Efficient filtering membrane assembly
By using a split-connection clamping assembly and a clamping assembly, the problem of the sealing ring being pushed and shifted during installation is solved, achieving efficient sealing effect and rapid installation, and adjusting the sealing pressure to adapt to temperature changes.
Patent Information
- Application Number
- CN202511544044.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-28
- Publication Date
- 2025-11-28
- Estimated Expiration
- 2045-10-28
AI Technical Summary
When installing the clamps on existing filter membrane modules, the sealing ring is easily moved by the clamp body, resulting in a decrease in sealing effect and affecting the normal use of the filter membrane module.
The clamp assembly adopts a split connection. The first and second rotating sleeves roll and rub against the sealing ring to prevent the sealing ring from shifting. The rough surface of the middle plate is used to increase the friction. Combined with the clamping assembly and adjusting parts, a tight connection and pre-fixation are achieved to prevent the clamp body from falling off.
It improves the tightness of the connection between the sealing ring and the diaphragm and end cap, reduces installation time, enhances installation efficiency, and adjusts the sealing pressure by temperature sensing to adapt to thermal expansion and contraction, ensuring sealing effect.
Smart Images

Figure CN121016497A_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of filter membrane, in particular to a high-efficiency filter membrane assembly. BACKGROUND
[0002] As the core carrier of medium separation technology, filter membrane (full name: microporous filter membrane) is widely used in various fields due to its advantages of retaining impurities by membrane pores and simple processing flow. The structure sealing of high-efficiency filter membrane assembly, as an integrated application unit of filter membrane, directly determines the filtration precision and operation stability. The core structure of the existing filter membrane assembly usually includes a membrane shell and an end cover. The connection mode of the two is mainly hoop connection. Two semicircular hoops are spliced at the connection of the membrane shell and the end cover. The fastening is realized by tightening the bolts at both ends of the hoop. At the same time, a sealing ring is arranged at the joint surface of the membrane shell and the end cover. The sealing ring is elastically deformed by the pressing force of the hoop to fill the gap between the joint surfaces and achieve sealing. However, before tightening the bolts, the first hoop body and the second hoop body are easy to rotate or fall off relative to the membrane shell, resulting in that the installation is not quick and convenient.
[0003] Chinese patent CN218012089U discloses a quick-assembly membrane shell of a water treatment device. An annular groove is formed on the connecting cylinder. A rubber sleeve is arranged in the annular groove, and a gap is left between the rubber sleeve and the first fixed step. During installation, the first hoop body and the second hoop body are first inserted into the gap, so that the first hoop body and the second hoop body can be limited, preventing the first hoop body and the second hoop body from falling off quickly. The distance of the gap is less than the thickness of the first hoop body and the second hoop body. The rubber sleeve can extrude the first hoop body and the second hoop body, further preventing the first hoop body and the second hoop body from falling off. However, during the process of inserting the first hoop body and the second hoop body into the gap and tightening the bolts, the first hoop body and the second hoop body will slide against the surface of the sealing ring, which will push the sealing ring to move, causing the sealing ring to deviate from the preset sealing position of the membrane shell and the end cover. The sealing ring is not pressed uniformly with the joint surface of the membrane shell and the end cover, and gaps appear in some areas, which eventually leads to a decline in sealing effect and affects the normal use of the filter membrane assembly. SUMMARY
[0004] The present application provides a high-efficiency filter membrane assembly to solve the problem that the sealing ring is easy to be pushed and moved by the hoop body during the installation of the hoop of the existing filter membrane assembly, causing the sealing ring to deviate from the preset sealing position of the membrane shell and the end cover, and the sealing effect is poor, affecting the normal use of the filter membrane assembly.
[0005] The high-efficiency filtering membrane assembly adopts the technical scheme as follows: a high-efficiency filtering membrane assembly, comprising a membrane shell and two end covers, the membrane shell is arranged in the vertical direction, the two end covers are respectively sleeved on the two ends of the membrane shell, and a sealing ring is sleeved on the connection part of the end cover and the membrane shell; a hoop assembly is arranged on the sealing ring; the hoop assembly comprises two hoop bodies and two connecting pieces, the two hoop bodies are both semicircular structures and can be mutually docked; the two connecting pieces are respectively arranged at the docking parts of the two hoop bodies; the two hoop bodies are respectively referred to as a first hoop body and a second hoop body, the connecting piece comprises a first rotating plate, a second rotating plate, a first centering plate and a second centering plate, the first rotating plate is rotatably installed on the first hoop body through a first rotating sleeve, and the second rotating plate is rotatably installed on the second hoop body through a second rotating sleeve; the first rotating sleeve and the second rotating sleeve are both arranged in the vertical direction, and the first rotating sleeve and the second rotating sleeve can be connected through a pin shaft; the surfaces of the first centering plate and the second centering plate are rough and both have elasticity; the first centering plate is installed on the first hoop body, the second centering plate is installed on the second hoop body, the first centering plate can abut against the second rotating sleeve, and the second centering plate can abut against the first rotating sleeve; the hoop assembly has a first state and a second state, when in the first state, the first rotating sleeve and the second rotating sleeve both abut against the sealing ring and can rotate relative to the sealing ring in the vertical direction; when in the second state, the second rotating sleeve abuts against the first centering plate and can rotate relative to the first centering plate, and the first rotating sleeve abuts against the second centering plate and can rotate relative to the second centering plate.
