Flat knitting machine needle plate with controllable positions of knitting needle assembly, tooth mouth piece and sinker

By designing controllable needle assembly, toothed plate, and sinker plate positions, and using a drive device to adjust the distance between the needle, sinker plate, and toothed plate, the speed and yield problems of computerized flat knitting machines in fine gauge knitting are solved, achieving stable and efficient knitting results.

CN121023734APending Publication Date: 2025-11-28ZHEJIANG BAIXIN KNITTING MACHINERY
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Patent Information

Application Number
CN202511266714.1
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-09-05
Publication Date
2025-11-28

AI Technical Summary

Technical Problem

When existing computerized flat knitting machines knit fine gauge stitches, the spacing between the knitting needles and the sinker and toothed plates is too tight, resulting in slow knitting speed, low yield, and difficulty in achieving efficient fine gauge stitch knitting.

Method used

By designing controllable needle assembly, toothed plate, and sinker position, and using a drive device to move the small needle plate and toothed plate mounting plate, the space between the sinker and the needle head is expanded, the gap between the toothed plate assembly and the expanding spring of the needle is adjusted to avoid collision and achieve synchronous fine adjustment.

Benefits of technology

It improves the stability of knitting needles and knitting speed, reduces fabric damage, increases yield, and reduces the risk of friction during the knitting process.

✦ Generated by Eureka AI based on patent content.

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Abstract

A flat knitting machine needle plate with controllable positions of a knitting needle assembly, a toothed piece and a sinker is characterized in that a driving device is arranged on the side edge of the needle plate, the driving device drives a small needle plate to move and drives the sinker to move left and right, and an electric control device adjusts a gap between the sinker and a ring expanding reed of a knitting needle without mutual interference; the mechanism has the advantages that the control motor drives the force arm, the force arm drives the mounting block, the mounting block simultaneously drives the small needle plate and the toothed sheet mounting plate, the small needle plate is linked with the sinker, and the toothed sheet mounting plate is linked with the toothed sheet, so that the sinker and the toothed sheet can synchronously generate fine adjustment, a knitting needle is prevented from being collided by a ring expanding reed when rising to the loop transfer height, loop transfer and needle turning are more stable and reliable, and the working efficiency is improved. And the weaving speed can be further improved, so that the economic benefit of the machine is improved.
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Description

Technical Field

[0001] This invention patent relates to a flat knitting machine needle plate with controllable position of the needle assembly, tooth plate, and sinker plate. Background Technology

[0002] With the continuous development of textile technology, flat knitting machines are being used more and more widely in the textile industry. Flat knitting machines are equipped with a needle plate, on which parallel insert slots are milled. Inserts are installed in the insert slots, and toothed plates, sinkers, inserts and other structural components are installed at the front end of the insert slots. Each pair of adjacent inserts forms a needle groove, and knitting needles are placed in the needle groove.

[0003] In existing models, the toothed plates installed at the doffing point of computerized flat knitting machines are all made of a single piece. The spacing between them is calculated based on the number of needles and the thickness of the toothed plate, and the distance is constant. At the same time, the design of the needle expansion spring height, needle hook size, and loop connecting rod thickness also takes the toothed plate spacing as the main reference. According to its knitting principle (one stitch per stitch), a double-needle bed computerized flat knitting machine is needed to produce 12- or 14-gauge sweaters with a large production volume. This would require a 24-gauge or 28-gauge double-needle bed computerized flat knitting machine with needle groove spacings of 1.058 mm and 0.907 mm, respectively. The thickness of the inserts and needle bars used for the combined needle grooves barely meets the requirements. However, the height of the expansion spring used for the transfer loop cannot be reduced further, and it still rubs against the toothed plate with the limit thickness. Only a reduced knitting speed can meet the requirements, but the fabric yield is still not comparable to that of a computerized machine that knits a single piece of fabric. Therefore, the demand for a double-needle bed computerized flat knitting machine with fine needle spacing, which eliminates a lot of manual labor in the later stages, is extremely high and cannot be ignored.

[0004] The applicant's existing application number 202222770899.8 has made creative improvements to the structural parts involved above, but the actual fine needle pitch and the designed needle body thickness still require further innovation on the basis of the original structure, so as to improve the knitting flat knitting machine to a new level, which is the motivation of the inventor. Summary of the Invention

[0005] The purpose of this invention is to solve the existing technical problems by proposing a flat knitting machine needle plate with controllable position of the needle assembly, tooth plate, and sinker plate.

[0006] A flat knitting machine needle plate with controllable positioning of needle assembly, toothed plate, and sinker includes a needle plate, a small needle plate, a drive device, and a sinker. The needle plate has a slot for inserting a piece, and an insert is placed in the slot. The lower rear side of the small needle plate is positioned above the front end of the insert. The upper end of the sinker has a protruding heel, which is installed in a mounting groove on the small needle plate for moving the heel of the sinker. The lower end of the sinker is a pressure nozzle. The drive device is located on the side of the needle plate. The drive device drives the small needle plate to move, causing the sinker to move left and right, effectively expanding the space between the sinker and the needle head.

