A wiring harness cleaning device with automatic drying function
By incorporating multiple functions such as wire leveling, clamping and positioning, temperature control, and cleaning and winding, this design solves the problems of uneven wire leveling, uneven cleaning pressure, and unstable winding in existing wire cleaning equipment. It achieves stable wire delivery, uniform wire leveling, and efficient cleaning, thereby improving product quality and processing precision.
Patent Information
- Application Number
- CN202511595995.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-04
- Publication Date
- 2026-01-27
- Estimated Expiration
- 2045-11-04
AI Technical Summary
Existing wire cleaning equipment suffers from problems such as uneven wire separation, uneven cleaning pressure, and unstable winding when dealing with multi-strand wires, wires of different diameters, or high-precision cleaning requirements. These issues make it difficult to guarantee the flatness, cleanliness, and processing accuracy of the wires.
It adopts a combined design of line leveling mechanism, clamping mechanism, temperature control mechanism, cleaning mechanism and loading and unloading mechanism. Through multiple functions such as line leveling, clamping and positioning, temperature control and cleaning and winding, it ensures the flatness, temperature constantness and cleanliness of the wire during the cleaning process.
It achieves stable wire delivery, uniform wire splitting, all-round cleaning, and continuous winding during the cleaning process, improving cleaning efficiency and product quality, and avoiding wire damage and impurity residue.
Smart Images

Figure CN121042387B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of cleaning device technology, specifically a wire harness cleaning device with an automatic drying function. Background Technology
[0002] With the increasing demand for wire in electronics manufacturing, precision components, and electrical equipment, its surface flatness, cleanliness, and dimensional accuracy directly affect the quality of subsequent processing and the performance of the final product. Currently, automated cleaning and processing equipment is gradually replacing traditional manual operations, which not only improves production efficiency but also effectively avoids defects caused by human error and operational instability.
[0003] In existing technologies, common wire cleaning equipment mostly uses mechanical brushes and single spray cleaning or fixed brush rollers for surface cleaning, and some equipment is also equipped with a simple constant temperature drying mechanism. However, its performance is limited when dealing with multi-strand wires, wires of different diameters, or high-precision cleaning requirements.
[0004] However, existing technologies generally have shortcomings. First, they lack adaptive structures in the wire separating and leveling stages, which not only fails to separate the wound wires or results in uneven separation, but also lacks an adaptive structure for wire diameter during the leveling process, leading to the dispersion of the wire bundle after leveling. Second, cleaning mechanisms typically rely solely on fixed sprayers or brush rollers, failing to achieve dynamic adjustment according to wire diameter, resulting in uneven cleaning pressure that leads to impurity residue or wire damage. Third, winding devices mostly employ rigid clamping, making it difficult to flexibly adjust according to the wire condition, easily causing loose winding or over-clamping, affecting the final neatness and tension control. Therefore, those skilled in the art provide a wire bundle cleaning device with an automatic drying function to solve the problems mentioned above. Summary of the Invention
[0005] The purpose of this invention is to provide a wire harness cleaning device with an automatic drying function to solve the problems mentioned in the prior art.
[0006] To achieve the above objectives, the present invention provides the following technical solution:
[0007] The cleaning device includes a line leveling mechanism, a clamping mechanism, a temperature control mechanism, a cleaning mechanism, and a loading / unloading mechanism. The clamping mechanism is securely connected to the line leveling mechanism, the temperature control mechanism is securely connected to the line leveling mechanism, the cleaning mechanism is securely connected to the line leveling mechanism, and the loading / unloading mechanism is securely connected to the line leveling mechanism.
[0008] By adopting the above technical solution, the wire separating and leveling mechanism achieves the separation and leveling effect of the wire during the conveying process; the clamping mechanism clamps or releases the wire, and the temperature control mechanism provides the required temperature control environment for the wire; the cleaning mechanism sprays the wire, thus achieving dual cleaning of the wire through liquid spraying and mechanical brushing; the loading and unloading mechanism is responsible for unloading the wire and winding it up after cleaning. The wire is first unloaded by the loading and winding machine, then separated and leveled by the wire separating and leveling mechanism, then fixed and positioned by the clamping mechanism, then temperature-regulated by the temperature control mechanism, then sprayed and brushed cleaned by the cleaning mechanism, and finally wound up by the unloading and winding machine. Thus, through the functions of wire separating and shaping, clamping and positioning, temperature control, cleaning, loading and unloading, and winding, the flatness, temperature stability, and cleanliness of the wire are effectively guaranteed during the cleaning process, improving product surface quality and processing accuracy, avoiding defects caused by wire instability or surface residue, thereby improving cleaning efficiency.
[0009] Furthermore, the line leveling mechanism includes a leveling component, a line splitting component, a follower component, and a body. The leveling component and the body are fastened together, the line splitting component and the follower component are fastened together, and the follower component and the leveling component are fastened together.
[0010] By adopting the above technical solution, the leveling component is firmly connected to the machine body, ensuring the stability of the overall structure; the wire separating component is firmly connected to the follower component, enabling the wire separating action and follower adjustment to be linked; the follower component is firmly connected to the leveling component, so that the follower component can compensate in time during the leveling process, ensuring that the wire remains flat during transmission. After the wire enters the machine body, it is first initially flattened by the leveling component, and then the wire separating component sorts and organizes the wire. At the same time, the follower component follows and compensates in real time during the leveling process to prevent the wire from deforming due to uneven tension or positional deviation. Its working principle is that the leveling component provides the function of flattening a bundle of wire into a single plane, the wire separating component controls the direction of wire running through diversion and guidance, and the follower component compensates by using the fastening and linkage relationship with the leveling component, thereby achieving the purpose of changing with the wire diameter. The machine body provides an installation and bearing platform for the whole. The effect achieved is to ensure that the wires are evenly separated and have a flat surface during operation, avoiding wire tangling or bending, thereby improving the stability and accuracy of wire transmission and subsequent cleaning.
[0011] Furthermore, the leveling assembly includes a first electromagnetic block, a first magnetic block, a first elastic element, an upper conveyor belt, a lower conveyor belt, a conveyor motor, an upper leveling block, a lower leveling block, and a wire diameter lifting cylinder. The first electromagnetic block, the first magnetic block, and the first elastic element are arranged in four sets. Two sets of the first electromagnetic blocks are fixedly connected to the upper leveling block, and the other two sets of the first electromagnetic blocks are fixedly connected to the lower leveling block. Two sets of the first magnetic blocks are slidably connected to the upper leveling block, and the other two sets of the first magnetic blocks are slidably connected to the lower leveling block. The conveyor motor is fixedly connected to the first magnetic block. The system includes two transmission motors: one connected to the upper transmission belt and the other connected to the lower transmission belt. Both the upper and lower flattening blocks have smooth sliding cavities. The upper flattening block is securely connected to the machine body. The wire diameter lifting cylinder is also securely connected to the machine body, and is driven by the lower flattening block. The lower flattening block is slidably connected to the machine body. The first electromagnetic block is securely connected to the first elastic element, and the first elastic element is securely connected to the first magnetic block. The magnetic poles of the first electromagnetic block and the first magnetic block repel each other during transmission.
[0012] By adopting the above technical solution, four sets of first electromagnetic blocks are respectively fixedly connected to the upper and lower flattening blocks, forming a transmission structure with magnetic pole repulsion between the first elastic element and the first magnetic block, so that the flattening block has elastic buffering and automatic return function when subjected to force; the first magnetic block is slidably connected to the upper and lower flattening blocks to ensure that the flattening blocks can move smoothly during the conveying process; two conveying motors are respectively connected to the upper and lower conveying belts and are fixedly connected to the first magnetic blocks, driving the upper and lower belts to run synchronously to realize the clamping and conveying of the wire; a stable conveying channel is formed between the upper and lower conveying belts, and the upper and lower flattening blocks are respectively fixed to the machine body and the lower structure, and flattening smooth moving cavities are set on their surfaces to reduce friction and ensure the flatness of the wire during the flattening process; the wire diameter lifting electric cylinder is fixedly connected to the machine body and drives the lower flattening block to move up and down, thereby flexibly adjusting the clamping force according to the change of wire diameter; the lower flattening block achieves smooth lifting and lowering through sliding connection with the machine body. The workflow is as follows: The wire enters the leveling zone driven by the upper and lower conveyor belts. Under the combined action of the repulsive force between the first electromagnetic block and the first magnetic block, and the cooperation of the first elastic element, the upper and lower leveling blocks flexibly flatten the wire. Simultaneously, the wire diameter lifting cylinder adjusts the position of the lower leveling block according to the actual wire diameter to ensure moderate clamping force. Its working principle lies in the combination of electromagnetic repulsion and the elastic element, which allows the leveling block to generate a stable leveling effect during the force application process while preventing excessive compression damage to the wire. The conveyor motor drives the upper and lower belts for continuous transport, and the smoothing cavity reduces friction, ensuring smooth wire transmission. The achieved effect is stable and continuous leveling of the wire during transport, ensuring wire diameter consistency and surface flatness, while improving processing accuracy and the overall reliability of the device.