[0006] Further, a first matching sleeve for rotating cooperation with the first rotating sleeve is arranged on the first hoop body, and a second matching sleeve for rotating cooperation with the second rotating sleeve is arranged on the second hoop body; a clamping sleeve is arranged on the first matching sleeve and the second matching sleeve, and the clamping sleeve can be telescopic relative to the first matching sleeve and the second matching sleeve arranged correspondingly; the clamping sleeves on the first matching sleeve and the second rotating sleeve are sequentially arranged in the circumferential direction of the first hoop body, and the end of the clamping sleeve on the first matching sleeve close to the second rotating sleeve in the circumferential direction of the first hoop body is wedge-shaped; the clamping sleeves on the second matching sleeve and the first rotating sleeve are sequentially arranged in the circumferential direction of the second hoop body, and the end of the clamping sleeve on the second matching sleeve close to the first rotating sleeve in the circumferential direction of the second hoop body is wedge-shaped.
[0007] Further, the first matching sleeve and the second matching sleeve are connected with the clamping sleeves arranged correspondingly through first elastic pieces, and the first elastic pieces are arranged in the vertical direction.
[0008] Further, when the hoop assembly is switched from the first state to the second state, the arc length corresponding to the angle of rotation of the first rotating sleeve and the second rotating sleeve in the vertical direction is equal to the arc length passed by the first rotating sleeve and the second rotating sleeve on the sealing ring.
[0009] Further, the inner ring of the first hoop body and the inner ring of the second hoop body are each provided with two adjusting members, the two adjusting members are arranged face to face in the vertical direction, and the sealing ring is located between the two adjusting members; the adjusting member comprises a first adjusting ring and two second adjusting rings, the first adjusting ring is a semicircular structure and is coaxially arranged with the first hoop body or the second hoop body corresponding to the first adjusting ring, and the two second adjusting rings are each an arc structure and are coaxially arranged with the first adjusting ring; the two second adjusting rings in the same adjusting member are each connected with the first rotating plate on the first hoop body corresponding to the two second adjusting rings or the second rotating plate on the second hoop body corresponding to the two second adjusting rings through a connecting rope; in the vertical direction, the first adjusting ring is located between the second adjusting ring and the sealing ring and abuts against the second adjusting ring and the sealing ring respectively, and the surfaces abutting against each other of the first adjusting ring and the second adjusting ring are each an inclined surface.
[0010] Further, the inner ring of the first hoop body and the inner ring of the second hoop body are each provided with two adjusting members, the two adjusting members are arranged face to face in the vertical direction, and the sealing ring is located between the two adjusting members; the adjusting member comprises a first adjusting ring and two second adjusting rings, the first adjusting ring is a semicircular structure and is coaxially arranged with the first hoop body or the second hoop body corresponding to the first adjusting ring, and the two second adjusting rings are each an arc structure and are coaxially arranged with the first adjusting ring; the two second adjusting rings in the same adjusting member are each connected with the first rotating plate on the first hoop body corresponding to the two second adjusting rings or the second rotating plate on the second hoop body corresponding to the two second adjusting rings through a connecting rope; in the vertical direction, the first adjusting ring is located between the second adjusting ring and the sealing ring and abuts against the second adjusting ring and the sealing ring respectively, and the surfaces abutting against each other of the first adjusting ring and the second adjusting ring are each an inclined surface.
[0011] Further, the connecting member further comprises a clamping assembly, the clamping assembly comprises a main frame body and two clamping rods; the main frame body is detachably installed at the abutting position of the first hoop body and the second hoop body, the two clamping rods are sequentially arranged on the main frame body in the reference axis direction and can approach or move away from each other in the reference axis direction, and the reference axis direction is the tangential direction of the first hoop body; the end face of the first rotating plate towards the first hoop body side is referred to as a first end face, and the end face of the second rotating plate towards the second hoop body side is referred to as a second end face; the two clamping rods abut against the first end face and the second end face respectively, and when the two clamping rods approach each other in the reference axis direction on the main frame body, the first rotating plate and the second rotating plate can rotate around the vertical direction and approach each other, and when the two clamping rods move away from each other in the reference axis direction on the main frame body, the first rotating plate and the second rotating plate can rotate around the vertical direction and move away from each other.
[0012] Further, the clamping assembly further comprises a screw rod, the screw rod is arranged on the main frame body in the reference axis direction and can rotate around its own axis, the screw rod is screw-connected with the two clamping rods, and rotation of the screw rod around its own axis can make the two clamping rods approach or move away from each other in the reference axis direction.
[0013] Further, the screw rod is provided with a first threaded segment and a second threaded segment, the first threaded segment is used for screwing with one of the clamping rods, the second threaded segment is used for screwing with the other clamping rod, and the screwing directions of the first threaded segment and the second threaded segment are opposite.
[0014] Furthermore, the clamping assembly also includes a motor and a temperature sensing element; the motor is mounted on the main frame and can drive the screw to rotate around its own axis; the temperature sensing element is mounted on the main frame and includes a temperature sensor and a control module. The temperature sensor is electrically connected to the motor through the control module. The temperature sensor is used to sense the temperature of the diaphragm and convert it into an output signal that is transmitted to the control module, which then starts and stops the motor.