[0007] Furthermore, the front end of the needle plate is provided with a first fitting groove, the upper rear side of the toothed plate mounting plate is provided with a first protrusion, the first protrusion is embedded in the first fitting groove, the front side of the toothed plate mounting plate is provided with a toothed plate groove, the toothed plate assembly is set in the toothed plate groove, the driving device drives the toothed plate mounting plate to move, thereby driving the toothed plate assembly to move left and right, adjusting the gap between the toothed plate assembly and the expanding spring of the knitting needle so as not to interfere with each other.

[0008] Furthermore, the toothed plate mounting plate includes a horizontal section and an inclined section. The rear end of the horizontal section is provided with a second protrusion, and the upper middle part of the horizontal section is provided with a third protrusion. The front end of the horizontal section is integrally formed with the lower end of the inclined section. The rear middle part of the inclined section is provided with a first protrusion. The needle plate is provided with a first fitting groove, a second fitting groove, and a third fitting groove in sequence corresponding to the first protrusion, the second protrusion, and the third protrusion.

[0009] Furthermore, the driving device includes a drive motor, gears, a lever arm, and a mounting block. The drive motor is located at the lower side of the needle plate, and its drive shaft passes through the needle plate. A gear is located at the upper end of the drive shaft. The lever arm has a first elongated hole and a rotating hole. The lever arm passes through the rotating hole via the rotating shaft and is rotatably connected to a bearing located in the hole of the needle plate. A cylindrical protrusion on the needle plate is fitted into the first elongated hole, and the cylindrical protrusion moves within the first elongated hole. Both ends of the lever arm are arc-shaped, and teeth are provided on both arc-shaped ends. One end of the lever arm meshes with the gear, and the other end meshes with the teeth on the rear side of the mounting block. The lower end of the mounting block is located within the first limiting cutout of the needle plate, and the mounting block moves within the first limiting cutout. The upper end of the mounting block is connected to the lower side of the small needle plate, and the lower end of the mounting block is connected to one side of the toothed plate mounting plate. The drive motor drives the lever arm, the lever arm drives the mounting block, and the mounting block simultaneously drives the small needle plate and the toothed plate mounting plate. The small needle plate is linked to the sinker plate, and the toothed plate mounting plate is linked to the toothed plate.

[0010] Furthermore, the insert includes a first insert and a second insert. The insert slot contains the first and second inserts arranged sequentially at intervals. Two adjacent first and second inserts form a needle groove. Two needles of the mirrored needle assembly are correspondingly positioned in adjacent needle grooves. Two needle pads are respectively positioned in needle grooves located above the mirrored needle assembly. The upper front end of both the first and second inserts has a U-shaped groove. The lower part of the U-shaped groove is fitted with a first needle ruler, and the upper part is fitted with a second needle ruler. A spacer is inserted into the upper edge of the U-shaped groove wall. A small needle plate is placed in the first insert. On the spacer on the upper side of the front end of the first and second inserts, and connected to the second needle ruler by screws passing through the spacer, the small needle plate is provided with an installation groove for the heel of the sinking plate to move. The lower end of the sinking plate is set in the toothed plate groove, the upper end of the sinking plate is provided with a protruding heel, the middle of the sinking plate is provided with two arc-shaped waist-shaped holes, the lower end of the sinking plate is a wire pressing nozzle, and two steel wires pass through the corresponding waist-shaped holes and are set on the upper side of the front end of the first and second inserts; the front end of the first insert groove corresponding to the first insert is provided with a gasket, one side of the gasket is provided with a stepped surface, and the stepped surfaces of adjacent gaskets face away from each other.

[0011] Furthermore, the upper protrusion on the front end of the first insert is provided with a U-shaped groove, the bottom of the U-shaped groove is provided with a protrusion, the front end of the first insert is provided with a spring relief cutout for the side spring of the knitting needle, and the upper protrusion is provided with a first wire hole at the rear side of the U-shaped groove.

[0012] Furthermore, the upper protrusion on the front end of the second insert is provided with a U-shaped groove, the bottom of the U-shaped groove is provided with a protrusion, the front end of the second insert is provided with a clearance cutout on one side of the knitting needle, and the upper protrusion is provided with a first wire hole at the rear side of the U-shaped groove.

[0013] Furthermore, the needle pad is provided with a front hook body, a rear hook body, a groove, and a rear extension. The rear side of the needle pad is provided with a rear extension that matches the front end of the needle selection component. The upper end of the needle pad is also provided with a groove, and the rear side of the groove is provided with a front hook body. The groove is fitted with a first needle ruler, which controls the upper and lower gap of the needle pad. The upper rear side of the needle pad is provided with a front hook body with the hook groove facing the groove. The front hook body cooperates with the first wire hole at the upper end of the first insert and the second insert to form an installation hole for adjusting the tension of the wire. The up and down movement of the needle is adjusted by changing the outer diameter of the wire. The upper end of the front hook body is provided with a rear hook body with the hook groove facing away from the groove. The rear hook body is used for installing and removing the needle pad.

[0014] Furthermore, the rear end of the knitting needle engages with the front end of the needle selection assembly. The long needle of the needle selection assembly is provided with a downward-protruding limiting part. The damping steel wire prevents the risk of needle slippage. The damping steel wire set in the first insert and the second insert damps and limits the limiting part.

