Sunroom metal pipe surface rust removal and polishing equipment
By designing a multi-tube synchronous grinding equipment, the problem of low grinding efficiency of single tubes in sunroom metal tube surface rust removal equipment has been solved, realizing efficient rust removal and grinding for mass production and ensuring grinding quality.
Patent Information
- Application Number
- CN202511546539.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-28
- Publication Date
- 2026-01-23
- Estimated Expiration
- 2045-10-28
AI Technical Summary
In existing technologies, rust removal equipment for metal pipes in sunrooms can only grind single pipes, which cannot meet the needs of mass production, and the grinding efficiency is low.
A device comprising a conveying mechanism, a grinding mechanism, and a pushing mechanism was designed. Through the cooperation of lifting and adjusting components, multiple metal tubes are ground synchronously. Combined with a sanding belt and a dust extraction device, the grinding quality is ensured.
It enables batch rust removal and grinding of multiple metal pipes, meeting the requirements of mass production of sunrooms, ensuring grinding quality and efficiency, and avoiding the adverse effects of residual rust on grinding.
Smart Images

Figure CN121018378B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of polishing equipment, in particular to a sunlight room metal pipe surface rust polishing equipment. BACKGROUND
[0002] Sunlight room is formed by using glass and metal pipe fittings, which has the advantage of good light transmission, can enjoy the sun, and close to nature. The surface of the metal pipe fitting needs to be rusted before installation and welding to remove the burrs on the surface, so as to fundamentally eliminate the safety hazards and economic losses caused by further corrosion of the corrosion points of the metal pipe fitting. At present, the rust removal operation on the surface of the metal pipe is usually carried out by mechanical equipment to ensure the rust removal quality.
[0003] In the prior art, the utility model patent with authorization announcement No. CN220881832U discloses a metal pipe fitting surface polishing and rust removal device, and the utility model patent with publication No. CN223211112U discloses a rust removal and spraying machine for steel processing. In the above-mentioned patents, the metal pipe is polished in the form of rolling polishing, but only a single pipe can be polished and rusted at a time, the operation efficiency is low, and it cannot adapt to the operation demand of sunlight room batch production, thereby affecting the production progress. SUMMARY
[0004] The purpose of the present application is to provide a sunlight room metal pipe surface rust polishing equipment to solve the problems raised in the background art.
[0005] To achieve the above-mentioned purpose, the present application provides the following technical scheme:
[0006] A sunlight room metal pipe surface rust polishing equipment, comprising a base, a conveying mechanism and a polishing mechanism, the conveying mechanism and the polishing mechanism are both arranged on the upper side of the base;
[0007] The polishing mechanism comprises a lifting assembly, a plurality of tensioning assemblies, a truss, a sand belt, two first pulleys, two sets of elastic assemblies and a power device, the two first pulleys are horizontally transversely arranged, and the end portions are rotatably sleeved on the side portions of the truss, the two sets of elastic assemblies are symmetrically arranged on the bottom side of the truss at both ends, the sand belt is rotatably embedded on the two first pulleys and the two sets of elastic assemblies, and the power device is fixedly installed on the side portion of the truss, and the output end is fixedly connected with the end portion of the adjacent first pulley;
[0008] The conveying mechanism comprises a plurality of cross rails, a plurality of longitudinal rails and two sets of adjusting assemblies, the plurality of longitudinal rails are all fixedly installed horizontally and longitudinally on the upper side of the base, the plurality of cross rails are all arranged horizontally, and are longitudinally and slidably embedded in the plurality of longitudinal rails, a plurality of rolling balls are rotatably embedded on both sides of the upper end of the plurality of cross rails, and the two sets of adjusting assemblies are both arranged horizontally and longitudinally on the upper side of the base, and are symmetrically arranged for adjusting the distance between the plurality of cross rails.
[0009] The truss top is connected with a lifting assembly, a plurality of the tensioning assemblies are arranged on the bottom side of the truss and are connected with a plurality of cross rails;
[0010] A plurality of pushing mechanisms are arranged on the upper side of the base and are used to drive the metal pipe to move and rotate.
