A process for the production of a three-layer long-cotton no-twist textile

By employing a pre-twisting and post-twisting process and a high-count cotton yarn plying process in the production of three-layer long-staple cotton untwisted textiles, the problems of stiff hand feel and insufficient fluffiness in untwisted pure cotton textiles have been solved. Furthermore, by improving the replacement mechanism of the overflow dyeing machine, the filter plate can be quickly replaced, which enhances the softness and strength of the fabric while maintaining dyeing efficiency.

CN121023716BActive Publication Date: 2026-01-13ZIBO FEISHI TOWELS CO LTD
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Patent Information

Application Number
CN202511553066.8
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-10-29
Publication Date
2026-01-13
Estimated Expiration
2045-10-29

AI Technical Summary

Technical Problem

Existing untwisted pure cotton textiles have a stiff hand feel and insufficient fluffiness, and the replacement of the filter plate in the overflow dyeing machine affects the dyeing efficiency.

Method used

The production process of three-layer long-staple cotton untwisted textiles is adopted. The surface yarn is first twisted and then loosened to enhance the orderly arrangement and softness of the fibers. The middle layer is treated with high-count cotton yarn to improve strength. The replacement mechanism of the overflow dyeing machine is improved to achieve rapid replacement of the filter plate without stopping the machine.

Benefits of technology

The fabric is soft and fluffy to the touch, with increased strength and enhanced warmth and windproof performance, while avoiding the impact of filter plate replacement on dyeing efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The application discloses a production process of three-layer long-fiber cotton untwisted fabric, and relates to the technical field of weaving, and specifically comprises the following steps: preparing 60 long-fiber cotton untwisted yarns and wool warp shafts, preparing 120 long-fiber cotton ply yarns and ground warp shafts, weaving, refining and bleaching, dyeing and drying. The first layer and the third layer of pure cotton yarns as the surface layers are treated in the mode of twisting first and untwisting later, so that the fabric surface is smoother and the touch is softer. The middle layer as the framework is treated in the mode of high-count cotton yarn plying, so that the tensile strength of the fabric is significantly enhanced, the breaking strength of the double 120 long-fiber cotton yarns can be increased by 30%-50% compared with the single yarn, the fabric can be used as the strength support, and the warm-keeping and windproof performance of the fabric is improved by the feature that the surface fibers of the ply yarns are more closely and orderly arranged.
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Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of textiles, and particularly relates to a production process of three-layer long-cotton no-twist textile. BACKGROUND

[0002] The existing no-twist pure cotton textile is a fabric directly woven by cotton filaments, and the no-twist yarn is subjected to pressure flattening treatment to form a ribbon-shaped cross-section yarn, so that the traditional twisting process is omitted and the finished product is directly produced. The fabric of this type has a thick and compact appearance, and presents a style similar to silk and wool materials, but the loftiness and skin-friendly touch are slightly poor. The traditional no-twist cotton yarn is slightly inferior to the twisted cotton yarn in terms of yarn strength and wear resistance, but the fabric produced by the twisted cotton yarn has the problem of rigid touch.

[0003] In addition, when the pure cotton fabric is dyed, an overflow dyeing machine needs to be used. However, when the overflow dyeing machine is used, the dye in the machine body is circulated and contacts the cotton fabric for dyeing at the same time, which impacts the cotton fabric, resulting in the separation of flocculent substances, pectin decomposition substances, waxy substances, nitrogen-containing substances, cottonseed shell fragments, pigment particles and foreign fibers and other impurities, which cause the filter plate to be blocked, so that the filter plate needs to be cleaned and replaced in time after long-term use. When the filter plate is cleaned and replaced, the overflow dyeing machine needs to be stopped for operation, which affects the dyeing efficiency.

[0004] In view of the above technical problems, the applicant has developed a production process of three-layer long-cotton no-twist textile, which not only solves the problems of rigid hand feeling and insufficient loftiness and skin-friendly touch of traditional textiles, but also improves the overflow dyeing machine for dyeing process to achieve the purpose of conveniently replacing the filter plate. SUMMARY

[0005] The present application aims at the technical problems in the background art, and provides a production process of three-layer long-cotton no-twist textile.

[0006] To achieve the above-mentioned purpose, the present application provides the following technical scheme: a production process of three-layer long-cotton no-twist textile, comprising the following steps:

[0007] Step 1: preparing 60 long-cotton no-twist original yarns and wool warp beams as the warp and weft yarns of the first layer and the third layer for standby use;

[0008] Step 2: preparing 120 long-cotton ply original yarns and ground warp beams as the ground warp and weft yarns of the middle layer for standby use;

[0009] Step 3: Weaving: The 60-count long-staple cotton untwisted raw yarn and the wool warp beam obtained in Step 1 are used as the warp and weft yarns for the first and third layers, respectively, and are fed into the textile machine. At the same time, the 120-count long-staple cotton ply raw yarn and the ground warp beam obtained in Step 2 are used as the ground warp and weft yarns for the middle layer, and are fed into the textile machine to weave a semi-finished fabric.

[0010] Step 4: Purging and bleaching: The semi-finished fabric is put into the overflow dyeing machine for purging and bleaching.

[0011] Step 5: Dyeing: The fabric that has undergone bleaching and finishing in Step 4 is then dyed.

[0012] Step 6: Drying: After drying, a three-layer untwisted pure cotton finished fabric is obtained.

[0013] As a further aspect of the present invention: Step one includes the following steps:

[0014] (1) Yarn doubling process: Use a doubling machine to doubling 60 count long-staple cotton yarn and alkali-soluble yarn. The long-staple cotton yarn is tensioned by 21 grams, and the alkali-soluble yarn is not tensioned. The tension of both yarns is adjusted to a value of 6. The machine speed is 450-600 rpm. The yarn is wound onto a special doubling bobbin to complete the doubling process and is ready for use.

[0015] (2) Twisting process: The yarn bobbins completed in the doubling process are loaded onto the twisting machine, the machine speed is adjusted to 6000 rpm, the tension is increased by 51 grams, the tension is adjusted to 4, and the twisting is carried out. The yarn is wound onto the twisting bobbin, and the twisting is loosened after the twisting is completed to obtain 60 count long-staple cotton untwisted raw yarn.

[0016] (3) Batch warping process: The twisted yarn is evenly wound onto 10-12 warp beams using a batch warping machine for later use;

[0017] (4) Boiling process: Take 50 kg / L of starch, 4 kg / L of solid acrylic acid, and 3 kg / L of wax flakes, pour them into the boiling tank, heat and stir until the temperature reaches 110 degrees Celsius, boil for 15 minutes, and then pour them into the heat preservation tank and keep them warm at 90 degrees Celsius for later use.