[0015] Furthermore, the driving device includes a drive motor, a pressure plate, an eccentric wheel, and a lever arm with an eccentric wheel track. The pressure plate is fixed to the rear side of the needle plate, and a fixing groove is formed between the lower front side of the pressure plate and the upper side of the needle plate. The drive motor is located at the lower side of the needle plate, and the drive shaft of the drive motor passes through the needle plate. An eccentric wheel is provided at the upper end of the drive shaft. One end of the lever arm with the eccentric wheel track extends into the fixing groove, and the eccentric wheel track is fitted with the eccentric wheel. The lever arm with the eccentric wheel track has a rotating hole, and the lever arm with the eccentric wheel track passes through the rotating hole via a rotating shaft, which is aligned with the shaft of the needle plate hole. The bearing is rotating and connected. The other end of the eccentric wheel track arm is a circular structure. The mounting block has a circular groove, and the circular structure is fitted into the circular groove. The lower end of the mounting block is set in the first limiting cutout of the needle plate. The mounting block moves within the first limiting cutout. The upper end of the mounting block is connected to the lower side of the small needle plate, and the lower end of the mounting block is connected to one side of the toothed plate mounting plate. The drive motor drives the eccentric wheel to make the eccentric wheel track arm reciprocate, driving the mounting block. The mounting block simultaneously drives the small needle plate and the toothed plate mounting plate. The small needle plate is linked to the sinker plate, and the toothed plate mounting plate is linked to the toothed plate.

[0016] The beneficial effects of this invention are as follows: When any needle in the mirrored needle group exits, the damping steel wire prevents the needle from exiting due to mutual friction, ensuring the flatness of the fabric; the control motor drives the lever arm, which in turn drives the mounting block, which in turn drives the small needle plate and the toothed plate mounting plate. The small needle plate is linked to the sinker plate, and the toothed plate mounting plate is linked to the toothed plate, allowing the sinker plate and the toothed plate to make synchronous fine adjustments. When the machine head moves left or right once, the toothed plate and the sinker plate also move accordingly once, preventing the expansion spring from rubbing against the needle when it rises to the shifting height. The shifting and turning of the needle is more stable and reliable. At the same time, it effectively increases the space between the needle and the sinker plate and the toothed plate, so that the loops of the woven fabric will not be squeezed and torn due to the "narrow" space between the needle and the sinker plate and the toothed plate. The yield rate is high, and the knitting speed can be further improved, thereby improving the economic efficiency of the machine. Attached Figure Description

[0017] Figure 1 This is a schematic diagram of the combined structure of the driving device and the needle plate of the horizontal knitting machine in Example 1.

[0018] Figure 2 This is a schematic diagram of the needle plate assembly structure of the horizontal knitting machine in Example 1.

[0019] Figure 3 for Figure 2 Enlarged view of Part A.

[0020] Figure 4 This is a top view of the needle plate of the horizontal knitting machine in Example 1.

[0021] Figure 5 This is a cross-sectional view of the needle plate assembly of the horizontal knitting machine in Example 1.

[0022] Figure 6 This is a side view of the needle plate assembly of the horizontal knitting machine in Example 1.

[0023] Figure 7 This is a top view of the small needle plate.

[0024] Figure 8 This is a side view of the small needle plate.

[0025] Figure 9 This is a schematic diagram of the settling plate structure.

[0026] Figure 10 This is a schematic diagram of the spacer structure.

[0027] Figure 11 This is a schematic diagram of the second needle ruler structure.

[0028] Figure 12 This is a schematic diagram of the knitting needle pad structure.

[0029] Figure 13 This is a schematic diagram of the first insert structure.

[0030] Figure 14 This is a schematic diagram of the second insert structure.

[0031] Figure 15 This is a schematic diagram of the gasket structure.

[0032] Figure 16 This is a cross-sectional view of the lever arm.

[0033] Figure 17 This is a schematic diagram of the mounting block structure.

[0034] Figure 18 This is a schematic diagram of the knitting needle structure in Example 2.

[0035] Figure 19 This is a schematic diagram of another combination structure of the needle plate and toothed plate mounting plate in Example 3.

[0036] Figure 20 This is a schematic diagram of the combination structure of the second type of driving device and the needle plate of the horizontal knitting machine in Example 4.

[0037] Figure 21 This is a schematic diagram of the second type of drive device structure in Example 4. Figure 1 .

[0038] Figure 22 This is a schematic diagram of the second type of drive device structure in Example 4. Figure 2 .

[0039] Figure 23 This is a schematic diagram of the combined structure of the second type of driving device and the third type of toothed plate mounting plate in Example 5.

[0040] Figure 24 This is a cross-sectional view of the combination of the second type of driving device and the third type of toothed plate mounting plate in Example 5.

[0041] Figure 25 This is a bottom view of the combination of the second type of driving device and the third type of toothed plate mounting plate in Example 5.

