Drilling mud waste destabilizing and separating device using electric flocculation method

By designing an automated electrocoagulation device, the automatic switching of electrocoagulation electrode columns and efficient scraping of flocculated material were achieved, solving the problems of flocculated material and air bubble adhesion on the electrode plates, and improving the treatment efficiency and stability of drilling mud waste.

CN121020745AActive Publication Date: 2025-11-28BEIJING JIAHE TIANHUA ENERGY SAVING & ENVIRONMENTAL PROTECTION TECH CO LTD
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Patent Information

Application Number
CN202511146693.X
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-08-15
Publication Date
2025-11-28
Estimated Expiration
2045-08-15

AI Technical Summary

Technical Problem

In existing electrocoagulation destabilization and separation devices, the accumulation of flocculated material and the adhesion of bubbles on the electrode plate surface lead to a decrease in reaction efficiency, and there is a lack of effective removal mechanisms, which affects the processing efficiency and stability.

Method used

The design includes a drive assembly, a flocculation and filtration assembly, a flocculation and scraping assembly, and a power switching control assembly. These components enable automated switching of the electrocoagulation electrode columns and efficient scraping of flocculated material. Combined with the sliding and scraping mechanism of the filter plate, clogging is prevented.

Benefits of technology

It achieves efficient destabilization and separation of drilling mud waste, improves flocculation efficiency, ensures the stability and automation of separation effect, and is suitable for efficient treatment of drilling mud waste.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses a drilling mud waste destabilizing and separating device utilizing an electric flocculation method, and relates to the technical field of desilting machinery. The device comprises a mounting operation frame and a destabilization separation main body, wherein the main body comprises a driving assembly, a flocculation filtering assembly, a flocculation scraping assembly and a power switching control assembly. The electric flocculation electrode column is electrified to generate electrochemical reaction, so that suspended particles and colloids in the waste are destabilized into flocculates; the driving assembly provides power, and the power switching control assembly achieves automatic switching of the flocculation process and the scraping process and synchronously controls the electrode columns to be powered on and powered off. The flocculate scraping assembly thoroughly removes flocculates on the electrode column through reciprocating motion, and surface bubbles can be thrown out by centrifugal force generated by rotation of the electrode column; the filtering mechanism prevents blocking through sliding filtering and synchronous scraping brushing. The device can efficiently solve the problems of flocculate attachment, bubble obstruction and the like, and the treatment efficiency and stability are improved.
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Description

TECHNICAL FIELD

[0001] The application belongs to the technical field of dredging machinery, and more particularly relates to a drilling mud waste destabilization and separation device using an electrocoagulation method. BACKGROUND

[0002] During drilling operations, a large amount of drilling mud waste containing suspended particles, colloids and other pollutants will be generated. If it is directly discharged, it will cause environmental pollution, so it needs to be destabilized and separated. The electrocoagulation technology is widely used in the destabilization and separation of drilling mud waste due to its high efficiency and no secondary pollution. The core principle is that the electrochemical reaction generated by the power supply of the electrode plate makes the suspended particles and colloids in the sewage lose stability and aggregate into floc, and then realizes solid-liquid separation.

[0003] However, the existing electrocoagulation destabilization and separation device still has many deficiencies in actual application.

[0004] On the one hand, the problem of floc accumulation on the surface of the electrode plate is prominent. During the electrocoagulation reaction process, the pollutants in the sewage will continuously aggregate into floc on the surface of the electrode plate. If it is not removed in time, the floc will gradually cover the active area of the electrode, resulting in a significant reduction in the effective contact area between the electrode and the sewage, a significant reduction in the electrochemical reaction rate, and ultimately a reduction in the floc efficiency. The existing device has defects in solving this problem: manual periodic cleaning needs frequent shutdown, which not only interrupts the processing process and increases labor intensity, but also causes the processing cycle to be prolonged due to shutdown; the fixed scraping structure is difficult to adapt to the dynamic reaction process of the electrode plate, the scraping range is limited, and local floc residues are easy to occur, which reduces the processing efficiency after long-term operation.

[0005] On the other hand, the attachment of bubbles on the surface of the electrode plate hinders the reaction. During the electrocoagulation process, electrolysis reaction occurs when the electrode plate is powered on, generating a large amount of hydrogen, oxygen and other bubbles. These bubbles are easy to adsorb on the surface of the electrode plate to form a gas film. This gas film significantly increases the contact resistance between the electrode and the sewage, reduces the current efficiency, and hinders the migration of the treated substances in the sewage to the electrode surface, resulting in uneven and insufficient floc reaction, which not only prolongs the processing time, but also causes the water quality to fluctuate, making it difficult to meet the process requirements of stable processing. At present, the existing device lacks a targeted bubble removal mechanism and cannot effectively solve the negative effects caused by bubble attachment.

[0006] Therefore, a drilling mud waste destabilization and separation device using an electrocoagulation method is proposed. SUMMARY

[0007] In view of the deficiencies of the prior art, the purpose of the present application is to provide a drilling mud waste destabilization and separation device using an electrocoagulation method.

[0008] To achieve the above object, the present application provides the following technical solutions:

[0009] The installation operation frame is used for providing an installation space and a personnel operation platform for the destabilization and separation main body;

[0010] The installation operation frame is used for providing an installation space and a personnel operation platform for the destabilization and separation main body;

[0011] The destabilization and separation main body comprises a driving assembly, a flocculation and filtration assembly, a coagulation and scraping assembly and a power switching control assembly;

[0012] The flocculation and filtration assembly comprises an electrocoagulation electrode column, which is drivingly connected to the driving assembly; the electrocoagulation electrode column is used for performing flocculation treatment on substances in sewage by means of electrocoagulation; the flocculation and filtration assembly further comprises a filtering mechanism for separating coagulation substances from water;

[0013] The coagulation and scraping assembly is drivingly connected to the driving assembly and is used for scraping coagulation substances coagulated on the electrocoagulation electrode column;

[0014] The driving assembly is used for providing driving force for the electrocoagulation electrode column or the coagulation and scraping assembly;

[0015] The power switching control assembly is used for switching the connection of the driving assembly with the flocculation and filtration assembly and the coagulation and scraping assembly, and opening or closing the power-on state of the electrocoagulation electrode column by means of circuit control when switching.