[0015] The beneficial effects of this invention are as follows: The high-efficiency filter membrane assembly of this invention features a first rotating plate and a first clamping body that are separately connected and rotate in cooperation with each other, and a second rotating plate and a second clamping body that are also separately connected and rotate in cooperation with each other. During the installation of the clamping assembly, both the first and second rotating sleeves can rotate vertically relative to the sealing ring, causing rolling friction between the sealing ring and both sleeves. This prevents the first and second clamping bodies from pushing the sealing ring to move synchronously during the docking process, thus preventing the sealing ring from shifting and improving the tightness of the fit between the sealing ring and the membrane housing and end cap. Furthermore, after the first centering plate abuts against the second rotating sleeve, and the second centering plate abuts against the first rotating sleeve, by setting both surfaces of the first and second centering plates to rough surfaces, the friction between the first and second centering plates and the second rotating sleeve, as well as the friction between the second centering plate and the first rotating sleeve, can be increased, thereby pre-fixing the first and second clamping bodies and preventing them from falling off. The first pair of center plates moves the first clamp body, and the second pair of center plates moves the second clamp body, thereby bringing the first clamp body and the second clamp body closer together, enabling them to achieve a tight fit, reducing the alignment adjustment time during installation, and improving installation efficiency. Attached Figure Description
[0016] To more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0017] Figure 1 This is a schematic diagram of the overall structure of an embodiment of a high-efficiency filtration membrane assembly according to the present invention; Figure 2 This is an exploded view of the overall structure of an embodiment of a high-efficiency filtration membrane assembly according to the present invention; Figure 3 for Figure 2 Enlarged view of point A in the middle; Figure 4 This is a front view of the overall structure of an embodiment of a high-efficiency filtration membrane assembly according to the present invention; Figure 5 for Figure 4 Cross-sectional view at the middle edge BB; Figure 6 This is a cross-sectional view of the overall structure of an embodiment of a high-efficiency filtration membrane assembly according to the present invention. Figure 7 for Figure 6 Enlarged view of point C in the middle; Figure 8 This is a partial structural diagram of an embodiment of a high-efficiency filtration membrane assembly according to the present invention; Figure 9 for Figure 8 Enlarged view at point D; Figure 10 for Figure 8 Enlarged view at point E in the middle; Figure 11 for Figure 8 Enlarged view at point F; Figure 12 This is a diagram showing the state after the first clamp and the second clamp are docked, according to an embodiment of a high-efficiency filter membrane assembly of the present invention. Figure 13 for Figure 12 A magnified view of point G in the middle.
[0018] In the diagram: 100, membrane shell; 200, end cap; 300, sealing ring; 400, clamp assembly; 410, first clamp body; 411, first mating sleeve; 412, first elastic element; 413, groove; 420, second clamp body; 421, second mating sleeve; 422, snap-fit sleeve; 430, connector; 431, first rotating plate; 432, second rotating plate; 433, first centering plate; 434, second centering plate; 435, first rotating sleeve; 436, second rotating sleeve; 440, adjusting element; 441, first adjusting ring; 442, second adjusting ring; 443, connecting rope; 450, clamping assembly; 451, main frame body; 452, clamping rod; 453, screw; 454, limit rod. Detailed Implementation
[0019] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.
[0020] An embodiment of a high-efficiency filtration membrane module of the present invention, such as... Figures 1 to 13 As shown.
[0021] A high-efficiency filtration membrane module includes a membrane housing 100 and two end caps 200. The membrane housing 100 is vertically oriented, and the two end caps 200 are respectively fitted onto both ends of the membrane housing 100. A sealing ring 300 is fitted at the connection between the end cap 200 and the membrane housing 100. A clamping assembly 400 is provided on the sealing ring 300. The clamping assembly 400 includes two clamping bodies and two connecting members 430. The two clamping bodies are semi-circular structures and can be mated together. The two connecting members 430 are respectively located at the mating points of the two clamping bodies.
[0022] The two clamping bodies are referred to as the first clamping body 410 and the second clamping body 420, respectively. The connecting member 430 includes a first rotating plate 431, a second rotating plate 432, a first centering plate 433, and a second centering plate 434. The first rotating plate 431 is rotatably mounted on the first clamping body 410 via a first rotating sleeve 435, and the second rotating plate 432 is rotatably mounted on the second clamping body 420 via a second rotating sleeve 436. Both the first rotating sleeve 435 and the second rotating sleeve 436 are arranged vertically and can be connected by a pin. The surfaces of the first centering plate 433 and the second centering plate 434 are rough and elastic. The first centering plate 433 is fixedly mounted on the first clamping body 410, and the second centering plate 434 is fixedly mounted on the second clamping body 420. The first centering plate 433 can abut against the second rotating sleeve 436, and the second centering plate 434 can abut against the first rotating sleeve 435.
[0023] The clamp assembly 400 has a first state and a second state. In the first state, both the first rotating sleeve 435 and the second rotating sleeve 436 abut against the sealing ring 300 and can rotate relative to the sealing ring 300 in a vertical direction. In the second state, the second rotating sleeve 436 abuts against the first centering plate 433 and the two can rotate relative to each other, and the first rotating sleeve 435 abuts against the second centering plate 434 and the two can rotate relative to each other.
