Device for preventing welding slag from influencing installation precision of pipe and sleeve and using method

Abstract

The embodiment of the invention provides a device for preventing welding slag from affecting the installation precision of a pipe and a sleeve and a using method, and the device comprises a circular inner pad with the diameter outer diameter being 0.95-0.98 times of the inner diameter of the sleeve, so that a gap between the circular pad and the sleeve is smaller than the size of the welding slag; the circular ring is arranged at the end part of one side of the circular inner pad, and the outer diameter of the circular ring is larger than that of the sleeve, so that the circular ring can be arranged at the port of the sleeve; the handle is arranged on the outer side wall of the circular ring, so that the device is convenient to take; when the device is used, the end opening of the sleeve is arranged on the main pipe in a sleeving mode, the device is installed at the end, away from the main pipe, of the sleeve, the interior of the main pipe and the interior of the sleeve are welded, and after welding is completed, the device is taken out through a handle.

Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of marine pipeline connection, in particular to a device for preventing welding slag from affecting the installation precision of a pipe and a sleeve and a use method thereof. BACKGROUND

[0002] In the process of shipbuilding, a large number of pipes need to be made, and then the finished pipes are installed on the ship structure. However, in the process of making the pipes, welding slag splashing phenomenon is inevitably generated when the pipe and the sleeve are internally welded. These welding spatters are easy to fall on the inner surface of the sleeve, so that the subsequent pipe cannot be smoothly inserted into the theoretical size of the sleeve during installation, thereby seriously affecting the installation precision of the pipe. The traditional processing method is to clean it manually after welding, but this method is not only low in efficiency, but also difficult to completely remove the welding spatters, which still affects the installation precision.

[0003] However, there are the following problems, as shown in Figures 1 to 4 During the prefabrication process of the whole 1, the welding spatters generated when the pipe and the sleeve are internally welded splashed to the inner wall of the sleeve, so that the whole 2 is blocked by the welding spatters in the sleeve of the whole 1 (the size of the welding spatters is greater than the gap between the pipe and the sleeve) during the connection process of the whole 1 and the whole 2 through the sleeve, and cannot be installed to the theoretical position or cannot be inserted, at which time the welding spatters need to be removed by a grinding machine before installation. SUMMARY

[0004] In view of the above problems existing in the prior art, the present application provides a device for preventing welding spatters from affecting the installation precision of a pipe and a sleeve and a use method thereof, which can effectively prevent welding spatters from splashing to the inner wall of the sleeve when the sleeve and the pipe are welded, and has the advantages of simple structure, convenient use, remarkable effect, and reusability.

[0005] The present application provides a device for preventing welding spatters from affecting the installation precision of a pipe and a sleeve, comprising:

[0006] A circular inner gasket, the diameter and the outer diameter size of which is 0.95-0.98 times the inner diameter of the sleeve, so that the gap between the circular gasket and the sleeve is smaller than the size of the welding spatters;

[0007] A circular ring, which is arranged at one side end of the circular inner gasket, the outer diameter size of the circular ring being greater than the outer diameter size of the sleeve, so that the circular ring can be placed at the port of the sleeve;

[0008] A handle, which is arranged on the outer side wall of the circular ring, so as to facilitate the taking of the device;

[0009] When using the device, the sleeve port is fitted onto the main pipe, the device is installed on the end of the sleeve away from the main pipe, the inside of the main pipe and the sleeve are welded, and after the welding is completed, the device is removed by the handle.

[0010] In some embodiments of the present invention, the length of the circular inner pad is determined based on the dimensions of the sleeve and the tube, so as to cover the tube installation area.

[0011] In some embodiments of the present invention, the circular inner pad is made of a high-temperature resistant material.

[0012] In some embodiments of the present invention, the circular inner pad is made of ceramic fiber.

[0013] In some embodiments of the present invention, a plurality of magnet blocks are uniformly distributed inside the ring so as to be attracted to the sleeve port by the magnet blocks.

[0014] In some embodiments of the present invention, the handle is made of a material with a thermal conductivity lower than a set value.

[0015] In some embodiments of the present invention, the sleeve port is sleeved on the main pipe, and the sleeve port on the outer wall of the main pipe is welded to the main pipe.

[0016] This invention provides a method for using a device to prevent welding slag from affecting the installation accuracy of pipes and sleeves. The method includes:

[0017] Fit one end of the sleeve onto the main pipe;

[0018] The device described above for preventing welding slag from affecting the installation accuracy of the pipe and sleeve is fitted onto the other end of the sleeve.

[0019] The area inside the sleeve that is close to the main pipe is welded.

[0020] After welding is completed, the device can be removed by hand.

[0021] In some embodiments of the present invention, the sleeve port is sleeved on the main pipe, and the sleeve port on the outer wall of the main pipe is welded to the main pipe.

