Centrifugal separation device for bone, meat and residual oil in bone soup

By designing the inner and outer cylinder structure and the material pushing and unblocking mechanism, the problem of low efficiency in separating bone and meat residue from oil in bone broth production was solved, achieving efficient separation of bone and meat residue from oil and stable equipment operation.

CN121003853APending Publication Date: 2025-11-25HENAN PULETAI FOOD TECH CO LTD

Patent Information

Application Number
CN202511209411.6
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-08-27
Publication Date
2025-11-25

AI Technical Summary

Technical Problem

Existing solid-liquid centrifugation equipment cannot quickly separate the oil from bone and meat residue. Large filter holes are prone to clogging, while small filter holes increase transfer time and are cumbersome to clean, resulting in low efficiency in bone broth production.

Method used

The bone broth centrifugal separation device with inner and outer cylinder structure has smaller filter holes in the inner cylinder than in the outer cylinder. Combined with the pusher assembly and the unblocking mechanism, it achieves three-stage filtration and regular cleaning to ensure that the filter holes are unobstructed.

Benefits of technology

It achieves efficient separation of bone and meat residue from grease, reduces the risk of clogging, and improves production efficiency and equipment stability.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses a centrifugal separation device for bone, meat and residual oil in bone soup, which comprises a filter cartridge provided with a lifting hook, steam holes are symmetrically formed in the bottom of the filter cartridge, a clamping plate is arranged at the edge of the bottom of the filter cartridge, an inner cartridge, an outer cartridge, filter cloth, a thrust ball bearing, a clamping ring, an inserting column and a first rotating shaft are arranged outside the filter cartridge, and the inner cartridge and the outer cartridge are sequentially and coaxially arranged outside the filter cartridge. The filter cloth is arranged on the inner surface of the inner barrel, the diameter of filter holes in the inner barrel is smaller than that of filter holes in the filter barrel, the clamping ring is arranged at the bottom of the inner barrel, the inner arc face of the clamping ring is provided with a first clamping groove matched with the clamping plate, the thrust ball bearing is coaxially and fixedly connected with the clamping ring, the thrust ball bearing is provided with a supporting column internally connected to the outer barrel, and the inserting column is matched with the steam hole. The inserting column is fixedly connected with the first rotating shaft, and the inserting column and the first rotating shaft are located below the filter cartridge. The centrifugal separation device is matched with a filter cartridge in the previous cooking process, grease adsorbed in bone and meat residues can be further centrifugally separated quickly and efficiently, and the enterprise income is increased.
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Description

Technical Field

[0001] This invention relates to the field of bone broth technology, and in particular to a centrifugal separation device for separating oil and water from bone meat residue in bone broth. Background Technology

[0002] Bones are highly nutritious, with 90% of their protein being collagen, chondroitin, and other bone-derived nutrients. Bone broth packets maximize the extraction of these nutrients, making them easily absorbed and utilized by the body. The production process for bone broth is as follows: First, the bones are crushed into small particles using a crusher. Then, the bone fragments are added to a... Figure 1 The filter cylinder shown has multiple filter holes (1) inside. A hook (2) is installed on the filter cylinder, and two steam holes (3) are symmetrically located at its bottom. The filter cylinder is lifted into a cooking kettle using a hoisting device for high-pressure cooking and extraction. After extraction, the filter cylinder is lifted out of the cooking kettle, and the bone residue is poured out and emptied. The bone broth in the cooking kettle is then allowed to stand and filter, undergoing oil-water separation, vacuum concentration, blending, sterilization, and bottling. Because bones have a porous structure, they can still absorb a large amount of oil and other nutrients after gravity separation during hoisting, resulting in waste.

[0003] Patent 202220031846.1 discloses a centrifugal separation device for chicken bone broth, including a separation tank. A separation cylinder and an oil cylinder are coaxially fixedly connected inside the separation tank. The oil cylinder is located inside the separation cylinder. The inner side of the separation cylinder, the outer side of the oil cylinder, and the bottom of the separation tank form a separation chamber. A stirring motor is installed at the top of the separation tank. The output end of the stirring motor is connected to a drive assembly, and the output end of the drive assembly is connected to a stirring frame. The stirring frame is located inside the separation chamber and is connected to a spiral blade with multiple filter holes. By driving the spiral blade with filter holes to rotate, the broth and oil are separated. Simultaneously, the device lifts bones and bone fragments, causing them to enter the discharge pipe, thus achieving a separation effect between the bones and bone fragments. This device separates bone and meat fragments from oil within the bone broth, resulting in the discharged bone and meat fragments still adsorbing a large amount of oil.