[0013] Furthermore, the follower assembly includes a follower frame, a fixed plate, an upper abutment frame, a second elastic element, an upper abutment slider, an upper abutment slide rod, a follower slider, and a follower slide rod. The upper abutment frame is fastened to the machine body, and the lower bottom surface of the upper abutment frame is horizontal to the lower bottom surface of the upper conveyor belt. The follower frame is fastened to the lower leveling block, and the follower frame is slidably connected to the fixed plate. The follower frame is provided with a horizontal follower groove, which is a near-straight line. The follower slider is slidably connected to the horizontal follower groove, and the follower slide rod is slidably connected to the horizontal follower groove. The follower slider and the second elastic element are fastened together, and the second elastic element is fastened to the follower frame. The follower frame is provided with an upper abutment inclined groove, and the upper abutment slide rod is slidably connected to the upper abutment inclined groove. Several upper abutment inclined grooves are provided, and these grooves are arranged radially. The horizontal angle between the groove and the lower bottom surface of the upper conveyor belt increases progressively. The upper abutting inclined groove is used to ensure that the horizontal movement distance of the upper abutting slide rod is twice the vertical movement distance minus one from the number of central upper abutting inclined grooves when it moves vertically. The fixed plate is provided with a following inclined groove, and the following slide rod and the following inclined groove are slidably connected. There are several following inclined grooves arranged radially. The horizontal angle between the following inclined groove and the lower bottom surface of the upper conveyor belt decreases progressively. The following inclined groove is used to ensure that the horizontal movement distance of the following slide rod is twice the vertical movement distance minus one from the number of central following inclined grooves when it moves vertically. The fixed plate is provided with a horizontal abutting groove, which is a near-straight line. The upper abutting slider and the horizontal abutting groove are slidably connected. The upper abutting slide rod and the horizontal abutting groove are slidably connected. The fixed plate and the machine body are fastened together.
[0014] By adopting the above technical solution, the upper abutment frame is firmly connected to the machine body, ensuring that its lower bottom surface remains horizontal with the lower bottom surface of the upper conveyor belt, thus providing a stable installation benchmark; the follower frame is firmly connected to the lower leveling block and forms a sliding fit with the fixed plate, allowing it to move flexibly in the vertical direction; the follower frame is provided with a horizontal follower groove, which is a near-straight line, and the follower slider and follower rod are slidably connected to it, ensuring stable movement of the slider and rod in the horizontal direction; the follower slider is firmly connected to the second elastic element, and the other end of the second elastic element is firmly connected to the follower frame, realizing flexible compensation and avoiding jamming caused by external forces; the follower frame is further provided with several upper abutment inclined grooves, arranged radially. The upper abutment slide rod is slidably connected to the lower bottom surface of the upper conveyor belt, forming a progressively increasing angle with it. When the slide rod moves vertically, it can achieve a horizontal displacement proportional to the vertical displacement, which is used to precisely adjust the centering position of the wire. The fixed plate is provided with several following inclined grooves, and the following slide rod is slidably connected to them. The following inclined grooves are also arranged radially, and the horizontal angle with the lower bottom surface of the upper conveyor belt decreases progressively. This allows the following slide rod to generate a horizontal displacement corresponding to the vertical displacement when it moves vertically, thus forming a complementary adjustment effect on the movement of the upper abutment inclined groove. The fixed plate is also provided with a horizontal abutment groove, which is a near-straight line. The upper abutment slider and the upper abutment slide rod are both slidably connected to it, making the abutment in the horizontal direction more stable. When the wire travels along the upper conveyor belt, the follower frame and the lower leveling block work together to guide the movement of the slider and slide rod through the horizontal follower groove and the follower inclined groove. The upper abutment inclined groove corresponds to the follower inclined groove, enabling precise horizontal compensation for the upper abutment slide rod and the follower slide rod during vertical movement. The second elastic element provides flexible support under the drive of the follower slider, ensuring stable movement and resetting. Its working principle lies in converting vertical displacement into controlled horizontal displacement through the inclined groove structure. Combined with the limiting effect of the horizontal follower groove and the horizontal abutment groove, the movement trajectory of the slider and slide rod is controllable, achieving the effect of automatic adjustment and centering of the wire during conveying. The resulting effect is to ensure that the wire maintains a stable running trajectory under different working conditions, avoiding bending and misalignment caused by uneven tension or positional deviation, thereby improving the wire leveling and splitting accuracy, ensuring processing quality and the stability of subsequent processes.
[0015] Furthermore, the dividing assembly includes an upper dividing block, a lower dividing block, a dividing motor, a rotating plate, a rotating motor, dividing wheels, a dividing guide roller, and a centering plate. The upper dividing block is roughly L-shaped, and the lower dividing block is L-shaped. The bottom surface of the upper dividing block is horizontal with the bottom surface of the upper conveyor belt, and the top surface of the lower dividing block is horizontal with the top surface of the lower conveyor belt. The upper dividing block is fastened to the upper abutment slide rod, and the lower dividing block is fastened to the follower slider. The upper and lower dividing blocks are arranged alternately. The dividing motor, rotating plate, rotating motor, and dividing wheels are provided with evenly spaced groups, half rotating... The moving plate is rotatably connected to the upper dividing block, the other half of the rotating plate is rotatably connected to the lower dividing block, one half of the rotating motor is fixedly connected to the upper dividing block, the other half of the rotating motor is fixedly connected to the lower dividing block, the rotating motor is driven by the rotating plate, the dividing motor is fixedly connected to the rotating plate, the dividing motor is driven by the dividing wheel, the dividing wheel is rotatably connected to the rotating plate, the dividing guide roller is rotatably connected to the lower dividing block, the centering plate is fixedly connected to the upper dividing block, the centering plate is fixedly connected to the lower dividing block, and the centering plate is located on the outermost upper dividing block and the outermost lower dividing block.
[0016] By adopting the above technical solution, the upper dividing block has an inverted L-shaped structure, with its lower bottom surface level with the lower bottom surface of the upper conveyor belt, used to guide and divide the upper conveyed wires; the lower dividing block has an L-shaped structure, with its upper bottom surface level with the upper bottom surface of the lower conveyor belt, ensuring the diversion and support of the lower wires. The upper dividing block achieves stable support by being securely connected to the upper abutment slide rod, and the lower dividing block achieves follow-up adjustment by being securely connected to the follow-up slider. The two are arranged alternately, forming a vertically opposite dividing gap, thereby achieving... The upper and lower wire-separating blocks are conveyed according to the changing wire diameter. The wire-separating motor, rotating plate, rotating motor, and wire-separating wheel are arranged in even arrays. Half of the rotating plate is rotatably connected to the upper wire-separating block, and the other half is rotatably connected to the lower wire-separating block. Half of the rotating motors are fixed to the upper wire-separating block, and the other half is fixed to the lower wire-separating block. The rotating motors compensate for changes in wire diameter during the paired conveying process by driving the rotating plate. The wire-separating motors are fixed to the rotating plate and connected to the wire-separating wheel, which forms the conveying process for a single wire bundle. A separating guide roller is rotatably connected to the lower wire-separating block to limit and separate the conveyed wires, preventing them from crossing and tangling. A centering plate is fixedly connected to both the upper and lower wire-separating blocks and is located on the outermost upper and lower wire-separating blocks, gradually guiding the wires to the center during the separation process, ensuring their centralization in subsequent conveying stages. The wire enters the wire separating assembly area driven by the conveyor belt. The gaps formed by the alternating upper and lower separating blocks gradually separate the wire. The separating motor drives the separating wheel and rotating plate to move, causing the upper and lower separating blocks to move alternately. The separating guide rollers further limit and organize the wire, while the centering plate guides and centers the entire wire at the outermost position. Its working principle lies in the channel formed by the alternating arrangement of the upper and lower separating blocks, which varies with the wire diameter, and the conveying transmission of the separating wheel, to achieve continuous wire separation and guidance. The separating guide rollers provide limiting support to prevent wire deviation, while the centering plate, through the binding effect of the outermost layer of wire, gradually concentrates the entire wire bundle towards the center line. The effect achieved is to ensure that multiple strands of wire are effectively separated and stably centered during the conveying process, avoiding the impact of wire crossing or deviation on subsequent leveling, cleaning, and winding processes, thereby improving the separating accuracy and overall processing quality.
[0017] Furthermore, the clamping mechanism includes a clamping electric slide rail, a clamping hydraulic cylinder, an upper clamping plate, and a lower clamping plate. The clamping electric slide rail and the follower frame are fastened together. The clamping electric slide rail and the clamping hydraulic cylinder are driven together. The lower clamping plate and the clamping hydraulic cylinder are fastened together. The clamping hydraulic cylinder and the upper clamping plate are driven together. The upper bottom surface of the lower clamping plate and the upper bottom surface of the lower conveyor belt are horizontal.
[0018] By adopting the above technical solution, the clamping electric slide rail is firmly connected to the follower frame, providing a sliding guide base for the clamping hydraulic cylinder; the clamping electric slide rail and the clamping hydraulic cylinder form a transmission connection, enabling the hydraulic cylinder to move smoothly along the electric slide rail; the lower clamping plate is firmly connected to the clamping hydraulic cylinder, ensuring that it can achieve precise position adjustment under the push of the hydraulic cylinder; the clamping hydraulic cylinder is transmissionally connected to the upper clamping plate, and when the hydraulic cylinder extends or retracts, it drives the upper clamping plate to move up and down, thereby completing the clamping or releasing action; at the same time, the upper bottom surface of the lower clamping plate and the upper bottom surface of the lower conveyor belt remain horizontal, ensuring that the wire remains parallel during the conveying and clamping process. When the wire is conveyed to the clamping area, the clamping electric slide rail guides the clamping hydraulic cylinder to move, the hydraulic cylinder pushes the lower clamping plate to fix its position, and at the same time drives the upper clamping plate to descend, clamping and fixing the wire; when release is required, the hydraulic cylinder retracts, the upper clamping plate rises, and the lower clamping plate maintains horizontal support, allowing the wire to pass smoothly. Its working principle lies in using the linear guidance of the electric slide rail and the telescopic drive of the hydraulic cylinder to achieve the clamping and releasing action between the upper and lower clamping plates, forming a reliable clamping force; the lower clamping plate remains horizontal with the lower conveyor belt to avoid uneven force on the wire. The effect is to provide stable fixation during wire conveying and leveling, preventing the wire from jumping or shifting, ensuring the accuracy and stability of wire processing, and improving the reliability and continuity of the overall device operation.