[0011] The elastic assembly comprises a clamping frame, a swing rod, a second pulley and a torsional spring, the clamping frame is vertically fixedly installed at the bottom end of the truss, the swing rod is rotatably installed at the top end in the clamping frame, the torsional spring is clamped and embedded at the connection between the swing rod and the clamping frame, the second pulley is horizontally arranged transversely, and the end portion is rotatably sleeved at the bottom end of the swing rod, and the second pulley is in rolling contact with the inner ring of the abrasive belt.
[0012] The tensioning assembly comprises an upright plate, a third pulley, two clamping sleeves and a plug rod, the upright plate is vertically arranged, the top end is longitudinally slidably embedded in the bottom side of the truss, the third pulley is horizontally arranged transversely, and the end portion is rotatably sleeved at the bottom side of the upright plate, the two clamping sleeves are both horizontally fixedly installed on the left side of the upright plate and are arranged in an upper and lower manner, the plug rod is vertically fixedly installed on the top of the cross rail and is vertically slidably sleeved with the two clamping sleeves, and the third pulley is in rolling contact with the inner ring of the abrasive belt.
[0013] The lifting assembly comprises a first gantry and two first telescopic cylinders, the first gantry is vertically fixedly installed on the upper side of the base, the two first telescopic cylinders are both vertically arranged, and the upper and lower ends are respectively fixedly connected with the upper side bottom surface of the first gantry and the top end of the truss, the adjusting assembly comprises a guide rod, a plurality of first springs and two second telescopic cylinders, the guide rod is horizontally and longitudinally slidably sleeved in the plurality of cross rails, and the two ends are respectively fixedly sleeved on the upper side of the base, the plurality of first springs are sleeved on the guide rod and are respectively located between two adjacent cross rails, and the two second telescopic cylinders are horizontally and longitudinally symmetrically arranged, one end of each second telescopic cylinder is fixedly connected with the side of the two outermost cross rails, and the other end of each second telescopic cylinder is fixedly sleeved on the upper end of the base on the two sides.
[0014] The pushing mechanism comprises a second gantry, two third telescopic cylinders, a hanging bracket, a plurality of driving assemblies and a deflection assembly, the second gantry is vertically fixedly installed on the upper side of the base, the two third telescopic cylinders are symmetrically and vertically fixedly installed on the upper end bottom side of the second gantry, the hanging bracket is horizontally arranged, and the top end is fixedly connected with the bottom ends of the two third telescopic cylinders, the hanging bracket is horizontally fixedly installed with a slide rod, and the plurality of driving assemblies are vertically arranged and are longitudinally slidably installed on the slide rod.
[0015] The driving assembly comprises a slider, a frame body, a friction wheel, a rotating shaft, a gear ring and a first gear, the slider is vertically arranged and horizontally longitudinally sleeved on a sliding rod, the frame body is vertically arranged and has a top end rotatably sleeved in the slider, the friction wheel is rotatably installed at the bottom end of the frame body, the gear ring is fixedly sleeved in the middle part of the friction wheel, the rotating shaft is vertically rotatably sleeved in the frame body and vertically penetrates through the frame body, the first gear is fixedly sleeved at the bottom end of the rotating shaft and is in meshing connection with the gear ring, a plurality of second springs are horizontally sleeved on the sliding rod, and the second springs are respectively located between two adjacent sliders, fourth telescopic cylinders are symmetrically and horizontally fixedly installed on the inside of the hanger, the ends of the two fourth telescopic cylinders close to each other are respectively fixedly connected with the side surfaces of the two sliders, the frame bodies are connected through the deflection assembly, and the top ends of the rotating shafts are connected through the transmission mechanism.
[0016] The deflection assembly comprises a plurality of worm gears, a plurality of worm heads, a first horizontal shaft and a servo motor, the first horizontal shaft is horizontally rotatably sleeved at the two side ends of the hanger and horizontally penetrates through the plurality of sliders, the worm gears are fixedly sleeved on the upper sides of the frame bodies, the worm heads are horizontally slidably sleeved on the first horizontal shaft and are rotatably embedded in the sliders in a corresponding manner and in meshing connection with the worm gears, and the servo motor is fixedly installed on the outside of the hanger and has an output end fixedly connected with the end of the first horizontal shaft.
