On-line monitoring device for radial runout of gear

Abstract

The invention relates to the technical field of gear runout monitoring, in particular to a gear radial runout online monitoring device which comprises a supporting assembly, the rear portion of the upper end of the supporting assembly is sleeved with a connecting assembly, the outer surface of the connecting assembly is sleeved with an adjusting assembly, and the front portion of the upper end of the supporting assembly is connected with a driving motor in a penetrating mode. The output end of the driving motor is fixedly connected with a gear structure, the front portion of the upper end of the supporting assembly is fixedly connected with a camera shooting assembly, and a limiting screw is connected to the middle of the rear end of the adjusting assembly in a penetrating mode. The supporting assembly comprises a supporting plate, sliding tables are fixedly connected to the left portion and the right portion of the upper end of the supporting plate, a base is fixedly connected to the front portion of the upper end of the supporting plate, and a fixing block is fixedly connected to the rear portion of the upper end of the supporting plate. According to the gear radial runout on-line monitoring device, through the arrangement of the supporting assembly and the adjusting assembly, the on-line monitoring process of gear radial runout can be facilitated.

Description

TECHNICAL FIELD

[0001] The present application relates to gear run-out monitoring technical field, especially relates to a kind of gear radial run-out online monitoring device. BACKGROUND

[0002] Gear transmission is the most important, also the most widely used transmission form in mechanical transmission, with accurate transmission ratio, compact structure, transmission efficiency and other advantages, to ensure the safety and quality of vehicle gear, requires 100% measurement to finished gear, at least the following disadvantages in the use process of existing gear radial run-out online monitoring device:1, the monitoring position of existing gear radial run-out online monitoring device is not easy to adjust monitoring equipment;2, the run-out online monitoring process of existing gear radial run-out online monitoring device is not easy to online camera, not convenient for operator to observe record, therefore, we launch a new gear radial run-out online monitoring device. SUMMARY

[0003] The main purpose of the present application is to provide a kind of gear radial run-out online monitoring device, can effectively solve the problems in the background art.

[0004] To achieve the above object, the technical scheme adopted by the present application is:

[0005] A kind of gear radial run-out online monitoring device, including support assembly, the support assembly upper end rear portion sleeve connection has connecting assembly, the outer surface of the connecting assembly sleeve connection has adjusting assembly, the support assembly upper end front portion is connected with driving motor, the output end of the driving motor is fixedly connected with gear structure, the support assembly upper end front portion is fixedly connected with camera assembly, the rear end of the adjusting assembly middle part is connected with limiting screw rod;

[0006] The support assembly includes support plate, the upper end left part and the upper end right part of the support plate are fixedly connected with sliding table, the upper end front portion of the support plate is fixedly connected with base, the upper end rear portion of the support plate is fixedly connected with fixed block, the rear end of the fixed block is connected with No. The adjusting screw rod is connected with No. 1, the base is connected with driving motor.

[0007] Preferably, the connecting assembly includes moving plate, the front end left part and the front end right part of the moving plate are provided with No. 1 sliding slot, the upper end left part and the upper end right part of the moving plate are fixedly connected with support plate, the upper end of the opposite end of two support plates is fixedly connected with two cross bars, and the moving plate is connected with No. 1 adjusting screw rod.

[0008] By adopting the above technical scheme: two No. 1 sliding slot is connected with two sliding table respectively, the position adjusting process of connecting assembly can be conveniently connected, and two cross bars can limit the position adjusting process of adjusting assembly and support.

[0009] Preferably, the adjusting assembly comprises a second sliding plate, a sensor assembly is connected to the front upper end of the second sliding plate, and a second adjusting screw is connected to the right upper end of the sensor assembly.

[0010] By adopting the above technical scheme, the height of the sensor assembly can be adjusted by rotating the second adjusting screw, so that gears with different thicknesses can be monitored.