[0042] 1 is the needle plate; 11 is the insert slot; 111 is the first insert slot; 112 is the second insert slot; 12 is the first fitting slot; 13 is the second fitting slot; 14 is the third fitting slot; 15 is the first limiting cutout; 2 is the small needle plate; 21 is the mounting groove; 22 is the second wire hole; 3 is the drive device; 31 is the drive motor; 32 is the gear; 33 is the lever arm; 34 is the mounting block; 35 is the first elongated hole; 36 is the rotating hole; 37 is the rotating shaft; 38 is the cylindrical protrusion; 39 is the tooth; 301 is the pressure plate; 302 is the eccentric wheel; 303 is the lever arm with the eccentric wheel track; 304 is the circular connecting structure; 305 is the fixing groove; 306 is the eccentric wheel track. 4 is the settling plate; 41 is the plate heel; 42 is the wire clamping nozzle; 43 is the waist-shaped hole; 45 is two steel wires; 5 is the insert; 51 is the first insert; 511 is the spring leaf clearance cutout; 52 is the second insert; 521 is the clearance cutout; 53 is the T-shaped groove; 54 is the upper edge of the T-shaped groove wall; 55 is the protrusion; 56 is the first wire hole; 513 is the long needle damping hole; 6 represents a gasket; 61 represents a step surface; 7 is the toothed plate mounting plate; 71 is the first protrusion; 72 is the toothed plate groove; 73 is the toothed plate assembly; 74 is the horizontal section; 75 is the inclined section; 76 is the second protrusion; 77 is the third protrusion; 78 is the T-slot; 79 is the inverted T-shaped fixing block; 711 is the first fixing bolt; 8 represents a knitting needle; 81 represents a long needle; 811 represents a limiting part; 812 represents a damping wire; 9 is the needle pad; 91 is the front hook body; 92 is the rear hook body; 93 is the groove; 94 is the rear extension. 101 is the first needle ruler; 102 is the second needle ruler; 103 is the spacer. Detailed Implementation

[0043] The technical solutions of the present invention will be clearly and completely described below with reference to the embodiments of the present invention. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments.

[0044] Example 1 combined with appendix Figure 1-18 A flat knitting machine needle plate with controllable positioning of needle assembly, toothed plate, and sinker plate includes a needle plate 1, a small needle plate 2, a drive device 3, and a sinker plate 4. The needle plate is provided with a slot 11 for inserting a piece 5. The lower rear side of the small needle plate 2 is positioned above the front end of the inserting piece. The upper end of the sinker plate 4 is provided with a protruding heel 41, which is installed in a mounting groove 21 on the small needle plate for moving the heel of the sinker plate. The lower end of the sinker plate is a pressure nozzle 42. The drive device 3 is provided on the side of the needle plate 1. The drive device 3 drives the small needle plate 2 to move, thereby moving the sinker plate 4 left and right, effectively expanding the space between the sinker plate and the needle head.

[0045] A flat knitting machine needle plate with controllable position of needle assembly, toothed plate, and sinker plate. The needle plate 1 has a first fitting groove 12 on its front end. The toothed plate mounting plate 7 has a first protrusion 71 on its upper rear side, which is embedded in the first fitting groove. The toothed plate mounting plate has a toothed plate groove 72 on its front side. The toothed plate assembly 73 is disposed in the toothed plate groove. A driving device drives the toothed plate mounting plate to move, which in turn drives the toothed plate assembly to move left and right, adjusting the gap between the toothed plate assembly and the expanding spring of the knitting needle so that they do not interfere with each other.

[0046] A flat knitting machine needle plate with controllable position of needle assembly, toothed plate, and sinker plate. The toothed plate mounting plate includes a horizontal section 74 and an inclined section 75. A second protrusion 76 is provided at the rear end of the horizontal section, and a third protrusion 77 is provided at the middle of the upper side of the horizontal section. The front end of the horizontal section is integrally formed with the lower end of the inclined section. A first protrusion 71 is provided at the middle of the rear side of the inclined section. The needle plate is provided with a first fitting groove 12, a second fitting groove 13, and a third fitting groove 14 corresponding to the first protrusion, the second protrusion, and the third protrusion, respectively.

[0047] A flat knitting machine needle plate with controllable position of needle assembly, toothed plate, and sinker plate. The upper end of the second fitting groove 13 is lower than the front end of the needle plate. After the toothed plate mounting plate is installed through the second protrusion 76 and the first protrusion 71, there is a gap between other parts of the toothed plate mounting plate and the front end of the needle plate to reduce friction.

[0048] A flat knitting machine needle plate with controllable position of needle assembly, toothed plate, and sinker plate. The driving device 3 includes a drive motor 31, a gear 32, a lever arm 33, and a mounting block 34. The drive motor 31 is located at the lower side of the needle plate 1. The drive shaft of the drive motor passes through the needle plate, and the gear 32 is located at the upper end of the drive shaft. The lever arm 33 has a first elongated hole 35 and a rotating hole 36. The lever arm passes through the rotating hole via a rotating shaft 37 and is rotatably connected to the needle plate. A cylindrical protrusion 38 on the needle plate is fitted into the first elongated hole, and the cylindrical protrusion moves within the first elongated hole. The lever arm... Both end faces are arc-shaped, and each arc-shaped end face is provided with teeth 39. One end of the lever arm meshes with the gear, and the other end of the lever arm meshes with the teeth on the rear side of the mounting block. The lower end of the mounting block is set in the first limiting cutout 15 of the needle plate. The mounting block moves within the first limiting cutout. The upper end of the mounting block is connected to the lower side of the small needle plate, and the lower end of the mounting block is connected to one side of the toothed plate mounting plate. The drive motor drives the lever arm, the lever arm drives the mounting block, and the mounting block simultaneously drives the small needle plate and the toothed plate mounting plate. The small needle plate is linked to the sinker plate, and the toothed plate mounting plate is linked to the toothed plate. The drive motor is a servo motor.