[0018] (5) Sizing process: Place all the warp beams formed by batch warping on the warp beam rack in the rear area of ​​the sizing machine, then guide the sizing liquid in the heat preservation tank into the sizing tank of the sizing machine, raise the temperature to 95 degrees Celsius, adopt the double immersion and double pressure method, adjust the sizing pressure to 25, the temperature of the wet zone of the drying room is 115 degrees Celsius, the temperature of the dry zone is 100 degrees Celsius, the machine speed is 80 yards / minute, sizing is applied at a uniform speed and wound onto the warp beam, completing the sizing of the wool warp beam, and it is ready for use.

[0019] As a further aspect of the present invention, step two includes the following steps:

[0020] (1) Plying process: Ply 2-3 strands of 120 count long-staple cotton raw yarn to obtain 120 count long-staple cotton ply raw yarn;

[0021] (2) Batch warping process: The 120 count long-staple cotton ply yarn is evenly wound onto 8-10 warp beams using a batch warping machine for later use;

[0022] (3) Boiling process: Take 50 kg / L of starch, 50 kg / L of modified starch, 6 kg / L of solid acrylic acid, and 4 kg / L of wax flakes, pour them into the boiling tank and heat to 110 degrees Celsius. Boil for 15 minutes, then pour into the heat preservation tank at 90 degrees Celsius for later use.

[0023] (4) Sizing process: Place all the warp beams formed by batch warping on the warp beam rack in the rear area of ​​the sizing machine, then guide the sizing liquid from the heat preservation tank into the sizing tank of the sizing machine, raise the temperature to 96 degrees Celsius, adopt the double immersion and double pressure method, adjust the sizing pressure to 18, the temperature of the wet zone of the drying room is 125 degrees Celsius, the temperature of the dry zone is 115 degrees Celsius, the machine speed is 70 yards / minute, sizing is applied at a uniform speed and wound onto the warp beam, completing the sizing of the ground warp beam, and it is ready for use.

[0024] As a further embodiment of the present invention, the specific operation process of step four is as follows: with a bath ratio of 1:15, a water content of 20%, and a temperature of 40°C, add 25 ml / L of liquid alkali with a concentration of 10-12 g / L. The feeding time is 5 minutes, and after circulating for 10 minutes, the temperature is increased at a rate of 2°C / minute. After the temperature reaches 100°C, the process is run for 70 minutes. The temperature is then reduced to 50°C and the process is run for 15 minutes and circulated 3 times. The process is then carried out for 40 minutes of bleaching at a temperature of 95°C, followed by 10 minutes of water washing, and then acid washing and polishing.

[0025] As a further embodiment of the present invention, the specific operation process of step five is as follows: Dye is added under the conditions of liquor ratio 1:15, moisture content 20%, and 60°C, and circulated for 10 minutes; sodium sulfate is added at a dosage of 10-20 g / L, and circulated for 10 minutes; soda ash is added at a dosage of 5-10 g / L, and kept warm for 40 minutes; water washing is performed for 10 minutes; after acid washing for 15 minutes, the temperature is raised and soaping is carried out, wherein the dosage of soaping agent is 1 ml / L, the soaping temperature is 90°C, and the soaping time is 10 minutes; water washing is performed for 10 minutes, and circulated 4 times; softening and dehydration are carried out for 5 minutes.

[0026] As a further embodiment of the present invention: the overflow dyeing machine includes a dyeing vat, one end of which is provided with a fabric inlet, a guide wheel is rotatably connected to the inner cavity of the dyeing vat, a guide pipe is fixedly connected to the inner cavity of the dyeing vat, a nozzle is installed at the top end of the guide pipe, a circulation pipe is fixedly connected to the bottom end of the dyeing vat, the circulation pipe is connected to the nozzle, a circulation pump is installed on the outer wall of the circulation pipe, a mixing tank is provided on one side of the circulation pipe, a feed pipe is fixedly connected to the bottom end of the mixing tank, a feed pump is installed on the outer wall of the feed pipe, the feed pipe is connected to the circulation pipe, a discharge pipe is fixedly connected to the bottom end of the circulation pipe, a valve is installed on the outer wall of the discharge pipe, a filter box is fixedly connected between the outer wall of the circulation pipe and the circulation pump, a filter plate is installed inside the filter box, and the filter plate is replaced by a replacement mechanism.

[0027] As a further embodiment of the present invention: the replacement mechanism includes a motor, which is mounted on the top of the filter box. A rotating disk is rotatably connected inside the filter box, and the rotating disk is connected to the output end of the motor. A liquid tank is formed inside the rotating disk. Limiting grooves are symmetrically formed on the top of the rotating disk. A movable frame is slidably connected to the inner wall of the limiting groove. The filter plate is slidably connected to the inner wall of the movable frame. A locking block extending to the inner wall of the movable frame is symmetrically slidably connected inside the movable frame. A first spring connects the locking block and the movable frame. A pressing block is slidably connected to the top of the locking block inside the movable frame. The pressing block extends out of the movable frame. A connecting groove is formed at the bottom of the movable frame. A locking groove is formed on the inner wall of the connecting groove. The outer wall of the filter box rotates... A rotating column is movably connected, and a first bevel gear is fixedly connected to one end of the rotating column. A second bevel gear is rotatably connected to the outer wall of the first bevel gear inside the filter box. A first threaded rod is fixedly connected to the top of the second bevel gear. A connecting rod is slidably connected to the outer wall of the first threaded rod. The connecting rod is slidably connected to the inside of the filter box. A vertical groove is provided inside the filter box for the connecting rod to slide. A C-shaped frame extending from the connecting rod is slidably connected inside the connecting rod. A second spring is connected between the C-shaped frame and the connecting rod. A movable groove is provided inside the filter box above the vertical groove. A sealing ring is fixedly connected to the inner wall of the movable groove. A top plate is symmetrically fixedly connected to the top of the inner wall of the movable groove. The top of the movable groove is opened and closed by a switching mechanism.

[0028] As a further solution of the present invention: The switch mechanism includes a fixed groove, the fixed groove is opened on the outer wall of the top plate, an installation plate is slidably connected between the two top plates, a mounting seat is fixedly connected to the top end of the installation plate, fixing blocks extending out of the installation plate are symmetrically slidably connected inside the installation plate, a third spring is connected between the fixing blocks and the installation plate, a displacement frame in an inverted "mountain" shape is slidably connected inside the installation plate and the mounting seat, an L-shaped plate is fixedly connected to the top end of the filter plate, a rotating block is rotatably connected to the top end of the mounting seat, a second threaded rod is fixedly connected to the bottom end of the rotating block, the second threaded rod extends into the interior of the displacement frame, the bottom of the displacement frame extends below the installation plate, a slider is slidably connected inside the displacement frame, the slider extends out of the displacement frame, and a fourth spring is connected between the slider and the displacement frame.