[0016] Preferably, the driving assembly comprises a driving mounting seat, the inner wall top end of the driving mounting seat is fixedly provided with a driving output shaft, and the output end of the driving output shaft is sequentially provided from top to bottom with a smooth section one, a flat shaft section, a smooth section two and a mounting section;

[0017] The flat shaft section is fixedly provided with a limiting stable sleeve on the outer periphery, the smooth section one is provided with an upper triangular transmission frame, the smooth section two is provided with a lower triangular transmission frame, a plurality of transmission connecting rods are equidistantly arranged between the upper triangular transmission frame and the lower triangular transmission frame, and the transmission connecting rods are rotatably connected to the upper triangular transmission frame and the lower triangular transmission frame;

[0018] The mounting section is provided with a transmission sleeve, the outer periphery of the transmission sleeve is fixedly provided with an inner tooth transmission ring through a plurality of fixed connecting rods, the inner tooth transmission ring engages the transmission connecting rods through an inner tooth ring, and one end of the mounting section away from the smooth section two is fixedly connected to one end of the electrocoagulation electrode column;

[0019] A plurality of positioning holes one are formed on the inner tooth transmission ring, and a plurality of positioning holes two are formed on the upper triangular transmission frame.

[0020] Preferably, the flocculation filter assembly comprises a transmission limiting sleeve sleeved on the outer periphery of the transmission sleeve, a treatment cavity shell is sleeved on the outer periphery of the transmission limiting sleeve, a filter plate sliding rail is fixedly arranged on the inner wall of the treatment cavity shell, a filter plate is slidably arranged on the filter plate sliding rail, a plurality of filter holes are formed on the filter plate, and a plurality of convex balls one are arranged on the filter plate.

[0021] The end of the electrocoagulation electrode column away from the transmission sleeve is fixedly provided with a transmission turntable, a plurality of convex balls two are arranged on the lower end face of the transmission turntable, and the convex balls one and the convex balls two are staggered under normal circumstances.

[0022] A connecting shaft is arranged at the bottom center of the transmission turntable, the connecting shaft penetrates through the filter plate, and a filter plate scraping brush for scraping the filter plate is fixedly arranged on the outer periphery of the penetrating end.

[0023] Preferably, the power switching control assembly comprises a switching base fixedly arranged on the transmission limiting sleeve, a sliding groove is arranged on the switching base, a switching sliding block is slidably arranged in the sliding groove, an upper positioning plate and a lower positioning plate are sequentially fixedly arranged on the switching sliding block in the height direction, the upper positioning plate is provided with a positioning block one matched with the positioning hole one, and the lower positioning plate is provided with a positioning block two matched with the positioning hole two.

[0024] The bottom end of the sliding groove is provided with an electromagnet, the bottom end of the switching sliding block is provided with a permanent magnet, and the electromagnet is electrically connected with the electrode sheet on the electrocoagulation electrode column.

[0025] Preferably, the flocculation scraping assembly comprises a transmission belt pulley rotatably arranged on the transmission limiting sleeve, the transmission belt pulley is connected with the transmission sleeve through a belt transmission, one end of the transmission belt pulley is fixedly provided with a bidirectional screw rod, and the other end of the bidirectional screw rod is fixedly provided with a moving limiting block.

[0026] A scraping ring moving seat is threadedly sleeved on the bidirectional screw rod, a flocculation scraping ring is arranged in the scraping ring moving seat, a plurality of transmission balls are arranged between the flocculation scraping ring and the scraping ring moving seat, and the flocculation scraping ring is rotatably connected with the scraping ring moving seat through the transmission balls.

[0027] A plurality of pattern grooves are formed on the outer wall of the electrocoagulation electrode column, and a spline is arranged on the inner wall of the flocculation scraping ring and matched with the pattern grooves.

[0028] Preferably, a funnel-shaped liquid discharge pipe is arranged on the outer wall of the treatment cavity shell, the funnel-shaped liquid discharge pipe is fixed to the outer periphery of the treatment cavity shell by a plurality of liquid discharge pipe fixing frames, the funnel-shaped liquid discharge pipe has a funnel structure with openings at the top and bottom, and the opening with a larger diameter is in communication with the inside of the treatment cavity shell.

[0029] The outer wall of the funnel-shaped liquid discharge pipe is provided with a plurality of liquid discharge pipe support frames for support.

[0030] Preferably, the upper end surface of the treatment cavity shell is provided with a raw material injection port in communication with the inside thereof, and the treatment cavity shell is provided with an alarm lamp for alarm.

[0031] Preferably, the number of transmission connecting rods is three, and the three transmission connecting rods are uniformly distributed at the corners of the upper triangular transmission frame and the lower triangular transmission frame.

[0032] Preferably, the electromagnet is electrically connected with the electrode sheet on the electrocoagulation electrode column, and when the electromagnet is powered on, the electrode sheet is powered on synchronously; when the electromagnet is powered off, the electrode sheet is powered off synchronously.

[0033] Preferably, the electrode sheet is arranged in the patterned groove, the coagulation and flocculation scraping ring rotates synchronously with the electrocoagulation electrode column and reciprocally moves along the axial direction of the electrocoagulation electrode column.