[0024] In this embodiment, the first rotating plate 431 and the first clamping body 410 are configured as separate units with a rotatable fit, and the second rotating plate 432 and the second clamping body 420 are configured as separate units with a rotatable fit. When installing the clamping assembly 400, the operator first places the end cap 200 onto one end of the diaphragm housing 100, and then places a sealing ring 300 at the connection between the end cap 200 and the diaphragm housing 100. Then, the first clamping body 410 and the second clamping body 420 are clamped at the sealing ring 300, and the first clamping body 410 and the second clamping body 420 are gradually brought closer together for docking. At this time, the clamping assembly 400 is in the first state. The first rotating sleeve 435 and the second rotating sleeve 436 are both in contact with the sealing ring 300, and the first rotating sleeve 435 and the second rotating sleeve 436 can rotate relative to the sealing ring 300 in the vertical direction, so that rolling friction occurs between the sealing ring 300 and the first rotating sleeve 435 and the second rotating sleeve 436. This prevents the first clamping body 410 and the second clamping body 420 from pushing the sealing ring 300 to move synchronously during the docking process, causing the sealing ring 300 to shift, thereby improving the tightness of the fit between the sealing ring 300 and the membrane shell 100 and the end cap 200.
[0025] During the process of the first clamping body 410 and the second clamping body 420 gradually approaching and docking, when the first centering plate 433 abuts against the second rotating sleeve 436, and the second centering plate 434 abuts against the first rotating sleeve 435, the first clamping body 410 and the second clamping body 420 have basically reached their final docking position. The surfaces of both the first centering plate 433 and the second centering plate 434 are roughened to increase the friction between the first centering plate 433 and the second rotating sleeve 436, and between the second centering plate 434 and the first rotating sleeve 435. This pre-fixes the first clamping body 410 and the second clamping body 420, preventing them from falling off. Afterwards, the first rotating plate 431 and the second rotating plate 432 can be manually rotated.
[0026] See Figure 12 and Figure 13 As shown, the first rotating plate 431 and the second rotating plate 432 are brought closer together in the vertical direction. Rotation of the first rotating plate 431 causes the second centering plate 434 to move via the first rotating sleeve 435, which in turn moves the second clamping body 420. Rotation of the second rotating plate 432 causes the first centering plate 433 to move via the second rotating sleeve 436, which in turn moves the first clamping body 410, further bringing the first clamping body 410 and the second clamping body 420 closer together, enabling a tight fit and reducing alignment adjustment time during installation, thus improving installation efficiency. Finally, a pin passing through the first rotating sleeve 435 and the second rotating sleeve 436 completes the connection.
[0027] In a further embodiment, the first clamping body 410 is provided with a first mating sleeve 411 for rotatably engaging with the first rotating sleeve 435, and the second clamping body 420 is provided with a second mating sleeve 421 for rotatably engaging with the second rotating sleeve 436. Both the first mating sleeve 411 and the second mating sleeve 421 are provided with snap-fit sleeves 422, which are retractable relative to their corresponding first and second mating sleeves 411 and 421. The snap-fit sleeve 422 and the second rotating sleeve 436 on the first mating sleeve 411 are arranged sequentially around the circumferential direction of the first clamping body 410, and the snap-fit sleeve 422 on the first mating sleeve 411 is wedge-shaped at the end near the second rotating sleeve 436 around the circumferential direction of the first clamping body 410. The snap-fit sleeve 422 and the first rotating sleeve 435 on the second mating sleeve 421 are arranged sequentially around the circumferential direction of the second clamping body 420, and the snap-fit sleeve 422 on the second mating sleeve 421 is wedge-shaped at the end near the first rotating sleeve 435 around the circumferential direction of the second clamping body 420.
[0028] The device comprises two first rotating sleeves 435 and two second rotating sleeves 436. The two first rotating sleeves 435 are arranged vertically on the first rotating plate 431, and the two second rotating sleeves 436 are arranged vertically on the second rotating plate 432. The first rotating sleeves 435 and the second rotating sleeves 436 are alternately distributed vertically.
[0029] Specifically, the first mating sleeve 411 and the second mating sleeve 421 are both connected to their corresponding snap-fit sleeves 422 through the first elastic element 412. The first elastic element 412 is arranged in the vertical direction and is a spring.
[0030] In this embodiment, by providing snap-fit sleeves 422 on both the first mating sleeve 411 and the second mating sleeve 421, during the docking process of the first clamping body 410 and the second clamping body 420, the first rotating sleeve 435 on the first rotating plate 431 will gradually approach the snap-fit sleeve 422 on the second mating sleeve 421 and pass through the wedge-shaped surface on the snap-fit sleeve 422, causing the snap-fit sleeve 422 to be compressed back into the second mating sleeve 421. Similarly, the second rotating sleeve 436 on the second rotating plate 432 will gradually approach the snap-fit sleeve 422 on the first mating sleeve 411 and pass through the wedge-shaped surface on the snap-fit sleeve 422, causing the snap-fit sleeve 422 to be compressed back into the first mating sleeve 411. Before the first clamping body 410 and the second clamping body 420 complete docking, the first mating sleeve 411 will not be completely coaxial with the second rotating sleeve 436, and the second mating sleeve 421 will not be completely coaxial with the first rotating sleeve 435, that is, the snap-fit sleeve 422 is in a compressed state. After the first clamping body 410 and the second clamping body 420 are connected, the first mating sleeve 411 will be coaxial with the second rotating sleeve 436, and the second mating sleeve 421 will also be coaxial with the first rotating sleeve 435. At this time, the snap-fit sleeve 422 on the first mating sleeve 411 and the snap-fit sleeve 422 on the second mating sleeve 421 will be reset under the action of the first elastic element 412, so that the snap-fit sleeve 422 on the first mating sleeve 411 can automatically insert into the second rotating sleeve 436, and the snap-fit sleeve 422 on the second mating sleeve 421 can automatically insert into the first rotating sleeve 435. Before the pin is inserted, the first clamping body 410 and the second clamping body 420 are further locked to prevent the first clamping body 410 and the second clamping body 420 from falling off.