[0029] As a further solution of the present invention: The outer wall of the filter plate is in contact with the inner wall of the movable frame, and the outer wall of the movable frame is in contact with the inner walls of the limiting groove and the movable groove.

[0030] As a further solution of the present invention: The first bevel gear meshes with the second bevel gear, a first threaded hole is opened at the bottom end of the connecting rod, the first threaded hole is matched with the first threaded rod, and the outer wall of the connecting rod is in contact with the inner wall of the vertical groove.

[0031] As a further solution of the present invention: The outer wall of the top of the connecting rod is in contact with the inner wall of the connecting groove, and the inner wall of the clamping groove is in contact with the outer wall of the top of the C-shaped frame.

[0032] As a further solution of the present invention: The top end of the extrusion block is provided with an arc surface, the top end of the clamping block is provided with a first inclined surface, and the bottom end of the extrusion block is in contact with the first inclined surface.

[0033] As a further solution of the present invention: One end of the outer wall of the fixing block is in contact with the inner wall of the fixed groove, and a sealing member is provided on the outer wall of the bottom end of the mounting seat located on the installation plate.

[0034] As a further solution of the present invention: A second threaded hole is opened at the top end of the displacement frame, the second threaded hole is matched with the second threaded rod, a second inclined surface is provided at the top end of the fixing block, both sides of the displacement frame are in contact with the second inclined surface, and a third inclined surface is provided at one end of the slider extending out of the displacement frame.

[0035] Compared with the prior art, the beneficial effects of the present invention are:

[0036] 1. This invention improves the manufacturing process of three-layer long-staple cotton untwisted textiles by treating the first and third layers of pure cotton yarn with a twisting-then-loosening method. The twisting process arranges the fibers in an orderly manner, while the subsequent loosening alleviates excessive compression between the fibers, resulting in a smoother fabric surface and a softer feel. This "tight-then-loose" process balances strength and comfort, avoiding the roughness that may occur in purely twisted fabrics, and providing a softer, fluffier feel. After loosening, the gaps between the fibers increase, preserving the natural breathability of cotton fibers without affecting moisture absorption. The loosening process also prevents the fibers from becoming overly taut, allowing the fabric to maintain a certain degree of elasticity, reducing stubborn wrinkles when folded or stored, while maintaining dimensional stability and reducing shrinkage after washing. The middle layer, which serves as the skeleton, is treated with high-count cotton yarn, which significantly enhances the tensile strength of the fabric. The breaking strength of double-ply 120-count long-staple cotton yarn can be increased by 30%-50% compared to single-ply yarn. While providing strength support, the fabric's warmth and windproof performance is improved by utilizing the denser and more orderly fiber arrangement on the surface of the ply yarn.

[0037] 2. This invention improves the overflow dyeing machine by setting a replacement mechanism. Rotating the rotating column moves the movable frame into the movable slot. At this time, the bottom of the movable frame blocks the bottom of the movable slot. The top of the movable slot is opened, and a new filter plate is placed into the movable frame. The movable frame then moves downward into the limiting slot. The motor drives the two filter plates to exchange positions. Rotating the rotating column again pushes the movable frame and the old filter plate into the movable slot. The top of the movable slot is opened again to remove the old filter plate. This facilitates filter plate replacement without stopping the machine, avoiding any impact on dyeing efficiency due to filter plate replacement.

[0038] 3. The overflow dyeing machine is equipped with a switching mechanism. The mounting plate is inserted between the two top plates until the fixing block engages in the fixing groove. The mounting base is tightly attached to the top of the filter box, and the top of the movable groove is closed. Rotating the rotating block drives the displacement frame to move. The displacement frame contacts the fixing block and pushes the fixing block to move out of the fixing groove, releasing the fixing of the mounting plate. The mounting plate is then moved out of the movable groove, and the top of the movable groove is opened. This facilitates the opening and closing of the top of the movable groove, and automatically moves the old filter plate out of the movable groove when it is opened. Attached Figure Description

[0039] Figure 1 This is a schematic diagram of the overflow dyeing machine described in this invention;

[0040] Figure 2 This is a schematic diagram of the internal structure of the dyeing vat of the overflow dyeing machine described in this invention;

[0041] Figure 3This is a schematic diagram of the internal structure of the filter box of the overflow dyeing machine described in this invention;

[0042] Figure 4 This is a schematic diagram of the internal structure of the rotating disk of the overflow dyeing machine described in this invention;

[0043] Figure 5 This is a schematic diagram of the internal structure of the movable frame of the overflow dyeing machine described in this invention;

[0044] Figure 6 This is a schematic diagram showing the position of the slot in the overflow dyeing machine described in this invention;

[0045] Figure 7 This is a schematic diagram of the installation of the connecting rod of the overflow dyeing machine described in this invention;

[0046] Figure 8 This is a schematic diagram of the connecting rod of the overflow dyeing machine described in this invention;

[0047] Figure 9 This is a schematic diagram of the internal structure of the mounting plate and mounting base of the overflow dyeing machine described in this invention;

[0048] Figure 10 This is a schematic diagram of the installation of the slider of the overflow dyeing machine described in this invention.

[0049] In the diagram: 1. Dyeing vat; 2. Fabric inlet; 3. Guide roller; 4. Nozzle; 5. Guide pipe; 6. Circulation pipe; 7. Circulation pump; 8. Changing mechanism; 801. Motor; 802. Rotating disc; 803. Liquid tank; 804. Limiting groove; 805. Movable frame; 806. Locking block; 807. First spring; 808. Extrusion block; 809. Connecting groove; 810. Locking slot; 811. Rotating column; 812. First bevel gear; 813. Second bevel gear; 814. First threaded rod; 815. Connecting rod; 816. C-shaped frame; 8 17. Second spring; 818. Vertical groove; 819. Movable groove; 820. Sealing ring; 821. Top plate; 9. Switching mechanism; 901. Fixed groove; 902. Mounting plate; 903. Mounting base; 904. Fixed block; 905. Third spring; 906. Displacement frame; 907. Second threaded rod; 908. Rotating block; 909. L-shaped plate; 910. Slider; 911. Fourth spring; 10. Discharge pipe; 11. Valve; 12. Batching tank; 13. Feed pipe; 14. Feed pump; 15. Filter box; 16. Filter plate. Detailed Implementation

[0050] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0051] In the description of this invention, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicating orientation or positional relationships, are based on the orientation or positional relationships shown in the accompanying drawings and are only for the convenience of describing this invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this invention. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance. In the description of this invention, it should be noted that unless otherwise explicitly specified and limited, the terms "installed," "connected," "linked," and "set up" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal communication of two components. Those skilled in the art can understand the specific meaning of the above terms in this invention based on the specific circumstances. The following describes embodiments of the invention based on its overall structure.