[0034] The beneficial effects of the present application are as follows:

[0035] The present application can efficiently make the suspended particles and colloids in the drilling mud unstable to form coagulation and flocculation by the electrochemical reaction of the electrocoagulation electrode column combined with the rotating design, and improve the coagulation and flocculation efficiency; the power switching control assembly realizes the automatic switching of the driving assembly between the coagulation and filtration and the coagulation and flocculation scraping functions by means of electromagnetic force, and controls the on-off of the electrode column, so that the two processes are alternately and orderly performed, and the degree of automation is high; the filter plates in the filtration mechanism slide and filter by the action of convex balls, and are matched with the synchronously rotating filter plate scraping brushes to effectively prevent blockage, so as to ensure the stable separation effect; the coagulation and flocculation scraping assembly realizes the axial reciprocation and synchronous rotation of the coagulation and flocculation scraping ring by the cooperation of the bidirectional screw thread lead screw and the spline, so that the coagulation and flocculation on the electrode column is completely removed, and the influence of residues on subsequent treatment is avoided; at the same time, the overall structure of the device is compact, the funnel-shaped liquid discharge pipe guides the smooth liquid discharge, the raw material injection port is convenient for feeding, the alarm lamp realizes real-time monitoring to ensure stable operation, and the device is suitable for efficient treatment of drilling mud waste and has practicality and reliability. BRIEF DESCRIPTION OF DRAWINGS

[0036] Figure 1 It is a perspective structural schematic view of a drilling mud waste destabilization and separation device using an electrocoagulation method according to the present application;

[0037] Figure 2 It is a perspective structural schematic view of a destabilization and separation main body.

[0038] Figure 3 Structure schematic view of partial section of the destabilization separation main body of the present application;

[0039] Figure 4 Structure schematic view of the transmission turntable of the present application;

[0040] Figure 5 Structure schematic view of the present application Figure 4 Structure schematic view of partial enlargement at A of the present application;

[0041] Figure 6 Structure schematic view of the destabilization separation main body of the present application;

[0042] Figure 7 Structure schematic view of the combination of the flocculation filter assembly and the funnel-shaped liquid discharge pipe of the present application.

[0043] The drawings show: 100, mounting operation frame; 200, destabilization separation main body; 201, drive assembly; 2011, drive mounting seat; 2012, drive output shaft; 2013, upper triangular transmission frame; 2014, limiting and stabilizing sleeve; 2015, transmission connecting rod; 2016, lower triangular transmission frame; 2017, inner tooth transmission ring; 2018, fixed connecting rod; 2019, transmission sleeve; 202, flocculation filter assembly; 2021, processing cavity shell; 2022, filter plate; 2023, filter plate scraping brush; 2024, filter plate sliding rail; 2025, transmission turntable; 2026, electrocoagulation electrode column; 2027, raw material injection port; 2028, transmission limiting sleeve; 203, liquid discharge pipe fixing frame; 204, funnel-shaped liquid discharge pipe; 205, liquid discharge pipe support frame; 206, alarm lamp; 207, flocculation scraping assembly; 2071, transmission pulley; 2072, bidirectional threaded screw rod; 2073, movement limiting block; 2074, transmission ball; 2075, flocculation scraping ring; 2076, scraping ring movement seat; 2081, switching base; 2082, switching sliding block; 2083, upper positioning plate; 2084, lower positioning plate. DETAILED DESCRIPTION

[0044] To make the purposes, technical solutions, and advantages of the embodiments of the present disclosure clearer, the technical solutions in the embodiments of the present disclosure will be described clearly and completely below with reference to the drawings in the embodiments of the present disclosure. Obviously, the described embodiments are only part of the embodiments of the present disclosure and are not all the embodiments. The components of the embodiments of the present disclosure described and shown herein can be arranged and designed in various different configurations. Therefore, the following detailed description of the embodiments of the present disclosure is not intended to limit the scope of the claimed present disclosure, but only represents selected embodiments of the present disclosure. Based on the embodiments of the present disclosure, all other embodiments obtained by those skilled in the art without creative work fall within the scope of protection of the present disclosure.

[0045] Reference Figures 1-7 As shown in the specific embodiment of the drilling mud waste destabilization and separation device using the electrocoagulation method, the device comprises a mounting operation frame 100 and a destabilization and separation main body 200, and the destabilization and separation main body 200 is fixedly arranged on the mounting operation frame 100.

[0046] The mounting operation frame 100 is used to provide a mounting space and a personnel operation platform for the destabilization and separation main body 200.

[0047] The destabilization and separation main body 200 comprises a driving assembly 201, a coagulation and filtration assembly 202, a coagulation and scraping assembly 207, and a power switching control assembly.

[0048] The coagulation and filtration assembly 202 comprises an electrocoagulation electrode column 2026, and the electrocoagulation electrode column 2026 is drivingly connected to the driving assembly 201. The electrocoagulation electrode column 2026 is used to coagulate the substances in the sewage by the electrocoagulation method, and the coagulation and filtration assembly 202 further comprises a filtration mechanism for separating the coagulation substances from water.

[0049] The coagulation and scraping assembly 207 is drivingly connected to the driving assembly 201 and is used to scrape the coagulation substances on the electrocoagulation electrode column 2026.

[0050] The driving assembly 201 is used to provide driving force for the electrocoagulation electrode column 2026 or the coagulation and scraping assembly 207.

[0051] The power switching control assembly is used to switch the connection between the driving assembly 201 and the coagulation and filtration assembly 202 and the coagulation and scraping assembly 207, and to open or close the power-on state of the electrocoagulation electrode column 2026 by means of circuit control when switching.

[0052] The installation operation frame 100 is used as an installation space and a personnel operation platform, and provides basic support for the unstable separation main body 200 fixed thereon. During operation, the power switching control assembly is switched to establish transmission connection between the driving assembly 201 and the flocculation and filtration assembly 202, and the power supply state of the electric flocculation electrode column 2026 is turned on through circuit control during the switching process. The driving assembly 201 provides driving force for the flocculation and filtration assembly 202, and the electric flocculation electrode column 2026 is driven to flocculate and treat the substances in the sewage in an electric flocculation manner. Then, the flocculation and filtration assembly 202 separates the flocculation substances from water through the filtering mechanism. Then, the power switching control assembly is switched again to establish transmission connection between the driving assembly 201 and the flocculation scraping assembly 207, and the power supply state of the electric flocculation electrode column 2026 is turned off through circuit control during the switching process. The driving assembly 201 provides driving force for the flocculation scraping assembly 207, and the flocculation scraping assembly 207 is operated to scrape the flocculation substances on the electric flocculation electrode column 2026. Through the switching control of the power switching control assembly, the flocculation treatment and the flocculation scraping process are alternately performed.