[0004] Patent 202421454836.4 discloses a solid-liquid centrifugal separation device for kitchen waste. By putting the waste into the filter cylinder and starting the motor below to drive the filter cylinder to rotate, solid-liquid centrifugal separation is achieved. However, this centrifugal device is not suitable for separating bone fragments. The reason is that in order to ensure the cooking effect, the diameter of the filter hole of the filter cylinder is 1cm, which is much larger than the size of bone and meat fragments. Directly using the filter cylinder for centrifugation will cause a large amount of bone and meat fragments to pass through the filter hole. Replacing it with a filter cylinder with smaller filter holes not only greatly increases the transfer time of bone and meat fragments, but also makes the small filter holes easy to be blocked by bone and meat fragments, and cleaning is also more cumbersome.

[0005] Adapting existing extraction and filtration cartridges for cooked bone and meat residues to achieve rapid and efficient separation of adsorbed oils is a challenge for enterprises to improve profitability. Summary of the Invention

[0006] The purpose of this invention is to overcome the shortcomings of the prior art and provide a centrifugal separation device for bone broth residue oil and water, so as to solve the problems in the prior art of solid-liquid centrifugation equipment where the filter cylinder cannot quickly separate and adapt to the previous cooking process, the filter holes are large and the residue-blocking effect is poor, and the filter holes are small and easy to clog and the separation time is long.

[0007] The objective of this invention is achieved through the following technical solution: a centrifugal separation device for bone broth residue oil and water, comprising a filter cylinder with a hook, steam holes symmetrically arranged at the bottom of the filter cylinder, a retaining plate at the bottom edge of the filter cylinder, an inner cylinder, an outer cylinder, a filter cloth, a thrust ball bearing, a retaining ring, a insert post, and a first rotating shaft outside the filter cylinder, the inner cylinder and the outer cylinder being coaxially arranged outside the filter cylinder, the filter cloth being disposed on the inner surface of the inner cylinder, the diameter of the filter holes on the inner cylinder being smaller than the diameter of the filter holes on the filter cylinder, the retaining ring being disposed at the bottom of the inner cylinder, the inner arc surface of the retaining ring having a first retaining groove matching the retaining plate, the thrust ball bearing being coaxially fixedly connected to the retaining ring, the thrust ball bearing having a support post internally connected to the outer cylinder, the insert post matching the steam holes, the insert post being fixedly connected to the first rotating shaft, and the insert post and the first rotating shaft being located below the filter cylinder.

[0008] Preferably, the lower part of the outer cylinder is provided with an annular slag collection bin and a liquid collection bin, which are coaxially connected to the outer cylinder in sequence. The bottoms of the slag collection bin and the liquid collection bin are inclined. The bottom of the slag collection bin is provided with a slag discharge port, and the bottom of the liquid collection bin is provided with a liquid discharge port.

[0009] Preferably, the filter cloth is a cylindrical structure with openings at both the top and bottom. An upper pressure ring is fixedly provided on the upper edge of the filter cloth, and a second groove is provided on the upper pressure ring along its path. The upper edge of the inner cylinder is engaged in the second groove, and a lower hanging ring is fixedly provided on the lower edge of the filter cloth.

[0010] Preferably, the inner cylinder is provided with a pushing assembly, which includes a pushing plate, a pushing rod, a first baffle, a second baffle, a first spring, and a hydraulic cylinder. There are four pushing plates forming a ring. The first baffle is fixed to the bottom of the outer surface of the inner cylinder. One end of the pushing rod is fixedly connected to the second baffle, and the other end of the pushing rod passes through the first baffle and the inner cylinder and is fixedly connected to the pushing plate. The pushing rod is slidably connected to the first baffle and the inner cylinder. The first spring is fitted on the pushing rod and is located between the first baffle and the second baffle. The hydraulic cylinder is fixed outside the outer cylinder. The output end of the hydraulic cylinder passes through the outer cylinder and is slidably connected to it. The hydraulic cylinder pushes the second baffle to make the pushing plate slide along the surface of the clamping plate and toward the center of the clamping plate. A right-angle opening is provided between adjacent pushing plates.

[0011] Preferably, the lower lifting ring has a triangular cross-section with the tip pointing towards the center, the upper outer ring surface of the pusher plate is provided with a pressure groove that matches the lower lifting ring, and the push rod is fixedly connected to the lower part of the pusher plate.

[0012] Preferably, the outer cylinder is provided with an annular baffle plate, the annular width of which extends from the outer cylinder to the hook.

[0013] Preferably, the baffle plate is provided with a clearing mechanism, which includes a housing, a first push plate, a second push plate, a clearing needle, a connecting rod, a second spring, an elliptical plate, and a second rotating shaft. The internal space of the housing is divided into a square chamber and a circular chamber. The first push plate and the second push plate are vertically located in the square chamber. The connecting rod is fixedly connected to the first push plate and the second push plate respectively. The clearing needle matches the filter holes on the filter cylinder. The clearing needle passes through the housing and is fixedly connected to the first push plate. The length of the first push plate is less than the length of the second push plate. The second spring is located at the upper and lower ends of the square chamber respectively. The second spring rebounds and pushes the first push plate, the second push plate, the clearing needle, and the connecting rod to slide towards the circular chamber. The elliptical plate is located in the circular chamber. The second rotating shaft is vertically fixedly connected to the center of the ellipse of the second rotating shaft. The housing is fixedly connected below the baffle plate.