[0052] Please see Figures 1 to 10 In this embodiment of the invention, a production process for a three-layer long-staple cotton untwisted textile includes the following steps:

[0053] Step 1: Prepare 60-count long-staple cotton untwisted yarn and a wool warp beam, which will be used as the warp and weft yarns for the first and third layers. Step 1 includes the following steps:

[0054] (1) Yarn doubling process: Use a doubling machine to doubling 60 count long-staple cotton yarn and alkali-soluble yarn. The long-staple cotton yarn is tensioned by 21 grams, and the alkali-soluble yarn is not tensioned. The tension of both yarns is adjusted to a value of 6. The machine speed is 450-600 rpm. The yarn is wound onto a special doubling bobbin to complete the doubling process and is ready for use.

[0055] (2) Twisting process: The yarn bobbins completed in the doubling process are loaded onto the twisting machine, the machine speed is adjusted to 6000 rpm, the tension is increased by 51 grams, the tension is adjusted to 4, and the twisting is carried out. The yarn is wound onto the twisting bobbin, and the twisting is loosened after the twisting is completed to obtain 60 count long-staple cotton untwisted raw yarn.

[0056] (3) Batch warping process: The twisted yarn is evenly wound onto 10-12 warp beams using a batch warping machine for later use;

[0057] (4) Boiling process: Take 50 kg / L of starch, 4 kg / L of solid acrylic acid, and 3 kg / L of wax flakes, pour them into the boiling tank, heat and stir until the temperature reaches 110 degrees Celsius, boil for 15 minutes, and then pour them into the heat preservation tank and keep them warm at 90 degrees Celsius for later use.

[0058] (5) Sizing process: Place all the warp beams formed by batch warping on the warp beam rack in the rear area of ​​the sizing machine, then guide the sizing liquid in the heat preservation tank into the sizing tank of the sizing machine, raise the temperature to 95 degrees Celsius, adopt the double immersion and double pressure method, adjust the sizing pressure to 25, the temperature of the wet zone of the drying room is 115 degrees Celsius, the temperature of the dry zone is 100 degrees Celsius, the machine speed is 80 yards / minute, sizing is applied at a uniform speed and wound onto the warp beam, completing the sizing of the wool warp beam, and it is ready for use.

[0059] Step Two: Prepare 120-count long-staple cotton ply yarn and ground warp beams, which will be used as the ground warp and weft yarns for the intermediate layer; Step Two includes the following processes:

[0060] (1) Plying process: Ply 2-3 strands of 120 count long-staple cotton raw yarn to obtain 120 count long-staple cotton ply raw yarn;

[0061] (2) Batch warping process: The 120 count long-staple cotton ply yarn is evenly wound onto 8-10 warp beams using a batch warping machine for later use;

[0062] (3) Boiling process: Take 50 kg / L of starch, 50 kg / L of modified starch, 6 kg / L of solid acrylic acid, and 4 kg / L of wax flakes, pour them into the boiling tank and heat to 110 degrees Celsius. Boil for 15 minutes, then pour into the heat preservation tank at 90 degrees Celsius for later use.

[0063] (4) Sizing process: Place all the warp beams formed by batch warping on the warp beam rack in the rear area of ​​the sizing machine, then guide the sizing liquid from the heat preservation tank into the sizing tank of the sizing machine, raise the temperature to 96 degrees Celsius, adopt the double immersion and double pressure method, adjust the sizing pressure to 18, the temperature of the wet zone of the drying room is 125 degrees Celsius, the temperature of the dry zone is 115 degrees Celsius, the machine speed is 70 yards / minute, sizing is applied at a uniform speed and wound onto the warp beam, completing the sizing of the ground warp beam, and it is ready for use.

[0064] Step 3: Weaving: The 60-count long-staple cotton untwisted raw yarn and the wool warp beam obtained in Step 1 are used as the warp and weft yarns for the first and third layers, respectively, and are fed into the textile machine. At the same time, the 120-count long-staple cotton ply raw yarn and the ground warp beam obtained in Step 2 are used as the ground warp and weft yarns for the middle layer, and are fed into the textile machine to weave a semi-finished fabric.

[0065] The textile machine can be selected from the following two models of looms:

[0066] ①Belgian Picanol rapier towel loom model TerryMax-i-2600 BlueBox.

[0067] Equipment parameters: Maximum speed 500rpm, equipped with a Staubli 3020 multi-arm machine, 20 heald frames, 8-color weft selection electronic sewing machine.

[0068] ② Japanese Tsudakoma air-jet towel loom model ZAX9200-Terry 2600.

[0069] Equipment parameters: Maximum speed 600rpm, equipped with a Staubli 3220 boom lift with 20 heald frames and 6-color nozzles.

[0070] Step 4: Purging and Bleaching: Put the semi-finished fabric into the overflow dyeing machine for purging and bleaching. The specific operation process of Step 4 is as follows: liquor ratio 1:15, moisture content 20%, add 25ml / L of liquid alkali at 40℃, liquid alkali concentration 10-12g / L, feeding time 5 minutes, circulation for 10 minutes, then raise the temperature at a rate of 2℃ / minute, run for 70 minutes after raising the temperature to 100℃, cool down to 50℃ and run for 15 minutes and circulate 3 times, purging and bleaching for 40 minutes at 95℃, washing with water for 10 minutes, and then performing acid washing and polishing.

[0071] Step 5: Dyeing: The fabric bleached in Step 4 is then dyed. The specific operation process in Step 5 is as follows: Add dye at a liquor ratio of 1:15, a moisture content of 20%, and a temperature of 60°C, and circulate for 10 minutes; add sodium sulfate at a dosage of 10-20 g / L (preferably 15 g), and circulate for 10 minutes; add soda ash at a dosage of 5-10 g / L (preferably 6 g), and keep warm for 40 minutes; wash with water for 10 minutes; after acid washing for 15 minutes, raise the temperature and perform soaping, where the soaping agent dosage is 1 ml / L, the soaping temperature is 90°C, and the soaping time is 10 minutes; wash with water for 10 minutes, and circulate 4 times; soften and dehydrate for 5 minutes.