[0053] Further, the driving assembly 201 comprises a driving mounting seat 2011, and a driving output shaft 2012 is fixedly arranged at the top of the inner wall of the driving mounting seat 2011. The output end of the driving output shaft 2012 is divided into three sections, which are a smooth section one, a flat shaft section, a smooth section two and a mounting section from top to bottom.

[0054] The flat shaft section of the driving output shaft 2012 is fixedly sleeved with a limiting stable sleeve 2014. The smooth section one of the driving output shaft 2012 is sleeved with an upper triangular transmission frame 2013, and the smooth section two is sleeved with a lower triangular transmission frame 2016. The top projections of the upper triangular transmission frame 2013 and the lower triangular transmission frame 2016 are coincident with each other and comprise but are not limited to an equilateral triangle. A plurality of transmission connecting rods 2015 are equidistantly arranged between the upper triangular transmission frame 2013 and the lower triangular transmission frame 2016, including but not limited to three. The three transmission connecting rods 2015 are uniformly distributed at the three corners of the upper triangular transmission frame 2013 and the lower triangular transmission frame 2016, and are rotationally connected to the upper triangular transmission frame 2013 and the lower triangular transmission frame 2016.

[0055] The mounting section of the driving output shaft 2012 is sleeved with a transmission sleeve 2019. An inner tooth transmission ring 2017 is fixedly arranged on the outer peripheral surface of the transmission sleeve 2019 through a plurality of fixed connecting rods 2018. An inner tooth ring is arranged on the inner peripheral surface of the inner tooth transmission ring 2017. The inner tooth transmission ring 2017 is engaged with the three transmission connecting rods 2015 through the inner tooth ring. One end of the mounting section away from the smooth section two is fixedly connected with one end of the electric flocculation electrode column 2026.

[0056] A plurality of positioning holes one are evenly arranged on the inner tooth transmission ring 2017 along the axis, and a plurality of positioning holes two are evenly arranged on the upper triangular transmission frame 2013 along the axis;

[0057] When the driving assembly 201 is working, the driving mounting seat 2011 provides a mounting base, the driving output shaft 2012 fixed at the top of the inner wall serves as a power output component, the mounting section drives the transmission sleeve 2019 to move synchronously, the transmission sleeve 2019 drives the inner tooth transmission ring 2017 to rotate through a plurality of fixed connecting rods 2018, the inner tooth transmission ring 2017 drives the upper triangular transmission frame 2013 to move synchronously on the smooth section one and the lower triangular transmission frame 2016 to move synchronously on the smooth section two through the meshing of the inner tooth ring and the three transmission connecting rods 2015, the three transmission connecting rods 2015 are respectively connected to the upper triangular transmission frame 2013 and the lower triangular transmission frame 2016 and are evenly distributed at the corners of the two, the driving output shaft 2012 on the flat section drives the limiting and stabilizing sleeve 2014 to limit and stabilize, the end of the mounting section away from the smooth section two drives the electrocoagulation electrode column 2026 to move, and the positioning holes one of the inner tooth transmission ring 2017 and the positioning holes two of the upper triangular transmission frame 2013 can realize the switching of positioning in cooperation with the power switching control assembly during the movement;

[0058] Further, the coagulation and filtration assembly 202 includes a transmission limiting sleeve 2028 sleeved on the outer periphery of the transmission sleeve 2019 and used for limiting the transmission sleeve 2019, a treatment cavity shell 2021 is sleeved on the outer shaft of the transmission limiting sleeve 2028, a through groove is symmetrically arranged on the inner wall of the treatment cavity shell 2021, two filter plate sliding rails 2024 are fixedly arranged in the two through grooves, a filter plate 2022 is slidably arranged on the two filter plate sliding rails 2024, a plurality of filter holes are evenly arranged on the filter plate 2022, and a plurality of convex balls one are evenly arranged on the upper surface of the filter plate 2022 along the axis;

[0059] The electrocoagulation electrode column 2026 is fixedly provided with a transmission turntable 2025 at the end away from the transmission sleeve 2019, a plurality of convex balls two are evenly arranged on the lower end surface of the transmission turntable 2025 along the axis, and the convex balls one and the convex balls two are staggered distributed in normal state;

[0060] The bottom end center of the transmission turntable 2025 is fixedly provided with a connecting shaft, the connecting shaft passes through the filter plate 2022 at the end away from the transmission turntable 2025, and the penetrating end is fixedly provided with a filter plate scraping brush 2023 used for scraping the filter plate 2022;

[0061] The transmission limiting sleeve 2028 is sleeved on the outer periphery of the transmission sleeve 2019 to limit the position of the transmission sleeve 2019, thereby providing a stable basis for the operation of subsequent components. The processing cavity shell 2021 is sleeved on the outer shaft of the transmission limiting sleeve 2028, and the inner wall of the processing cavity shell 2021 is symmetrically provided with a through groove in which a filter plate sliding rail 2024 is fixed. The filter plate 2022 is arranged on the two filter plate sliding rails 2024 and can slide along the filter plate sliding rails 2024.

[0062] When the electrocoagulation electrode column 2026 rotates away from the end of the transmission sleeve 2019, the transmission disc 2025 fixed thereto rotates synchronously. The convex ball two on the lower end surface of the transmission disc 2025 rotates, and because the convex ball two and the convex ball one on the upper end surface of the filter plate 2022 are staggered in distribution under normal circumstances, the convex ball two interacts with the convex ball one during rotation to push the filter plate 2022 to slide along the filter plate sliding rail 2024.