[0014] Preferably, the lower part of the first rotating shaft is provided with a bevel gear, the outer cylinder is provided with a first drive shaft and a second drive shaft, the first drive shaft is meshed with the bevel gear, the end of the second drive shaft is provided with an incomplete gear that matches the bevel gear, the baffle plate is provided with a meshing first gear and a second gear, the shaft of the first gear is provided with a first spline sleeve, the shaft of the second gear is provided with a second spline sleeve, the baffle plate is provided with circular holes that match the first spline sleeve and the second spline sleeve respectively, the first spline sleeve passes through the circular hole and is splinedly connected to the end of the second rotating shaft, the middle part of the second drive shaft is provided with a transmission shaft, the bottom end of the transmission shaft is meshed with the bevel gear of the second drive shaft, and the second spline sleeve passes through the circular hole and is splinedly connected to the top end of the transmission shaft.

[0015] Preferably, a first hexagonal tube is fixedly sleeved on the first drive shaft, and a second hexagonal tube is fixedly sleeved on the second drive shaft. The first hexagonal tube and the second hexagonal tube are respectively provided with a first scale, and the outer cylinder is respectively provided with a second scale that matches the first scale.

[0016] The present invention has the following advantages: 1. This invention provides a rotary centrifugal separation device adapted to the filter cartridge of the preceding process. It not only allows the filter cartridge to be quickly clamped into the device by hoisting to achieve rapid centrifugation, but also effectively intercepts bone and meat residue discharged from the large-pore filter, achieving three-stage filtration and improving the separation effect of bone and meat residue and oil. 2. This invention achieves regular cleaning of bone and meat residue by installing a pusher assembly on the retaining ring, avoiding the problem of internal material accumulation. At the same time, it works in conjunction with the cloth tensioning assembly to maintain the flatness and stability of the filter cloth, thereby improving the filtration and centrifugation capacity. 3. By designing a clearing mechanism within the device and linking it with an auxiliary positioning structure, efficient and rapid clearing of the filter cylinder pores is achieved, ensuring the long-term stable filtration and centrifugal function of the equipment. Attached Figure Description

[0017] Figure 1 This is a schematic diagram of the background technology; Figure 2 This is an adaptation of the present invention. Figure 1 A schematic diagram of the overall three-dimensional structure of the filter cartridge; Figure 3 yes Figure 2 A schematic diagram of the cross-sectional structure; Figure 4 yes Figure 2 A top view of the structure without the baffle plate; Figure 5 yes Figure 2 A three-dimensional structural diagram with the baffle removed; Figure 6 yes Figure 5 A schematic diagram of the three-dimensional structure after removing the filter cartridge; Figure 7 yes Figure 6 A schematic diagram of the three-dimensional structure after removing the outer cylinder; Figure 8 This is a schematic diagram of the internal structure of the unblocking mechanism of the present invention; Figure 9 This is a schematic diagram of the feeding component structure of the present invention; Figure 10 This is a schematic diagram of the fabric tensioning component structure of the present invention.

[0018] In the diagram, 1. Filter cylinder; 2. Hook; 3. Steam port; 4. Clamping plate; 5. Outer cylinder; 6. Inner cylinder; 7. Filter cloth; 8. Clamping ring; 9. First clamping groove; 10. Thrust ball bearing; 11. Support column; 12. Liquid collection tank; 13. Drain outlet; 14. Insert column; 15. First rotating shaft; 16. Upper pressure ring; 17. Lower lifting ring; 18. Push plate; 19. Pressure groove; 20. Opening; 21. Push rod; 22. First baffle; 23. First spring; 24. Second baffle; 25. Hydraulic cylinder; 26. Second clamping groove; 27. Slag collection tank; 28. Slag discharge port; 29. ​​Fixing plate; 30. Baffle plate 31. Unblocking mechanism; 32. Outer shell; 33. Square chamber; 34. Circular chamber; 35. First push plate; 36. Second push plate; 37. Unblocking needle; 38. Connecting rod; 39. Second spring; 40. Elliptical plate; 41. Second rotating shaft; 42. Connecting plate; 43. First spline sleeve; 44. First gear; 45. Second gear; 46. Second spline sleeve; 47. Transmission shaft; 48. Second drive shaft; 49. Incomplete gear; 50. Bevel gear; 51. First drive shaft; 52. First hexagonal tube; 53. Second hexagonal tube; 54. First scale; 55. Second scale. Detailed Implementation

[0019] To make the objectives, technical solutions, and advantages of the embodiments of the present invention clearer, the technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. The components of the embodiments of the present invention described and shown in the accompanying drawings can generally be arranged and designed in various different configurations.

