Inoculation module

Abstract

The invention discloses an inoculation module, comprising: a lifting assembly, which comprises a mounting bracket and a lifting plate, and the mounting bracket is provided with an up-and-down driving assembly; the quick release assembly comprises a first mounting plate and a second mounting plate, the first mounting plate is provided with an inoculation needle, the second mounting plate is provided with a shell breaking needle, and a connecting rod is arranged between the first mounting plate and the second mounting plate; the disinfection assembly comprises a flow equalizing pipe, the flow equalizing pipe is connected with a plurality of liquid outlet pipes, and the liquid outlet pipes are connected with the shell breaking needles. The device has the advantages that the disinfection assembly is arranged to disinfect the inner side of the shell breaking needle and the interior of the inoculating needle, compared with soaking disinfection in the prior art, disinfection is thorough, the shell breaking needle is prevented from being blocked, and meanwhile the device is convenient to maintain due to the quick release design.

Description

Technical Field

[0001] This invention relates to the field of biological vaccine technology, specifically to an inoculation module. Background Technology

[0002] In vaccine production, chicken embryo vaccine production is labor-intensive, prone to contamination, and involves a complex production environment. The use of inoculation machines reduces the contamination rate in the production process, improves product quality, and ensures uniform product quality. Conventional chicken embryo inoculation machines are equipped with inoculation modules for hatching and inoculation. For example, the invention patent with application number 202122350982.5 discloses a needle-type chicken embryo inoculation machine. After each inoculation, the perforated needle and the injection needle are inserted into a sterilization tube filled with disinfectant for immersion sterilization. This sterilization method may result in insufficient internal sterilization, and eggshell residue may remain inside the hatching needle, affecting the next hatching use. In addition, during inoculation, egg trays come in various sizes, accommodating 36 or 72 eggs, etc., requiring the entire tray to be replaced when inoculating different egg trays, which is inconvenient to disassemble. Summary of the Invention

[0003] To address the aforementioned technical problems, this invention provides an inoculation module that provides more thorough disinfection, improves production quality, and features a lightweight structure with quick-release components for easy disassembly and maintenance.

[0004] Specifically, this invention discloses an inoculation module, comprising:

[0005] The lifting assembly includes: a mounting bracket and a lifting plate, wherein the mounting bracket is provided with an up-and-down drive assembly;

[0006] A quick-release assembly, comprising: a first mounting plate and a second mounting plate, wherein the first mounting plate is provided with an inoculation needle, the second mounting plate is provided with a shell-breaking needle, and a connecting rod is provided between the first mounting plate and the second mounting plate;

[0007] The disinfection assembly includes: a flow equalization tube connected to multiple liquid outlet tubes, the liquid outlet tubes being connected to the shell-breaking needle.

[0008] The advantages of adopting the above technical solution are that the disinfection component is set up to disinfect the inside of the piercing needle and the inside of the inoculation needle. Compared with the immersion disinfection in the existing technology, the disinfection is more thorough and avoids clogging of the piercing needle. At the same time, the quick-release design facilitates maintenance.

[0009] Furthermore, a plurality of liquid outlets are arranged on the lower side of the flow equalization tube, the liquid outlets are connected to the liquid outlet tube, and the liquid outlet tube surrounds the upper side of the flow equalization tube as a whole, forming a liquid storage section on the lower side of the flow equalization tube.

[0010] The advantage of adopting the above technical solution is that the disinfectant first enters the equalization tube and then flows out through the outlet tube. The equalization tube plays a role in distribution, so that disinfectant flows out of each outlet tube, and each needle is disinfected. The liquid storage section formed by the outlet tube can store a portion of the disinfectant before it flows into the outlet tube. At this time, the inlet continues to inject liquid, and the outlet tube distributes the disinfectant evenly, achieving an equal amount of disinfection.

[0011] Furthermore, an inlet is provided on the upper side of the flow equalization pipe, the inlet is connected to a storage tank, and a one-way valve is installed on the inlet.

[0012] The advantage of adopting the above technical solution is that the one-way valve can prevent disinfectant backflow and prevent disinfectant contamination in the storage tank.

[0013] Furthermore, an air inlet is provided on the side of the flow equalization pipe, and the air inlet is connected to an air source.