[0063] When the filter plate 2022 slides, the filter holes formed in the filter plate 2022 operate synchronously to separate and filter the coagulation and flocculation substances in the sewage from the water. At the same time, the connecting shaft at the bottom center of the transmission disc 2025 rotates with the transmission disc 2025. The end of the connecting shaft away from the transmission disc 2025 penetrates through the filter plate 2022, and the filter plate scraper 2023 fixed on the outer periphery of the penetrating end also rotates. During the filtering operation of the filter plate 2022, the filter plate scraper 2023 continuously scrapes the surface of the filter plate 2022 to prevent the coagulation and flocculation substances from blocking the filter holes.

[0064] Further, the power switching control assembly includes a switching base 2081 fixed on the transmission limiting sleeve 2028. The power switching control assembly is located in the space of the driving mounting seat 2011. The switching base 2081 is provided with a sliding groove, and a switching sliding block 2082 is slidably arranged in the sliding groove. The switching sliding block 2082 is provided with an upper positioning plate 2083 and a lower positioning plate 2084 fixed in sequence from top to bottom along the height direction on the side away from the switching base 2081. The proximal sides of the upper positioning plate 2083 and the lower positioning plate 2084 are respectively provided with a first positioning block and a second positioning block. The first positioning block and the second positioning block are respectively used for cooperating with the first positioning hole and the second positioning hole.

[0065] The bottom end of the sliding groove of the switching base 2081 is provided with an electromagnet, and the bottom end of the switching sliding block 2082 located in the sliding groove is provided with a permanent magnet. The electrode sheet on the electrocoagulation electrode column 2026 is electrically connected to the electromagnet. When the electromagnet is powered on, the electrode sheet is also powered on.

[0066] The power switching control assembly is installed on the switching base 2081 fixed on the transmission limiting sleeve 2028, and is located in the space of the driving mounting seat 2011. The working process is as follows: when positioning cooperation is needed, the electromagnet at the bottom end of the switching groove of the switching base 2081 is powered on, and the electrode sheet on the electrode column 2026 is powered on at the same time due to the electrical connection between the electromagnet and the electrode sheet on the electrode column 2026. After the electromagnet is powered on, the permanent magnet at the bottom end of the switching sliding block 2082 in the switching groove generates a magnetic force, which pushes the switching sliding block 2082 to slide along the switching groove of the switching base 2081. The upper positioning plate 2083 and the lower positioning plate 2084 on the side of the switching sliding block 2082 away from the switching base 2081 move synchronously, so that the positioning block one on the upper positioning plate 2083 corresponds to the positioning hole one of the inner tooth transmission ring 2017, and the positioning block two on the lower positioning plate 2084 corresponds to the positioning hole two of the upper triangular transmission frame 2013, thereby completing the positioning action. When positioning is not needed, the electromagnet is powered off, and the electrode sheet on the electrode column 2026 is also powered off at the same time. The switching sliding block 2082 is reset along the switching groove under the action of its own gravity or the reverse force of the permanent magnet and the electromagnet. The positioning block one and the positioning block two are separated from the positioning hole one and the positioning hole two respectively, and the initial state is restored.

[0067] Further, the coagulation and flocculation scraping assembly 207 includes a transmission belt pulley 2071 rotatably arranged on the transmission limiting sleeve 2028. The transmission belt pulley 2071 is connected with the transmission sleeve 2019 through a belt transmission. A double-thread screw rod 2072 is fixedly arranged at one end of the transmission belt pulley 2071 away from the transmission limiting sleeve 2028. A moving limiting block 2073 is fixedly arranged at one end of the double-thread screw rod 2072 away from the transmission belt pulley 2071. A scraping ring moving seat 2076 is threadedly arranged on the double-thread screw rod 2072. An installation groove is arranged at the other end of the scraping ring moving seat 2076. A coagulation and flocculation scraping ring 2075 is arranged in the installation groove. An annular space is arranged between the outer wall of the coagulation and flocculation scraping ring 2075 and the inner wall of the installation groove. A plurality of transmission balls 2074 are arranged in the annular space. The coagulation and flocculation scraping ring 2075 is rotatably connected with the scraping ring moving seat 2076 through the plurality of transmission balls 2074.

[0068] A plurality of pattern grooves are uniformly arranged on the outer wall of the electrode column 2026 along the axis. An electrode sheet is arranged in each pattern groove. A spline is arranged on the inner wall of the coagulation and flocculation scraping ring 2075 and matched with the pattern groove.

[0069] The working of the flocculus scraping assembly 207 is around the scraping of the flocculus on the electrocoagulation electrode column 2026, and the rotation of the transmission belt pulley 2071 installed on the transmission limiting sleeve 2028 is the starting point of power transmission. When the transmission sleeve 2019 is running, the transmission belt pulley 2071 is driven to rotate around the transmission limiting sleeve 2028 through the belt transmission, and the bidirectional threaded rod 2072 fixed with the transmission belt pulley 2071 is synchronously rotated. Since the bidirectional threaded rod 2072 is provided with bidirectional threads, the scraping ring moving seat 2076 sheathed on the outer periphery of the threads will move axially along with the rotation of the bidirectional threaded rod 2072. When the scraping ring moving seat 2076 moves, the plurality of transmission balls 2074 in the installation groove will transmit power to the flocculus scraping ring 2075, so that the flocculus scraping ring 2075 moves axially synchronously with the scraping ring moving seat 2076, and the flocculus scraping ring 2075 can rotate freely relative to the scraping ring moving seat 2076 by means of the balls. In this process, the spline on the inner wall of the flocculus scraping ring 2075 is always matched with the flower-shaped groove on the outer wall of the electrocoagulation electrode column 2026, which rotates synchronously with the electrocoagulation electrode column 2026 and moves stably along the axial direction. The bidirectional threaded rod 2072 realizes reciprocating motion by cooperating with the bidirectional threaded characteristic, and the movement limiting block 2073 limits the movement range of the scraping ring moving seat 2076, so that the flocculus scraping ring 2075 can completely scrape the flocculus on the surface of the electrocoagulation electrode column 2026.