[0031] In a further embodiment, when the clamp assembly 400 switches from the first state to the second state, the arc length corresponding to the angle of rotation of the first rotating sleeve 435 and the second rotating sleeve 436 around the vertical direction is equal to the arc length traversed by the first rotating sleeve 435 and the second rotating sleeve 436 on the sealing ring 300.
[0032] In use, the diameters of the first rotating sleeve 435 and the second rotating sleeve 436 can be adjusted by changing the diameter of the diaphragm housing 100. This ensures that when the sealing ring 300 is fitted between the diaphragm housing 100 and the end cap 200, the sealing ring 300 will fit the diameter of the diaphragm housing 100 and adhere to the connection between the diaphragm housing 100 and the end cap 200. From the initial contact between the first rotating sleeve 435 and the second rotating sleeve 436 and the sealing ring 300, to the contact between the first rotating sleeve 435 and the second centering plate 434, and the contact between the second rotating sleeve 436 and the first centering plate 433, the first rotating sleeve 435 and the second rotating sleeve 436 can always roll relative to the sealing ring 300. That is, when the clamp assembly 400 switches from the first state to the second state, the arc length corresponding to the angle of rotation of the first rotating sleeve 435 and the second rotating sleeve 436 around the vertical direction is equal to the arc length traversed by the first rotating sleeve 435 and the second rotating sleeve 436 on the sealing ring 300.
[0033] In another possible embodiment, two adjusting members 440 are provided on the inner ring of the first clamp body 410 and the inner ring of the second clamp body 420. The two adjusting members 440 are arranged face to face in the vertical direction, and the sealing ring 300 is located between the two adjusting members 440.
[0034] The adjusting component 440 includes a first adjusting ring 441 and two second adjusting rings 442. The first adjusting ring 441 has a semi-circular structure and is coaxially arranged with its corresponding first clamp body 410 or second clamp body 420. Both second adjusting rings 442 have an arc-shaped structure and are coaxially arranged with the first adjusting ring 441. Both second adjusting rings 442 in the same adjusting component 440 are connected to the first rotating plate 431 on their corresponding first clamp body 410, or to the second rotating plate 432 on their corresponding second clamp body 420, via a connecting rope 443. In the vertical direction, the first adjusting ring 441 is located between the second adjusting rings 442 and the sealing ring 300, and abuts against both the second adjusting rings 442 and the sealing ring 300. The surfaces of the first adjusting rings 441 and 442 that abut against each other are both inclined surfaces.
[0035] The inner ring of the first clamp body 410 and the inner ring of the second clamp body 420 each have two grooves 413. The two grooves 413 are arranged sequentially in the vertical direction. The adjusting member 440 is arranged in a one-to-one correspondence with the grooves 413, and the adjusting member 440 is located in the groove 413 that is arranged in relation to it.
[0036] In this embodiment, by setting an adjusting member 440, when the first rotating plate 431 and the second rotating plate 432 are manually rotated, the first rotating plate 431 and the second rotating plate 432 in the same connecting member 430 rotate slightly in the vertical direction, constantly moving closer and further away from each other. When the first rotating plate 431 and the second rotating plate 432 in the same connecting member 430 move closer to each other in the vertical direction, the tension on the connecting rope 443 increases, and a tension is applied to the second adjusting ring 442 through the connecting rope 443. The second adjusting ring 442 further transmits the force to the first adjusting ring 441 through the inclined surface that cooperates with the first adjusting ring 441, and finally the sealing ring 300 is squeezed by the first adjusting ring 441. Conversely, when the first rotating plate 431 and the second rotating plate 432 in the same connector 430 move away from each other in the vertical direction, the tension on the connecting rope 443 decreases. Consequently, the tension applied to the second adjusting ring 442 through the connecting rope 443 and the force transmitted to the first adjusting ring 441 also decrease, causing the sealing ring 300 to reset under its own elasticity. This process repeats, causing the sealing ring 300 to continuously switch between compression and recovery deformation, fine-tuning its position, eliminating any wrinkles or misalignments that may exist on the sealing ring 300, and further improving the sealing tightness.
[0037] After the first rotating plate 431 and the second rotating plate 432 in the same connector 430 rotate slightly several times in the vertical direction, the rotation amplitude is increased, causing the first centering plate 433 to move the first clamping body 410, and the second centering plate 434 to move the second clamping body 420, thus aligning the first clamping body 410 and the second clamping body 420 into place. It should be noted that even with increased rotation amplitude of the first rotating plate 431 and the second rotating plate 432 in the vertical direction, the force exerted on the sealing ring 300 will not cause significant deformation of the sealing ring 300, and will not affect the sealing effect of the sealing ring 300 between the end cap 200 and the diaphragm shell 100.
[0038] In a further embodiment, the connector 430 further includes a clamping assembly 450, which includes a main frame 451 and two clamping rods 452. The main frame 451 is detachably mounted at the joint between the first clamping body 410 and the second clamping body 420. Specifically, bolts can be used to mount the main frame 451 at the joint between the first clamping body 410 and the second clamping body 420.