[0019] Furthermore, the temperature control mechanism includes a lifting hydraulic cylinder, a temperature control block, a heating box, a circulation pipe, a circulation pump, and a cooling box. There are two sets of lifting hydraulic cylinders, temperature control blocks, heating boxes, circulation pipes, circulation pumps, and cooling boxes. The two sets of lifting hydraulic cylinders, temperature control blocks, heating boxes, circulation pipes, circulation pumps, and cooling boxes are located at the upper and lower ends of the machine body. The lifting hydraulic cylinder is fastened to the machine body, the lifting hydraulic cylinder is driven to the temperature control block, the circulation pipe is fastened to the temperature control block, the heating box is connected to the circulation pipe, the circulation pipe is connected to the circulation pump, the circulation pipe is connected to the heating box, the heating box is connected to the cooling box, and the cooling box is connected to the circulation pump.
[0020] By adopting the above technical solution, the temperature control mechanism consists of a lifting hydraulic cylinder, a temperature control block, a heating box, a circulation pipe, a circulation pump, and a cooling box. Each component is provided in two sets, respectively arranged at the upper and lower ends of the machine body, thereby enabling bidirectional temperature control of the wire. The lifting hydraulic cylinder is firmly connected to the machine body to ensure its operational stability and drives the temperature control block to rise and fall through transmission, allowing the temperature control block to flexibly fit or move away from the wire surface according to the wire's position, achieving direct heat conduction or insulation. The temperature control block is firmly connected to the circulation pipe, forming a conductive interface for the exchange of hot and cold fluids. The heating box is connected to the circulation pipe to provide the heating medium, enabling the temperature control block to heat up when needed. The circulation pump is connected to the circulation pipe, driving the circulating fluid to achieve continuous flow of the heating or cooling medium. The heating box and cooling box are interconnected, and the cooling box is connected to the circulation pump, thus forming a closed loop of heating, cooling, and circulation, ensuring controllable and continuous temperature regulation. As the wire passes through the temperature-controlled area, a lifting hydraulic cylinder drives the temperature control block to descend and adhere to the wire surface. Depending on processing requirements, a circulating pump drives fluid to flow within the circulation pipe, transferring the medium from the heating or cooling chamber to the temperature control block, achieving surface heating and drying or surface cooling of the wire. When temperature control is not required, the lifting hydraulic cylinder raises the temperature control block, detaching it from the wire to avoid unnecessary energy consumption. The position of the temperature control block is controlled by the mechanical transmission of the lifting hydraulic cylinder, working in conjunction with the heat sources provided by the heating and cooling chambers, and the circulation pipes driven by the circulating pump to achieve dynamic temperature regulation. This ensures that the wire remains in a suitable drying temperature environment throughout the cleaning process, thereby improving the cleaning accuracy and surface quality of the wire, effectively extending the equipment's lifespan, and enhancing the stability and reliability of the production process.
[0021] Furthermore, the cleaning mechanism includes a cleaning fluid nozzle, a cleaning hydraulic cylinder, a multi-slider electric slide rail, a cleaning block, a wound reciprocating motor, a second electromagnetic block, a second magnetic block, a wire diameter elastic element, a rotating toothed block, a cleaning motor, a cleaning brush, and a cleaning nozzle. The cleaning fluid nozzle and the cleaning nozzle are both securely connected to the machine body. The multi-slider electric slide rail is also securely connected to the machine body. The multi-slider electric slide rail is also connected to the cleaning hydraulic cylinder via a transmission connection. The cleaning hydraulic cylinder is also connected to the cleaning block via a transmission connection. Both the cleaning block and the rotating toothed block are semi-arc-shaped. The wound reciprocating motor is securely connected to the cleaning block. The wound reciprocating motor is also connected to the rotating toothed block via a transmission connection. The second electromagnetic block is securely connected to the rotating toothed block. The second magnetic block is slidably connected to the rotating toothed block. The magnetic poles of the second electromagnetic block and the second magnetic block repel each other during transmission. The wire diameter elastic element is securely connected to the second electromagnetic block. The second magnetic block is also securely connected to the wire diameter elastic element. The cleaning motor and the second magnetic block are securely connected. The cleaning motor and the cleaning brush are connected via a transmission connection.
[0022] By adopting the above technical solution, both the cleaning fluid nozzle and the cleaning nozzle are firmly connected to the machine body for directional spray cleaning of the wire surface; the multi-slider electric slide rail is firmly connected to the machine body, providing stable guidance for the cleaning hydraulic cylinder and forming a transmission connection with the cleaning hydraulic cylinder, enabling it to move precisely along the track; the cleaning hydraulic cylinder is transmissionally connected to the cleaning block, driving the cleaning block to achieve pressing and resetting during the cleaning process; both the cleaning block and the rotating toothed block are designed with a near-arc shape to conform to the shape of the wire for full contact; the winding reciprocating motor is firmly connected to the cleaning block and transmissionally connected to the rotating toothed block, causing the cleaning block to reciprocate along the wire surface under the drive of the motor; the second electromagnetic block is firmly connected to the rotating toothed block, and the second magnetic block is slidably connected to the rotating toothed block, with the two achieving dynamic adjustment through magnetic pole repulsion; the wire diameter elastic element is firmly connected to the second electromagnetic block and the second magnetic block respectively, providing flexible compensation force for magnetic adjustment; the cleaning motor is firmly connected to the second magnetic block and transmissionally connected to the cleaning brush, driving the cleaning brush to rotate at high speed to complete the mechanical brushing action. The workflow is as follows: After the wire enters the cleaning area, cleaning fluid is first sprayed from the cleaning nozzles and cleaning nozzles to pre-treat the surface. Then, a cleaning hydraulic cylinder pushes a cleaning block to contact the wire. A reciprocating motor drives the cleaning block and rotating toothed block to reciprocate along the wire, forming a dynamic cleaning path. Simultaneously, the repulsive action between the second electromagnetic block and the second magnetic block, combined with the flexible compensation of the wire diameter elastic element, ensures that the cleaning block maintains stable pressure during movement. Finally, the cleaning motor drives the cleaning brush to rotate, deeply scrubbing the wire surface to further remove residual impurities. Its working principle lies in the combination of spraying, reciprocating motion, magnetic adjustment, and brushing, making the cleaning process both flexible and adaptable while ensuring efficient cleaning. The achieved effect is efficient and comprehensive cleaning during wire operation, ensuring no impurities remain on the wire surface and avoiding damage caused by excessive friction, thereby improving the cleanliness of the wire and the quality of subsequent processing, while significantly increasing the automation level and production efficiency of the device.
[0023] Furthermore, the loading and unloading mechanism includes a loading winding machine, an unloading winding machine, a horizontal moving electric rail, a clamping rotating block, a clamping elastic element, and a clamping electromagnetic block. The loading winding machine is fixedly connected to the machine body, the horizontal moving electric rail is fixedly connected to the machine body, the horizontal moving electric rail is drivenly connected to the unloading winding machine, the unloading winding machine is equipped with a winding shaft, the clamping rotating block is slidably connected to the winding shaft, the clamping rotating block is in a near-arc shape, the clamping rotating block is fixedly connected to the clamping elastic element, the clamping elastic element is fixedly connected to the clamping electromagnetic block, the clamping electromagnetic block and the clamping rotating block are driven by magnetic repulsion, and the clamping electromagnetic block is fixedly connected to the winding shaft.
[0024] By adopting the above technical solution, the feeding and winding machine is fixedly connected to the machine body to provide stable feeding of the wire; the horizontal moving electric rail is also fixedly connected to the machine body and is driven by the unloading and winding machine, enabling the unloading and winding machine to move smoothly along the electric rail and ensuring the flexibility of the winding process; the unloading and winding machine is equipped with a winding shaft to neatly wind up the cleaned wire; the clamping rotating block is slidably connected to the winding shaft and designed in a semi-arc shape to conform to the shape of the wire and improve the clamping stability during the winding process; the clamping rotating block is fixedly connected to the clamping elastic element, which absorbs small deviations during operation by using the buffering effect of the elastic element to avoid damage to the wire; the clamping elastic element is fixedly connected to the clamping electromagnetic block, which cooperates with the clamping rotating block through magnetic pole repulsion transmission to form a stable repulsive force, thereby controlling the clamping state of the clamping rotating block on the wire; at the same time, the clamping electromagnetic block is fixedly connected to the winding shaft to ensure the stability and synchronization of the overall transmission. The workflow is as follows: The feeding and winding machine first releases the wire to be processed. After cleaning and processing, it enters the unloading and winding machine. The horizontal moving electric rail drives the unloading and winding machine to the appropriate position, and the winding shaft begins to wind the wire. The clamping rotating block, under the combined action of the elastic element and the electromagnetic block, forms a flexible clamp on the wire, ensuring that the wire remains taut and stable throughout the winding process. Its working principle lies in the adjusting force generated by the repulsive action between the electromagnetic block and the rotating block, combined with the buffering and absorption characteristics of the elastic element, allowing the clamping rotating block to dynamically adjust the pressure during winding, preventing the wire from slipping or being damaged due to uneven force. The achieved effect is continuous, stable, and efficient winding of the wire from feeding to unloading, ensuring neat arrangement and balanced tension of the wire, and improving the overall automation level and operational reliability of the device.