[0070] Further, the funnel-shaped liquid discharge pipe 204 is arranged on the outer wall of the treatment cavity shell 2021, and the funnel-shaped liquid discharge pipe 204 is fixedly installed on the outer periphery of the treatment cavity shell 2021 through a plurality of liquid discharge pipe fixing frames 203. The funnel-shaped liquid discharge pipe 204 is funnel-shaped with the opening gradually decreasing from high to low along the height direction. The funnel-shaped liquid discharge pipe 204 is open at the top and the bottom, and the large-diameter opening of the funnel-shaped liquid discharge pipe 204 is in communication with the internal space of the treatment cavity shell 2021. A plurality of liquid discharge pipe support frames 205 are uniformly arranged on the outer wall of the funnel-shaped liquid discharge pipe 204 along the axis for supporting.

[0071] Further, the upper end surface of the treatment cavity shell 2021 is provided with a raw material injection port 2027 in communication with the internal space of the treatment cavity shell 2021. The raw material injection port 2027 is used for injecting raw materials into the treatment cavity shell 2021. The treatment cavity shell 2021 is also provided with an alarm lamp 206 for alarm.

[0072] The funnel-shaped liquid discharge pipe 204 is fixedly installed on the outer periphery of the treatment cavity shell 2021 through a plurality of liquid discharge pipe fixing frames 203, and a plurality of liquid discharge pipe support frames 205 uniformly distributed on the outer wall provide stable support for the funnel-shaped liquid discharge pipe 204, so as to ensure that the funnel-shaped structure is stably erected. The funnel-shaped liquid discharge pipe 204 is open upward and downward, and the opening along the height direction gradually decreases from high to low. The opening with a larger diameter is in communication with the internal space of the treatment cavity shell 2021. When the treatment cavity shell 2021 is internally treated, such as filtering, the funnel-shaped liquid discharge pipe 204 can guide the material flow through the funnel shape, which not only facilitates the discharge of the treated material from the lower small opening of the treatment cavity shell 2021, but also forms a smooth material circulation path in cooperation with the internal space of the treatment cavity shell 2021.

[0073] The raw material injection port 2027 on the upper end surface of the treatment cavity shell 2021 serves as a raw material injection channel, and can accurately inject the raw material required for treatment into the treatment cavity shell 2021. After the raw material enters, it is mixed with the sewage to be treated, thereby providing a material basis for subsequent filtering, flocculation and other links. At the same time, the alarm lamp 206 on the treatment cavity shell 2021 monitors the equipment operation state in real time. When there is a shortage of raw materials, abnormal treatment or component failure, etc., the alarm lamp 206 triggers an alarm to prompt the operator to intervene in time, thereby ensuring the stable operation of the overall treatment process.

[0074] In summary, when the electrode sheets in the patterned groove on the outer wall of the electrocoagulation electrode column 2026 are powered on, an electrochemical reaction occurs. This reaction can make the suspended particles, colloids and other substances in the drilling mud sewage lose stability, and aggregate to form flocculation. At the same time, the electrocoagulation electrode column 2026 rotates under the driving force provided by the driving assembly 201, which can accelerate the contact between the sewage and the electrode and improve the flocculation efficiency.

[0075] The driving assembly 201 provides power for the entire device. The driving output shaft 2012 serves as a power output component and drives the transmission sleeve 2019 and other components through the installation section. The power switching control assembly is responsible for power switching. When the electromagnet at the bottom end of the switching base 2081 is powered on, it generates a magnetic force with the permanent magnet at the bottom end of the switching slider 2082, pushes the switching slider 2082 to slide, and makes the positioning block one and the positioning block two cooperate with the positioning hole one and the positioning hole two respectively, so as to realize the transmission connection between the driving assembly 201 and the flocculation and filtration assembly 202, and the electrocoagulation electrode column 2026 is powered on. When the electromagnet is powered off, the switching slider 2082 is reset, the driving assembly 201 is disconnected from the flocculation and filtration assembly 202, the electrocoagulation electrode column 2026 is powered off, and then the transmission connection between the electrocoagulation electrode column 2026 and the flocculation scraping assembly 207 can be established.

[0076] When the transmission disc 2025 is driven to rotate by the electrocoagulation electrode column 2026, the convex ball two at the lower end of the transmission disc 2025 is in staggered contact with the convex ball one on the filter plate 2022, and the filter plate 2022 is pushed to slide along the filter plate slide rail 2024. The filter holes on the filter plate 2022 can separate the flocculation material from the water, and at the same time, the connecting shaft at the bottom end of the transmission disc 2025 drives the filter plate scraper 2023 to rotate, and the filter plate scraper 2023 scrapes the surface of the filter plate 2022 to prevent the filter holes from being blocked by the flocculation material.

[0077] The flocculation scraping assembly 207 is in transmission connection with the transmission sleeve 2019 through a belt, the transmission sleeve 2019 drives the transmission belt pulley 2071 to rotate, and then drives the bidirectional threaded screw rod 2072 to rotate. Since the bidirectional threaded screw rod 2072 is bidirectional threaded, its rotation will make the scraping ring moving seat 2076 move axially, the scraping ring moving seat 2076 drives the flocculation scraping ring 2075 to move axially synchronously through the transmission ball 2074, and the flocculation scraping ring 2075 can rotate relative to the scraping ring moving seat 2076. The spline on the inner wall of the flocculation scraping ring 2075 is in engagement with the flower-shaped groove on the outer wall of the electrocoagulation electrode column 2026, so that it rotates synchronously with the electrocoagulation electrode column 2026 while reciprocating axially, thereby fully scraping the flocculation material on the surface of the electrocoagulation electrode column 2026, and the movement limiting block 2073 limits the movement range of the scraping ring moving seat 2076.