[0049] A flat knitting machine needle plate with controllable positioning of needle assembly, toothed plate, and sinker plate. Insert 5 includes a first insert 51 and a second insert 52. Insert slots include a first insert slot 111 and a second insert slot 112. The front section of the second insert slot 112 is shorter than the first insert slot 111. The first insert slots 111 and 112 are arranged alternately. The first insert is placed in the first insert slot 111, and the second insert is placed in the second insert slot 112. Two adjacent first and second inserts form needle slots. Two needles 8 of a mirrored needle assembly are correspondingly placed in adjacent needle slots. Two needle pads are respectively placed in needle slots located above the mirrored needle assembly. A U-shaped groove 53 is provided on the upper front side of both the first and second inserts. The lower part is fitted with the first needle ruler 101, the upper part of the T-shaped groove is fitted with the second needle ruler 102, the upper edge 54 of the T-shaped groove wall is inserted into the spacer 103, the small needle plate 2 is placed on the spacer on the upper side of the front end of the first and second inserts, and is connected to the second needle ruler 102 by screws passing through the spacer 103. The small needle plate is provided with an installation groove 21 for the heel of the sinking plate to move. The wire pressing nozzle 42 at the lower end of the sinking plate is set in the toothed plate groove 72. The upper end of the sinking plate is provided with a protruding heel 41. The middle part of the sinking plate is provided with two arc-shaped waist-shaped holes 43. The lower end of the sinking plate is the wire pressing nozzle 42. Two steel wires 45 pass through the corresponding waist-shaped holes and are set on the upper side of the front end of the first and second inserts. The small needle plate is provided with a second steel wire hole 22 at the two steel wires 45.

[0050] A flat knitting machine needle plate with controllable position of needle assembly, tooth plate and sinker plate, wherein a first spacer is fitted into the bottom surface of the upper part of the T-shaped groove, and a second needle ruler 102 is fitted into the upper part of the T-shaped groove.

[0051] A flat knitting machine needle plate with controllable needle assembly, toothed plate, and sinker plate positions, featuring a second needle ruler, improves needle turning stability and prevents insert plate wobbling.

[0052] A flat knitting machine needle plate with controllable position of needle assembly, toothed plate, and sinker plate, reducing the installation gap between the springs of adjacent needles in two mirrored needle assemblies.

[0053] A flat knitting machine needle plate with controllable positions of the needle assembly, tooth plate, and sinker plate, improving the space between the needle and the sinker plate and tooth plate when the needle exits.

[0054] A flat knitting machine needle plate with controllable position of needle assembly, toothed plate and sinker plate, wherein the upper protrusion on the front side of the first insert 51 is provided with a T-shaped groove 53, the bottom of the T-shaped groove is provided with a protrusion 55, the front end of the first insert is provided with a spring relief cutout 511 for accommodating the side spring of the needle, and the upper protrusion is provided with a first wire hole 56 at the rear side of the T-shaped groove.

[0055] A flat knitting machine needle plate with controllable position of needle assembly, toothed plate and sinker plate, wherein the upper protrusion on the front side of the second insert 52 is provided with a T-shaped groove 53, the bottom of the T-shaped groove is provided with a protrusion 55, the front end of the second insert is provided with a clearance cutout 521 on one side of the needle, and the upper protrusion is provided with a first wire hole 56 at the rear side of the T-shaped groove.

[0056] A flat knitting machine needle plate with controllable needle assembly, toothed plate, and sinker plate positions includes a needle pad 9 with a front hook body 91, a rear hook body 92, a groove 93, and a rear extension 94. The rear side of the needle pad has a rear extension that matches the front end of the needle selection assembly. The upper end of the needle pad also has a groove, and the rear side of the groove has a front hook body. The groove is fitted with a first needle ruler, which controls the upper and lower gap of the needle pad. The upper rear side of the needle pad has a front hook body with the hook groove facing the groove. The front hook body cooperates with the first wire hole at the upper end of the first and second inserts to form an installation hole for adjusting the tension of the wire. The up and down movement of the needle is adjusted by changing the outer diameter of the wire. The upper end of the front hook body has a rear hook body with the hook groove facing away from the groove. The rear hook body is used for installing and removing the needle pad.

[0057] A flat knitting machine needle plate with controllable positions of the needle assembly, toothed plate, and sinker plate. A pad 6 is provided at the front end of the first insert slot corresponding to the first insert plate. A stepped surface 61 is provided on one side of the pad, and the stepped surfaces of adjacent pads face away from each other. The front end of the first insert slot corresponding to the first insert plate corresponds to the toothed plate slot 72.