[0025] Compared with the prior art, the beneficial effects of the present invention are:
[0026] In the wire separating and leveling mechanism, the upper separating block is inverted L-shaped and the lower separating block is L-shaped. They are arranged alternately and linked with the separating motor, rotating plate, and separating wheel. Combined with the separating guide roller and the centering plate, this not only achieves uniform separation of the wires during transport but also maintains the stable centering of the entire bundle of wires as the outermost layer is gradually guided to the center, avoiding cross-entanglement and improving the accuracy of separating and leveling. In the leveling and follow-up structure, the magnetic poles of the first electromagnetic block, the first magnetic block, and the first elastic element repel each other, giving the upper and lower leveling blocks a flexible buffering and automatic return function when flattening the wires. The wire diameter lifting cylinder, through sliding transmission with the lower leveling block, has an upper abutment groove and a follow-up groove radially distributed in the follow-up component, respectively... The vertical displacement is converted into horizontal displacements of different magnifications. Combined with the limiting effect of the horizontal follower groove and the horizontal abutment groove, the upper abutment slide and the follower slide form precise compensation during operation, ensuring that the wire automatically returns to the correct position when it deviates. The clamping force is flexibly adjusted according to the wire diameter, achieving automatic adaptation to changes in wire diameter. In the cleaning and winding stage, the cleaning mechanism uses cleaning fluid nozzles and cleaning nozzles for pre-treatment. Then, the cleaning hydraulic cylinder pushes the arc-shaped cleaning block to fit against the wire. The winding reciprocating motor drives the cleaning block and the rotating tooth block to reciprocate. Combined with the magnetic pole repulsion of the second electromagnetic block and the second magnetic block and the flexible adjustment of the wire diameter elastic element, the cleaning pressure is always uniform. Finally, the cleaning motor drives the cleaning brush to achieve deep cleaning, ensuring that impurities are completely removed. In the loading and unloading mechanism, the unloading and winding machine runs along the horizontal moving electric rail. The clamping rotating block, through cooperation with the clamping elastic element and the clamping electromagnetic block, forms flexible tension on the winding shaft. The winding pressure is dynamically adjusted by the magnetic pole repulsion, so that the winding process is both stable and avoids damage to the wire, thereby improving the working efficiency in the wire splitting, leveling, cleaning and winding processes. Attached Figure Description
[0027] Figure 1 This is a schematic diagram of the overall structure of the present invention;
[0028] Figure 2 This is a schematic diagram of the line leveling mechanism of the present invention;
[0029] Figure 3 This is a schematic diagram of the flattening component structure of the present invention;
[0030] Figure 4 This is a schematic diagram of the follower component structure of the present invention;
[0031] Figure 5 This is a schematic diagram of the follower frame structure of the present invention;
[0032] Figure 6 This is a schematic diagram of the branching component structure of the present invention;
[0033] Figure 7 This is a schematic diagram of the clamping mechanism of the present invention;
[0034] Figure 8 This is a schematic diagram of the temperature control mechanism of the present invention;
[0035] Figure 9 This is a schematic diagram of the cleaning mechanism structure of the present invention;
[0036] Figure 10 This is a schematic diagram of the rotating tooth block structure of the present invention;
[0037] Figure 11 This is a schematic diagram of the winding shaft structure of the present invention;
[0038] Figure 12 This is a schematic diagram of the horizontally moving electric rail structure of the present invention.
[0039] In the diagram: 1. Wire leveling mechanism; 11. Leveling assembly; 111. First electromagnetic block; 112. First magnetic block; 113. First elastic element; 114. Upper conveyor belt; 115. Lower conveyor belt; 116. Conveyor motor; 117. Upper leveling block; 1171. Leveling smoothing cavity; 118. Lower leveling block; 119. Wire diameter lifting cylinder; 12. Wire separating assembly; 121. Upper wire separating block; 122. Lower wire separating block; 123. Wire separating... 124. Motor; 125. Rotating plate; 126. Rotating motor; 127. Dividing wheel; 128. Dividing guide roller; 13. Centering plate; 14. Follower assembly; 15. Follower frame; 16. Horizontal follower groove; 17. Upper abutment groove; 18. Fixing plate; 19. Follower groove; 10. Horizontal abutment groove; 11. Upper abutment frame; 12. Second elastic element; 12. Upper abutment slider; 13. Upper abutment slider 137. Follower slider; 138. Follower slide bar; 14. Machine body; 2. Clamping mechanism; 21. Clamping electric slide rail; 22. Clamping hydraulic cylinder; 23. Upper clamping plate; 24. Lower clamping plate; 3. Temperature control mechanism; 31. Lifting hydraulic cylinder; 32. Temperature control block; 33. Heating box; 34. Circulation pipe; 35. Circulation pump; 36. Cooling box; 4. Cleaning mechanism; 41. Cleaning fluid nozzle; 42. Cleaning hydraulic cylinder; 43. Multi-slider electric slide rail 44. Rail; 45. Cleaning block; 46. Winding reciprocating motor; 47. Second electromagnetic block; 48. Second magnetic block; 49. Wire diameter elastic element; 40. Rotating toothed block; 410. Cleaning motor; 411. Cleaning brush; 412. Cleaning nozzle; 5. Loading and unloading mechanism; 51. Loading and winding machine; 52. Unloading and winding machine; 521. Winding shaft; 53. Horizontal moving electric rail; 54. Clamping rotating block; 55. Clamping elastic element; 56. Clamping electromagnetic block. Detailed Implementation
[0040] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.
[0041] Please see Figure 1 - Figure 12 As shown, the present invention provides a technical solution for a wire harness cleaning device with an automatic drying function:
[0042] The cleaning device includes a line leveling mechanism 1, a clamping mechanism 2, a temperature control mechanism 3, a cleaning mechanism 4, and a loading / unloading mechanism 5. The clamping mechanism 2 is fastened to the line leveling mechanism 1, the temperature control mechanism 3 is fastened to the line leveling mechanism 1, the cleaning mechanism 4 is fastened to the line leveling mechanism 1, and the loading / unloading mechanism 5 is fastened to the line leveling mechanism 1.
[0043] By adopting the above technical solution, the wire splitting and leveling mechanism 1 achieves the splitting and leveling effect of the wire during the conveying process; the clamping mechanism 2 is used to clamp or release the wire; the temperature control mechanism 3 provides the required temperature control environment for the wire; the cleaning mechanism 4 sprays the wire to achieve dual cleaning of the wire by liquid spraying and mechanical brushing; the loading and unloading mechanism 5 is responsible for unloading the wire and rewinding it after cleaning. The wire is first unloaded by the loading and rewinding machine 51, split and leveled by the wire splitting and leveling mechanism 1, then fixed and positioned by the clamping mechanism 2, then enters the temperature control mechanism 3 for temperature adjustment, then is sprayed and brushed cleaned by the cleaning mechanism 4, and finally rewinded by the unloading and rewinding machine 52. By performing functions such as wire shaping, clamping and positioning, temperature control, cleaning, and loading / unloading and winding, the system effectively ensures the flatness, temperature stability and cleanliness of the wire during the cleaning process, improves the surface quality and processing precision of the product, avoids defects caused by unstable wire or surface residues, and thus improves cleaning efficiency.
[0044] Furthermore, the line leveling mechanism 1 includes a leveling component 11, a line splitting component 12, a follower component 13, and a body 14. The leveling component 11 and the body 14 are fastened together, the line splitting component 12 and the follower component 13 are fastened together, and the follower component 13 and the leveling component 11 are fastened together.
[0045] By adopting the above technical solution, the leveling component 11 is firmly connected to the machine body 14 to ensure the stability of the overall structure; the wire separating component 12 is firmly connected to the follower component 13, enabling the wire separating action and the follower adjustment to be linked; the follower component 13 is firmly connected to the leveling component 11, so that the follower component 13 can compensate in time during the leveling process to ensure that the wire remains flat during transmission. After the wire enters the machine body 14, it is first initially flattened by the leveling component 11, and then the wire separating component 12 sorts and organizes the wire. At the same time, the follower component 13 follows and compensates in real time during the leveling process to prevent the wire from deforming due to uneven tension or positional deviation. Its working principle lies in the fact that the leveling component 11 provides the function of flattening a bundle of wires into a single plane, the wire splitting component 12 controls the direction of wire movement through diversion and guidance, and the follower component 13 achieves compensation through its fastening and linkage with the leveling component 11, thereby achieving the purpose of changing with the wire diameter. The body 14 provides an installation and support platform for the whole system. The effect achieved is to ensure that the wires are evenly split and the surface is flat during operation, avoiding wire tangling or bending, thereby improving the stability and accuracy of wire delivery and subsequent cleaning.
[0046] Furthermore, the leveling assembly 11 includes a first electromagnetic block 111, a first magnetic block 112, a first elastic element 113, an upper conveyor belt 114, a lower conveyor belt 115, a conveyor motor 116, an upper leveling block 117, a lower leveling block 118, and a wire diameter lifting cylinder 119. The first electromagnetic block 111, the first magnetic block 112, and the first elastic element 113 are arranged in four sets. Two sets of the first electromagnetic block 111 are fastened to the upper leveling block 117, and the other two sets of the first electromagnetic block 111 are fastened to the lower leveling block 118. Two sets of the first magnetic block 112 are slidably connected to the upper leveling block 117, and the other two sets of the first magnetic block 112 are slidably connected to the lower leveling block 118. The conveyor motor 116 and the first magnetic block 112... The conveyor motors 116 are fastened together. Two conveyor motors 116 are provided. One conveyor motor 116 is connected to the upper conveyor belt 114, and the other conveyor motor 116 is connected to the lower conveyor belt 115. Both the upper flattening block 117 and the lower flattening block 118 are provided with flattening smoothing cavities 1171. The upper flattening block 117 is fastened to the machine body 14. The wire diameter lifting cylinder 119 is fastened to the machine body 14. The wire diameter lifting cylinder 119 is connected to the lower flattening block 118. The lower flattening block 118 is slidably connected to the machine body 14. The first electromagnetic block 111 is fastened to the first elastic element 113. The first elastic element 113 is fastened to the first magnetic block 112. The magnetic poles of the first electromagnetic block 111 and the first magnetic block 112 repel each other during transmission.