[0022] Compared with existing technologies, the beneficial effects of the device and method for preventing welding slag from affecting the installation accuracy of pipes and sleeves provided in this invention are as follows: its circular inner pad can effectively avoid the influence of welding slag on the inner surface of the sleeve, ensuring the connection quality between the sleeve and subsequent pipes; the high-temperature resistant material used for the inner pad can withstand the high temperatures during the welding process and is not easily damaged; the forward-facing magnet inside the ring attracts the steel sleeve, providing a good fixing effect, and the outer diameter of the ring is slightly larger than the outer diameter of the sleeve, facilitating fixing; and the handle is convenient to use. The above-mentioned device and method can effectively prevent welding slag from splashing onto the inner wall of the sleeve during the welding of the sleeve and pipe, and has the advantages of simple structure, convenient use, significant effect, and reusability. Attached Figure Description

[0023] Figure 1 This is a schematic diagram of the welding of pipes and sleeves together in the prior art;

[0024] Figure 2 This is a schematic diagram of the main structure in the prior art;

[0025] Figure 3 This is a schematic diagram of two main tubes connected together by a sleeve in the prior art;

[0026] Figure 4 This is a schematic diagram illustrating the welding slag generated when two main pipes are connected together by a sleeve in the prior art.

[0027] Figure 5 This is a schematic diagram of the device for preventing welding slag from affecting the installation accuracy of pipes and sleeves, provided in an embodiment of the present invention.

[0028] Figure 6 This is a schematic diagram of the device provided in this embodiment of the invention for preventing welding slag from affecting the installation accuracy of pipes and sleeves during use. Attached Figure Description

[0030] 1-Circular inner pad, 2-Circular ring, 3-Handle, 4-Main pipe, 5-Sleeve. Detailed Implementation

[0031] To enable those skilled in the art to better understand the technical solution of the present invention, the present invention will be described in detail below with reference to the accompanying drawings and specific embodiments.

[0032] Various embodiments and features of this application are described herein with reference to the accompanying drawings.

[0033] These and other features of this application will become apparent from the following description of preferred forms of embodiments given as non-limiting examples, with reference to the accompanying drawings.

[0034] It should also be understood that although this application has been described with reference to some specific examples, those skilled in the art can certainly implement many other equivalent forms of this application, which have the features described in the claims and are therefore all within the scope of protection defined herein.

[0035] The above and other aspects, features and advantages of this application will become more apparent when taken in conjunction with the accompanying drawings and in view of the following detailed description.

[0036] Specific embodiments of this application are described below with reference to the accompanying drawings; however, it should be understood that the claimed embodiments are merely examples of this application, which can be implemented in various ways. Well-known and / or repeated functions and structures are not described in detail to ascertain the true intent based on the user's historical operations, and to avoid unnecessary or redundant details that would obscure this application. Therefore, the specific structural and functional details claimed herein are not intended to be limiting, but merely serve as the basis and representative basis for the claims to teach those skilled in the art to use this application in various ways with substantially any suitable detailed structure.

[0037] This specification may use the phrases “in one embodiment,” “in another embodiment,” “in yet another embodiment,” or “in other embodiments,” all of which may refer to one or more of the same or different embodiments according to this application.

[0038] This invention provides a device for preventing welding slag from affecting the installation accuracy of pipes and sleeves, such as... Figure 5 and Figure 6 As shown, it includes:

[0039] The circular inner gasket 1 has an outer diameter that is 0.95 to 0.98 times the inner diameter of the sleeve 5. This ensures that the gap between the circular gasket and the sleeve 5 is smaller than the size of the welding slag, preventing welding slag from entering the gap between the circular gasket and the sleeve 5 during welding. This protects the inner surface of the sleeve 5. The circular inner gasket 1 effectively prevents welding slag from affecting the inner surface of the sleeve 5, ensuring the connection quality between the sleeve 5 and subsequent pipes. The high-temperature resistant material used for the inner gasket can withstand the high temperatures during welding and is not easily damaged.

[0040] A ring 2 is disposed at one end of the circular inner pad 1. The outer diameter of the ring 2 is larger than the outer diameter of the sleeve 5, so that the ring 2 can be placed at the port of the sleeve 5.

[0041] Handle 3 is provided on the outer wall of the ring 2 to facilitate the retrieval of the device;

[0042] When using the device, the sleeve 5 is fitted onto the main pipe 4, the device is installed on the end of the sleeve 5 away from the main pipe 4, the inside of the main pipe 4 and the sleeve 5 are welded, and after the welding is completed, the device is taken out by the handle 3.

[0043] In some embodiments of the present invention, the length of the circular inner pad 1 is determined based on the sleeve 5 and the pipe size, so as to cover the pipe installation area and play a role in preventing welding slag.

[0044] In this embodiment, the circular inner pad 1 is made of a high-temperature resistant material. For example, the circular inner pad 1 can be made of materials such as ceramic fiber to prevent the effects of high temperatures during welding.

[0045] In some embodiments of the present invention, a plurality of magnet blocks are evenly distributed inside the ring 2 so as to be attracted to the port of the sleeve 5 by the magnet blocks. That is, the magnet embedded inside the ring 2 is attracted to the steel sleeve 5, which can play a good fixing role. At the same time, the outer diameter of the ring 2 is slightly larger than the outer diameter of the sleeve 5, which facilitates fixing. Meanwhile, the inner diameter of the ring 2 is the same as the inner diameter of the circular gasket, and the ring 2 is connected to the port of the circular gasket.