[0014] The advantage of adopting the above technical solution is that the air inlet is set to inject gas into the equalization tube after disinfection, which dries the shell-breaking needle and the inoculation needle. At the same time, it can also blow away the impurities adhering to the shell-breaking needle, ensuring that the inoculation needle is clean after each use.

[0015] Furthermore, lifting side plates are provided on both sides of the lifting plate, and a first receiving plate for fixing the first mounting plate is provided opposite to the lifting side plate. The first receiving plate is provided with a first pressure plate.

[0016] The advantage of adopting the above technical solution is that the first receiving plate has two ends for receiving the first mounting plate. After the first mounting plate is placed on the first receiving plate, the first pressure plate can be used to press the first mounting plate to fix it. When it needs to be replaced, the gap between the first pressure plate and the first mounting plate can be increased, and the first mounting plate can be pulled out from the side, realizing quick disassembly and reducing disassembly time.

[0017] Furthermore, a first movable plate is provided on the lower side of the lifting plate. The first movable plate is connected to the first mounting plate. The first movable plate is equipped with a lifting drive component, which drives the first movable plate to move up and down.

[0018] The advantage of adopting the above technical solution is that the first moving plate is used to drive the inoculation needle to move up and down to realize the inoculation operation. The operation is stable and the lifting position can be adjusted according to the size of the embryo.

[0019] Furthermore, movable side plates are provided on both sides of the first movable plate, and a second receiving plate for fixing the second mounting plate is provided opposite to the movable side plate. A second pressure plate is provided on the second receiving plate.

[0020] The advantages of the above technical solution are that the second receiving plate has two ends for receiving the second mounting plate. After the second mounting plate is placed on the first receiving plate, the second pressure plate can be used to press down the first mounting plate to allow the second mounting plate to move. When replacement is required, the gap between the second pressure plate and the second mounting plate can be increased, and the second mounting plate can be pulled out from the side to achieve quick disassembly and reduce disassembly time. At the same time, the first mounting plate and the second mounting plate are connected and disassembled together, which can greatly reduce the time for individual disassembly.

[0021] Furthermore, the shell-breaking needle is an integral piece, comprising a shell-breaking needle body and a shell-breaking needle tip. The shell-breaking needle body is provided with a disinfection chamber, which is connected to the shell-breaking needle tip. The shell-breaking needle body is provided with a disinfection port connected to the liquid outlet tube.

[0022] The advantage of adopting the above technical solution is that the integrated shell-breaking needle facilitates disinfection, reduces dead corners, and keeps the inside of the shell-breaking needle clean.

[0023] Furthermore, the mounting bracket is provided with a movable block.

[0024] The advantage of adopting the above technical solution is that the moving block is set to connect with the inoculation machine and drive the inoculation module to move, which is suitable for different usage environments.

[0025] Furthermore, the inoculation needle is connected to a peristaltic pump and a seed virus assembly, and the seed virus assembly is connected to a seed virus container.

[0026] The advantages of adopting the above technical solution are that the seed virus container contains the virus to be inoculated, and then it enters the seed virus component for distribution. The peristaltic pump injects the virus, the inoculation dosage is adjustable, there is backflow control, and it will not cause dripping. Attached Figure Description

[0027] To more clearly illustrate the technical solutions in the embodiments of the present invention, the accompanying drawings used in the description of the embodiments or the prior art will be briefly introduced below.

[0028] Figure 1 This is a schematic diagram of the overall structure of the inoculation module of the present invention.

[0029] Figure 2 This is an enlarged view of the invention (A).

[0030] Figure 3 This is an isometric drawing of the flow equalization tube structure of the present invention.

[0031] Figure 4 This is a front view of the flow equalization tube structure of the present invention.

[0032] Figure 5 This is a schematic diagram of the peristaltic pump connection of the present invention.