[0017] The truss right side is provided with a cleaning mechanism, the cleaning mechanism comprises a shell, a dust collection device and a plurality of brush plates, the shell is horizontally fixedly installed on the right side of the truss and has a cavity formed in the inside, the brush plates are horizontally and transversely fixedly installed in the shell, the dust collection device is fixedly installed on the upper side of the shell and has an input end in communication with the inside of the cavity.
[0018] Compared with the prior art, the present application provides a sunlight room metal pipe surface rust removal and polishing equipment, which has the following beneficial effects:
[0019] (1) Under the cooperation of the conveying mechanism and the polishing mechanism, multiple metal pipes can be polished synchronously, multiple metal pipes on the same conveying line can be continuously conveyed under the driving of the pushing mechanism, batch rust removal and polishing operation can be realized, and the batch production progress requirement of the sunlight room can be met;
[0020] (2) In the cooperation of the lifting assembly and the adjusting assembly, the multiple horizontal rails in the conveying mechanism can be adjusted, so that the effective spacing between the adjacent two horizontal rails meets different metal pipe specifications, and the stability of conveying is ensured;
[0021] (3) In the polishing process, when the sand belt rotates to the upper side, the sand belt surface adhered with rust is cleaned down and sucked out by the dust suction device through the scraping effect of the brush plate, so that the sand belt surface is cleaned, and when polishing and rust removal are performed again, adverse effects of residual rust on polishing can be avoided, thereby ensuring the polishing and rust removal quality. BRIEF DESCRIPTION OF DRAWINGS
[0022] Figure 1 A perspective structural schematic view of a sunlight room metal pipe surface rust removal and polishing equipment according to the present application is provided;
[0023] Figure 2 A top view structural schematic view of a sunlight room metal pipe surface rust removal and polishing equipment according to the present application is provided;
[0024] Figure 3 A right view partial cross-section structural schematic view of a sunlight room metal pipe surface rust removal and polishing equipment according to the present application is provided;
[0025] Figure 4 A right view perspective structural schematic view of a polishing mechanism in a sunlight room metal pipe surface rust removal and polishing equipment according to the present application is provided;
[0026] Figure 5 A right view partial cross-section structural schematic view of a polishing mechanism in a sunlight room metal pipe surface rust removal and polishing equipment according to the present application is provided;
[0027] Figure 6 A left view perspective structural schematic view of a polishing mechanism in a sunlight room metal pipe surface rust removal and polishing equipment according to the present application is provided;
[0028] Figure 7 A right view perspective structural schematic view of a pushing mechanism in a sunlight room metal pipe surface rust removal and polishing equipment according to the present application is provided;
[0029] Figure 8 A structure enlarged view of A in Figure 2 ;
[0030] Figure 9 A structure enlarged view of B in Figure 3 ;
[0031] Figure 10 A structure enlarged view of C in Figure 5 .
[0032] In the figure: 1, base; 2, truss; 3, sand belt; 4, first pulley; 5, cross rail; 6, longitudinal rail; 7, ball; 8, power device; 9, clamping frame; 10, swing lever; 11, second pulley; 12, torsional spring; 13, vertical plate; 14, third pulley; 15, clamping sleeve; 16, insertion rod; 17, first gantry; 18, first telescopic cylinder; 19, guide rod; 20, first spring; 21, second telescopic cylinder; 22, second gantry; 23, third telescopic cylinder; 24, hanging bracket; 25, sliding rod; 26, sliding block; 27, frame body; 28, friction wheel; 29, rotating shaft; 30, gear ring; 31, first gear; 32, second spring; 33, fourth telescopic cylinder; 34, worm wheel; 35, worm head; 36, first cross shaft; 37, servo motor; 38, second cross shaft; 39, second gear; 40, third gear; 41, motor; 42, shell; 421, cavity; 43, dust collection device; 44, brush plate. DETAILED DESCRIPTION
[0033] The technical solutions of the present application will be described clearly and completely below in conjunction with the drawings. Obviously, only some of the embodiments of the present application are described, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative work fall within the scope of protection of the present application.