[0058] Example 2 Figure 18 A flat knitting machine needle plate with controllable position of needle assembly, toothed plate, and sinker plate. The rear end of the needle 8 engages with the front end of the needle selection assembly. The long needle 81 of the needle selection assembly is provided with a downward protruding limiting part 811. The first insert and the second insert are provided with damping wire holes 513. The damping wire 812 passing through the first insert and the second insert limits the limiting part 811. The long needle that normally exits can contact the damping wire to exit. When the needle that does not exit is driven by the friction of the exiting needle, the needle exit is limited by the damping wire.

[0059] Example 3 Figure 19 A flat knitting machine needle plate with controllable position of needle assembly, toothed plate, and sinker plate. The needle plate has a first fitting groove 12 on the front end, a first protrusion 71 on the rear side of the upper end of the toothed plate mounting plate, the first protrusion being embedded in the first fitting groove, a toothed plate groove 72 on the front side of the toothed plate mounting plate, and a toothed plate assembly 73 disposed in the toothed plate groove. A driving device drives the toothed plate mounting plate to move, thereby moving the toothed plate assembly left and right, adjusting the gap between the toothed plate assembly and the expanding spring of the knitting needle without interference.

[0060] A flat knitting machine needle plate with controllable position of needle assembly, toothed plate, and sinker plate. The toothed plate mounting plate includes a horizontal section 74 and an inclined section 75. A second protrusion 76 is provided at the rear end of the horizontal section. The front end of the horizontal section is integrally formed with the lower end of the inclined section. A first protrusion is provided on the rear side of the upper end of the inclined section. The lower end of the first protrusion is an inclined surface. The bottom surface of the first fitting groove is a corresponding inclined surface. The first protrusion is supported on the bottom surface of the first fitting groove. The needle plate is provided with a corresponding second fitting groove 13 corresponding to the second protrusion.

[0061] A flat knitting machine needle plate with controllable position of needle assembly, toothed plate, and sinker plate, wherein the upper end of the second fitting groove is higher than the front end of the needle plate, the bottom surface of the first fitting groove is shorter than the first protrusion, and there is a gap between other parts of the toothed plate mounting plate and the front end of the needle plate to reduce friction.

[0062] Example 4 Figure 20-22 A flat knitting machine needle plate with controllable needle assembly, toothed plate, and sinker plate positions includes a needle plate 1, a small needle plate 2, a drive device 3, and a sinker plate 4. The needle plate is provided with a slot 11 for inserting a piece 5. The lower rear side of the small needle plate 2 is positioned above the front end of the inserting piece. The upper end of the sinker plate 4 is provided with a protruding heel 41, which is installed in a mounting groove 21 on the small needle plate for moving the heel of the sinker plate. The lower end of the sinker plate is a thread pressing nozzle 42. The drive device 3 is provided on the side of the needle plate 1. The drive device 3 drives the small needle plate 2 to move, thereby moving the sinker plate 4 left and right, effectively expanding the space between the sinker plate and the needle head. A fixing block is provided at the center of the small needle plate 2 and the drive device 3, which is connected to the needle plate.

[0063] A flat knitting machine needle plate with controllable positioning of the needle assembly, toothed plate, and sinker plate includes a drive device 3 comprising a drive motor 31, a pressure plate 301, an eccentric wheel 302, and a lever arm 303 with an eccentric wheel track. The pressure plate 301 is fixed to the rear side of the needle plate, and a fixing groove 305 is formed between the lower front end of the pressure plate 301 and the upper side of the needle plate. The drive motor is located at the lower side of the needle plate, and its drive shaft passes through the needle plate. The upper end of the drive shaft is provided with the eccentric wheel 302. One end of the lever arm 303 with the eccentric wheel track extends into the fixing groove 305, and the eccentric wheel track 306 is fitted with the eccentric wheel 302. The lever arm 303 with the eccentric wheel track has a rotation hole 36. The rotating shaft 37 passes through the rotating hole 36 and is rotatably connected to the bearing in the needle plate hole. The other end of the eccentric wheel track arm 303 is a circular connecting structure 304. The mounting block has a circular groove, and the circular structure is fitted into the circular groove. The lower end of the mounting block 34 is set in the first limiting cutout 15 of the needle plate. The mounting block moves within the first limiting cutout. The upper end of the mounting block is connected to the lower side of the small needle plate, and the lower end of the mounting block is connected to one side of the toothed plate mounting plate. The drive motor drives the eccentric wheel, causing the eccentric wheel track arm to reciprocate around the rotating shaft 37, driving the mounting block. The mounting block simultaneously drives the small needle plate and the toothed plate mounting plate. The small needle plate is linked to the sinker, and the toothed plate mounting plate is linked to the toothed plate. The drive motor is a stepper motor. The upper end of the mounting block is larger than the lower end of the mounting block. The upper end of the mounting block is placed on the needle plate, and the length of the lower end of the mounting block is shorter than the length of the first limiting cutout.