[0047] By adopting the above technical solution, the four sets of first electromagnetic blocks 111 are respectively fastened to the upper and lower leveling blocks 118, and together with the first elastic element 113 and the first magnetic block 112, they form a transmission structure with magnetic pole repulsion, so that the leveling block has elastic buffering and automatic return function when subjected to force; the first magnetic block 112 is slidably connected to the upper and lower leveling blocks 118 to ensure that the leveling block can move smoothly during the conveying process; the two conveying motors 116 are respectively connected to the upper conveyor belt 114 and the lower conveyor belt 115, and are fastened to the first magnetic block 112, driving the upper and lower belts. The belts operate synchronously to clamp and convey the wire. A stable conveying channel is formed between the upper conveyor belt 114 and the lower conveyor belt 115. The upper and lower flattening blocks 118 are fixed to the machine body 14 and the lower structure, respectively, and a flattening sliding cavity 1171 is provided on their surface to reduce friction and ensure the flatness of the wire during the flattening process. The wire diameter lifting electric cylinder 119 is fastened to the machine body 14 and drives the lower flattening block 118 to move up and down, thereby flexibly adjusting the clamping force according to the change of wire diameter. The lower flattening block 118 achieves smooth lifting and lowering through a sliding connection with the machine body 14. The workflow is as follows: The wire enters the leveling area driven by the upper conveyor belt 114 and the lower conveyor belt 115. The upper leveling block 117 and the lower leveling block 118, under the combined action of the repulsive force of the first electromagnetic block 111 and the first magnetic block 112, and the first elastic element 113, flexibly flatten the wire. Simultaneously, the wire diameter lifting cylinder 119 adjusts the position of the lower leveling block 118 according to the actual wire diameter to ensure appropriate clamping force. Its working principle lies in the combination of electromagnetic repulsion and the elastic element, enabling the leveling block to generate a stable leveling effect during the force application process while preventing excessive compression damage to the wire. The conveyor motor 116 drives the upper and lower belts for continuous conveying, which, in conjunction with the leveling smoothing cavity 1171, reduces friction and ensures smooth wire transmission. The achieved effect is stable, continuous, and high-precision leveling of the wire during transport, ensuring wire diameter consistency and surface flatness, while improving processing accuracy and the overall operational reliability of the device.
[0048] Furthermore, the follower assembly 13 includes a follower frame 131, a fixed plate 132, an upper abutment frame 133, a second elastic element 134, an upper abutment slider 135, an upper abutment slide rod 136, a follower slider 137, and a follower slide rod 138. The upper abutment frame 133 is fastened to the machine body 14. The lower bottom surface of the upper abutment frame 133 is horizontal to the lower bottom surface of the upper conveyor belt 114. The follower frame 131 is fastened to the lower leveling block 118. The follower frame 131 is slidably connected to the fixed plate 132. A horizontal follower groove is provided on the follower frame 131. 1311, the horizontal follower groove 1311 is a near-linear type. The follower slider 137 is slidably connected to the horizontal follower groove 1311, and the follower slide rod 138 is slidably connected to the horizontal follower groove 1311. The follower slider 137 is fastened to the second elastic element 134, and the second elastic element 134 is fastened to the follower frame 131. The follower frame 131 is provided with an upper abutting inclined groove 1312. The upper abutting slide rod 136 is slidably connected to the upper abutting inclined groove 1312. Several upper abutting inclined grooves 1312 are provided, and several upper abutting inclined grooves 1312 form A plurality of radially arranged upper abutment inclined grooves 1312 have progressively increasing horizontal angles with the lower bottom surface of the upper conveyor belt 114. The upper abutment inclined grooves 1312 are used to ensure that the horizontal movement distance of the upper abutment slide rod 136 during vertical movement is twice the vertical movement distance from the central upper abutment inclined groove 1312 minus one. A fixed plate 132 is provided with follower inclined grooves 1321, which are slidably connected to the follower slide rod 138. A plurality of follower inclined grooves 1321 are provided, arranged radially. The horizontal angle between the upper conveyor belt 114 and the lower bottom surface gradually decreases. The follower chute 1321 is used for the follower slide rod 138 to move horizontally. The horizontal movement distance is twice the vertical movement distance of the follower chute 1321 minus one. The fixed plate 132 is provided with a horizontal abutment groove 1322. The horizontal abutment groove 1322 is a near-straight line. The upper abutment slider 135 is slidably connected to the horizontal abutment groove 1322. The upper abutment slide rod 136 is slidably connected to the horizontal abutment groove 1322. The fixed plate 132 and the machine body 14 are fastened together.
[0049] By adopting the above technical solution, the upper abutment frame 133 is fastened to the machine body 14, ensuring that its lower bottom surface is level with the lower bottom surface of the upper conveyor belt 114, thereby providing a stable installation reference; the follower frame 131 is fastened to the lower flattening block 118 and forms a sliding fit with the fixed plate 132, allowing it to move flexibly in the vertical direction; the follower frame 131 is provided with a horizontal follower groove 1311, which is a near-straight line type, and the follower slider 137 and follower rod 138 are both slidably connected to it, ensuring stable movement of the slider and rod in the horizontal direction; the follower slider 137 is fastened to the second elastic element 134, and the other end of the second elastic element 134 is fastened to the follower frame 131, realizing flexible compensation and avoiding jamming caused by external force; the follower frame 131 is further provided with several upper abutment inclined grooves 1312, which are arranged in a recessed manner. The upper conveyor belt 114 is arranged radially, forming an angle that gradually increases with the lower surface of the upper conveyor belt 114. The upper abutment slide rod 136 is slidably connected to it. When the slide rod moves vertically, it can achieve a horizontal displacement proportional to the vertical displacement, which is used to precisely adjust the centering position of the wire. The fixed plate 132 is provided with several follower inclined grooves 1321, and the follower slide rod 138 is slidably connected to it. The follower inclined grooves 1321 are also arranged radially, and the horizontal angle with the lower surface of the upper conveyor belt 114 gradually decreases. This allows the follower slide rod 138 to generate a horizontal displacement corresponding to the vertical displacement when it moves vertically, thereby forming a complementary adjustment effect on the movement of the upper abutment inclined groove 1312. The fixed plate 132 is also provided with a horizontal abutment groove 1322. This groove is almost linear, and the upper abutment slider 135 and the upper abutment slide rod 136 are slidably connected to it, making the abutment in the horizontal direction more stable. When the wire travels along the upper conveyor belt 114, the follower frame 131 and the lower flattening block 118 work together to guide the movement of the slider and slide rod through the horizontal follower groove 1311 and the follower inclined groove 1321. The upper abutment inclined groove 1312 corresponds to the follower inclined groove 1321, enabling the upper abutment slide rod 136 and the follower slide rod 138 to generate precise horizontal compensation during vertical movement. The second elastic element 134 provides flexible support under the drive of the follower slider 137, ensuring the stability and reset of the movement. Its working principle is to convert vertical displacement into controlled horizontal displacement through the inclined groove structure. Combined with the limiting effect of the horizontal follower groove 1311 and the horizontal abutment groove 1322, the movement trajectory of the slider and slide rod is controllable, achieving the effect of automatic adjustment and centering of the wire during the conveying process. The effect achieved is to ensure that the wire maintains a stable running trajectory under different working conditions, avoids bending and misalignment caused by uneven tension or positional deviation, thereby improving the wire leveling and splitting accuracy, and ensuring the processing quality and stability of subsequent processes.
[0050] Furthermore, the dividing assembly 12 includes an upper dividing block 121, a lower dividing block 122, a dividing motor 123, a rotating plate 124, a rotating motor 125, a dividing wheel 126, a dividing guide roller 127, and a centering plate 128. The upper dividing block 121 is inverted L-shaped, and the lower dividing block 122 is L-shaped. The lower bottom surface of the upper dividing block 121 is horizontal with the lower bottom surface of the upper conveyor belt 114, and the upper bottom surface of the lower dividing block 122 is horizontal with the upper bottom surface of the lower conveyor belt 115. The upper dividing block 121 is fastened to the upper abutting slide rod 136, and the lower dividing block 122 is fastened to the follower slider 137. The upper dividing block 121 and the lower dividing block 122 are arranged alternately. The dividing motor 123, the rotating plate 124, the rotating motor 125, and the dividing wheel 126 are arranged in even numbers, with half rotating. Plate 124 is rotatably connected to the upper dividing block 121, and the other half of the rotating plate 124 is rotatably connected to the lower dividing block 122. One half of the rotating motor 125 is fixedly connected to the upper dividing block 121, and the other half of the rotating motor 125 is fixedly connected to the lower dividing block 122. The rotating motor 125 is driven by the rotating plate 124. The dividing motor 123 is fixedly connected to the rotating plate 124. The dividing motor 123 is driven by the dividing wheel 126. The dividing wheel 126 is rotatably connected to the rotating plate 124. The dividing guide roller 127 is rotatably connected to the lower dividing block 122. The centering plate 128 is fixedly connected to the upper dividing block 121 and the lower dividing block 122. The centering plate 128 is located on the outermost upper dividing block 121 and the outermost lower dividing block 122.