[0039] Two clamping rods 452 are sequentially arranged on the main frame 451 along the reference axis, and can move closer to or further away from each other along the reference axis, which is the tangent direction of the first clamping body 410. The end face of the first rotating plate 431 facing the first clamping body 410 is called the first end face, and the end face of the second rotating plate 432 facing the second clamping body 420 is called the second end face. The two clamping rods 452 abut against the first end face and the second end face, respectively. When the two clamping rods 452 move closer to each other on the main frame 451 along the reference axis, the first rotating plate 431 and the second rotating plate 432 can rotate around the vertical direction and move closer to each other. When the two clamping rods 452 move further away from each other on the main frame 451 along the reference axis, the first rotating plate 431 and the second rotating plate 432 can rotate around the vertical direction and move further away from each other.
[0040] The clamping assembly 450 also includes a screw 453, which is arranged on the main frame 451 along the reference axis and can rotate around its own axis. The screw 453 is screwed with two clamping rods 452, and the rotation of the screw 453 around its own axis can make the two clamping rods 452 move closer or further away from each other along the reference axis.
[0041] The clamping assembly 450 also includes a motor and a temperature sensing element. The motor is fixedly mounted on the main frame 451 and can drive the screw 453 to rotate around its own axis. The temperature sensing element is mounted on the main frame 451 and includes a temperature sensor and a control module. The temperature sensor is electrically connected to the motor through the control module. The temperature sensor is used to sense the temperature of the diaphragm housing 100 and convert it into an output signal that is transmitted to the control module, which then starts and stops the motor. A drive gear is fixedly mounted at the output end of the motor, and a driven gear is coaxially and fixedly connected to the screw 453. The drive gear meshes with the driven gear.
[0042] Specifically, the screw 453 is provided with a first threaded section and a second threaded section. The first threaded section is used to screw onto one of the clamping rods 452, and the second threaded section is used to screw onto the other clamping rod 452. The helical directions of the first threaded section and the second threaded section are opposite.
[0043] Furthermore, the clamping assembly 450 also includes a limiting rod 454, which is disposed on the main frame 451 along the reference axis and slides in engagement with the two clamping rods 452. By setting the limiting rod 454, the movement of the two clamping rods 452 along the reference axis is limited, making the movement of the clamping rods 452 more stable.
[0044] In this embodiment, by setting up a clamping assembly 450, the movement of the two clamping rods 452 can be controlled according to the temperature inside the membrane housing 100 during use, dynamically adjusting the pressure of the sealing ring 300 and compensating for the thermal expansion and contraction deformation of the sealing ring 300.
[0045] Specifically, after the first clamp body 410 and the second clamp body 420 are connected, the main frame body 451 is installed at the connection point of the first clamp body 410 and the second clamp body 420 using bolts. The screw 453 is driven by a motor to rotate, so that the two clamping rods 452 abut against the first end face and the second end face respectively. The first rotating plate 431 and the second rotating plate 432 rotate around the vertical direction and move closer to each other, increasing the tension of the connecting rope 443. Through the transmission of force between the connecting rope 443, the second adjusting ring 442 and the first adjusting ring 441, the force of the first adjusting ring 441 on the sealing ring 300 is increased to a certain extent.
[0046] During use, when the temperature of the medium (gas) to be filtered increases, the sealing ring 300 may expand (vertically) due to thermal expansion and contraction. Therefore, when the temperature sensor detects a rise in temperature inside the membrane housing 100, the temperature sensor will drive the motor to start via the control module, and the motor will drive the screw 453 to rotate, causing the two clamping rods 452 to move away from each other along the reference axis. This reduces the tension of the connecting rope 443 on the second adjusting ring 442, and reduces the force exerted by the first adjusting ring 441 on the sealing ring 300. Similarly, when the temperature of the medium (gas) to be filtered decreases, the sealing ring 300 may shrink (vertically) due to thermal expansion and contraction. Therefore, when the temperature sensor detects a decrease in temperature inside the membrane housing 100, the temperature sensor will drive the motor to start through the control module, and the motor will drive the screw 453 to rotate, causing the two clamping rods 452 to move closer to each other along the reference axis. This will increase the tension of the connecting rope 443 on the second adjusting ring 442, and increase the force of the first adjusting ring 441 on the sealing ring 300, compensating for the cold shrinkage deformation of the sealing ring 300 and ensuring that the sealing pressure always adapts to temperature changes.
[0047] Based on the above embodiments, the specific working process is as follows: When installing the clamp assembly 400, the operator first attaches the end cap 200 to one end of the diaphragm housing 100, and then applies the sealing ring 300 at the connection between the end cap 200 and the diaphragm housing 100. Then, the first clamping body 410 and the second clamping body 420 are clamped at the sealing ring 300, and the first clamping body 410 and the second clamping body 420 are gradually brought closer together for docking. At this time, the clamping assembly 400 is in the first state. The first rotating sleeve 435 and the second rotating sleeve 436 are both in contact with the sealing ring 300, and the first rotating sleeve 435 and the second rotating sleeve 436 can rotate relative to the sealing ring 300 in the vertical direction, so that rolling friction occurs between the sealing ring 300 and the first rotating sleeve 435 and the second rotating sleeve 436. This prevents the first clamping body 410 and the second clamping body 420 from pushing the sealing ring 300 to move synchronously during the docking process, causing the sealing ring 300 to shift, thereby improving the tightness of the fit between the sealing ring 300 and the membrane shell 100 and the end cap 200.