[0033] The reference numerals used in the attached figures are as follows:

[0034] Mounting bracket 1; Moving block 11; Servo motor 12; Lead screw 13; Lifting guide rod 14; Position sensing device 15; Lifting plate 2; Lifting side plate 21; First receiving plate 22; First pressure plate 23; First mounting plate 3; Second mounting plate 4; Inoculation needle 5; Peristaltic pump 51; Seed virus assembly 52; Seed virus container 53; Hatching needle 6; Hatching needle body 61; Hatching needle tip 62; Disinfection chamber 63; Flow equalization pipe 7; Liquid outlet pipe 71; Liquid outlet 72; Liquid storage section 73; Liquid inlet 74; One-way valve 75; Air inlet 76; Snap ring 77; First moving plate 8; Lifting drive component 81; Moving side plate 82; Second receiving plate 83; Second pressure plate 84. Detailed Implementation

[0035] The present invention will now be described in further detail with reference to the accompanying drawings.

[0036] like Figure 1-5 As shown, this invention discloses an inoculation module, comprising:

[0037] The lifting assembly includes: a mounting bracket 1 and a lifting plate 2. The mounting bracket 1 is equipped with a vertical drive assembly, which consists of a servo motor 12 and a lead screw 13. The servo motor 12 is mounted on the mounting bracket 1. The lifting plate 2 is connected to a movable nut on the lead screw 13. The position of the lifting plate 2 is controlled by the rotation of the servo motor 12, resulting in smooth and rapid lifting.

[0038] The quick-release assembly includes: a first mounting plate 3 and a second mounting plate 4, wherein the first mounting plate 3 is provided with an inoculation needle 5, the second mounting plate 4 is provided with a shell-breaking needle 6, and a connecting rod is provided between the first mounting plate 3 and the second mounting plate 4.

[0039] The disinfection assembly includes: a flow equalization tube 7, which is connected to a plurality of liquid outlet tubes 71, and the liquid outlet tubes 71 are connected to the shell-breaking needle 6.

[0040] The advantages of adopting the above technical solution are that the disinfection component is set to disinfect the inside of the shell-breaking needle 6 and the inside of the inoculation needle 5. Compared with the existing technology that only performs soaking disinfection, the disinfection is more thorough and avoids clogging of the shell-breaking needle 6. At the same time, the quick-release design facilitates maintenance.

[0041] In some implementations, the flow equalization tube 7 may adopt the following structural scheme: multiple liquid outlets 72 are arranged on the lower side of the flow equalization tube 7, the liquid outlets 72 are connected to the liquid outlet tube 71, the liquid outlet tube 71 is wrapped around the upper side of the flow equalization tube 7, and a liquid storage part 73 is formed on the lower side of the flow equalization tube 7. The flow equalization tube 7 is horizontally arranged, and a retaining ring 77 is provided on the upper side. A retaining groove is provided that is perpendicular to the axial direction of the flow equalization tube 7. The liquid outlet tube 71 is a flexible tube, one end of which is connected to the liquid outlet 72, the main body of which is wrapped around the upper retaining groove of the flow equalization tube 7, and the lower end is connected to the shell breaking needle 6.

[0042] The advantage of the above technical solution is that the disinfectant first enters the equalization tube 7 and then flows out through the outlet tube 71. The equalization tube 7 plays a role in distribution, so that each outlet tube 71 has disinfectant flowing out, and each needle is disinfected. The liquid storage part 73 formed by the outlet tube 71 can store a portion of the disinfectant before it flows into the outlet tube 71. At this time, the inlet 74 continues to inject liquid, and the outlet tube 71 distributes the disinfectant evenly, achieving an equal amount of disinfection.

[0043] In some implementations, the flow equalization pipe 7 may adopt the following structure: a liquid inlet 74 is provided on the upper side of the flow equalization pipe 7, the liquid inlet 74 is connected to a liquid storage tank, a one-way valve 75 is installed on the liquid inlet 74, and clean air is used to pressurize and discharge the liquid into the liquid storage tank to ensure that the liquid in the liquid storage tank is clean.

[0044] The advantage of adopting the above technical solution is that the one-way valve 75 can prevent disinfectant backflow and prevent disinfectant contamination in the storage tank.

[0045] In some implementations, the flow equalization tube 7 may also adopt the following structure: an air inlet 76 is provided on the side of the flow equalization tube 7, and the air inlet 76 is connected to an air source, which is clean compressed air, which can quickly dry and remove residual impurities inside, keeping the inoculation needle 5 and the shell breaking needle 6 clean.