[0011] Preferably, the second sliding plate comprises a plate body, a connecting frame is fixedly connected to the front end of the plate body, a second sliding groove is formed in the upper middle of the connecting frame, two round holes are formed in the right end of the plate body, and the connecting frame is sleeved with the second adjusting screw.

[0012] By adopting the above technical scheme, the positions of the second sliding plate can be adjusted conveniently by sleeving the two round holes with the two cross bars.

[0013] Preferably, the sensor assembly comprises a third sliding plate, a frame body is fixedly connected to the front end of the third sliding plate, a sensor body is connected to the inner wall of the frame body, a connecting plate is fixedly connected to the front end of the frame body, and the third sliding plate is connected to the connecting frame.

[0014] By adopting the above technical scheme, the sensor body is supported by the frame body, the third sliding plate is connected to the second sliding groove, and the height adjustment process of the sensor assembly is limited and supported.

[0015] Preferably, the camera assembly comprises two fixed plates, a supporting plate is fixedly connected to the upper ends of the two fixed plates, a supporting frame is fixedly connected to the front upper end of the supporting plate, a display screen is fixedly connected to the front end of the supporting frame, a monitoring camera is fixedly connected to the front lower inner wall of the supporting plate, and the two fixed plates are fixedly connected with two sliding tables.

[0016] By adopting the above technical scheme, the monitoring camera is supported by the supporting plate, and the monitoring camera is electrically connected to the display screen through wires, so that the subsequent monitoring and display process is facilitated.

[0017] Preferably, the two sliding tables are connected to the two first sliding grooves, respectively.

[0018] Preferably, the two cross bars are connected to the two round holes, respectively.

[0019] Preferably, the gear structure and the camera assembly are not in contact.

[0020] Compared with the prior art, the present application has the following advantages:

[0021] Compared with the prior art, the present application has the following advantages:1、Through the setting connection assembly, the mobile plate is connected with the first adjusting screw sleeve on the support assembly, the position of the connection assembly on the support assembly can be adjusted by rotating the first adjusting screw, thereby the use position of the adjusting assembly connected on the connection assembly is adjusted, thereby the radial runout process of the gear is monitored by the sensor body;

[0022] 2、Through the setting camera assembly, two fixed plates are arranged on the camera assembly, the supporting plate is supported by the two fixed plates, the monitoring camera and the display screen are supported by the supporting plate, at the same time, the display screen and the monitoring camera are electrically connected by wires, the radial runout process of the gear is monitored by the monitoring camera, thereby the subsequent operator's viewing and recording are facilitated. BRIEF DESCRIPTION OF DRAWINGS

[0023] Figure 1 It is overall structure schematic view of the gear radial runout online monitoring device of the application;

[0024] Figure 2 It is adjusting assembly connection schematic view of the gear radial runout online monitoring device of the application;

[0025] Figure 3 It is overall structure schematic view of the support assembly of the gear radial runout online monitoring device of the application;

[0026] Figure 4 It is overall structure schematic view of the connection assembly of the gear radial runout online monitoring device of the application;

[0027] Figure 5 It is overall structure schematic view of the adjusting assembly of the gear radial runout online monitoring device of the application;

[0028] Figure 6 It is overall structure schematic view of the second slide plate of the gear radial runout online monitoring device of the application;

[0029] Figure 7 It is overall structure schematic view of the sensor assembly of the gear radial runout online monitoring device of the application;

[0030] Figure 8 It is overall structure schematic view of the camera assembly of the gear radial runout online monitoring device of the application.