[0072] Step Six: Drying: Use slow airflow for drying. When multiple dryers are connected in series, the first dryer should not directly dry the fabric but should be used for pre-drying treatment. Dryer temperature: 100 degrees Celsius in the east zone and 115 degrees Celsius in the west zone. After drying, a three-layer untwisted pure cotton finished fabric is obtained.

[0073] Step 7: Finished product: Cut and sew the three layers of pure cotton fabric to obtain the finished garment.

[0074] Please refer to this carefully. Figures 1 to 2The overflow dyeing machine includes a dyeing vat 1, with a fabric inlet 2 at one end. A guide wheel 3 is rotatably connected to the inner cavity of the dyeing vat 1. A guide pipe 5 is fixedly connected to the inner cavity of the dyeing vat 1. A nozzle 4 is installed at the top of the guide pipe 5. A circulation pipe 6 is fixedly connected to the bottom of the dyeing vat 1. The circulation pipe 6 is connected to the nozzle 4. A circulation pump 7 is installed on the outer wall of the circulation pipe 6. A mixing tank 12 is provided on one side of the circulation pipe 6. A feed pipe 13 is fixedly connected to the bottom of the mixing tank 12. A feed pump 14 is installed on the outer wall of the feed pipe 13. The feed pipe 13 is connected to the circulation pipe 6. A discharge pipe 10 is fixedly connected to the bottom of the circulation pipe 6. A valve 11 is installed on the outer wall of the discharge pipe 10. A filter box 15 is fixedly connected between the outer wall of the circulation pipe 6 and the circulation pump 7. A filter plate 16 is installed inside the filter box 15. The filter plate 16 is replaced by a replacement mechanism 8.

[0075] In this embodiment: the guide roller 3 and the nozzle 4 drive the fabric to move in the dyeing vat 1. After the material is evenly mixed by the mixing tank 12, the feed pump 14 is started to transport the material to the circulation pipe 6 through the feed pipe 13, and then into the dyeing vat 1 through the circulation pipe 6. The circulation pump 7 is started to make the dye in the dyeing vat 1 circulate through the circulation pipe 6. When the material passes through the filter box 15, the filter plate 16 in the filter box 15 filters the dye liquor. The valve 11 can be opened to discharge the dye liquor through the discharge pipe 10.

[0076] Please refer to this carefully. Figures 3 to 8The replacement mechanism 8 includes a motor 801, which is mounted on the top of the filter box 15. A rotating disk 802 is rotatably connected inside the filter box 15. The rotating disk 802 is connected to the output end of the motor 801. A liquid tank 803 is provided inside the rotating disk 802. A limiting groove 804 is symmetrically provided on the top of the rotating disk 802. A movable frame 805 is slidably connected to the inner wall of the limiting groove 804. A filter plate 16 is slidably connected to the inner wall of the movable frame 805. A locking block 806 extending to the inner wall of the movable frame 805 is symmetrically slidably connected inside the movable frame 805. A first spring 807 connects the locking block 806 and the movable frame 805. A pressing block 808 is slidably connected to the top of the locking block 806 inside the movable frame 805. The pressing block 808 extends out of the movable frame 805. A connecting groove 809 is provided at the bottom of the movable frame 805. A locking groove 810 is provided on the inner wall of the connecting groove 809. A rotating column is rotatably connected to the outer wall of the filter box 15. 811, a first bevel gear 812 is fixedly connected to one end of the rotating column 811. A second bevel gear 813 is rotatably connected to the outer wall of the first bevel gear 812 inside the filter box 15. A first threaded rod 814 is fixedly connected to the top of the second bevel gear 813. A connecting rod 815 is slidably connected to the outer wall of the first threaded rod 814. The connecting rod 815 is slidably connected to the inside of the filter box 15. A vertical groove 818 is provided inside the filter box 15 for the connecting rod 815 to slide. A C-shaped frame 816 extending from the connecting rod 815 is slidably connected inside the connecting rod 815. A second spring 817 is connected between the C-shaped frame 816 and the connecting rod 815. An movable groove 819 is provided inside the filter box 15 above the vertical groove 818. A sealing ring 820 is fixedly connected to the inner wall of the movable groove 819. A top plate 821 is symmetrically fixedly connected to the top of the inner wall of the movable groove 819. The top of the movable groove 819 is opened and closed by a switching mechanism 9.

[0077] In this embodiment: the dye passes through the liquid tank 803 and the filter box 15. When replacing the filter plate 16, the rotating column 811 is rotated. The rotation of the rotating column 811 drives the first bevel gear 812 to rotate, which in turn drives the second bevel gear 813 to rotate. The rotation of the second bevel gear 813 drives the first threaded rod 814 to rotate, which in turn drives the connecting rod 815 to move. The connecting rod 815 slides upward along the vertical groove 818 and inserts into the connecting groove 809, pushing the movable frame 805 upward. At this time, the C-shaped frame 816 is displaced by the elastic force of the second spring 817. The top of the 6th component moves into the slot 810, fixing the movable frame 805 and the connecting rod 815. The movable frame 805 continues to move upward into the movable groove 819. When the top of the movable frame 805 contacts the bottom of the top plate 821, the top of the pressing block 808 contacts the bottom of the top plate 821. The pressing block 808 is displaced under force, and the displacement of the pressing block 808 pushes the locking block 806 to move, compressing the first spring 807. The locking block 806 moves into the interior of the movable frame 805. At this time, the bottom of the movable frame 805 blocks the bottom of the movable groove 819, and the sealing ring 820 improves the sealing between the movable frame 805 and the movable groove 819.

[0078] After completion, the top of the movable slot 819 is opened by the cooperation of the parts inside the switching mechanism 9, and the new filter plate 16 is placed into the movable frame 805. Then, the top of the movable slot 819 is closed, and the filter plate 16 is connected to the inner wall of the movable frame 805. Rotating the rotating column 811 causes the connecting rod 815 to move downward. The displacement of the connecting rod 815 causes the movable frame 805 to move downward. At this time, the pressing block 808 separates from the top plate 821, and the locking block 806 is reset by the elastic force of the first spring 807. The locking block 806 contacts the top of the filter plate 16, fixing the filter plate 16 to the movable frame 805. 05; until the movable frame 805 is fully inserted into the limiting groove 804, at which point the bottom of the C-shaped frame 816 enters the vertical groove 818, and the C-shaped frame 816 is displaced by force into the connecting rod 815 (the upper and lower sides of the extended end of the C-shaped frame 816 are provided with inclined surfaces), the C-shaped frame 816 is displaced out of the slot 810, and the fixation between the movable frame 805 and the connecting rod 815 is removed, until the connecting rod 815 is displaced out of the connecting groove 809 and enters the vertical groove 818; after completion, the motor 801 is started, the motor 801 drives the rotating disk 802 to rotate, and the rotating disk 802 drives the two filter plates 16 to exchange positions.

