarm module to alarm, the alarm module feeds back the pipeline condition to the storage module end, the storage module transmits the data to the generation module end, and the generation module locks the pipeline to be maintained end and formulates a corresponding maintenance scheme according to the data;
[0043] Step two, in step one, the detection module position is adjusted by the adjusting module after the route planning data is received by the conveying module, so that the detection module moves to the adjacent end outside the pipeline, the position of the detection module is corrected by the correcting module, the position of the adjusting module, the correcting module, the anti-collision module and the detection module is adjusted along the pipeline by the moving module, in this process, the anti-collision module detects the external environment, and adjusts the position of the detection module according to the database data and the feedback of the obstacle detected by the anti-collision module to the adjusting module, so as to play a protection role, and the moving module always feeds back its position and moving route to the storage module;
[0044] Step three, in step one, the conveying module conveying the detection module, the detection module in the detection module, the detection module, the positioning module, the classification module is transported, in this process, the detection module detects the pipeline, the detection module transmits the detection data to the judgment module, the judgment module judges the pipeline state according to the detection data, when the pipeline state is normal, continue to detect, when the pipeline state is abnormal, interrupt the detection and transmit the signal to the positioning module to position the abnormal pipeline position, the positioning module transmits the signal to the alarm module and the storage module, and the classification module classifies the pipeline abnormal data according to the data judged by the judgment module and transmits it to the storage module.
[0045] In step three, the detection module detects the pipeline leakage condition, corrosion condition, transmission medium concentration and temperature, and pipeline blockage condition by ultrasonic wave, laser scanning, pulse eddy current, infrared imaging and other detection methods.
[0046] Meanwhile, the contents not described in detail in the specification are all prior art known to those skilled in the art, and the model parameters of each electric appliance are not specifically limited, and conventional equipment can be used.
[0047] It should be noted that in this paper, relationship terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between the entities or operations. Moreover, the term "include", "contain" or any other variant thereof is intended to cover non-exclusive inclusion, so that the process, method, article or equipment including a series of elements not only includes those elements, but also includes other elements not explicitly listed or inherent to such process, method, article or equipment.
[0048] Although the embodiments of the present application have been shown and described, it can be understood by those skilled in the art that various changes, modifications, replacements and variations can be made to the embodiments without departing from the principles and spirits of the present application, and the scope of the present application is defined by the appended claims and their equivalents.
Claims
1. A pipeline detection data intelligent analysis and early warning system, comprising: a scanning module for scanning and imaging processing of a pipeline in a required detection area; a planning module for planning a pipeline detection route and connected with the scanning module; a detection module for detecting a damaged or blocked area of the pipeline through pipeline detection processing; an alarm module for issuing an alarm when the detection module detects an abnormal pipeline condition; a conveying module connected with the planning module for conveying processing of the detection module; a storage module connected with the planning module, the conveying module, the detection module and the alarm module respectively for receiving and transmitting detection area data information; a generation module for generating a corresponding maintenance scheme according to the abnormal pipeline condition and connected with the storage module. 2.The pipeline detection data intelligent analysis and early warning system according to claim 1, characterized in that: The conveying module comprises an adjusting module, a correction module, a moving module and a collision avoidance module, the adjusting module is used to move the detection module to a corresponding position outside the pipeline, the correction module is used to correct the position of the detection module, and the correction module, the detection module, the collision avoidance module and the storage module are all connected with the moving module. 3.The pipeline detection data intelligent analysis and early warning system according to claim 2, characterized in that: The adjusting module is connected with the detection module, the correction module and the collision avoidance module respectively, and the collision avoidance module is used to detect obstacles on the pipeline detection route.
4. The intelligent analysis and early warning system for pipeline detection data according to claim 1, characterized in that: The detection module comprises a detection module, a judgment module, a classification module and a positioning module, the detection module, the judgment module, the classification module and the positioning module are all connected with the conveying module, the judgment module is connected with the detection module, the classification module and the positioning module respectively, and the positioning module is connected with the storage module and the alarm module respectively.
5. The intelligent analysis and early warning system for pipeline detection data according to claim 4, characterized in that: The detection module is used to detect pipeline leakage, corrosion, temperature, blockage state and medium concentration, and the classification module is used to classify pipeline abnormal states.
6. The intelligent analysis and early warning system for pipeline detection data according to claim 4, characterized in that: The positioning module is used to locate the pipeline abnormal position when the pipeline is abnormal and feed back to the storage module, and the judgment module is used to judge the pipeline abnormal state. 7.A pipeline detection data intelligent analysis method for implementing the pipeline detection data intelligent analysis and early warning system of any one of claims 1-6, comprising the following steps: Step one: scanning a pipeline area required to be detected by the scanning module, calling cloud data by the storage module, planning a pipeline detection route by the planning module according to the data in the storage module and the scanning result of the scanning module, adjusting and correcting the detection module respectively, making the detection module close to the outer surface of the pipeline, detecting the pipeline in the corresponding area, judging whether the pipeline is damaged or blocked, transmitting a signal to the alarm module to alarm when the pipeline is damaged, feeding back the pipeline condition to the storage module, and transmitting data to the generation module to develop a corresponding maintenance scheme; Step two: in step one, adjusting the position of the detection module by the adjusting module to move the detection module to the adjacent end outside the pipeline, correcting the position of the detection module by the correction module, adjusting the positions of the adjusting module, the correction module, the collision avoidance module and the detection module along the pipeline by the moving module, detecting the external environment by the collision avoidance module to play a protective role, and feeding back the position and moving route of the moving module to the storage module at all times. Step three, in step one, the conveying module to the detection module conveying process, the conveying module to the detection module in the detection module, the judgment module, positioning module, classification module for transportation, in this process, the detection module for pipeline detection processing, the detection module will detect data transmission to the judgment module, the judgment module according to the detection data to determine the state of the pipeline, when the pipeline state is abnormal, interrupt detection and transmission signal to the positioning module to locate the abnormal pipeline position, the positioning module transmission signal to the alarm module and storage module. 8.The pipeline inspection data intelligent analysis method of claim 7, wherein: In the step three, the detection module by ultrasonic, laser scanning, pulse eddy current, infrared imaging detection method respectively on the pipeline leakage, corrosion, transmission medium concentration and temperature, pipeline blockage situation detection processing.
Citation Information
Patent Citations
Intelligent monitoring and early warning system for pipeline cleaning operations and its operation methods
CN110939869B