[0078] Specifically, the installation operation frame 100 is installed as an installation space and a personnel operation platform, and provides a basic support for the unstable separation main body 200. The operator injects the drilling mud waste raw material to be treated into the processing cavity shell 2021 through the raw material injection port 2027 at the upper end of the processing cavity shell 2021. The liquid discharge pipe support frame 205 supports the funnel-shaped liquid discharge pipe 204, and ensures the stability of the funnel-shaped structure of the funnel-shaped liquid discharge pipe 204. The power switching control assembly is switched first. The electromagnet at the bottom end of the switching base 2081 is electrified, interacts with the permanent magnet of the switching slider 2082, pushes the switching slider 2082 to slide, makes the positioning block one of the upper positioning plate 2083 match the positioning hole one of the inner tooth transmission ring 2017, makes the positioning block two of the lower positioning plate 2084 match the positioning hole two of the upper triangular transmission frame 2013, establishes a transmission connection between the driving assembly 201 and the flocculation and filtration assembly 202, and the electrode sheet of the electrocoagulation electrode column 2026 is electrified. The driving assembly 201 starts to work, the driving mounting seat 2011 provides an installation base, the driving output shaft 2012 operates, the installation section drives the transmission sleeve 2019 to move, the transmission sleeve 2019 drives the inner tooth transmission ring 2017 to rotate through the fixed connecting rod 2018, the inner tooth transmission ring 2017 engages the transmission connecting rod 2015, drives the upper triangular transmission frame 2013 and the lower triangular transmission frame 2016 to move synchronously on the smooth section one and the smooth section two respectively, and the limiting and stabilizing sleeve 2014 plays a limiting and stabilizing role. The electrocoagulation electrode column 2026 rotates under the driving of the installation section, and the substances in the sewage are treated by electrocoagulation flocculation. Subsequently, the transmission turntable 2025 rotates with the electrocoagulation electrode column 2026, the convex ball two pushes the filter plate 2022 to slide along the filter plate slide rail 2024, the filter holes of the filter plate 2022 separate the coagulation and flocculation substances from the water, the filter plate scraper 2023 synchronously scrapes the surface of the filter plate 2022, and the separated water is discharged through the lower opening of the funnel-shaped liquid discharge pipe 204.

[0079] The power switching control assembly is switched again. The electromagnet is de-energized, the switching slider 2082 is reset, the positioning block one and the positioning block two are respectively separated from the positioning hole one and the positioning hole two, the driving assembly 201 and the flocculation and filtration assembly 202 are disconnected, the electrode sheet of the electrocoagulation electrode column 2026 is de-energized, and the driving assembly 201 and the coagulation and flocculation scraping assembly 207 are connected.

[0080] The driving assembly 201 provides driving force for the coagulation and floc scraping assembly 207. The transmission sleeve 2019 drives the transmission belt wheel 2071 through the belt transmission, the transmission belt wheel 2071 drives the bidirectional threaded rod 2072 to rotate, the scraping ring moving seat 2076 moves along the bidirectional threaded rod 2072 in the axial direction, the transmission ball 2074 drives the coagulation and floc scraping ring 2075 to move synchronously in the axial direction, the coagulation and floc scraping ring 2075 rotates synchronously with the electrocoagulation electrode column 2026 while reciprocating in the axial direction, and the coagulation and floc on the surface of the electrocoagulation electrode column 2026 is scraped off comprehensively. The movement limiting block 2073 limits the movement range of the scraping ring moving seat 2076. Through the continuous switching of the power switching control assembly, the coagulation treatment and the floc scraping process are alternately cycled. The alarm lamp 206 on the treatment cavity shell 2021 monitors the equipment operation state in real time. When there is insufficient raw material, abnormal treatment or component failure, etc., an alarm is sent in time to prompt the operator to intervene.

[0081] Finally, it should be noted that the above-described embodiments are merely specific implementations of the present disclosure, and are used to illustrate the technical solutions of the present disclosure, but not to limit the same. The protection scope of the present disclosure is not limited thereto. Although the present disclosure has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that any person skilled in the art can make modifications or easily think of changes to the technical solutions described in the foregoing embodiments, or make equivalent replacements to some technical features therein, within the technical scope disclosed by the present disclosure. Such modifications, changes or replacements do not cause the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the embodiments of the present disclosure, and should be covered within the protection scope of the present disclosure. Therefore, the protection scope of the present disclosure should be subject to the protection scope of the claims.

Claims

1. A drilling mud waste destabilization and separation device utilizing electrocoagulation, characterized in that, Including installation operation frame (100) and unsteady separation body (200), the unsteady separation body (200) is fixed on the installation operation frame (100); The installation operation frame (100) is used to provide installation space and personnel operation platform for the unsteady separation body (200); The unsteady separation body (200) includes drive assembly (201), flocculation filter assembly (202), flocculation scraping assembly (207) and power switching control assembly; The flocculation filter assembly (202) includes an electrocoagulation electrode column (2026), which is drivingly connected to the drive assembly (201); the electrocoagulation electrode column (2026) is used to coagulate the substances in the sewage by electrocoagulation, and the flocculation filter assembly (202) further includes a filtering mechanism for separating the coagulated substances from water; The flocculation scraping assembly (207) is drivingly connected to the drive assembly (201) and is used to scrape the coagulated substances on the electrocoagulation electrode column (2026); The drive assembly (201) is used to provide driving force for the electrocoagulation electrode column (2026) or the flocculation scraping assembly (207); The power switching control assembly is used to switch the connection of the drive assembly (201) with the flocculation filter assembly (202) and the flocculation scraping assembly (207), and to open or close the power-on state of the electrocoagulation electrode column (2026) by circuit control when switching.