[0079] After completion, rotate the rotating column 811 again. The connecting rod 815 pushes another movable frame 805 and the old filter plate 16 into the movable slot 819. Open the top of the movable slot 819 again, remove the old filter plate 16, close the top of the movable slot 819, and reset the movable frame 805. This design facilitates the replacement of the filter plate 16 without stopping the machine, avoiding any impact on dyeing efficiency due to filter plate 16 replacement.

[0080] Please refer to this carefully. Figures 7 to 10 The switching mechanism 9 includes a fixing groove 901, which is formed on the outer wall of the top plate 821. A mounting plate 902 is slidably connected between the two top plates 821. A mounting base 903 is fixedly connected to the top of the mounting plate 902. Fixing blocks 904 extending from the mounting plate 902 are symmetrically slidably connected inside the mounting plate 902. A third spring 905 connects the fixing blocks 904 and the mounting plate 902. An inverted "mountain" shaped displacement bracket 90 is slidably connected inside the mounting plate 902 and the mounting base 903. 6. An L-shaped plate 909 is fixedly connected to the top of the filter plate 16. A rotating block 908 is rotatably connected to the top of the mounting base 903. A second threaded rod 907 is fixedly connected to the bottom of the rotating block 908. The second threaded rod 907 extends into the interior of the displacement frame 906. The bottom of the displacement frame 906 extends to the bottom of the mounting plate 902. A slider 910 is slidably connected inside the displacement frame 906. The slider 910 extends out of the displacement frame 906. A fourth spring 911 is connected between the slider 910 and the displacement frame 906.

[0081] In this embodiment: when closing the top of the movable slot 819, the mounting plate 902 is inserted between the two top plates 821 until the fixing block 904 is engaged into the fixing slot 901 by the elastic force of the third spring 905, and the mounting base 903 is tightly attached to the top of the filter box 15, thus closing the top of the movable slot 819; when opening the top of the movable slot 819, the rotating block 908 is rotated, which drives the second threaded rod 907 to rotate, and the second threaded rod 907 to rotate, which drives the displacement frame 906 to move. The displacement frame 906 moves and contacts the fixing block 904, pushing the fixing block 904 to move. The fixing block 904 moves out of the fixing slot 901, the fixing of the mounting plate 902 is released, and the mounting plate 902 is moved out of the movable slot 819, thus opening the top of the movable slot 819.

[0082] When the old filter plate 16 needs to be removed, opening the top of the movable slot 819 causes the rotating block 908 to rotate, moving the displacement frame 906 downwards. This displacement of the displacement frame 906 causes the slider 910 to move, contacting the L-shaped plate 909. The slider 910, under pressure, moves into the displacement frame 906, compressing the fourth spring 911 until it separates from the top of the L-shaped plate 909. The slider 910 then returns to its original position under the elastic force of the fourth spring 911, contacting the top and bottom of the L-shaped plate 909. Thus, when the mounting plate 902 is moved out of the movable slot 819, the displacement frame 906, through the slider 910, pulls the L-shaped plate 909 and the filter plate 16 out of the movable slot 819. This design facilitates opening and closing the top of the movable slot 819 and automatically moves the old filter plate 16 out of the movable slot 819 when it is opened.

[0083] Please refer to this carefully. Figures 3 to 8 The outer wall of the filter plate 16 is in contact with the inner wall of the movable frame 805, and the outer wall of the movable frame 805 is in contact with the inner walls of the limiting groove 804 and the movable groove 819.

[0084] In this embodiment: the filter plate 16 is connected to the inner wall of the movable frame 805, the locking block 806 is reset by the elastic force of the first spring 807, the locking block 806 contacts the top of the filter plate 16, and fixes the filter plate 16 in the movable frame 805.

[0085] Please refer to this carefully. Figures 3 to 8 The first bevel gear 812 meshes with the second bevel gear 813. The bottom end of the connecting rod 815 is provided with a first threaded hole, which matches the first threaded rod 814. The outer wall of the connecting rod 815 fits against the inner wall of the vertical groove 818.

[0086] In this embodiment: rotating the rotating column 811 causes the first bevel gear 812 to rotate, the first bevel gear 812 causes the second bevel gear 813 to rotate, the second bevel gear 813 causes the first threaded rod 814 to rotate, the first threaded rod 814 causes the connecting rod 815 to move, and the connecting rod 815 slides upward along the vertical groove 818.

[0087] Please refer to this carefully. Figures 3 to 8 The top outer wall of the connecting rod 815 fits against the inner wall of the connecting groove 809, and the inner wall of the slot 810 fits against the top outer wall of the C-shaped frame 816.

[0088] In this embodiment: the connecting rod 815 is inserted into the connecting groove 809 and pushes the movable frame 805 upward. At this time, the C-shaped frame 816 is displaced by the elastic force of the second spring 817. The top of the C-shaped frame 816 is displaced into the slot 810, and the movable frame 805 and the connecting rod 815 are fixed. The movable frame 805 continues to move upward and enters the movable groove 819.

[0089] Please refer to this carefully. Figures 3 to 8 The top of the extrusion block 808 is provided with an arc-shaped surface, the top of the clamping block 806 is provided with a first inclined surface, and the bottom of the extrusion block 808 is in contact with the first inclined surface.

[0090] In this embodiment: the movable frame 805 continues to move upward into the movable groove 819. When the top end of the movable frame 805 contacts the bottom end of the top plate 821, the top end of the pressing block 808 contacts the bottom end of the top plate 821. The pressing block 808 is displaced by force. The displacement of the pressing block 808 pushes the locking block 806 to move, causing compression on the first spring 807. The locking block 806 moves into the interior of the movable frame 805.

[0091] Please refer to this carefully. Figures 7 to 10 One end of the outer wall of the fixing block 904 is in contact with the inner wall of the fixing groove 901, and the bottom end of the mounting base 903 is provided with a sealing element on the outer wall of the mounting plate 902.

[0092] In this embodiment: the mounting plate 902 is inserted between the two top plates 821 until the fixing block 904 is engaged into the fixing groove 901 by the elastic force of the third spring 905, the mounting seat 903 is tightly attached to the top of the filter box 15, and the top of the movable groove 819 is closed.