[0048] During the docking process of the first clamping body 410 and the second clamping body 420, the first rotating sleeve 435 on the first rotating plate 431 will gradually approach the snap-fit sleeve 422 provided on the second mating sleeve 421, and pass through the wedge-shaped surface on the snap-fit sleeve 422, causing the snap-fit sleeve 422 to be compressed back into the second mating sleeve 421. Similarly, the second rotating sleeve 436 on the second rotating plate 432 will gradually approach the snap-fit sleeve 422 on the first mating sleeve 411, and pass through the wedge-shaped surface on the snap-fit sleeve 422, causing the snap-fit sleeve 422 to be compressed back into the first mating sleeve 411. Before the first clamping body 410 and the second clamping body 420 complete docking, the first mating sleeve 411 will not be completely coaxial with the second rotating sleeve 436, and the second mating sleeve 421 will not be completely coaxial with the first rotating sleeve 435, that is, the snap-fit sleeve 422 is in a compressed state.
[0049] When the first pair of center plates 433 abuts against the second rotating sleeve 436, and the second pair of center plates 434 abuts against the first rotating sleeve 435, the first clamping body 410 and the second clamping body 420 essentially reach their final docking positions. The surfaces of both the first pair of center plates 433 and 434 are roughened to increase the friction between the first pair of center plates 433 and the second rotating sleeve 436, as well as the friction between the second pair of center plates 434 and the first rotating sleeve 435. This pre-fixes the first clamping body 410 and the second clamping body 420, preventing them from detaching. Simultaneously, the rotational arc lengths of the first rotating sleeve 435 and the second rotating sleeve 436 are equal to the arc length traversed on the sealing ring 300, ensuring constant rolling contact and avoiding sliding friction.
[0050] The first rotating plate 431 and the second rotating plate 432 can then be manually rotated. When manually rotating the first rotating plate 431 and the second rotating plate 432, the first rotating plate 431 and the second rotating plate 432 in the same connecting member 430 are first rotated slightly in the vertical direction, constantly moving closer and further away from each other. When the first rotating plate 431 and the second rotating plate 432 in the same connecting member 430 move closer to each other in the vertical direction, the tension on the connecting rope 443 increases, and a tension is applied to the second adjusting ring 442 through the connecting rope 443. The second adjusting ring 442 will further transmit the force to the first adjusting ring 441 through the inclined surface that cooperates with the first adjusting ring 441, and finally the sealing ring 300 is squeezed by the first adjusting ring 441. Conversely, when the first rotating plate 431 and the second rotating plate 432 in the same connector 430 move away from each other in the vertical direction, the tension on the connecting rope 443 decreases. Consequently, the tension applied to the second adjusting ring 442 through the connecting rope 443 and the force transmitted to the first adjusting ring 441 also decrease, causing the sealing ring 300 to reset under its own elasticity. This process repeats, causing the sealing ring 300 to continuously switch between compression and recovery deformation, fine-tuning its position, eliminating any wrinkles or misalignments that may exist on the sealing ring 300, and further improving the sealing tightness.
[0051] After the first rotating plate 431 and the second rotating plate 432 in the same connector 430 rotate slightly several times in the vertical direction, the rotation amplitude is increased, causing the first centering plate 433 to move the first clamping body 410, and the second centering plate 434 to move the second clamping body 420, thus aligning the first clamping body 410 and the second clamping body 420 into place. It should be noted that even with increased rotation amplitude of the first rotating plate 431 and the second rotating plate 432 in the vertical direction, the force exerted on the sealing ring 300 will not cause significant deformation of the sealing ring 300, and will not affect the sealing effect of the sealing ring 300 between the end cap 200 and the diaphragm shell 100.
[0052] After the first clamping body 410 and the second clamping body 420 are connected, the first mating sleeve 411 will be coaxial with the second rotating sleeve 436, and the second mating sleeve 421 will also be coaxial with the first rotating sleeve 435. At this time, the snap-fit sleeves 422 on the first mating sleeve 411 and the second mating sleeve 421 will be reset under the action of the first elastic element 412, so that the snap-fit sleeves 422 on the first mating sleeve 411 can automatically insert into the second rotating sleeve 436, and the snap-fit sleeves 422 on the second mating sleeve 421 can automatically insert into the first rotating sleeve 435. Before the pin is inserted, the first clamping body 410 and the second clamping body 420 are further locked to prevent them from falling off. Finally, the pin is passed through the coaxial first rotating sleeve 435 and second rotating sleeve 436 to complete the final locking of the clamping assembly 400.
[0053] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.
Claims
1. A high-efficiency filtration membrane module, characterized in that: The device includes a membrane shell and two end caps. The membrane shell is vertically oriented, and the two end caps are respectively fitted onto the two ends of the membrane shell, with sealing rings fitted at the connection points between the end caps and the membrane shell. A clamp assembly is provided on the sealing rings. The clamp assembly includes two clamp bodies and two connecting pieces. The two clamp bodies are semi-circular structures and can be mated together. The two connecting pieces are located at the mating points of the two clamp bodies. The two clamp bodies are referred to as the first clamp body and the second clamp body, respectively. The connecting pieces include a first rotating plate, a second rotating plate, a first centering plate, and a second centering plate. The first rotating plate is rotatably mounted on the first clamp body via a first rotating sleeve, and the second rotating plate is rotatably mounted on the second clamp body via a second rotating sleeve. Both the first and second rotating sleeves are vertically oriented and can be connected by a pin. The surfaces of the first and second centering plates are rough and elastic. The first centering plate is mounted on the first clamp body, and the second centering plate is mounted on the second clamp body. The first centering plate can abut against the second rotating sleeve, and the second centering plate can abut against the first rotating sleeve. The clamp assembly has a first state and a second state. In the first state, both the first rotating sleeve and the second rotating sleeve abut against the sealing ring and can rotate relative to the sealing ring in a vertical direction. In the second state, the second rotating sleeve abuts against the first centering plate and the two can rotate relative to each other, and the first rotating sleeve abuts against the second centering plate and the two can rotate relative to each other.