[0051] By adopting the above technical solution, the upper dividing block 121 has an inverted L-shaped structure, with its lower bottom surface level with the lower bottom surface of the upper conveyor belt 114, used to guide and divide the wires conveyed upwards; the lower dividing block 122 has an L-shaped structure, with its upper bottom surface level with the upper bottom surface of the lower conveyor belt 115, ensuring the diversion and support of the wires below. The upper dividing block 121 achieves stable support by being fastened to the upper abutment slide bar 136, and the lower dividing block 122 achieves follow-up adjustment by being fastened to the follow-up slider 137. The two are arranged alternately to form a vertically opposite dividing gap, thereby achieving the effect of the upper dividing block 121 and the lower dividing block 122 following the wire diameter. In the variable conveying process, the wire distribution motor 123, rotating plate 124, rotating motor 125, and wire distribution wheel 126 are arranged in even groups. Half of the rotating plate 124 is rotatably connected to the upper wire distribution block 121, and the other half of the rotating plate 124 is rotatably connected to the lower wire distribution block 122. Half of the rotating motor 125 is fixed to the upper wire distribution block 121, and the other half of the rotating motor 125 is fixed to the lower wire distribution block 122. The rotating motor 125 compensates for the change in wire diameter during the paired conveying process by driving the rotating plate 124. The wire distribution motor 123 is fixed to the rotating plate 124 and is connected to the wire distribution wheel 126 for transmission. The wire distribution wheel 126 forms the conveying process for a single wire harness. The separating guide roller 127 is rotatably connected to the lower dividing block 122 to limit and separate the conveyed wires, preventing them from crossing and tangling. The centering plate 128 is firmly connected to both the upper dividing block 121 and the lower dividing block 122 and is positioned on the outermost upper and lower dividing blocks 122, gradually guiding the wires to the center during the diversion process and ensuring their centrality in subsequent conveying stages. The wires enter the dividing assembly 12 area driven by the conveyor belt. The gaps formed by the staggered upper and lower dividing blocks 122 gradually separate the wires. The dividing motor 123 drives the dividing wheel 126 and the rotating plate 124 to run, causing the upper and lower dividing blocks 122 to alternate in motion. The separating guide roller 127 further limits and organizes the wires, while the centering plate 128 guides and centers the entire wire at the outermost position. Its working principle lies in the fact that the upper and lower wire separating blocks 122 are arranged in an alternating pattern to form a channel that varies with the wire diameter, and the wire separating rollers 126 convey and drive the wire to achieve continuous wire separation and guidance. The separating guide rollers 127 provide limiting support to prevent wire deviation, while the centering plate 128 binds the outermost wire, causing the entire wire bundle to gradually concentrate towards the center line. The effect achieved is to ensure that multiple strands of wire are effectively separated and stably centered during the transmission process, avoiding the impact of wire crossing and deviation on subsequent leveling, cleaning, and winding processes, thereby improving the wire separation accuracy and overall processing quality.
[0052] Furthermore, the clamping mechanism 2 includes a clamping electric slide rail 21, a clamping hydraulic cylinder 22, an upper clamping plate 23, and a lower clamping plate 24. The clamping electric slide rail 21 is fastened to the follower frame 131, the clamping electric slide rail 21 is driven to the clamping hydraulic cylinder 22, the lower clamping plate 24 is fastened to the clamping hydraulic cylinder 22, the clamping hydraulic cylinder 22 is driven to the upper clamping plate 23, and the upper bottom surface of the lower clamping plate 24 is horizontal to the upper bottom surface of the lower conveyor belt 115.
[0053] By adopting the above technical solution, the clamping electric slide rail 21 is fastened to the follower frame 131, providing a sliding guide base for the clamping hydraulic cylinder 22; the clamping electric slide rail 21 and the clamping hydraulic cylinder 22 form a transmission connection, enabling the hydraulic cylinder to move smoothly along the electric slide rail; the lower clamping plate 24 is fastened to the clamping hydraulic cylinder 22, ensuring that it can achieve precise position adjustment under the push of the hydraulic cylinder; the clamping hydraulic cylinder 22 is transmissionally connected to the upper clamping plate 23, and when the hydraulic cylinder extends or retracts, it drives the upper clamping plate 23 to move up and down, thereby completing the clamping or releasing action; at the same time, the upper bottom surface of the lower clamping plate 24 and the upper bottom surface of the lower conveyor belt 115 remain horizontal, ensuring that the wire remains parallel during the conveying and clamping process. When the wire is conveyed to the clamping area, the clamping electric slide rail 21 guides the clamping hydraulic cylinder 22 to move. The hydraulic cylinder pushes the lower clamping plate 24 to a fixed position, while simultaneously causing the upper clamping plate 23 to descend, clamping and fixing the wire. When release is needed, the hydraulic cylinder retracts, the upper clamping plate 23 rises, and the lower clamping plate 24 maintains horizontal support, allowing the wire to pass smoothly. Its working principle lies in using the linear guidance of the electric slide rail and the extension / retraction drive of the hydraulic cylinder to achieve the clamping and releasing actions between the upper and lower clamping plates 24, forming a reliable clamping force. The lower clamping plate 24 remains horizontal with the lower conveyor belt 115, avoiding uneven force on the wire. The achieved effect is to provide stable fixation during wire conveying and leveling, preventing the wire from jumping or shifting, ensuring wire processing accuracy and stability, and improving the reliability and continuity of the overall device operation.
[0054] Furthermore, the temperature control mechanism 3 includes a lifting hydraulic cylinder 31, a temperature control block 32, a heating box 33, a circulation pipe 34, a circulation pump 35, and a cooling box 36. Two sets of these components are provided, located at the upper and lower ends of the machine body 14. The lifting hydraulic cylinder 31 is fastened to the machine body 14, and the lifting hydraulic cylinder 31 is drivenly connected to the temperature control block 32. The circulation pipe 34 is fastened to the temperature control block 32, the heating box 33 is connected to the circulation pump 35, the circulation pipe 34 is connected to the heating box 33, the heating box 33 is connected to the cooling box 36, and the cooling box 36 is connected to the circulation pump 35.
[0055] By adopting the above technical solution, the temperature control mechanism 3 is composed of a lifting hydraulic cylinder 31, a temperature control block 32, a heating box 33, a circulation pipe 34, a circulation pump 35, and a cooling box 36. Each part is provided in two sets, which are respectively arranged at the upper and lower ends of the machine body 14, so as to enable bidirectional temperature control of the wire. The lifting hydraulic cylinder 31 is securely connected to the machine body 14 to ensure its operational stability. It drives the temperature control block 32 to rise and fall through transmission, allowing the temperature control block 32 to flexibly fit or move away from the wire surface according to the wire's position, achieving direct heat conduction or insulation. The temperature control block 32 is securely connected to the circulation pipe 34, forming a conductive interface for the exchange of hot and cold fluids. The heating box 33 is connected to the circulation pipe 34 to provide the heating medium, enabling the temperature control block 32 to heat up when needed. The circulation pump 35 is connected to the circulation pipe 34, driving the circulating fluid to achieve continuous flow of the heating or cooling medium. The heating box 33 and the cooling box 36 are interconnected, and the cooling box 36 is connected to the circulation pump 35, thus forming a closed loop of heating, cooling, and circulation, ensuring the controllability and continuity of temperature regulation. When the wire passes through the temperature-controlled area, the lifting hydraulic cylinder 31 drives the temperature control block 32 to descend and fit against the wire surface. Depending on processing requirements, the circulating pump 35 drives fluid to flow within the circulating pipe 34, transferring the medium from the heating chamber 33 or cooling chamber 36 to the temperature control block 32, achieving surface heating and drying or surface cooling of the wire. When temperature control is not required, the lifting hydraulic cylinder 31 raises the temperature control block 32, detaching it from the wire to avoid unnecessary energy consumption. The position of the temperature control block 32 is controlled by the mechanical transmission of the lifting hydraulic cylinder 31, working in conjunction with the heat and cold sources provided by the heating chamber 33 and cooling chamber 36, and the circulating pipe 34 driven by the circulating pump 35 to achieve dynamic temperature regulation. This ensures that the wire remains in a suitable drying temperature environment throughout the cleaning process, thereby improving the cleaning accuracy and surface quality of the wire, effectively extending the equipment's service life, and enhancing the stability and reliability of the production process.
[0056] Furthermore, the cleaning mechanism 4 includes a cleaning fluid nozzle 41, a cleaning hydraulic cylinder 42, a multi-slider electric slide rail 43, a cleaning block 44, a wound reciprocating motor 45, a second electromagnetic block 46, a second magnetic block 47, a wire diameter elastic element 48, a rotating toothed block 49, a cleaning motor 410, a cleaning brush 411, and a cleaning nozzle 412. The cleaning fluid nozzle 41 and the cleaning nozzle 412 are both securely connected to the machine body 14. The multi-slider electric slide rail 43 is securely connected to the machine body 14. The multi-slider electric slide rail 43 is connected to the cleaning hydraulic cylinder 42 via a transmission connection. The cleaning hydraulic cylinder 42 is connected to the cleaning block 44 via a transmission connection. The cleaning block 45... Both 4 and the rotating toothed block 49 are arc-shaped. The wound reciprocating motor 45 and the cleaning block 44 are fastened together. The wound reciprocating motor 45 and the rotating toothed block 49 are driven together. The second electromagnetic block 46 and the rotating toothed block 49 are fastened together. The second magnetic block 47 and the rotating toothed block 49 are slidably connected. The magnetic poles of the second electromagnetic block 46 and the second magnetic block 47 are driven by repulsion. The wire diameter elastic element 48 and the second electromagnetic block 46 are fastened together. The second magnetic block 47 and the wire diameter elastic element 48 are fastened together. The cleaning motor 410 and the second magnetic block 47 are fastened together. The cleaning motor 410 and the cleaning brush 411 are driven together.