2. The device for destabilizing and separating drilling mud waste by electrocoagulation method according to claim 1, characterized in that, The drive assembly (201) includes a drive mounting seat (2011), and the inner wall top end of the drive mounting seat (2011) is fixedly provided with a drive output shaft (2012); the output end of the drive output shaft (2012) is sequentially provided from top to bottom with a smooth section one, a flat shaft section, a smooth section two and a mounting section; The flat shaft section is fixedly provided with a limit stable sleeve (2014) on the outer periphery; the smooth section one is provided with an upper triangular transmission frame (2013); the smooth section two is provided with a lower triangular transmission frame (2016); a plurality of transmission connecting rods (2015) are equidistantly arranged between the upper triangular transmission frame (2013) and the lower triangular transmission frame (2016); and the transmission connecting rods (2015) are rotatably connected to the upper triangular transmission frame (2013) and the lower triangular transmission frame (2016); The mounting section is provided with a transmission sleeve (2019), and the outer periphery of the transmission sleeve (2019) is fixedly provided with an inner tooth transmission ring (2017) through a plurality of fixed connecting rods (2018); the inner tooth transmission ring (2017) engages the transmission connecting rods (2015) through an inner tooth ring; and one end of the mounting section away from the smooth section two is fixedly connected to one end of the electrocoagulation electrode column (2026); A plurality of positioning holes one are formed in the inner tooth transmission ring (2017), and a plurality of positioning holes two are formed in the upper triangular transmission frame (2013).

3. The device for destabilizing and separating drilling mud waste by electrocoagulation method according to claim 2, characterized in that, The flocculation filter assembly (202) comprises a transmission limiting sleeve (2028) sleeved on the outer periphery of the transmission sleeve (2019), a treatment cavity shell (2021) is sleeved on the outer periphery of the transmission limiting sleeve (2028), a filter plate sliding rail (2024) is fixedly arranged on the inner wall of the treatment cavity shell (2021), a filter plate (2022) is slidably arranged on the filter plate sliding rail (2024), a plurality of filter holes are formed in the filter plate (2022), and a plurality of convex balls I are arranged on the filter plate (2022). The end of the electrocoagulation electrode column (2026) away from the transmission sleeve (2019) is fixedly provided with a transmission turntable (2025), the lower end surface of the transmission turntable (2025) is provided with a plurality of convex balls II, and the convex balls I and the convex balls II are staggered under normal circumstances. The bottom end of the transmission turntable (2025) is provided with a connecting shaft, the connecting shaft penetrates through the filter plate (2022), and the penetrating end is fixedly provided with a filter plate scraper (2023) for scraping the filter plate (2022).

4. The device for destabilizing and separating drilling mud waste by electrocoagulation method according to claim 3, characterized in that, The power switching control assembly comprises a switching base (2081) fixedly arranged on the transmission limiting sleeve (2028), a sliding groove is arranged on the switching base (2081), a switching sliding block (2082) is slidably arranged in the sliding groove, an upper positioning plate (2083) and a lower positioning plate (2084) are sequentially fixedly arranged on the switching sliding block (2082) in the height direction, the upper positioning plate (2083) is provided with a positioning block I matched with the positioning hole I, and the lower positioning plate (2084) is provided with a positioning block II matched with the positioning hole II. The bottom end of the sliding groove is provided with an electromagnet, the bottom end of the switching sliding block (2082) is provided with a permanent magnet, and the electromagnet is electrically connected with the electrode sheet on the electrocoagulation electrode column (2026).

5. The device for destabilizing and separating drilling mud waste by electrocoagulation method according to claim 4, characterized in that, The flocculation scraping assembly (207) comprises a transmission belt pulley (2071) rotatably arranged on the transmission limiting sleeve (2028), the transmission belt pulley (2071) is connected with the transmission sleeve (2019) through a belt, one end of the transmission belt pulley (2071) is fixedly provided with a bidirectional threaded screw rod (2072), and the other end of the bidirectional threaded screw rod (2072) is fixedly provided with a movement limiting block (2073). A scraping ring movement base (2076) is threadedly sleeved on the bidirectional threaded screw rod (2072), a flocculation scraping ring (2075) is arranged in the scraping ring movement base (2076), a plurality of transmission balls (2074) are arranged between the flocculation scraping ring (2075) and the scraping ring movement base (2076), and the flocculation scraping ring (2075) is rotatably connected with the scraping ring movement base (2076) through the transmission balls (2074). A plurality of flower-shaped grooves are formed in the outer wall of the electrocoagulation electrode column (2026), and the inner wall of the flocculation scraping ring (2075) is provided with a spline matched with the flower-shaped grooves.

6. The device for destabilizing and separating drilling mud waste by electrocoagulation method according to claim 3, characterized in that, Also include set in the processing cavity shell (2021) outer wall of the funnel-shaped drain pipe (204), the funnel-shaped drain pipe (204) is fixed to the processing cavity shell (2021) by a plurality of drain pipe fixing frame (203) on the outer periphery, the funnel-shaped drain pipe (204) is the funnel structure of opening up and down, and its diameter larger opening is communicated with the processing cavity shell (2021) inside; The outer wall of the funnel-shaped drain pipe (204) is provided with a plurality of drain pipe support frames (205) for supporting.

7. The device for destabilizing and separating drilling mud waste by electrocoagulation method according to claim 3, characterized in that, The upper end surface of the processing cavity shell (2021) is provided with a raw material injection port (2027) communicated with its inside, and the processing cavity shell (2021) is provided with an alarm lamp (206) for alarm.

8. The device for destabilizing and separating drilling mud waste by electrocoagulation method according to claim 2, characterized in that, The number of the transmission connecting rods (2015) is three, and the three transmission connecting rods (2015) are uniformly distributed at the corners of the upper triangular transmission frame (2013) and the lower triangular transmission frame (2016).

9. The device for destabilizing and separating drilling mud waste by electrocoagulation method according to claim 4, characterized in that, The electromagnet is electrically connected with the electrode sheet on the electrocoagulation electrode column (2026), when the electromagnet is powered on, the electrode sheet is powered on synchronously; when the electromagnet is powered off, the electrode sheet is powered off synchronously.

10. The device for destabilizing and separating drilling mud waste by electrocoagulation method according to claim 5, characterized in that, The electrode sheet is arranged in the pattern groove, the coagulation and flocculation scraping ring (2075) rotates synchronously with the electrocoagulation electrode column (2026), and reciprocally moves along the axial direction of the electrocoagulation electrode column (2026).

Citation Information

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