2. The high-efficiency filtration membrane module according to claim 1, characterized in that: The first clamp body is provided with a first mating sleeve for rotatably engaging with the first rotating sleeve, and the second clamp body is provided with a second mating sleeve for rotatably engaging with the second rotating sleeve. Both the first and second mating sleeves are provided with snap-fit sleeves, which can extend and retract relative to the corresponding first and second mating sleeves. The snap-fit sleeves on the first mating sleeves and the second rotating sleeves are arranged sequentially around the circumference of the first clamp body, and the snap-fit sleeves on the first mating sleeves are wedge-shaped at the end near the second rotating sleeve around the circumference of the first clamp body. The snap-fit sleeves on the second mating sleeves and the first rotating sleeves are arranged sequentially around the circumference of the second clamp body, and the snap-fit sleeves on the second mating sleeves are wedge-shaped at the end near the first rotating sleeve around the circumference of the second clamp body.
3. The high-efficiency filtration membrane module according to claim 2, characterized in that: Both the first mating sleeve and the second mating sleeve are connected to their corresponding snap-fit sleeves via a first elastic element, which is arranged in a vertical direction.
4. The high-efficiency filtration membrane module according to claim 1, characterized in that: When the clamp assembly switches from the first state to the second state, the arc length corresponding to the angle of rotation of the first rotating sleeve and the second rotating sleeve around the vertical direction is equal to the arc length traversed by the first rotating sleeve and the second rotating sleeve on the sealing ring.
5. The high-efficiency filtration membrane module according to claim 1, characterized in that: Both the inner ring of the first clamp and the inner ring of the second clamp are provided with two adjusting components. The two adjusting components are arranged face to face in the vertical direction, and the sealing ring is located between the two adjusting components. The adjusting component includes a first adjusting ring and two second adjusting rings. The first adjusting ring has a semi-circular structure and is coaxially arranged with the corresponding first clamp or second clamp. The two second adjusting rings are both arc-shaped structures and are coaxially arranged with the first adjusting ring. The two second adjusting rings in the same adjusting component are connected to the first rotating plate on the corresponding first clamp or the second rotating plate on the corresponding second clamp through a connecting rope. In the vertical direction, the first adjusting ring is located between the second adjusting ring and the sealing ring and abuts against the second adjusting ring and the sealing ring respectively. The surfaces of the first adjusting ring and the second adjusting ring that abut against each other are both inclined surfaces.
6. The high-efficiency filtration membrane module according to claim 5, characterized in that: Both the inner ring of the first clamp and the inner ring of the second clamp have two grooves, which are arranged sequentially in the vertical direction. The adjusting member is arranged in a one-to-one correspondence with the groove, and the adjusting member is located in the groove corresponding to it.
7. The high-efficiency filtration membrane module according to claim 1, characterized in that: The connector also includes a clamping assembly, which comprises a main frame and two clamping rods. The main frame is detachably mounted at the joint of the first clamp and the second clamp. The two clamping rods are arranged sequentially on the main frame along the reference axis and can move closer to or further away from each other along the reference axis, which is the tangent direction of the first clamp. The end face of the first rotating plate facing the first clamp is called the first end face, and the end face of the second rotating plate facing the second clamp is called the second end face. The two clamping rods abut against the first end face and the second end face, respectively. When the two clamping rods move closer to each other on the main frame along the reference axis, the first and second rotating plates can rotate around the vertical direction and move closer to each other. When the two clamping rods move further away from each other on the main frame along the reference axis, the first and second rotating plates can rotate around the vertical direction and move further away from each other.
8. A high-efficiency filtration membrane module according to claim 7, characterized in that: The clamping assembly also includes a screw, which is arranged on the main frame along the reference axis and can rotate about its own axis. The screw is screwed to two clamping rods, and the rotation of the screw about its own axis can cause the two clamping rods to move closer to or further away from each other along the reference axis.
9. A high-efficiency filtration membrane module according to claim 8, characterized in that: The screw has a first threaded section and a second threaded section. The first threaded section is used to screw onto one of the clamping rods, and the second threaded section is used to screw onto the other clamping rod. The helical directions of the first threaded section and the second threaded section are opposite.
10. A high-efficiency filtration membrane module according to claim 8, characterized in that: The clamping assembly also includes a motor and a temperature sensing element; the motor is mounted on the main frame and can drive the screw to rotate around its own axis; the temperature sensing element is mounted on the main frame and includes a temperature sensor and a control module. The temperature sensor is electrically connected to the motor through the control module. The temperature sensor is used to sense the temperature of the diaphragm and convert it into an output signal that is transmitted to the control module, which then starts and stops the motor.
Citation Information
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