[0093] Please refer to this carefully. Figures 7 to 10 The top of the displacement frame 906 is provided with a second threaded hole, which matches the second threaded rod 907. The top of the fixing block 904 is provided with a second inclined surface. Both sides of the displacement frame 906 are in contact with the second inclined surface. The slider 910 extends out of one end of the displacement frame 906 and is provided with a third inclined surface.

[0094] In this embodiment: Rotating the rotating block 908 causes the second threaded rod 907 to rotate, which in turn causes the displacement frame 906 to move. The displacement frame 906 then contacts the fixed block 904, pushing the fixed block 904 to move out of the fixed groove 901, thus releasing the fixing of the mounting plate 902 and moving the mounting plate 902 out of the movable groove 819. The top of the movable groove 819 is then opened. When the old filter plate 16 is removed and the top of the movable groove 819 is opened, rotating the rotating block 908 causes the displacement frame 906 to move. 6. The displacement frame 906 moves downward, causing the slider 910 to move as well. The slider 910 moves and comes into contact with the L-shaped plate 909. The slider 910 is displaced by force and enters the displacement frame 906, which compresses the fourth spring 911 until the slider 910 separates from the top of the L-shaped plate 909. The slider 910 is reset by the elastic force of the fourth spring 911 and comes into contact with the top and bottom of the L-shaped plate 909. Thus, when the mounting plate 902 is moved out of the movable groove 819, the displacement frame 906 pulls the L-shaped plate 909 and the filter plate 16 out of the movable groove 819 through the slider 910.

[0095] The above description is merely a preferred embodiment of the present invention, but the scope of protection of the present invention is not limited thereto. Any equivalent substitutions or modifications made by those skilled in the art within the scope of the technology disclosed in the present invention, based on the technical solution and inventive concept of the present invention, should be covered within the scope of protection of the present invention.

Claims

1. A production process for a three-layer long-staple cotton untwisted textile, characterized in that, Includes the following steps: Step 1: Prepare 60-count long-staple cotton untwisted yarn and wool warp beams as warp and weft yarns for the first and third layers; Step 2: Prepare 120-count long-staple cotton ply yarn and ground warp beam as ground warp and weft yarns for the intermediate layer; Step 3: Weaving: The 60-count long-staple cotton untwisted raw yarn and the wool warp beam obtained in Step 1 are used as the warp and weft yarns for the first and third layers, respectively, and are fed into the textile machine. At the same time, the 120-count long-staple cotton ply raw yarn and the ground warp beam obtained in Step 2 are used as the ground warp and weft yarns for the middle layer, and are fed into the textile machine to weave a semi-finished fabric. Step 4: Purging and bleaching: The semi-finished fabric is put into the overflow dyeing machine for purging and bleaching. Step 5: Dyeing: The fabric that has undergone bleaching and finishing in Step 4 is then dyed. Step Six: Drying: After drying, a three-layer untwisted pure cotton finished fabric is obtained; Step one includes the following procedures: (1) Yarn doubling process: Use a doubling machine to doubling 60 count long-staple cotton yarn and alkali-soluble yarn. The long-staple cotton yarn is tensioned by 21 grams, and the alkali-soluble yarn is not tensioned. The tension of both yarns is adjusted to a value of 6. The machine speed is 450-600 rpm. The yarn is wound onto a special doubling bobbin to complete the doubling process and is ready for use. (2) Twisting process: The yarn bobbins completed in the doubling process are loaded onto the twisting machine, the machine speed is adjusted to 6000 rpm, the tension is increased by 51 grams, the tension is adjusted to 4, and the twisting is carried out. The yarn is wound onto the twisting bobbin, and the twisting is loosened after the twisting is completed to obtain 60 count long-staple cotton untwisted raw yarn. (3) Batch warping process: The twisted yarn is evenly wound onto 10-12 warp beams using a batch warping machine for later use; (4) Boiling process: Take 50 kg / L of starch, 4 kg / L of solid acrylic acid, and 3 kg / L of wax flakes, pour them into the boiling tank, heat and stir until the temperature reaches 110 degrees Celsius, boil for 15 minutes, and then pour them into the heat preservation tank and keep them warm at 90 degrees Celsius for later use. (5) Sizing process: Place all the warp beams formed by batch warping on the warp beam rack in the rear area of ​​the sizing machine, then guide the sizing liquid in the heat preservation tank into the sizing tank of the sizing machine, raise the temperature to 95 degrees Celsius, adopt the double immersion and double pressure method, adjust the sizing pressure to 25, the temperature of the wet zone of the drying room is 115 degrees Celsius, the temperature of the dry zone is 100 degrees Celsius, the machine speed is 80 yards / minute, sizing is applied at a uniform speed and wound onto the warp beam, completing the sizing of the wool warp beam, ready for use; The overflow dyeing machine includes a dyeing vat (1), one end of which is provided with a fabric inlet (2). A guide wheel (3) is rotatably connected to the inner cavity of the dyeing vat (1). A guide tube (5) is fixedly connected to the inner cavity of the dyeing vat (1). A nozzle (4) is installed at the top of the guide tube (5). A circulation pipe (6) is fixedly connected to the bottom of the dyeing vat (1). The circulation pipe (6) is connected to the nozzle (4). A circulation pump (7) is installed on the outer wall of the circulation pipe (6). A mixing tank (12) is provided on one side of the circulation pipe (6). 2) The bottom end is fixedly connected to the feed pipe (13), the outer wall of the feed pipe (13) is equipped with the feed pump (14), the feed pipe (13) is connected to the circulation pipe (6), the bottom end of the circulation pipe (6) is fixedly connected to the discharge pipe (10), the outer wall of the discharge pipe (10) is equipped with the valve (11), the outer wall of the circulation pipe (6) is fixedly connected to the circulation pump (7) and the filter box (15) is fixedly connected, the filter box (15) is equipped with the filter plate (16), and the filter plate (16) is replaced by the replacement mechanism (8); The replacement mechanism (8) includes a motor (801), which is mounted on the top of the filter box (15). A rotating disk (802) is rotatably connected inside the filter box (15). The rotating disk (802) is connected to the output end of the motor (801). A liquid tank (803) is provided inside the rotating disk (802). A limiting groove (804) is symmetrically provided on the top of the rotating disk (802). A movable frame (805) is slidably connected to the inner wall of the limiting groove (804). The filter plate (16) is slidably connected to the inner wall of the movable frame (805). The movable frame (805) is symmetrically slidably connected to a locking block (806) extending to the inner wall of the movable frame (805). A first spring (807) connects the locking block (806) and the movable frame (805). A pressing block (808) is slidably connected to the top of the locking block (806) inside the movable frame (805). The pressing block (808) extends out of the movable frame (805). A connecting groove (809) is provided at the bottom end of the movable frame (805). A locking groove (810) is provided on the inner wall of the connecting groove (809). The outer wall of the filter box (15) is rotatably connected. A rotating column (811) is connected to a first bevel gear (812) at one end. A second bevel gear (813) is rotatably connected to the outer wall of the first bevel gear (812) inside the filter box (15). A first threaded rod (814) is fixedly connected to the top of the second bevel gear (813). A connecting rod (815) is slidably connected to the outer wall of the first threaded rod (814). The connecting rod (815) is slidably connected to the inside of the filter box (15). A vertical groove is provided inside the filter box (15) for the connecting rod (815) to slide. (818), a C-shaped frame (816) extending from the connecting rod (815) is slidably connected inside the connecting rod (815), and a second spring (817) is connected between the C-shaped frame (816) and the connecting rod (815). An movable groove (819) is provided inside the filter box (15) above the vertical groove (818). A sealing ring (820) is fixedly connected to the inner wall of the movable groove (819). A top plate (821) is symmetrically fixedly connected to the top of the inner wall of the movable groove (819). The top of the movable groove (819) is opened and closed by a switching mechanism (9). The switching mechanism (9) includes a fixing groove (901) which is formed on the outer wall of the top plate (821). A mounting plate (902) is slidably connected between the two top plates (821). A mounting base (903) is fixedly connected to the top of the mounting plate (902). A fixing block (904) extending from the mounting plate (902) is symmetrically slidably connected inside the mounting plate (902). A third spring (905) is connected between the fixing block (904) and the mounting plate (902). A displacement frame (906) in the shape of an inverted "mountain" is slidably connected inside the mounting plate (902) and the mounting base (903). An L-shaped plate (909) is fixedly connected to the top of the filter plate (16), a rotating block (908) is rotatably connected to the top of the mounting base (903), a second threaded rod (907) is fixedly connected to the bottom of the rotating block (908), the second threaded rod (907) extends into the interior of the displacement frame (906), the bottom of the displacement frame (906) extends to the bottom of the mounting plate (902), a slider (910) is slidably connected inside the displacement frame (906), the slider (910) extends out of the displacement frame (906), and a fourth spring (911) is connected between the slider (910) and the displacement frame (906).