[0020] Therefore, the following detailed description of the embodiments of the invention provided in the accompanying drawings is not intended to limit the scope of the claimed invention, but merely to illustrate selected embodiments of the invention. All other embodiments obtained by those skilled in the art based on the embodiments of the invention without inventive effort are within the scope of protection of the invention.

[0021] like Figure 1 As shown, the present invention is an adaptation modification of the filter cylinder 1 in the cooking pot. The filter cylinder 1 currently used has multiple filter holes evenly distributed on its circumference. Three hooks 2 are installed on the upper part of the filter cylinder 1. Two steam holes 3 are symmetrically opened at the bottom of the filter cylinder 1. The steam heating pipe in the cooking pot passes through the steam holes 3 to achieve internal heating. The bottom edge of the filter cylinder 1 protrudes downward to form three arc-shaped clamping plates 4.

[0022] like Figures 2 to 6As shown, a centrifugal separation device for oil and water in bone broth is disclosed. A filter cylinder 1 is suspended and placed inside the centrifugal separation device to achieve oil-residue separation. The centrifugal separation device includes an inner cylinder 6, an outer cylinder 5, a filter cloth 7, a thrust ball bearing 10, a retaining ring 8, an insert column 14, and a first rotating shaft 15. The inner cylinder 6 and outer cylinder 5 are coaxially arranged outside the filter cylinder 1. The inner cylinder 6 is a cylindrical structure with openings at both ends. Multiple filter holes are distributed on the circumference of the inner cylinder 6. The filter cloth 7 is installed on the inner surface of the inner cylinder 6. The diameter of the filter holes on the inner cylinder 6 is smaller than the diameter of the filter holes on the filter cylinder 1. The retaining ring 8 is located at the bottom of the inner cylinder 6 and is integrally sealed to the lower edge of the inner cylinder 6. The inner arc surface of the retaining ring 8 has a first retaining groove 9 that matches the retaining plate 4, meaning that the bottom edge of the filter cylinder 1 is directly placed on the retaining ring 8. 8. The filter cylinder 1 is supported and lifted upwards. The first groove 9 of the retaining ring 8 can securely fix the filter cylinder 1 through the retaining plate 4. The upper part of the thrust ball bearing 10 is coaxially fixedly connected to the retaining ring 8. Three support columns 11 are fixedly provided on the lower surface of the thrust ball bearing 10. The three support columns 11 are connected to the outer cylinder 5. The insertion column 14 and the first rotating shaft 15 are located below the filter cylinder 1. The insertion column 14 is U-shaped and the end of the insertion column 14 is spherical. The insertion column 14 matches the steam hole 3. The middle part of the insertion column 14 is fixedly connected to the first rotating shaft 15. Before the filter cylinder 1 is hoisted and placed downwards on the retaining ring 8, the insertion column 14 first positions the insertion into the steam hole 3. The rotation of the first rotating shaft 15 drives the insertion column 14, the filter cylinder 1, the retaining plate 8, and the inner cylinder 6 to form a centrifugal rotation relative to the outer cylinder 5.

[0023] like Figure 3 As shown, an annular slag collection bin 27 and liquid collection bin 12 are installed at the lower part of the outer cylinder 5. The slag collection bin 27 and liquid collection bin 12 are coaxially connected to the inner cylinder 5. The width of the liquid collection bin 12 extends at least from the outer cylinder 5 to the inner cylinder 6 to collect the grease flowing down from the outer cylinder 6. The width of the slag collection bin 27 extends from the liquid collection bin 12 beyond the inner ring of the clamping plate 8 to collect bone and meat scraps falling from the clamping plate 8. The bottoms of the slag collection bin 27 and the liquid collection bin 12 are inclined to facilitate material discharge. The bottom of the slag collection bin 27 is provided with a slag discharge port 28, and the bottom of the liquid collection bin 12 is provided with a liquid discharge port 13. A fixing plate 29 is horizontally installed inside the cylindrical structure formed in the middle of the slag collection bin 27. The first rotating shaft 15 passes through the fixing plate 29. A bearing can be further installed between the first rotating shaft 15 and the fixing plate 29 to reduce friction.