[0031] In the diagram: 1. Support assembly; 2. Connecting assembly; 3. Adjusting assembly; 4. Camera assembly; 5. Drive motor; 6. Gear structure; 7. Limiting screw; 11. Support plate; 12. Base; 13. Slide table; 14. Fixing block; 15. Adjusting screw No. 1; 21. Slide plate; 22. Slide groove No. 1; 23. Support plate; 24. Crossbar; 31. Slide plate No. 2; 32. Sensor assembly; 33. Adjusting screw No. 2; 311. Plate body; 312. Circular hole; 313. Connecting frame; 314. Slide groove No. 2; 321. Slide plate No. 3; 322. Frame body; 323. Sensor body; 324. Connecting plate; 41. Fixing plate; 42. Support plate; 43. Support frame; 44. Display screen; 45. Surveillance camera. Detailed Implementation

[0032] To make the technical means, creative features, objectives and effects of this invention easier to understand, the invention will be further described below in conjunction with specific embodiments.

[0033] In the description of this invention, it should be noted that the terms "upper," "lower," "inner," "outer," "front end," "rear end," "both ends," "one end," and "the other end," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are used only for the convenience of describing this invention and for simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this invention. Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0034] In the description of this invention, it should be noted that, unless otherwise explicitly specified and limited, the terms "installed," "equipped with," "connected," etc., should be interpreted broadly. For example, "connection" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be a connection within two components. Those skilled in the art can understand the specific meaning of the above terms in this invention based on the specific circumstances.

[0035] Please see Figures 1-8 The present invention provides a technical solution:

[0036] A gear radial runout online monitoring device includes a support component 1, a connecting component 2 sleeved on the upper rear part of the support component 1, an adjusting component 3 sleeved on the outer surface of the connecting component 2, a drive motor 5 inserted through the upper front part of the support component 1, a gear structure 6 fixedly connected to the output end of the drive motor 5, a camera component 4 fixedly connected to the upper front part of the support component 1, and a limit screw 7 inserted through the middle of the rear end of the adjusting component 3.

[0037] In the embodiment, the support assembly 1 comprises a support plate 11, the upper left part and the upper right part of the support plate 11 are fixedly connected with sliding tables 13, the upper front part of the support plate 11 is fixedly connected with a base 12, the upper rear part of the support plate 11 is fixedly connected with a fixed block 14, the rear end of the fixed block 14 is penetratingly connected with a first adjusting screw 15, the base 12 is sleeved with a driving motor 5; the two sliding tables 13 are respectively penetratingly connected with two first sliding grooves 22; the gear structure 6 is not in contact with the camera assembly 4; the connecting assembly 2 comprises a moving plate 21, the front left part and the front right part of the moving plate 21 are provided with the first sliding grooves 22, the upper left part and the upper right part of the moving plate 21 are fixedly connected with support plates 23, the upper parts of the opposite ends of the two support plates 23 are commonly fixedly connected with two cross bars 24, the moving plate 21 is sleeved with the first adjusting screw 15; the camera assembly 4 comprises fixed plates 41, the two fixed plates 41 are commonly fixedly connected with a supporting plate 42 at the upper ends, the upper front part of the supporting plate 42 is fixedly connected with a support frame 43, the front end of the support frame 43 is fixedly connected with a display screen 44, the front part of the inner lower frame wall of the supporting plate 42 is fixedly connected with a monitoring camera 45, the two fixed plates 41 are respectively fixedly connected with the two sliding tables 13; the two cross bars 24 are respectively penetratingly connected with two round holes 312.

[0038] Through the above scheme: the two sliding tables 13 are respectively penetratingly connected with the two first sliding grooves 22, the first adjusting screw 15 is penetratingly connected with the moving plate 21 by rotating the first adjusting screw 15, the use position of the connecting assembly 2 can be adjusted by rotating the first adjusting screw 15, the use position of the adjusting assembly 3 connected on the connecting assembly 2 is adjusted, the subsequent gear monitoring process is facilitated, the monitoring camera 45 is supported by the supporting plate 42, and the monitoring camera 45 is electrically connected with the display screen 44 through wires, so that the display screen 44 can conveniently perform the camera display process on the radial runout process of the gear, and the flexibility is improved.