[0034] Reference Figures 1-10 A sunlight room metal pipe surface rust removal and polishing equipment, comprising a base 1, a conveying mechanism and a polishing mechanism, the conveying mechanism and the polishing mechanism are both arranged on the upper side of the base 1;
[0035] The polishing mechanism comprises a lifting assembly, a plurality of tensioning assemblies, a truss 2, a sand belt 3, two first pulleys 4, two sets of elastic assemblies and a power device 8, the two first pulleys 4 are horizontally transversely arranged, and the end portions are rotatably sleeved on the side portions of the truss 2, the two sets of elastic assemblies are symmetrically arranged on the bottom sides of the two ends of the truss 2, the sand belt 3 is rotatably embedded on the two first pulleys 4 and the two sets of elastic assemblies, and the power device 8 is fixedly installed on the side portions of the truss 2 and is fixedly connected with the end portions of the adjacent first pulley 4;
[0036] The conveying mechanism comprises a plurality of cross rails 5, a plurality of longitudinal rails 6 and two sets of adjusting assemblies, the plurality of longitudinal rails 6 are all fixedly installed on the upper side of the base 1 in a horizontal and longitudinal manner, the plurality of cross rails 5 are all arranged horizontally and are embedded on the plurality of longitudinal rails 6 in a longitudinal sliding manner, a plurality of balls 7 are rotatably embedded on the upper ends of the plurality of cross rails 5 on both sides, and the two sets of adjusting assemblies are both arranged on the upper side of the base 1 in a horizontal and longitudinal manner and are symmetrically arranged for adjusting the spacing between the plurality of cross rails 5;
[0037] The truss 2 top end is connected with the lifting assembly, and the plurality of tensioning assemblies are all arranged on the bottom side of the truss 2 and are connected with the plurality of cross rails 5;
[0038] The bottom base 1 is provided with a plurality of groups of pushing mechanisms on the upper side, which are used to drive the metal pipe to move and rotate.
[0039] The elastic assembly comprises a clamping frame 9, a swing lever 10, a second pulley 11 and a torsional spring 12. The clamping frame 9 is vertically fixedly installed at the bottom end of the truss 2. The swing lever 10 is rotatably installed at the top end of the clamping frame 9. The torsional spring 12 is clampingly installed at the connection between the swing lever 10 and the clamping frame 9. The second pulley 11 is horizontally arranged and rotatably sleeved at the bottom end of the swing lever 10. The second pulley 11 is in rolling contact with the inner ring of the sand belt 3.
[0040] The tensioning assembly comprises a vertical plate 13, a third pulley 14, two clamping sleeves 15 and a plug rod 16. The vertical plate 13 is vertically arranged and longitudinally slidingly embedded at the bottom side of the truss 2. The third pulley 14 is horizontally arranged and rotatably sleeved at the bottom side of the vertical plate 13. The two clamping sleeves 15 are both horizontally fixedly installed at the left side of the vertical plate 13 and arranged in an upper and lower manner. The plug rod 16 is vertically fixedly installed at the top of the cross rail 5 and vertically slidingly sleeved with the two clamping sleeves 15. The third pulley 14 is in rolling contact with the inner ring of the sand belt 3.
[0041] The lifting assembly comprises a first gantry 17 and two first telescopic cylinders 18. The first gantry 17 is vertically fixedly installed at the upper side of the bottom base 1. The two first telescopic cylinders 18 are both vertically arranged and fixedly connected with the upper side bottom surface of the first gantry 17 and the top end of the truss 2 at the upper and lower ends, respectively. The adjusting assembly comprises a guide rod 19, a plurality of first springs 20 and two second telescopic cylinders 21. The guide rod 19 is horizontally and longitudinally slidingly sleeved in the plurality of cross rails 5 and fixedly sleeved at the upper side of the bottom base 1 at both ends. The plurality of first springs 20 are sleeved on the guide rod 19 and arranged between two adjacent cross rails 5, respectively. The two second telescopic cylinders 21 are horizontally and longitudinally symmetrically arranged and fixedly connected with the side portions of the two outermost cross rails 5 at one end close to each other and fixedly sleeved at the upper end of the bottom base 1 at the other end away from each other.