[0046] In some embodiments of the present invention, the handle 3 is made of a material with a thermal conductivity lower than a set value, that is, a material with poor thermal conductivity is used. Since high temperatures are generated during the welding process, using a material with poor thermal conductivity can prevent the handle 3 from getting hot and make it convenient to pick up during use.

[0047] In some embodiments of the present invention, the sleeve 5 is sleeved on the main pipe 4, and the sleeve 5 is sleeved on the outer wall of the main pipe 4 and fixed to the main pipe 4 by welding.

[0048] This invention provides a method for using a device to prevent welding slag from affecting the installation accuracy of the pipe and sleeve 5. The method includes:

[0049] Fit one end of the sleeve 5 onto the main pipe 4;

[0050] The device for preventing welding slag from affecting the installation accuracy of the pipe and sleeve 5 as described in the above embodiment is fitted onto the other end of the sleeve 5.

[0051] The area inside the sleeve 5 that is close to the main pipe 4 is welded.

[0052] After welding is completed, the device can be removed by hand handle 3. The operation is simple.

[0053] In some embodiments of the present invention, the sleeve 5 is sleeved on the main pipe 4, and the sleeve 5 is sleeved on the outer wall of the main pipe 4 and fixed to the main pipe 4 by welding.

[0054] As can be seen from the above technical solutions, the device and method for preventing welding slag from affecting the installation accuracy of the pipe and sleeve 5 provided in the above embodiments of the present invention can effectively avoid the influence of welding slag on the inner surface of the sleeve 5, ensuring the connection quality between the sleeve 5 and the subsequent pipe; the high-temperature resistant material used for the inner pad can withstand the high temperature during the welding process and is not easily damaged; the forward-facing magnet inside the ring 2 attracts the steel sleeve 5, which can play a good fixing role, and the outer diameter of the ring 2 is slightly larger than the outer diameter of the sleeve 5, which facilitates fixing. At the same time, the handle 3 is convenient to use. The above device and method can effectively prevent welding slag from splashing onto the inner wall of the sleeve 5 during the welding of the sleeve 5 and the pipe, and has the advantages of simple structure, convenient use, significant effect, and reusability.

[0055] The above embodiments are merely exemplary embodiments of the present invention and are not intended to limit the present invention. The scope of protection of the present invention is defined by the claims. Those skilled in the art can make various modifications or equivalent substitutions to the present invention within its spirit and scope of protection, and such modifications or equivalent substitutions should also be considered to fall within the scope of protection of the present invention.

Claims

1. A device for preventing welding slag from affecting the installation accuracy of pipes and sleeves, characterized in that, include: The outer diameter of the circular inner gasket is 0.95 to 0.98 times the inner diameter of the sleeve, so that the gap between the circular gasket and the sleeve is smaller than the size of the weld slag. A ring is disposed at one end of the circular inner pad, the outer diameter of the ring being larger than the outer diameter of the sleeve, so that the ring can be placed at the end of the sleeve. A handle is provided on the outer wall of the ring to facilitate the retrieval of the device; When using the device, the sleeve port is fitted onto the main pipe, the device is installed on the end of the sleeve away from the main pipe, the inside of the main pipe and the sleeve are welded, and after the welding is completed, the device is removed by the handle.

2. The device for preventing welding slag from affecting the installation accuracy of pipes and sleeves according to claim 1, characterized in that, The length of the circular inner pad is determined based on the dimensions of the sleeve and the pipe to ensure that it covers the pipe installation area.

3. The device for preventing welding slag from affecting the installation accuracy of pipes and sleeves according to claim 2, characterized in that, The circular inner pad is made of a high-temperature resistant material.

4. The device for preventing welding slag from affecting the installation accuracy of pipes and sleeves according to claim 3, characterized in that, The circular inner pad is made of ceramic fiber.

5. The device for preventing welding slag from affecting the installation accuracy of pipes and sleeves according to claim 4, characterized in that, Multiple magnet blocks are evenly distributed inside the ring, so that they can be attracted to the sleeve port.

6. The device for preventing welding slag from affecting the installation accuracy of pipes and sleeves according to claim 5, characterized in that, The handle is made of a material with a thermal conductivity lower than a set value.

7. The device for preventing welding slag from affecting the installation accuracy of pipes and sleeves according to claim 1, characterized in that, The sleeve port is fitted onto the main pipe, and the sleeve port fitted onto the outer wall of the main pipe is welded to the main pipe for fixation.

8. A method for using a device to prevent welding slag from affecting the installation accuracy of pipes and sleeves, characterized in that, The method of use includes: Fit one end of the sleeve onto the main pipe; The device for preventing welding slag from affecting the installation accuracy of the pipe and sleeve as described in any one of claims 1-7 is fitted onto the other end of the sleeve. The area inside the sleeve that is close to the main pipe is welded. After welding is completed, the device can be removed by hand.

9. The method of using the device for preventing welding slag from affecting the installation accuracy of pipes and sleeves according to claim 8, characterized in that, The sleeve port is fitted onto the main pipe, and the sleeve port on the outer wall of the main pipe is welded to the main pipe for fixation.

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