[0039] In the embodiment, the adjusting assembly 3 comprises a second sliding plate 31, a sensor assembly 32 is penetratingly connected to the upper front part of the second sliding plate 31, a second adjusting screw 33 is penetratingly connected to the upper right part of the sensor assembly 32, and the second adjusting screw 33 is penetratingly connected with the second sliding plate 31 through the sensor assembly 32; the second sliding plate 31 comprises a plate body 311, a connecting frame 313 is fixedly connected to the front end of the plate body 311, a second sliding groove 314 is formed in the upper middle part of the connecting frame 313, two round holes 312 are formed in the right end of the plate body 311, and the connecting frame 313 is sleeved with the second adjusting screw 33; the sensor assembly 32 comprises a third sliding plate 321, a frame body 322 is fixedly connected to the front end of the third sliding plate 321, a sensor body 323 is penetratingly connected to the inner frame wall of the frame body 322, a connecting plate 324 is fixedly connected to the front end of the frame body 322, and the third sliding plate 321 is penetratingly connected with the connecting frame 313.

[0040] Through the above scheme: the sensor body 323 is connected with the frame body 322, the two round holes 312 on the adjusting assembly 3 are sleeved with the two cross rods 24 respectively, the third sliding plate 321 is connected with the second sliding groove 314, the use height of the sensor assembly 32 is adjusted by rotating the second adjusting screw 33, the monitoring position of the sensor body 323 is adjusted by sliding the adjusting assembly 3 on the two cross rods 24 and fixed by the limiting screw 7, and the flexibility is improved.

[0041] It should be noted that the present application is a gear radial run-out online monitoring device, in the use process, the driving motor 5 is fixedly connected with the base 12, provides a stable installation basis for the gear structure 6, ensures that the gear can rotate in a stable posture in the monitoring process, avoids the monitoring error caused by unstable installation, at the same time, the sensor body 323 is connected with the frame body 322, so that the sensor body 323 maintains a fixed spatial position during monitoring, lays a foundation for subsequent accurate data collection, then enters the position and height adjustment stage, the two round holes 312 on the adjusting assembly 3 are sleeved with the two cross rods 24 respectively, and the third sliding plate 321 is connected with the second sliding groove 314, this structure design provides the possibility for the adjustment of the sensor assembly 32, the use height of the sensor assembly 32 is adjusted by rotating the second adjusting screw 33 and sliding the third sliding plate 321 in the second sliding groove 314 by the transmission action of the screw, so as to adapt to the monitoring requirements of gears of different diameters, in addition, the position of the adjusting assembly 3 on the two cross rods 24 is fixed by the limiting screw 7 after being adjusted to the appropriate monitoring position, the horizontal monitoring position of the sensor body 323 can be flexibly changed, at the same time, the first adjusting screw 15 is connected with the moving plate 21, rotating the first adjusting screw 15 can drive the moving plate 21 and the connecting assembly 2 to move on the supporting assembly 1, so as to adjust the overall use position of the adjusting assembly 3 on the connecting assembly 2, the multi-dimensional adjustment greatly improves the monitoring flexibility of the device for gears of different specifications and different installation scenes, ensures that the sensor body 323 can accurately align the monitoring point of the gear, finally, the monitoring and recording stage, the supporting plate 42 stably supports the monitoring camera 45, the display screen 44 and the monitoring camera 45 are electrically connected through wires, in the process of rotating the gear structure 6 driven by the driving motor 5, the sensor body 323 collects the related data of the gear radial run-out in real time, the monitoring camera 45 synchronously monitors the radial run-out process of the gear, the collected data and image information are transmitted and presented on the display screen 44, which is convenient for the operator to observe in real time, and also facilitates subsequent viewing and recording of the monitoring process, provides a comprehensive basis for gear quality analysis and problem troubleshooting.