[0042] The pushing mechanism comprises a second gantry 22, two third telescopic cylinders 23, a hanging bracket 24, a plurality of groups of driving assemblies and a deflection assembly. The second gantry 22 is vertically fixedly installed at the upper side of the bottom base 1. The two third telescopic cylinders 23 are symmetrically and vertically fixedly installed at the upper end bottom side of the second gantry 22. The hanging bracket 24 is horizontally arranged and fixedly connected with the bottom ends of the two third telescopic cylinders 23 at the top end. The hanging bracket 24 is horizontally fixedly installed with a sliding rod 25. The plurality of groups of driving assemblies are vertically arranged and longitudinally slidingly installed on the sliding rod 25.
[0043] The driving assembly comprises a sliding block 26, a frame body 27, a friction wheel 28, a rotating shaft 29, a gear ring 30 and a first gear 31. The sliding block 26 is vertically arranged and horizontally and longitudinally sleeved on the sliding rod 25. The frame body 27 is vertically arranged and has a top end rotatably sleeved in the sliding block 26. The friction wheel 28 is rotatably installed at the bottom end of the frame body 27. The gear ring 30 is fixedly sleeved in the middle part of the friction wheel 28. The rotating shaft 29 is vertically rotatably sleeved in the frame body 27 and vertically penetrates the frame body 27. The first gear 31 is fixedly sleeved at the bottom end of the rotating shaft 29 and is in meshing connection with the gear ring 30. A plurality of second springs 32 are horizontally sleeved on the sliding rod 25, and the second springs 32 are respectively located between two adjacent sliding blocks 26. Fourth telescopic cylinders 33 are symmetrically and horizontally fixedly installed inside both sides of the hanger 24. The fourth telescopic cylinders 33 are respectively fixedly connected with the side surfaces of the two outer sliding blocks 26 at the ends close to each other. The frame bodies 27 are connected through the deflection assembly. The top ends of the rotating shafts 29 are connected through the transmission mechanism.
[0044] The deflection assembly comprises a plurality of worm gears 34, a plurality of worm heads 35, a first horizontal shaft 36 and a servo motor 37. The first horizontal shaft 36 is horizontally rotatably sleeved at the both side ends of the hanger 24 and horizontally penetrates the plurality of sliding blocks 26. The worm gears 34 are fixedly sleeved on the upper sides of the frame bodies 27. The worm heads 35 are horizontally and slidably sleeved on the first horizontal shaft 36 and are rotatably embedded in the sliding blocks 26 in a corresponding manner and in meshing connection with the worm gears 34. The servo motor 37 is fixedly installed on the outer side of the hanger 24 and has an output end fixedly connected with the end part of the first horizontal shaft 36. The transmission mechanism comprises a second horizontal shaft 38, a plurality of second gears 39, a plurality of third gears 40 and a motor 41. The second horizontal shaft 38 is horizontally rotatably sleeved at the both side ends of the hanger 24 and horizontally penetrates the plurality of sliding blocks 26. The third gears 40 are fixedly sleeved at the top ends of the rotating shafts 29. The second gears 39 are horizontally and slidably sleeved on the second horizontal shaft 38 and are rotatably embedded in the sliding blocks 26 in a corresponding manner and in meshing connection with the third gears 40. The motor 41 is fixedly installed on the outer side of the hanger 24 and has an output end fixedly connected with the end part of the second horizontal shaft 38.
[0045] The right side of the truss 2 is provided with a cleaning mechanism. The cleaning mechanism comprises a shell 42, a dust collection device 43 and a plurality of brush plates 44. The shell 42 is horizontally fixedly installed on the right side of the truss 2 and has a cavity 421 formed in the inside. The brush plates 44 are horizontally and transversely fixedly installed in the shell 42. The dust collection device 43 is fixedly installed on the upper side of the shell 42 and has an input end in communication with the inside of the cavity 421.
[0046] When the device is used to polish the surface of the metal pipe, the effective distance of the conveying mechanism is adjusted according to the pipe specifications. When adjusting, the second telescopic cylinder 21 is started, the second telescopic cylinder 21 is telescoped, the outermost two cross rails 5 are moved, the effective distance between the outermost two cross rails 5 is adjusted, and the distance between the adjacent two cross rails 5 is the same under the cooperation of multiple first springs 20 of the same specification, so that the equal interval distribution is realized.
[0047] When the cross rail 5 moves, the vertical plate 13 is driven to move synchronously by the plug rod 16 and the sleeve 15, so that the third pulley 14 moves and is always aligned with the central axis of the cross rail 5.