[0024] like Figure 10As shown, the filter cloth 7 is a cylindrical structure with openings at both the top and bottom. A cloth-stretching assembly is installed on the filter cloth 7. The cloth-stretching assembly includes an upper pressure ring 16 and a lower hanging ring 17. The upper edge of the filter cloth 7 is fixed to the inner ring of the upper pressure ring 16 by rivets. The upper pressure ring 16 is provided with a second groove 26 along its path. The upper edge of the inner cylinder 6 is stuck in the second groove 26. The lower edge of the filter cloth 7 is also fixed to the outer ring of the lower hanging ring 17 by rivets. Due to its gravity, the lower hanging ring 17 can effectively stretch the filter cloth 7 and make it stick tightly to the inner wall of the inner cylinder 6. The filter cloth 7 is used to intercept bone and meat residue thrown out by the filter holes on the filter cylinder 1. The grease flies to the inner wall of the outer cylinder 5 through the filter cloth 7 and the inner cylinder 6 in sequence.

[0025] like Figure 9 As shown, with repeated use, the accumulation of bone fragments on the retaining ring 8 will significantly affect the grease separation effect, requiring regular cleaning. The inner cylinder 6 is equipped with a pushing assembly, which includes four pushing plates 18, four pushing rods 21, four first baffles 22, four second baffles 24, four first springs 23, and four hydraulic cylinders 25. The four pushing plates 18 form a ring and are divided into upper and lower parts. The first baffles 22 are fixed to the bottom of the outer surface of the inner cylinder 6. One end of the pushing rod 21 is fixedly connected to the second baffle 24, and the other end of the pushing rod 21 passes through the first baffle 22 and the inner cylinder 6, and is fixedly connected to the lower half of the pushing plate 18. The pushing rod 21, the first baffle 22, and the inner cylinder 6 are slidably connected. The first spring 23 is fitted onto the pushing rod 21 and located between the first baffle 22 and the second baffle 24. Figure 4 As shown, a certain gap is left between the second baffle 24 and the outer cylinder 5 to avoid contact with the output end of the hydraulic cylinder 25 during rotation. Under normal conditions, the first spring 23 supports the second baffle 24 to make the pusher plate tightly attached to the inner wall of the inner cylinder 6. The hydraulic cylinder 25 is fixed outside the outer cylinder 5. The output end of the hydraulic cylinder 25 passes through the outer cylinder 5 and is slidably connected to the outer cylinder 5. The hydraulic cylinder 25 pushes the second baffle 24 to make the pusher plate 18 slide along the surface of the clamping plate 4 and toward the center of the clamping plate 4, thereby achieving the pushing effect of the pusher plate 18. The pusher plate 18 has a certain thickness. A right-angle opening 20 is provided between adjacent pusher plates 18. Two hydraulic cylinders 25 are started synchronously at intervals, and the remaining two hydraulic cylinders are started later. This can avoid the problem of mutual jamming caused by the synchronous displacement of the pusher plates 18.

[0026] like Figure 10 As shown, the lower lifting ring 17 has a triangular cross-section with the tip pointing towards the center. The outer ring surface of the upper half of the pusher plate 18 is provided with a pressing groove 19 that matches the lower lifting ring 17. The pressing groove 19 also has a triangular cross-section. Under the action of the first spring 23, the upper half of the pusher plate 18 is locked with the lower lifting ring 17, pressing the filter cloth 7 tightly against the inner wall of the inner cylinder 6, ensuring the stability of the filter cloth 7 during the centrifugation process. The filter cloth 7 inevitably shrinks or expands during use. The triangular lower lifting ring 17 and the triangular pressing groove 19 can offset the offset distance and continue to remain fixed.

[0027] A circular baffle plate 30 is placed on the outer cylinder 5. The ring width of the baffle plate 30 extends from the outer cylinder 5 to the hook 2, which does not affect the multiple hoisting of the filter cylinder 1. After centrifugation, the filter holes of the filter cylinder 1 will be blocked by bone and meat residue, which needs to be cleaned in time. A cleaning mechanism 31 is installed on the baffle plate 30 for cleaning.

[0028] like Figure 8 As shown, the unblocking mechanism 31 is installed in the gap between the filter cylinder 1 and the inner cylinder 6. The unblocking mechanism 31 includes a shell 32, a first push plate 35, a second push plate 36, an unblocking needle 37, a connecting rod 38, a second spring 39, an elliptical plate 40, and a second rotating shaft 41. The internal space of the shell 32 is divided into a square chamber 33 and a circular chamber 34, which are connected. The first push plate 35 and the second push plate 36 are vertically located in the square chamber 33, with the first push plate 35 located at the end away from the circular chamber 33. Two connecting rods 38 are fixedly connected to the first push plate 35 and the second push plate 36, respectively. The length of the first push plate 35 is less than the length of the second push plate 36. The first push plate 35 and the second push plate 36 are fixed symmetrically at the top and bottom. The unblocking needle 37 matches the filter holes on the filter cylinder 1. The diameter of the unblocking needle 37 is smaller than the diameter of the filter holes. The first push plate 35 passes through the outer shell 32 and is fixedly connected to it. The unclogging needle 37 is slidably sealed to the outer shell 32. The second spring 39 is located at the upper and lower ends of the square chamber 33. One end of the second spring 39 pushes the outer shell 32, and the other end of the second spring 39 pushes the second push plate 36. The second spring 39 rebounds and pushes the first push plate 35, the second push plate 36, the unclogging needle 37, and the connecting rod 38 to slide towards the circular chamber 34. The elliptical plate 40 is located in the circular chamber 34. The elliptical plate 40 is a plate structure with an elliptical cross-section. The second rotating shaft 41 is vertically fixed to the elliptical center of the second rotating shaft 41. The rotation of the second rotating shaft 41 drives the elliptical plate 40 to rotate and squeeze and push the first push plate 35, the second push plate 36, and the unclogging needle 37 to slide towards the filter cartridge 1 in the square chamber 33. The outer shell 32 is suspended below the baffle plate 30 through the connecting plate 42.