[0042] The above shows and describes the basic principles and main features of the present application and the advantages of the present application. Those skilled in the art should understand that the present application is not limited to the above embodiments, and the above embodiments and descriptions in the specification are only to illustrate the principles of the present application. Without departing from the spirit and scope of the present application, various changes and improvements can be made to the present application, and these changes and improvements all fall within the scope of the claimed present application. The scope of protection of the present application is defined by the appended claims and their equivalents.

Claims

1. A gear radial run-out on-line monitoring device comprising a support assembly (1), characterized in that: The upper end of the supporting assembly (1) is sleeved with a connecting assembly (2), the outer surface of the connecting assembly (2) is sleeved with an adjusting assembly (3), the upper end of the supporting assembly (1) is connected with a driving motor (5), the output end of the driving motor (5) is fixedly connected with a gear structure (6), the upper end of the supporting assembly (1) is fixedly connected with a camera assembly (4), the rear end of the adjusting assembly (3) is connected with a limiting screw (7). The supporting assembly (1) comprises a supporting plate (11), the upper end left part and the upper end right part of the supporting plate (11) are fixedly connected with sliding tables (13), the upper end front part of the supporting plate (11) is fixedly connected with a base (12), the upper end rear part of the supporting plate (11) is fixedly connected with a fixed block (14), the rear end of the fixed block (14) is connected with a first adjusting screw (15), and the base (12) is sleeved with the driving motor (5).

2. A gear radial run-out on-line monitoring device according to claim 1, characterized in that: The connecting assembly (2) comprises a moving plate (21), the front end left part and the front end right part of the moving plate (21) are provided with first sliding grooves (22), the upper end left part and the upper end right part of the moving plate (21) are fixedly connected with supporting plates (23), the upper parts of the opposite ends of the two supporting plates (23) are fixedly connected with two cross rods (24), and the moving plate (21) is sleeved with the first adjusting screw (15).

3. The gear radial run-out on-line monitoring device according to claim 1, characterized in that: The adjusting assembly (3) comprises a second sliding plate (31), the upper end front part of the second sliding plate (31) is connected with a sensor assembly (32), the upper end right part of the sensor assembly (32) is connected with a second adjusting screw (33), and the second adjusting screw (33) is connected with the second sliding plate (31) through the sensor assembly (32).

4. A gear radial run-out on-line monitoring device according to claim 3, characterized in that: The second sliding plate (31) comprises a plate body (311), the front end of the plate body (311) is fixedly connected with a connecting frame (313), the upper end middle part of the connecting frame (313) is provided with a second sliding groove (314), the right end of the plate body (311) is provided with two round holes (312), and the connecting frame (313) is sleeved with the second adjusting screw (33).

5. A gear radial run-out on-line monitoring device according to claim 3, characterized in that: The sensor assembly (32) comprises a third sliding plate (321), the front end of the third sliding plate (321) is fixedly connected with a frame body (322), the frame body (322) is connected with a sensor body (323), the front end of the frame body (322) is fixedly connected with a connecting plate (324), and the third sliding plate (321) is connected with the connecting frame (313).

6. A gear radial run-out on-line monitoring device according to claim 1, characterized in that: The camera assembly (4) comprises fixed plates (41), the upper end of the two fixed plates (41) is fixedly connected with a supporting plate (42), the upper end front part of the supporting plate (42) is fixedly connected with a supporting frame (43), the front end of the supporting frame (43) is fixedly connected with a display screen (44), the front part of the inner lower frame wall of the supporting plate (42) is fixedly connected with a monitoring camera (45), and the two fixed plates (41) are fixedly connected with the two sliding tables (13).

7. The gear radial run-out on-line monitoring device according to claim 1, characterized in that: The two sliding tables (13) are connected with the two first sliding grooves (22).

8. A gear radial run-out on-line monitoring device according to claim 2, characterized in that: Two said crossbars (24) are respectively connected with two round holes (312) in penetration.

9. The gear radial run-out on-line monitoring device according to claim 1, characterized in that: The gear structure (6) is not in contact with the camera assembly (4).

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