[0046] The advantage of adopting the above technical solution is that the air inlet 76 is set to inject gas into the flow equalization tube 7 after disinfection, which dries the shell-breaking needle 6 and the inoculation needle 5. At the same time, it can also blow away the impurities adhering to the shell-breaking needle 6, ensuring that the inoculation needle 5 is clean after each use.

[0047] In some implementation schemes, the lifting plate 2 can also adopt the following structural scheme: the upper side of the lifting plate 2 is connected with symmetrically arranged lifting guide rods 14. The lifting guide rods 14 can limit the lifting position of the lifting plate 2, reduce the force on the upper and lower drive components, and extend the service life. The two sides of the lifting plate 2 are provided with lifting side plates 21. The lifting side plates 21 are respectively provided with a first receiving plate 22 for fixing the first mounting plate 3. The first receiving plate 22 is provided with a first pressure plate 23. The first pressure plate 23 and the first receiving plate 22 are installed on the upper surface of the first receiving plate 22 by a wing nut. The first mounting plate 3 has an L-shaped cross section. The first mounting plate 3 is located between the first receiving plate 22 and the first pressure plate 23. The first receiving plate 22 has two ends for receiving the first mounting plate 3. When the nut is tightened, the first pressure plate 23 fixes the first mounting plate 3. When it needs to be replaced, the nut can be loosened manually and the first mounting plate 3 can be pulled out from the side to achieve quick disassembly and reduce disassembly time.

[0048] In some implementation schemes, the lifting plate 2 may also adopt the following structural scheme: a first movable plate 8 is provided on the lower side of the lifting plate 2, the first movable plate 8 is connected to the first mounting plate 3, and a lifting drive component 81 is installed on the first movable plate 8. The lifting drive component 81 drives the first movable plate 8 to move up and down. The lifting drive component 81 is a cylinder. When the cylinder extends, the first movable plate 8 descends, and the inoculation needle 5 extends from the bottom of the shell-breaking needle 6 to complete the injection of poison. When the cylinder retracts, the inoculation needle 5 is located inside the shell-breaking needle 6.

[0049] The advantage of adopting the above technical solution is that the first moving plate 8 is used to drive the inoculation needle 5 to move up and down to realize the inoculation operation. The operation is stable and the lifting position can be adjusted according to the size of the embryo.

[0050] In some implementation schemes, the lifting plate 2 can also adopt the following structural scheme: movable side plates 82 are provided on both sides of the first movable plate 8, and a second receiving plate 83 for fixing the second mounting plate 4 is provided opposite to the movable side plates 82. A second pressure plate 84 is provided on the second receiving plate 83. The second pressure plate 84 is set in the same way as the first pressure plate 23, and is installed on the upper surface of the second receiving plate 83 by a wing nut. After the second mounting plate 4 is placed on the first receiving plate 22, the locking nut is tightened and the second pressure plate 84 is used to press the first mounting plate 3 to allow the second mounting plate 4 to move. When it needs to be replaced, simply unscrew the nut and the second mounting plate 4 can be pulled out from the side, realizing quick disassembly and reducing disassembly time. At the same time, the first mounting plate 3 and the second mounting plate 4 are connected and disassembled together, which can greatly reduce the time of individual disassembly.

[0051] In some implementation schemes, the piercing needle 6 can also adopt the following structural design: the piercing needle 6 is an integral piece, including a piercing needle body 61 and a piercing needle tip 62. A disinfection chamber 63 is provided inside the piercing needle body 61, and the disinfection chamber 63 communicates with the piercing needle tip 62. The piercing needle body 61 is provided with a disinfection port connected to the liquid outlet tube 71. A needle hole is provided at the top of the piercing needle body 61 for the inoculation needle 5 to enter. The inoculation needle 5 passes through the disinfection chamber 63 and extends into the interior of the piercing needle 6. The piercing needle body 61 is provided with a magnet for mounting to the first mounting plate 3, thus achieving quick disassembly. The outer surface of the piercing needle 6 can be disinfected using a traditional immersion method, immersing the piercing needle 6 in a container filled with disinfectant, and then drying it to ensure the cleanliness of the inside and outside of the piercing needle 6.

[0052] The advantage of adopting the above technical solution is that the integrated shell-breaking needle 6 is convenient for disinfection, reduces dead corners, and keeps the inside of the shell-breaking needle 6 clean.