[0048] After the distance of the cross rail 5 is adjusted, the distance of multiple groups of driving assemblies in the pushing mechanism is adjusted, the two fourth telescopic cylinders 33 are elongated or shortened, the outermost two sliders 26 are pushed to move, the effective distance between the outermost two sliders 26 is adjusted, the distance between the adjacent two sliders 26 is the same under the cooperation of multiple second springs 32 of the same specification, so that the equal interval distribution is realized, and the bottom end of the friction wheel 28 is opposite to the middle of the two adjacent cross rails 5.
[0049] After adjustment, the device is started, the motor 41 rotates to drive the second cross shaft 38 to rotate, the second cross shaft 38 drives multiple second gears 39 to rotate, the second gears 39 drive corresponding third gears 40 to rotate, the third gears 40 drive the rotating shaft 29 to rotate, the rotating shaft 29 drives the gear ring 30 to rotate through the first gear 31 at the bottom end, the gear ring 30 drives the friction wheel 28 to rotate, and the pipe is pushed.
[0050] The pipe is placed between the two cross rails 5, the bottom edges of the pipe on both sides are in rolling contact with the upper side of the cross rail 5, the third telescopic cylinder 23 is elongated, the hanger 24 is lowered, so that the rotating friction wheel 28 is in contact with the top end of the pipe, and the pipe is pushed. Since the rotating direction of the friction wheel 28 is inclined, when the pipe is pushed, the pipe moves towards the polishing mechanism and rotates by itself.
[0051] When the pipe moves to the bottom side of the abrasive belt 3, the first telescopic cylinder 18 is elongated, the truss 2 is lowered, the bottom surface of the abrasive belt 3 is in contact with the upper side of the metal pipe, and as the truss 2 continuously lowers, the bottom side of the abrasive belt 3 is curved along the outer side of the metal pipe. The multiple third pulleys 14 make the abrasive belt 3 bend to adapt to the arc surface of the upper side of the metal pipe. Since the bottom side of the abrasive belt 3 is curved, the bottom side is tightened, the two second pulleys 11 are pulled to move close to each other, the swing rod 10 is deflected, the torsional spring 12 generates a torque, and the abrasive belt 3 is always in a tension state under the cooperation of the multiple third pulleys 14.
[0052] When the metal pipe passes through the bottom side of the abrasive belt 3, the power device 8 is operated to rotate the abrasive belt 3 through the first pulley 4, the metal pipe is moved and rotated under the pushing of the friction wheel 28, and the rotating direction of the metal pipe is opposite to that of the abrasive belt 3, the outer surface of the metal pipe is rubbed with the abrasive belt 3, so that the rust on the outer layer is polished off, thereby realizing the rust removal effect.
[0053] Under the cooperation of the conveying mechanism and the polishing mechanism, the synchronous polishing operation can be performed on the plurality of metal pipes, and the plurality of metal pipes on the same conveying line can be continuously conveyed under the driving of the pushing mechanism, thereby realizing the batch rust removal and polishing operation, and meeting the batch production schedule requirement of the sunlight room.
[0054] Under the cooperation of the lifting assembly and the adjusting assembly, the plurality of cross rails 5 in the conveying mechanism can be adjusted, so that the effective spacing between the adjacent two cross rails 5 meets different metal pipe specifications, and the stability of conveying is ensured.
[0055] Since different metal pipes need to be applied with different pushing forces, the servo motor 37 is started to drive the first horizontal shaft 36 to rotate, the first horizontal shaft 36 drives the plurality of worm heads 35 to rotate, the worm heads 35 drive the frame body 27 to deflect through the worm gears 34, thereby adjusting the inclination angle of the friction wheel 28, and further changing the vector component force of the pushing, so as to meet the effective pushing of different specifications of pipes, and ensure the high efficiency of polishing.
[0056] During the polishing process, the dust collection device 43 is operated, when the abrasive belt 3 contacted with the rust is rotated to the upper side, the abrasive belt 3 is contacted with the brush plate 44 to generate scraping effect, the rust adhered to the surface of the abrasive belt 3 is cleaned down, and is sucked out by the dust collection device 43, so that the surface of the abrasive belt 3 is cleaned, when the polishing and rust removal is performed again, the adverse effect of the residual rust on the polishing can be avoided, thereby ensuring the polishing and rust removal quality.