[0064] Example 5 Figure 23-25 A flat knitting machine needle plate with controllable position of needle assembly, toothed plate, and sinker plate. A toothed plate mounting plate 7 is attached to the lower front end of the needle plate 1. Both ends of the toothed plate mounting plate 7 are fixedly connected to the lower ends of mounting blocks 34 located within the first limiting cutout 15 of the needle plate 1 on the corresponding sides. The toothed plate mounting plate has several T-slots 78 between its two sides. Inverted T-shaped fixing blocks 79 are embedded in the T-slots 78 and fixed to the corresponding positions on the needle plate by first fixing bolts 711. The lengths of the two ends of the T-slots 78 are longer than those of the inverted T-shaped fixing blocks 79. A toothed plate groove 72 is provided on the front side of the toothed plate mounting plate. A toothed plate assembly 73 is located within the toothed plate groove. A driving device drives the toothed plate mounting plate to move, causing the toothed plate assembly to move left and right, adjusting the gap between the toothed plate assembly and the expanding spring of the knitting needle without interference.

[0065] The above description is only a preferred embodiment of the present invention, but the scope of protection of the present invention is not limited thereto. The terms "front end," "back end," "upper end," and "extension section" involved in the present invention are for reference only and are not absolute limitations. Any equivalent substitutions or changes made by those skilled in the art within the scope of the technology disclosed in the present invention, based on the technical solution and inventive concept of the present invention, should be covered within the scope of protection of the present invention.

Claims

1. A flat knitting machine needle plate with controllable position of needle assembly, toothed plate, and sinker plate, comprising a needle plate (1), a small needle plate (2), a drive device (3), and a sinker plate (4), characterized in that: The needle plate is provided with a insert slot (11), and the insert slot is provided with an insert (5). The lower rear side of the small needle plate is set on the upper side of the front end of the insert. The upper end of the sinker is provided with a protruding heel (41). The heel is installed in the mounting groove (21) on the small needle plate for the sinker heel to move. The lower end of the sinker is a thread pressing nozzle (42). The side of the needle plate is provided with a driving device (3). The driving device drives the small needle plate (2) to move, and the sinker moves left and right in conjunction with it, effectively expanding the space between the sinker and the needle head of the knitting needle.

2. The flat knitting machine needle plate with controllable position of the needle assembly, toothed plate, and sinker plate according to claim 1, characterized in that: The front end of the needle plate is provided with a first fitting groove (12), the upper rear side of the toothed plate mounting plate (7) is provided with a first protrusion (71), the first protrusion is embedded in the first fitting groove, the front side of the toothed plate mounting plate is provided with a toothed plate groove (72), the toothed plate assembly (73) is set in the toothed plate groove, the driving device drives the toothed plate mounting plate to move, and drives the toothed plate assembly to move left and right, adjusting the gap between the toothed plate assembly and the expanding spring of the knitting needle so as not to interfere with each other.

3. A flat knitting machine needle plate with controllable position of the needle assembly, toothed plate, and sinker plate according to claim 2, characterized in that: The toothed plate mounting plate includes a horizontal section (74) and an inclined section (75). The rear end of the horizontal section is provided with a second protrusion (76), and the middle of the upper side of the horizontal section is provided with a third protrusion (77). The front end of the horizontal section is integrally formed with the lower end of the inclined section. The middle of the rear side of the inclined section is provided with a first protrusion (71). The needle plate is provided with a first fitting groove (12), a second fitting groove (13), and a third fitting groove (14) corresponding to the first protrusion, the second protrusion, and the third protrusion.

4. A flat knitting machine needle plate with controllable position of the needle assembly, toothed plate, and sinker plate according to claim 3, characterized in that: The drive unit (3) includes a drive motor (31), a gear (32), a lever arm (33), and a mounting block (34). The drive motor is located at the lower end of the side of the needle plate. The drive shaft of the drive motor passes through the needle plate. A gear is provided at the upper end of the drive shaft. The lever arm is provided with a first elongated hole (35) and a rotating hole (36). The lever arm passes through the rotating hole via a rotating shaft (37) and is rotatably connected to the bearing provided in the hole of the needle plate. The cylindrical protrusion (38) on the needle plate is fitted into the first elongated hole. The cylindrical protrusion moves within the first elongated hole. The lever arm... The end face is arc-shaped, and teeth (39) are provided on the arc-shaped end face. One end of the lever arm meshes with the gear, and the other end of the lever arm meshes with the teeth on the back side of the mounting block. The lower end of the mounting block is set in the first limiting cutout (15) of the needle plate. The mounting block moves in the first limiting cutout. The upper end of the mounting block is connected to the lower side of the small needle plate, and the lower end of the mounting block is connected to one side of the toothed plate mounting plate. The drive motor drives the lever arm, the lever arm drives the mounting block, and the mounting block drives the small needle plate and the toothed plate mounting plate at the same time. The small needle plate is linked to the sinking plate, and the toothed plate mounting plate is linked to the toothed plate.