[0057] By adopting the above technical solution, both the cleaning fluid nozzle 41 and the cleaning nozzle 412 are securely connected to the machine body 14 for directional spray cleaning of the wire surface; the multi-slider electric slide rail 43 is securely connected to the machine body 14, providing stable guidance for the cleaning hydraulic cylinder 42 and forming a transmission connection with the cleaning hydraulic cylinder 42, enabling it to move precisely along the rail; the cleaning hydraulic cylinder 42 is transmissionally connected to the cleaning block 44, driving the cleaning block 44 to achieve pressing and resetting during the cleaning process; both the cleaning block 44 and the rotating toothed block 49 are designed in a near-arc shape to conform to the shape of the wire for full contact; the reciprocating electric winding... The motor 45 is fastened to the cleaning block 44 and is connected to the rotating toothed block 49 for transmission, so that the cleaning block 44 reciprocates along the surface of the wire under the drive of the motor; the second electromagnetic block 46 is fastened to the rotating toothed block 49, and the second magnetic block 47 is slidably connected to the rotating toothed block 49, and the two achieve dynamic adjustment through magnetic pole repulsion; the wire diameter elastic element 48 is fastened to the second electromagnetic block 46 and the second magnetic block 47 respectively, providing flexible compensation force for magnetic adjustment; the cleaning motor 410 is fastened to the second magnetic block 47 and is connected to the cleaning brush 411 for transmission, driving the cleaning brush 411 to rotate at high speed to complete the mechanical brushing action. The workflow is as follows: After the wire enters the cleaning area, cleaning fluid is first sprayed by the cleaning fluid nozzle 41 and the cleaning nozzle 412 to pre-treat the surface. Then, the cleaning hydraulic cylinder 42 pushes the cleaning block 44 to contact the wire. The reciprocating motor 45 drives the cleaning block 44 and the rotating toothed block 49 to reciprocate along the wire, forming a dynamic cleaning path. At the same time, the repulsive action of the second electromagnetic block 46 and the second magnetic block 47, combined with the flexible compensation of the wire diameter elastic element 48, ensures that the cleaning block 44 maintains stable pressure during movement. Finally, the cleaning motor 410 drives the cleaning brush 411 to rotate, deeply scrubbing the surface of the wire to further remove residual impurities. Its working principle is based on the combination of spraying, reciprocating motion, magnetic adjustment, and brushing, which makes the cleaning process both flexible and adaptable, while ensuring efficient cleaning. The effect achieved is efficient and comprehensive cleaning during wire operation, ensuring that there are no impurities left on the wire surface and avoiding damage caused by excessive friction, thereby improving the cleanliness of the wire and the quality of subsequent processing, while significantly improving the automation level and production efficiency of the device.
[0058] Furthermore, the loading and unloading mechanism 5 includes a loading winding machine 51, an unloading winding machine 52, a horizontal moving electric rail 53, a clamping rotating block 54, a clamping elastic element 55, and a clamping electromagnetic block 56. The loading winding machine 51 is fastened to the machine body 14, the horizontal moving electric rail 53 is fastened to the machine body 14, the horizontal moving electric rail 53 is drivenly connected to the unloading winding machine 52, the unloading winding machine 52 is provided with a winding shaft 521, the clamping rotating block 54 is slidably connected to the winding shaft 521, the clamping rotating block 54 is in a semi-arc shape, the clamping rotating block 54 is fastened to the clamping elastic element 55, the clamping elastic element 55 is fastened to the clamping electromagnetic block 56, the clamping electromagnetic block 56 and the clamping rotating block 54 are driven by magnetic repulsion, and the clamping electromagnetic block 56 is fastened to the winding shaft 521.
[0059] By adopting the above technical solution, the feeding and winding machine 51 is fixedly connected to the machine body 14 to provide stable feeding of the wire; the horizontal moving electric rail 53 is also fixedly connected to the machine body 14 and is drivenly connected to the unloading and winding machine 52, so that the unloading and winding machine 52 can move smoothly along the electric rail, ensuring the flexibility of the winding process; the unloading and winding machine 52 is equipped with a winding shaft 521 for neatly winding the cleaned wire; the clamping rotating block 54 is slidably connected to the winding shaft 521 and is designed in a semi-arc shape to fit the shape of the wire. To improve clamping stability during the winding process, the clamping rotating block 54 is securely connected to the clamping elastic element 55. The buffering effect of the elastic element absorbs minor deviations during operation, preventing damage to the wire. The clamping elastic element 55 is securely connected to the clamping electromagnetic block 56. The clamping electromagnetic block 56 cooperates with the clamping rotating block 54 through magnetic pole repulsion transmission to form a stable repulsive force, thereby controlling the clamping state of the clamping rotating block 54 on the wire. At the same time, the clamping electromagnetic block 56 is securely connected to the winding shaft 521 to ensure the stability and synchronization of the overall transmission. The working process is as follows: The feeding winding machine 51 first releases the wire to be processed. After cleaning and processing, it enters the unloading winding machine 52. The horizontal moving electric rail 53 drives the unloading winding machine 52 to move to the appropriate position. The winding shaft 521 begins to wind the wire. The clamping rotating block 54 forms a flexible clamp on the wire under the combined action of the elastic element and the electromagnetic block, ensuring that the wire remains taut and stable throughout the winding process. Its working principle lies in the repulsive force generated by the electromagnetic block and the rotating block, combined with the buffering and absorption characteristics of the elastic element, enabling the clamping rotating block 54 to dynamically adjust the pressure during the winding process, preventing the wire from slipping or being damaged due to uneven force. The achieved effect is continuous, stable, and efficient winding of the wire from loading to unloading, ensuring neat wire arrangement and balanced tension, while also improving the overall automation level and operational reliability of the device.
[0060] Working principle of the invention:
[0061] In the wire separating and leveling mechanism 1, the upper wire separating block 121 is inverted L-shaped and the lower wire separating block 122 is L-shaped. The two are arranged alternately and linked with the wire separating motor 123, the rotating plate 124, and the wire separating wheel 126. Combined with the cooperation of the separating guide roller 127 and the centering plate 128, not only is uniform separation of the wires achieved during transmission, but the entire bundle of wires is also kept stably centered as the outermost wires are gradually guided to the center, avoiding cross-entanglement and improving the accuracy of wire separating and leveling. In the leveling and follow-up structure, the magnetic poles of the first electromagnetic block 111, the first magnetic block 112, and the first elastic element 113 repel each other, so that the upper and lower leveling blocks 118 have a flexible buffer and automatic return function when flattening the wires. The wire diameter lifting cylinder 119 is driven by sliding transmission with the lower leveling block 118. The upper abutment inclined groove 1312 and the follow-up inclined groove 1321 in the follow-up component 13 are arranged radially. The cloth converts vertical displacement into horizontal displacement of different magnifications. Combined with the limiting effect of the horizontal follower groove 1311 and the horizontal abutment groove 1322, the upper abutment slide rod 136 and the follower slide rod 138 form precise compensation during operation, ensuring that the wire automatically returns to the correct position when it deviates. The clamping force is flexibly adjusted according to the wire diameter, realizing automatic adaptation to changes in wire diameter. In the cleaning and winding stage, the cleaning mechanism 4 uses the cleaning liquid nozzle 41 and the cleaning nozzle 412 to spray pretreatment. Then, the cleaning hydraulic cylinder 42 pushes the arc-shaped cleaning block 44 to fit against the wire. The winding reciprocating motor 45 drives the cleaning block 44 and the rotating tooth block 49 to reciprocate. Combined with the magnetic pole repulsion of the second electromagnetic block 46 and the second magnetic block 47 and the flexible adjustment of the wire diameter elastic element 48, the cleaning pressure is always uniform. Finally, the cleaning motor 410 drives the cleaning brush 411 to achieve deep cleaning, ensuring that impurities are completely removed. In the loading and unloading mechanism 5, the unloading and winding machine 52 runs along the horizontal moving electric rail 53. The clamping rotating block 54, through cooperation with the clamping elastic element 55 and the clamping electromagnetic block 56, forms flexible tension on the winding shaft 521. The winding pressure is dynamically adjusted by the magnetic pole repulsion, so that the winding process is both stable and avoids damage to the wire, thereby improving the working efficiency in the wire splitting, leveling, cleaning and winding processes.
[0062] It will be apparent to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the invention can be implemented in other specific forms without departing from its spirit or essential characteristics. Therefore, the embodiments should be considered in all respects as exemplary and non-limiting, and the scope of the invention is defined by the appended claims rather than the foregoing description. Thus, all variations falling within the meaning and scope of equivalents of the claims are intended to be included within the present invention. No reference numerals in the claims should be construed as limiting the scope of the claims.