[0057] Finally, it should be noted that: the above only describes the preferred embodiments of the present application, and is not used to limit the present application, although the present application has been described in detail with reference to the foregoing embodiments, for those skilled in the art, the technical solutions recorded in the foregoing embodiments can be modified, or some technical features can be replaced. Any modification, equivalent replacement, improvement, etc. within the spirit and principles of the present application shall be included in the protection scope of the present application.
Claims
1. A rust removal and polishing device for metal pipes in a sunroom, comprising a base (1), a conveying mechanism and a polishing mechanism, wherein the conveying mechanism and the polishing mechanism are both disposed on the upper side of the base (1); Its features are: The grinding mechanism includes a lifting assembly, multiple tensioning assemblies, a truss (2), a sanding belt (3), two first pulleys (4), two sets of elastic components, and a power device (8). The two first pulleys (4) are horizontally arranged, and their ends are rotatably sleeved on the side of the truss (2). The two sets of elastic components are symmetrically arranged at both ends of the bottom side of the truss (2). The sanding belt (3) is rotatably embedded on the two first pulleys (4) and the two sets of elastic components. The power device (8) is fixedly installed on the side of the truss (2), and its output end is fixedly connected to the end of the adjacent first pulley (4). The conveying mechanism includes multiple horizontal rails (5), multiple vertical rails (6), and two sets of adjustment components. The multiple vertical rails (6) are all horizontally and longitudinally fixed on the upper side of the base (1). The multiple horizontal rails (5) are all horizontally arranged and longitudinally slidably embedded on the multiple vertical rails (6). Multiple balls (7) are rolled and embedded on both sides of the upper end of the multiple horizontal rails (5). The two sets of adjustment components are all horizontally and longitudinally arranged on the upper side of the base (1) and symmetrically arranged to adjust the spacing between the multiple horizontal rails (5). The top of the truss (2) is connected to the lifting assembly, and multiple sets of tensioning assemblies are set on the bottom side of the truss (2) and connected to multiple horizontal rails (5); The base (1) is provided with multiple sets of pushing mechanisms on its upper side, which are used to drive the metal tube to move and rotate at the same time; The pushing mechanism includes a second gantry (22), two third telescopic cylinders (23), a hanger (24), multiple sets of drive components and deflection components. The second gantry (22) is vertically fixedly installed on the upper side of the base (1). The two third telescopic cylinders (23) are symmetrically and vertically fixedly installed on the lower side of the upper end of the second gantry (22). The hanger (24) is horizontally set and its top end is fixedly connected to the bottom end of the two third telescopic cylinders (23). A slide rod (25) is horizontally fixedly installed inside the hanger (24). Multiple sets of drive components are all vertically set and are longitudinally slidably installed on the slide rod (25). The driving assembly includes a slider (26), a frame (27), a friction wheel (28), a rotating shaft (29), a gear ring (30), and a first gear (31). The slider (26) is vertically arranged and horizontally and longitudinally slidably fitted onto the slide rod (25). The frame (27) is vertically arranged and its top end is rotatably fitted into the slider (26). The friction wheel (28) is rotatably mounted on the bottom end of the frame (27). The gear ring (30) is fixedly fitted into the middle of the friction wheel (28). The rotating shaft (29) is vertically rotatably fitted into the frame (27) and vertically penetrates the frame (27). The first gear... (31) Fixedly sleeved on the bottom end of the rotating shaft (29) and meshed with the gear ring (30), the slide rod (25) is horizontally sleeved with multiple second springs (32), the multiple second springs (32) are respectively located between two adjacent sliders (26), the hanger (24) is symmetrically and horizontally fixedly installed with fourth telescopic cylinders (33) on both sides inside, the two fourth telescopic cylinders (33) are respectively fixedly connected to the sides of the two outer sliders (26) at their respective close ends, the multiple frames (27) are connected by deflection components, and the top ends of the multiple rotating shafts (29) are connected by transmission mechanisms; The deflection assembly includes multiple worm gears (34), multiple worm heads (35), a first horizontal shaft (36), and a servo motor (37). The first horizontal shaft (36) is horizontally rotatably sleeved on both ends of the hanger (24) and horizontally passes through multiple sliders (26). The multiple worm gears (34) are respectively fixedly sleeved on the upper side of multiple frames (27). The multiple worm heads (35) are all horizontally slidably sleeved on the first horizontal shaft (36) and rotatably embedded in multiple sliders (26), meshing with the corresponding worm gears (34). The servo motor (37) is fixedly installed on the outside of the hanger (24), and its output end is fixedly connected to the end of the first horizontal shaft (36). The transmission mechanism includes a second horizontal shaft (38), multiple second gears (39), multiple third gears (40), and a motor (41). The second horizontal shaft (38) is horizontally rotated and sleeved on both ends of the hanger (24), and horizontally passes through multiple sliders (26). The multiple third gears (40) are respectively fixedly sleeved on the top of multiple rotating shafts (29). The multiple second gears (39) are all horizontally slidably sleeved on the second horizontal shaft (38), and are respectively rotatably embedded in multiple sliders (26), meshing with the corresponding third gears (40). The motor (41) is fixedly installed on the outside of the hanger (24), and its output end is fixedly connected to the end of the second horizontal shaft (38).