[0029] After each centrifugation, the position of the filter holes on filter cartridge 1 does not correspond to the position of the unclogging needle 37, thus failing to achieve the desired unclogging effect. Positioning and calibration are required. Figure 7As shown, a bevel gear 50 is installed at the lower part of the first rotating shaft 15. A first drive shaft 51 and a second drive shaft 48 are installed on the outer cylinder 5. The first drive shaft 51 and the second drive shaft 48 pass through the outer cylinder 5 and are rotatably connected. The end of the first drive shaft 51 is meshed with the bevel gear 50. A motor can be installed on the other end of the first drive shaft 51 for driving. The end of the second drive shaft 48 is provided with an incomplete gear 49 that matches the bevel gear 50. Rotating the incomplete gear 49 once can drive the bevel gear 50 to rotate a certain angle. Both the incomplete gear 49 and the bevel gear 50 are existing technologies. The intermittent motion realizes the continuous cleaning of the filter holes by the unclogging needle 37. A first gear 44 and a second gear 45 are installed on the baffle plate 30, and a first spline sleeve 43 is installed on the shaft of the first gear 44. A second spline sleeve 46 is installed on the shaft of the second gear 45. The baffle plate 30 is provided with round holes that match the first spline sleeve 43 and the second spline sleeve 46. The first spline sleeve 43 passes through the round hole and is splinedly connected to the end of the second rotating shaft 41. The second spline sleeve 46 passes through and is located in the round hole. A drive shaft 47 is installed in the middle of the second drive shaft 48. The drive shaft 47 passes through the liquid collection tank 12 and is rotatably and sealingly connected to the liquid collection tank 12. The bottom end of the drive shaft 47 is meshed with the second drive shaft 48 through a bevel gear. Figure 3 Two meshing bevel gears are shown in the diagram. The second spline sleeve 46 passes through the round hole and is connected to the top spline of the drive shaft 47. The spline connection is not a completely fixed connection. Personnel can pull out the first spline sleeve 43, the first gear 44, the second gear 45, and the second spline sleeve 46 from the round hole to cut off the linkage with the unblocking mechanism 31. At this time, under the action of the second spring 39, the unblocking needle retracts to avoid interfering with the rotation of the filter cylinder 1. At the same time, the baffle plate 30 can be hoisted and disassembled to clean the inside of the device.

[0030] To achieve the first precise positioning of the unblocking needle 37 and the filter holes of the filter cylinder 1, a first hexagonal tube 52 is fixedly installed on the first drive shaft 51, and a second hexagonal tube 53 is fixedly installed on the second drive shaft 48. The first hexagonal tube 52 and the second hexagonal tube 53 are respectively provided with a first scale 54, and the outer cylinder 5 is respectively provided with a second scale 55 that matches the first scale 54. When the operator uses a wrench to clamp the first hexagonal tube 52 and the second hexagonal tube 53 and rotates them to make the first scale 54 correspond to the second scale 55, the precise positioning can be achieved.