5. A flat knitting machine needle plate with controllable position of the needle assembly, toothed plate, and sinker plate according to claim 4, characterized in that: The insert includes a first insert (51) and a second insert (52). The insert slot is provided with the first insert and the second insert arranged in sequence at intervals. The needle groove is formed by two adjacent first inserts and the second insert. The two needles (8) of the mirror needle group are respectively set in the adjacent needle grooves. Two needle pads are respectively set in the needle grooves located above the mirror needle group. The upper front side of the first insert and the second insert is provided with a T-shaped groove (53). The lower part of the T-shaped groove is fitted with the first needle ruler (101). The second needle ruler (102) is fitted into the upper part of the groove. The upper edge (54) of the groove wall is inserted into the spacer (103). The small needle plate is placed on the spacer on the upper side of the front end of the first insert and the second insert, and is connected to the second needle ruler by bolts passing through the spacer. The small needle plate is provided with an installation groove for the heel of the settling plate to move. The lower end of the settling plate is set in the toothed plate groove. The middle part of the settling plate is provided with two arc-shaped waist-shaped holes. Two steel wires pass through the corresponding waist-shaped holes and are set on the upper side of the front end of the first insert and the second insert.

6. A flat knitting machine needle plate with controllable position of the needle assembly, toothed plate, and sinker plate according to claim 5, characterized in that: The upper protrusion on the front end of the first insert has a U-shaped groove, and the bottom of the U-shaped groove has a protrusion (55). The front end of the first insert has a spring relief cutout (511) for the side spring of the knitting needle. The upper protrusion has a first wire hole (56) at the rear side of the U-shaped groove. The front end of the first insert groove corresponding to the first insert has a gasket (6). One side of the gasket has a stepped surface (61), and the stepped surfaces of adjacent gaskets face away from each other.

7. A flat knitting machine needle plate with controllable position of the needle assembly, toothed plate, and sinker plate according to claim 6, characterized in that: The upper protrusion on the front end of the second insert is provided with a U-shaped groove (53), the bottom of the U-shaped groove is provided with a protrusion (55), the front end of the second insert is provided with a clearance cutout (521) on one side of the knitting needle, and the upper protrusion is provided with a first wire hole at the rear side of the U-shaped groove.

8. A flat knitting machine needle plate with controllable position of the needle assembly, toothed plate, and sinker plate according to claim 7, characterized in that: The needle pad (9) is provided with a front hook body (91), a rear hook body (92), a groove (93) and a rear extension (94). The rear side of the needle pad is provided with a rear extension that matches the front end of the needle selection component. The upper end of the needle pad is also provided with a groove. The rear side of the groove is provided with a front hook body. The groove is fitted with a first needle ruler. The needle ruler controls the upper and lower gap of the needle pad. The upper rear side of the needle pad is provided with a front hook body with the hook groove facing the groove. The front hook body cooperates with the first wire hole at the upper end of the first insert and the second insert to form an installation hole for adjusting the tension of the wire. The up and down movement of the needle is adjusted by the change of the outer diameter of the wire. The upper end of the front hook body is provided with a rear hook body with the hook groove facing away from the groove. The rear hook body is used for the installation and removal of the needle pad.

9. A flat knitting machine needle plate with controllable position of the needle assembly, toothed plate, and sinker plate according to claim 8, characterized in that: The rear end of the knitting needle (8) engages with the front end of the needle selection assembly. The long needle (81) of the needle selection assembly is provided with a downward protruding limiting part (811). The steel wire (812) prevents the risk of needle leakage by passing through one of the damping holes (513) provided by the first insert and the second insert to dampen and limit the limiting part (811).

10. A flat knitting machine needle plate with controllable position of the needle assembly, toothed plate, and sinker plate according to claim 3, characterized in that: The driving device (3) includes a drive motor (31), a pressure plate (301), an eccentric wheel (302), and a lever arm (303) with an eccentric wheel track. The pressure plate (301) is fixed to the rear side of the needle plate. A fixing groove (305) is formed between the lower front side of the pressure plate (301) and the upper side of the needle plate. The drive motor is located at the lower side of the needle plate. The drive shaft of the drive motor passes through the needle plate. An eccentric wheel (302) is provided at the upper end of the drive shaft. One end of the lever arm (303) with the eccentric wheel track extends into the fixing groove (305), and the eccentric wheel track (306) is installed in conjunction with the eccentric wheel (302). The lever arm (303) with the eccentric wheel track is provided with a rotating hole (36). (303) The rotating shaft (37) passes through the rotating hole (36) and is rotatably connected to the bearing set in the needle plate hole. The other end of the eccentric wheel track arm (303) is a circular connection structure (304). The mounting block is provided with a circular groove, and the circular structure is fitted into the circular groove. The lower end of the mounting block is set in the first limiting cutout (15) of the needle plate. The mounting block moves in the first limiting cutout. The upper end of the mounting block is connected to the lower side of the small needle plate, and the lower end of the mounting block is connected to one side of the toothed plate mounting plate. The drive motor drives the eccentric wheel to make the eccentric wheel track arm reciprocate, driving the mounting block. The mounting block drives the small needle plate and the toothed plate mounting plate at the same time. The small needle plate is linked to the sinking plate, and the toothed plate mounting plate is linked to the toothed plate.

Citation Information

Patent Citations

  • Computerized flat knitting machine needle plate capable of preventing knitting needle ring expanding reed from being collided with doffing tooth opening

    CN218491930U