Claims
1. A wire harness cleaning device with automatic drying function, characterized in that: The cleaning device includes a line leveling mechanism (1), a clamping mechanism (2), a temperature control mechanism (3), a cleaning mechanism (4), and a loading / unloading mechanism (5). The clamping mechanism (2) and the line leveling mechanism (1) are fastened together. The temperature control mechanism (3) and the line leveling mechanism (1) are fastened together. The cleaning mechanism (4) and the line leveling mechanism (1) are fastened together. The loading / unloading mechanism (5) and the line leveling mechanism (1) are fastened together. The line leveling mechanism (1) includes a leveling component (11), a line-splitting component (12), a follow-up component (13), and a body (14). The leveling assembly (11) includes a first electromagnetic block (111), a first magnetic block (112), a first elastic element (113), an upper conveyor belt (114), a lower conveyor belt (115), a conveyor motor (116), an upper leveling block (117), a lower leveling block (118), and a wire diameter lifting cylinder (119). The first electromagnetic block (111), the first magnetic block (112), and the first elastic element (113) are provided in four sets. Two sets of the first electromagnetic blocks (111) and the upper flattening block (117) are fastened together, and two other sets of the first electromagnetic blocks (111) and the lower flattening block (118) are fastened together. Two sets of the first magnetic blocks (112) and the upper flattening block (117) are slidably connected, and two other sets of the first magnetic blocks (112) and the lower flattening block (118) are slidably connected. The conveyor motor (116) is fastened together with the first magnetic block (112). Two transmission motors (116) are provided. One transmission motor (116) is connected to the upper transmission belt (114), and the other transmission motor (116) is connected to the lower transmission belt (115). Both the upper flattening block (117) and the lower flattening block (118) are provided with flattening smoothing cavities (1171). The upper flattening block (117) is fastened to the machine body (14). The wire diameter lifting cylinder (119) and... The body (14) is fastened, the wire diameter lifting cylinder (119) and the lower flattening block (118) are driven, the lower flattening block (118) and the body (14) are slidably connected, the first electromagnetic block (111) and the first elastic element (113) are fastened, the first elastic element (113) and the first magnetic block (112) are fastened, and the first electromagnetic block (111) and the first magnetic block (112) are driven by magnetic pole repulsion. The follower assembly (13) includes a follower frame (131), a fixed plate (132), an upper abutment frame (133), a second elastic element (134), an upper abutment slider (135), an upper abutment slide rod (136), a follower slider (137), and a follower slide rod (138). The upper abutment frame (133) is fastened to the machine body (14). The lower bottom surface of the upper abutment frame (133) is horizontal to the lower bottom surface of the upper conveyor belt (114). The follower frame (131) is fastened to the lower flattening block (118). The follower frame (131) is slidably connected to the fixed plate (132). The follower frame (131) is provided with a horizontal follower. The groove (1311) is a horizontal follower groove (1311) that is roughly linear. The follower slider (137) and the horizontal follower groove (1311) are slidably connected. The follower slide rod (138) and the horizontal follower groove (1311) are slidably connected. The follower slider (137) and the second elastic element (134) are fastened together. The second elastic element (134) and the follower frame (131) are fastened together. The follower frame (131) is provided with an upper abutting inclined groove (1312). The upper abutting slide rod (136) and the upper abutting inclined groove (1312) are slidably connected. The upper abutting inclined groove (1312) is provided in several forms. The grooves (1312) are radially arranged, and the horizontal angle between the upper abutting inclined grooves (1312) and the lower bottom surface of the upper conveyor belt (114) increases progressively. The upper abutting inclined grooves (1312) are used to ensure that the horizontal movement distance of the upper abutting slide rod (136) when it moves vertically is twice the vertical movement distance of the number of the central upper abutting inclined grooves (1312) minus one. The fixed plate (132) is provided with follower inclined grooves (1321). The follower slide rod (138) and the follower inclined grooves (1321) are slidably connected. There are several follower inclined grooves (1321), and the several follower inclined grooves (1321) are radially arranged. 321) The horizontal angle between the upper conveyor belt (114) and the lower bottom surface decreases step by step. The following inclined groove (1321) is used for the following slide rod (138) to move horizontally when it moves vertically. The horizontal moving distance is twice the vertical moving distance of the number of following inclined grooves (1321) minus one. The fixed plate (132) is provided with a horizontal abutment groove (1322). The horizontal abutment groove (1322) is a kind of straight line. The upper abutment slider (135) and the horizontal abutment groove (1322) are slidably connected. The upper abutment slide rod (136) and the horizontal abutment groove (1322) are slidably connected. The fixed plate (132) and the machine body (14) are fastened together.
2. The wire harness cleaning device with automatic drying function according to claim 1, characterized in that: The line-separating assembly (12) includes an upper line-separating block (121), a lower line-separating block (122), a line-separating motor (123), a rotating plate (124), a rotating motor (125), a line-separating wheel (126), a separating guide roller (127), and a centering plate (128). The upper line-separating block (121) is shaped like an inverted L, and the lower line-separating block (122) is L-shaped. The bottom surface of the upper line-separating block (121) is horizontal to the bottom surface of the upper conveyor belt (114). The upper bottom surface of block (122) and the upper bottom surface of the lower conveyor belt (115) are horizontal. The upper dividing block (121) and the upper abutting slide rod (136) are fastened together. The lower dividing block (122) and the follower slider (137) are fastened together. The upper dividing block (121) and the lower dividing block (122) are arranged alternately. The dividing motor (123), the rotating plate (124), the rotating motor (125) and the dividing wheel (126) are provided with an even number of groups. Half of the rotating plate (123) is... 24) and the upper dividing block (121) are rotatably connected, the other half of the rotating plate (124) and the lower dividing block (122) are rotatably connected, one half of the rotating motor (125) and the upper dividing block (121) are fastened together, the other half of the rotating motor (125) and the lower dividing block (122) are fastened together, the rotating motor (125) and the rotating plate (124) are connected by transmission, the dividing motor (123) and the rotating plate (124) are fastened together, the dividing motor (124) and the upper dividing block (121) are rotatably connected, the other half of the rotating motor (125) and the lower dividing block (122) are rotatably connected, the rotating motor (125) and the rotating plate (124) are connected by transmission, the dividing motor (123) and the rotating plate (124) are fastened together, the dividing motor (124) and the lower dividing block (122) are rotatably connected, the rotating ... 23) and the dividing wheel (126) are connected by transmission. The dividing wheel (126) is rotatably connected to the rotating plate (124). The dividing guide rod (127) is rotatably connected to the lower dividing block (122). The centering plate (128) is fastened to the upper dividing block (121). The centering plate (128) is fastened to the lower dividing block (122). The centering plate (128) is located on the outermost upper dividing block (121) and the outermost lower dividing block (122).
3. A wire harness cleaning device with automatic drying function according to claim 2, characterized in that: The clamping mechanism (2) includes a clamping electric slide rail (21), a clamping hydraulic cylinder (22), an upper clamping plate (23), and a lower clamping plate (24). The clamping electric slide rail (21) and the follower frame (131) are fastened together. The clamping electric slide rail (21) and the clamping hydraulic cylinder (22) are driven together. The lower clamping plate (24) and the clamping hydraulic cylinder (22) are fastened together. The clamping hydraulic cylinder (22) and the upper clamping plate (23) are driven together. The upper bottom surface of the lower clamping plate (24) and the upper bottom surface of the lower conveyor belt (115) are horizontal.
4. A wire harness cleaning device with automatic drying function according to claim 3, characterized in that: The temperature control mechanism (3) includes a lifting hydraulic cylinder (31), a temperature control block (32), a heating box (33), a circulation pipe (34), a circulation pump (35), and a cooling box (36). Two sets of the lifting hydraulic cylinder (31), temperature control block (32), heating box (33), circulation pipe (34), circulation pump (35), and cooling box (36) are provided. The two sets of the lifting hydraulic cylinder (31), temperature control block (32), heating box (33), circulation pipe (34), circulation pump (35), and cooling box (36) are located within the machine body (1). 4) At the upper and lower ends, the lifting hydraulic cylinder (31) and the machine body (14) are fastened together, the lifting hydraulic cylinder (31) and the temperature control block (32) are driven together, the circulation pipe (34) and the temperature control block (32) are fastened together, the heating box (33) and the circulation pipe (34) are connected together, the circulation pipe (34) and the circulation pump (35) are connected together, the circulation pipe (34) and the heating box (33) are connected together, the heating box (33) and the cooling box (36) are connected together, and the cooling box (36) and the circulation pump (35) are connected together.
5. A wire harness cleaning device with automatic drying function according to claim 4, characterized in that: The cleaning mechanism (4) includes a cleaning fluid nozzle (41), a cleaning hydraulic cylinder (42), a multi-slider electric slide rail (43), a cleaning block (44), a wound reciprocating motor (45), a second electromagnetic block (46), a second magnetic block (47), a wire diameter elastic element (48), a rotating toothed block (49), a cleaning motor (410), a cleaning brush (411), and a cleaning nozzle (412). The cleaning fluid nozzle (41) and the cleaning nozzle (412) are both fastened to the machine body (14). The multi-slider electric slide rail (43) is fastened to the machine body (14). The multi-slider electric slide rail (43) is driven to the cleaning hydraulic cylinder (42). The cleaning hydraulic cylinder (42) is driven to the cleaning block (44). The cleaning block (44) is... Both the rotating tooth block (49) and the rotating tooth block (49) are arc-shaped. The wound reciprocating motor (45) and the cleaning block (44) are fastened together. The wound reciprocating motor (45) and the rotating tooth block (49) are driven together. The second electromagnetic block (46) and the rotating tooth block (49) are fastened together. The second magnetic block (47) and the rotating tooth block (49) are slidably connected. The second electromagnetic block (46) and the second magnetic block (47) are driven by magnetic pole repulsion. The wire diameter elastic element (48) and the second electromagnetic block (46) are fastened together. The second magnetic block (47) and the wire diameter elastic element (48) are fastened together. The cleaning motor (410) and the second magnetic block (47) are fastened together. The cleaning motor (410) and the cleaning brush (411) are driven together.
6. A wire harness cleaning device with automatic drying function according to claim 5, characterized in that: The loading and unloading mechanism (5) includes a loading rewinder (51), an unloading rewinder (52), a horizontal moving electric rail (53), a clamping rotating block (54), a clamping elastic element (55), and a clamping electromagnetic block (56). The loading rewinder (51) is fastened to the machine body (14), the horizontal moving electric rail (53) is fastened to the machine body (14), the horizontal moving electric rail (53) is drivenly connected to the unloading rewinder (52), and the unloading rewinder (52) is driven to the machine body (14). A take-up shaft (521) is provided on the upper part. The clamping rotating block (54) and the take-up shaft (521) are slidably connected. The clamping rotating block (54) is in the shape of a semi-circular arc. The clamping rotating block (54) and the clamping elastic element (55) are fastened together. The clamping elastic element (55) and the clamping electromagnetic block (56) are fastened together. The clamping electromagnetic block (56) and the clamping rotating block (54) are driven by magnetic pole repulsion. The clamping electromagnetic block (56) and the take-up shaft (521) are fastened together.
Citation Information
Patent Citations
Method for splitting cables
CN101888052A
Terminal machine wire harness branching and positioning mechanism of water level sensor wire harness
CN115811015A