[0031] Working principle: Personnel hoist the filter cylinder 1 and place it on the retaining ring 8, so that the retaining plate 4 aligns with the first retaining groove 9 to achieve fixation. At this time, the insertion post 14 is located inside the steam hole 3. Two motors are installed outside the device. One motor drives the first drive shaft 51 to rotate, and the other drives the second drive shaft 48 to rotate. The first drive shaft 51 drives the first rotating shaft 15 and the insertion post 14 to rotate through the bevel gear 50. The insertion post 14 drives the filter cylinder 1, inner cylinder 6, filter cloth 7, retaining ring 8, cloth tensioning assembly, and pushing assembly to rotate. A small portion of bone and meat residue and grease falls onto the filter cloth 7 through the filter holes. After the filter cloth 7 intercepts the bone and meat residue, the remaining grease is thrown onto the inner wall of the outer cylinder 5 through the filter holes on the inner cylinder 6. The grease finally falls into the collection box. Collection is achieved in the liquid tank 12. Bone and meat residue falls onto the retaining ring 8 due to the obstruction of the filter cloth 7. After centrifugation, the filter cylinder 1 is lifted away. The first drive shaft 51 is rotated with a wrench to align the push rod 21 with the oil cylinder 25. The oil cylinder 25 is activated intermittently to push the push rod 21 and drive the pusher plate 18 forward, scraping the accumulated bone and meat residue and letting it fall into the slag collection bin 27 below. The oil cylinder 25 is retracted, and the pusher plate 18 is reset under the action of the first spring 23. The other oil cylinder 25 is activated at intervals to scrape away the bone and meat residue in front of the pusher plate 18. The filter cloth 7 needs to be disassembled and cleaned after a period of use. The oil cylinder 25 is activated intermittently to prevent the pusher plate 18 from pressing on the lower lifting ring 17. Personnel then press the upper pressure ring. 16. Remove the filter cloth 7 from the inner cylinder 6, clean it, and reinstall it. After emptying the bone and meat residue inside, place the filter cylinder 1 back onto the retaining ring 8. Insert the first spline sleeve 43, the first gear 44, the second gear 45, and the second spline sleeve 46 into the round hole of the baffle plate 30 so that the first spline sleeve 43 is inserted into the second rotating shaft 41 and the second spline sleeve 46 is inserted into the drive shaft 47. Use a wrench to rotate the first hexagonal tube 52 and the second hexagonal tube 53 to reposition them so that the unblocking needle 37 is aligned with the filter hole. The motor drives the second drive shaft 48 to rotate. The second drive shaft 48 drives the second drive shaft 48 in sequence through the drive shaft 47, the second gear 45, the first gear 44, and the second rotating shaft 41. The elliptical plate 40 rotates, pushing the second push plate 36 and the first push plate 35 forward, and simultaneously compressing the second spring 39. The unclogging needle 37 is pushed into the filter holes to achieve a single-row cleaning effect. At the same time, the second drive shaft 48 drives the first rotating shaft 15 and the filter cylinder 1 to rotate at a certain angle through the incomplete gear 49, continuously cleaning the filter holes of the second vertical row until all are cleaned. After that, the personnel remove the first gear 44 and the first spline sleeve 43, and the compressed second spring 39 resets to retract the unclogging needle 37. Finally, the cleaned filter cylinder 1 is hoisted and reloaded for steaming and extraction. Repeating the above operations can achieve the separation of bone and meat residue and oil again.

[0032] Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.

Claims

1. A centrifugal separation device for bone broth residue oil and water, comprising a filter cylinder (1) with a hook (2), wherein steam holes (3) are symmetrically provided at the bottom of the filter cylinder (1), and a clamping plate (4) is provided at the bottom edge of the filter cylinder (1), characterized in that: The filter cylinder (1) is provided with an inner cylinder (6), an outer cylinder (5), a filter cloth (7), a thrust ball bearing (10), a retaining ring (8), a plug (14), and a first rotating shaft (15). The inner cylinder (6) and the outer cylinder (5) are coaxially arranged outside the filter cylinder (1). The filter cloth (7) is provided on the inner surface of the inner cylinder (6). The diameter of the filter holes on the inner cylinder (6) is smaller than the diameter of the filter holes on the filter cylinder (1). The retaining ring (8) is located at the bottom of the inner cylinder (6). (8) has a first groove (9) that matches the card plate (4) on its inner arc surface. The thrust ball bearing (10) is coaxially fixedly connected to the retaining ring (8). The thrust ball bearing (10) has a support column (11) that is internally connected to the outer cylinder (5). The insertion column (14) matches the steam hole (3). The insertion column (14) is fixedly connected to the first rotating shaft (15). The insertion column (14) and the first rotating shaft (15) are located below the filter cylinder (1).

2. The centrifugal separation device for bone broth residue oil and water according to claim 1, characterized in that: The lower part of the outer cylinder (5) is provided with an annular slag collection bin (27) and a liquid collection bin (12). The slag collection bin (27) and the liquid collection bin (12) are coaxially connected to the inner part of the outer cylinder (5). The bottom of the slag collection bin (27) and the liquid collection bin (12) are inclined. The bottom of the slag collection bin (27) is provided with a slag discharge port (28), and the bottom of the liquid collection bin (12) is provided with a liquid discharge port (13).

3. The centrifugal separation device for bone broth residue oil and water according to claim 1, characterized in that: The filter cloth (7) is a cylindrical structure with openings at both the top and bottom. An upper pressure ring (16) is fixedly provided on the upper edge of the filter cloth (7). A second slot (26) along its path is provided on the upper pressure ring (16). The upper edge of the inner cylinder (6) is locked in the second slot (26). A lower hanging ring (17) is fixedly provided on the lower edge of the filter cloth (7).