2. The rust removal and grinding equipment for metal pipes in a sunroom according to claim 1, characterized in that: The elastic component includes a bracket (9), a swing rod (10), a second pulley (11), and a torsion spring (12). The bracket (9) is vertically fixed at the bottom of the truss (2). The top of the swing rod (10) is rotatably installed inside the bracket (9). The torsion spring (12) is snapped into the connection between the swing rod (10) and the bracket (9). The second pulley (11) is horizontally arranged and its end is rotatably sleeved at the bottom of the swing rod (10). The second pulley (11) can roll in contact with the inner ring of the sand belt (3).
3. The rust removal and grinding equipment for metal pipes in a sunroom according to claim 1, characterized in that: The tensioning assembly includes a vertical plate (13), a third pulley (14), two sleeves (15), and a rod (16). The vertical plate (13) is vertically arranged and its top end is longitudinally slidably embedded in the bottom side of the truss (2). The third pulley (14) is horizontally arranged and its end is rotatably sleeved on the bottom side of the vertical plate (13). The two sleeves (15) are horizontally fixedly installed on the left side of the vertical plate (13) and are arranged vertically. The rod (16) is vertically fixedly installed on the top of the horizontal rail (5) and is vertically slidably sleeved with the two sleeves (15). The third pulley (14) can roll in contact with the inner ring of the sand belt (3).
4. The rust removal and grinding equipment for metal pipes in a sunroom according to claim 1, characterized in that: The lifting assembly includes a first gantry (17) and two first telescopic cylinders (18). The first gantry (17) is vertically fixedly installed on the upper side of the base (1). The two first telescopic cylinders (18) are both vertically arranged, and their upper and lower ends are respectively fixedly connected to the bottom surface of the upper side of the first gantry (17) and the top of the truss (2). The adjustment assembly includes a guide rod (19), multiple first springs (20) and two second telescopic cylinders (21). The guide rod (19) is horizontally and longitudinally slidably sleeved in multiple horizontal rails (5), and its two ends are respectively fixedly sleeved on the upper side of the base (1). The multiple first springs (20) are all sleeved on the guide rod (19) and are respectively located between two adjacent horizontal rails (5). The two second telescopic cylinders (21) are horizontally and longitudinally symmetrically arranged. The ends that are close to each other are respectively fixedly connected to the sides of the two outermost horizontal rails (5), and the ends that are far away from each other are respectively fixedly sleeved on both sides of the upper end of the base (1).
5. The rust removal and grinding equipment for metal pipes in a sunroom according to claim 1, characterized in that: The truss (2) is provided with a cleaning mechanism on the right side. The cleaning mechanism includes a housing (42), a dust collection device (43), and multiple brush plates (44). The housing (42) is horizontally fixedly installed on the right side of the truss (2) and has a cavity (421) inside. The multiple brush plates (44) are horizontally fixedly installed inside the housing (42). The dust collection device (43) is fixedly installed on the upper side of the housing (42) and its input end is connected to the inside of the cavity (421).
Citation Information
Patent Citations
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