2. The production process of a three-layer long-staple cotton untwisted textile according to claim 1, characterized in that, Step two includes the following procedures: (1) Plying process: Ply 2-3 strands of 120 count long-staple cotton raw yarn to obtain 120 count long-staple cotton ply raw yarn; (2) Batch warping process: The 120 count long-staple cotton ply yarn is evenly wound onto 8-10 warp beams using a batch warping machine for later use; (3) Boiling process: Take 50 kg / L of starch, 50 kg / L of modified starch, 6 kg / L of solid acrylic acid, and 4 kg / L of wax flakes, pour them into the boiling tank and heat to 110 degrees Celsius. Boil for 15 minutes, then pour into the heat preservation tank at 90 degrees Celsius for later use. (4) Sizing process: Place all the warp beams formed by batch warping on the warp beam rack in the rear area of ​​the sizing machine, then guide the sizing liquid from the heat preservation tank into the sizing tank of the sizing machine, raise the temperature to 96 degrees Celsius, adopt the double immersion and double pressure method, adjust the sizing pressure to 18, the temperature of the wet zone of the drying room is 125 degrees Celsius, the temperature of the dry zone is 115 degrees Celsius, the machine speed is 70 yards / minute, sizing is applied at a uniform speed and wound onto the warp beam, completing the sizing of the ground warp beam, and it is ready for use.

3. The production process of a three-layer long-staple cotton untwisted textile according to claim 1, characterized in that, The specific operation process of step four is as follows: liquor ratio 1:15, water content 20%, add 25ml / L of liquid alkali at 40℃, liquid alkali concentration 10-12g / L, feeding time 5 minutes, circulation for 10 minutes, then heat up at a rate of 2℃ / minute, heat up to 100℃ and run for 70 minutes, cool down to 50℃ and run for 15 minutes and circulate 3 times, heat up to 95℃ and bleach for 40 minutes, wash with water for 10 minutes, and then perform pickling and polishing operations.

4. The production process of a three-layer long-staple cotton untwisted textile according to claim 1, characterized in that, The specific operation process of step five is as follows: Add dye at a liquor ratio of 1:15, a moisture content of 20%, and a temperature of 60°C, and circulate for 10 minutes; add sodium sulfate at a dosage of 10-20 g / L, and circulate for 10 minutes; add soda ash at a dosage of 5-10 g / L, and keep warm for 40 minutes; wash with water for 10 minutes; after acid washing for 15 minutes, raise the temperature and perform soaping, wherein the dosage of soaping agent is 1 ml / L, the soaping temperature is 90°C, and the soaping time is 10 minutes; Wash with water for 10 minutes, repeat 4 times; soften and dehydrate for 5 minutes.

5. The production process of a three-layer long-staple cotton untwisted textile according to claim 1, characterized in that, The outer wall of the filter plate (16) is in contact with the inner wall of the movable frame (805), and the outer wall of the movable frame (805) is in contact with the inner walls of the limiting groove (804) and the movable groove (819); the first bevel gear (812) meshes with the second bevel gear (813), the bottom end of the connecting rod (815) is provided with a first threaded hole, the first threaded hole matches the first threaded rod (814), the outer wall of the connecting rod (815) is in contact with the inner wall of the vertical groove (818); the top outer wall of the connecting rod (815) is in contact with the inner wall of the connecting groove (809), the inner wall of the slot (810) is in contact with the top outer wall of the C-shaped frame (816); the top end of the extrusion block (808) is provided with an arc-shaped surface, the top end of the card block (806) is provided with a first inclined surface, and the bottom end of the extrusion block (808) is in contact with the first inclined surface.

6. The production process of a three-layer long-staple cotton untwisted textile according to claim 1, characterized in that, One end of the outer wall of the fixing block (904) is in contact with the inner wall of the fixing groove (901), and the bottom end of the mounting base (903) is provided with a sealing element on the outer wall of the mounting plate (902); the top end of the displacement frame (906) is provided with a second threaded hole, which matches the second threaded rod (907); the top end of the fixing block (904) is provided with a second inclined surface, and both sides of the displacement frame (906) are in contact with the second inclined surface; the slider (910) extends out of one end of the displacement frame (906) and is provided with a third inclined surface.

Citation Information

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