4. The centrifugal separation device for bone broth residue oil and water according to claim 3, characterized in that: The inner cylinder (6) is provided with a pushing assembly, which includes a pushing plate (18), a pushing rod (21), a first baffle (22), a second baffle (24), a first spring (23), and a hydraulic cylinder (25). There are four pushing plates (18) forming a ring. The first baffle (22) is fixed to the bottom of the outer surface of the inner cylinder (6). One end of the pushing rod (21) is fixedly connected to the second baffle (24), and the other end of the pushing rod (21) passes through the first baffle (22) and the inner cylinder (6) and is fixedly connected to the pushing plate (18). The pushing rod (21) and the first baffle (24) are connected... 22) Sliding connection between the push rod (21) and the inner cylinder (6), the first spring (23) is fitted on the push rod (21) and located between the first baffle (22) and the second baffle (24), the oil cylinder (25) is fixed outside the outer cylinder (5), the output end of the oil cylinder (25) passes through the outer cylinder (5) and is slidably connected to it, the oil cylinder (25) pushes the second baffle (24) to make the push plate (18) slide along the surface of the clamping plate (4) and toward the center of the clamping plate (4), and a right angle opening (20) is provided between adjacent push plates (18).

5. A centrifugal separation device for bone broth residue oil and water according to claim 4, characterized in that: The lower lifting ring (17) has a triangular cross-section with the tip pointing towards the center of the circle. The upper outer ring surface of the pusher plate (18) is provided with a pressure groove (19) that matches the lower lifting ring (17). The push rod (21) is fixedly connected to the lower part of the pusher plate (18).

6. The centrifugal separation device for bone broth residue oil and water according to claim 1, characterized in that: The outer cylinder (5) is provided with an annular baffle plate (30), the annular width of which extends from the outer cylinder (5) to the hook (2).

7. A centrifugal separation device for bone broth residue oil and water according to claim 6, characterized in that: The baffle plate (30) is provided with a clearing mechanism (31), which includes a housing (32), a first push plate (35), a second push plate (36), a clearing needle (37), a connecting rod (38), a second spring (39), an elliptical plate (40), and a second rotating shaft (41). The internal space of the housing (32) is divided into a square chamber (33) and a circular chamber (34). The first push plate (35) and the second push plate (36) are vertically located in the square chamber (33). The connecting rod (38) is fixedly connected to the first push plate (35) and the second push plate (36) respectively. The clearing needle (37) matches the filter holes on the filter cylinder (1). The unblocking needle (37) passes through the outer shell (32) and is fixedly connected to the first push plate (35). The length of the first push plate (35) is less than the length of the second push plate (36). The second spring (39) is located at the upper and lower ends of the square chamber (33). The second spring (39) rebounds and pushes the first push plate (35), the second push plate (36), the unblocking needle (37), and the connecting rod (38) to slide towards the circular chamber (34). The elliptical plate (40) is located inside the circular chamber (34). The second rotating shaft (41) is vertically fixedly connected to the elliptical center of the second rotating shaft (41). The outer shell (32) is fixedly connected below the baffle plate (30).

8. A centrifugal separation device for bone broth residue oil and water according to claim 7, characterized in that: The lower part of the first rotating shaft (15) is provided with a bevel gear (50). The outer cylinder (5) is provided with a first drive shaft (51) and a second drive shaft (48). The first drive shaft (51) is gear-engaged with the bevel gear (50). The end of the second drive shaft (48) is provided with an incomplete gear (49) that matches the bevel gear (50). The baffle plate (30) is provided with a meshing first gear (44) and a second gear (45). The shaft of the first gear (44) is provided with a first spline sleeve (43). The second gear (45) is... The shaft of 45) is provided with a second spline sleeve (46). The baffle plate (30) is provided with round holes that match the first spline sleeve (43) and the second spline sleeve (46). The first spline sleeve (43) passes through the round hole and is connected to the end spline of the second rotating shaft (41). The middle part of the second drive shaft (48) is provided with a transmission shaft (47). The bottom end of the transmission shaft (47) is meshed with the bevel gear of the second drive shaft (48). The second spline sleeve (46) passes through the round hole and is connected to the top spline of the transmission shaft (47).

9. A centrifugal separation device for bone broth residue oil and water according to claim 8, characterized in that: A first hexagonal tube (52) is fixedly sleeved on the first drive shaft (51), and a second hexagonal tube (53) is fixedly sleeved on the second drive shaft (48). The first hexagonal tube (52) and the second hexagonal tube (53) are respectively provided with a first scale (54), and the outer cylinder (5) is respectively provided with a second scale (55) that matches the first scale (54).

Citation Information

Patent Citations

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