[0053] In some implementation schemes, the mounting bracket 1 may also adopt the following structural scheme: the mounting bracket 1 is provided with a moving block 11, and a position sensing device 15 is also provided on the side of the mounting bracket 1 for sensing the position of the lifting plate 2. At the same time, a horizontal movement sensor is also provided for sensing the horizontal position. A moving guide rail is provided on the inoculation equipment, and a moving module is provided to drive the moving block 11 to translate, thereby moving the entire inoculation module.

[0054] The advantage of adopting the above technical solution is that the moving block 11 is set to connect with the inoculation machine and drive the inoculation module to move horizontally, which is suitable for different usage environments.

[0055] Furthermore, the inoculation needle 5 is connected to a peristaltic pump 51 and a seed virus assembly 52, and the seed virus assembly 52 is connected to a seed virus container 53.

[0056] The advantages of the above technical solution are that the virus seed container 53 contains the virus to be inoculated, and then it enters the virus seed component 52 for distribution. The peristaltic pump 51 injects the virus, the inoculation dosage is adjustable, there is backflow control, and it will not cause dripping.

[0057] For those skilled in the art, various modifications and improvements can be made without departing from the inventive concept of this invention, and these all fall within the protection scope of this invention.

Claims

1. An inoculation module, characterized in that, include: The lifting assembly includes: a mounting bracket (1) and a lifting plate (2), wherein the mounting bracket (1) is provided with an up-and-down drive assembly; The quick-release assembly includes: a first mounting plate (3) and a second mounting plate (4), wherein the first mounting plate (3) is provided with an inoculation needle (5), the second mounting plate (4) is provided with a shell-breaking needle (6), and a connecting rod is provided between the first mounting plate (3) and the second mounting plate (4); The disinfection assembly includes: a flow equalization tube (7), which is connected to a plurality of liquid outlet tubes (71), which are connected to the shell-breaking needle (6).

2. The inoculation module according to claim 1, characterized in that, Multiple liquid outlets (72) are arranged on the lower side of the flow equalization pipe (7). The liquid outlets (72) are connected to the liquid outlet pipe (71). The liquid outlet pipe (71) surrounds the upper side of the flow equalization pipe (7) and forms a liquid storage section (73) on the lower side of the flow equalization pipe (7).

3. The inoculation module according to claim 2, characterized in that, The flow equalization pipe (7) is provided with an inlet (74) on the upper side, the inlet (74) is connected to a storage tank, and a one-way valve (75) is installed on the inlet (74).

4. The inoculation module according to claim 2, characterized in that, The flow equalization pipe (7) has an air inlet (76) on its side, and the air inlet (76) is connected to an air source.

5. The inoculation module according to claim 1, characterized in that, The lifting plate (2) is provided with lifting side plates (21) on both sides. The lifting side plates (21) are provided with a first receiving plate (22) for fixing the first mounting plate (3). The first receiving plate (22) is provided with a first pressure plate (23).

6. The inoculation module according to claim 1, characterized in that, A first movable plate (8) is provided on the lower side of the lifting plate (2). The first movable plate (8) is connected to the first mounting plate (3). The first movable plate (8) is equipped with a lifting drive component (81), which drives the first movable plate (8) to move up and down.

7. The inoculation module according to claim 6, characterized in that, The first movable plate (8) is provided with movable side plates (82) on both sides. The movable side plates (82) are provided with a second receiving plate (83) for fixing the second mounting plate (4). The second receiving plate (83) is provided with a second pressure plate (84).

8. The inoculation module according to claim 2, characterized in that, The shell-breaking needle (6) is an integral piece, including a shell-breaking needle body (61) and a shell-breaking needle head (62). The shell-breaking needle body (61) is provided with a disinfection chamber (63), which is connected to the shell-breaking needle head (62). The shell-breaking needle body (61) is provided with a disinfection port connected to the liquid outlet tube (71).

9. The inoculation module according to claim 1, characterized in that, The mounting bracket (1) is provided with a movable block (11).

10. The inoculation module according to claim 1, characterized in that, The inoculation needle (5) is connected to a peristaltic pump (51) and a seed virus assembly (52), and the seed virus assembly (51) is connected to a seed virus container (53).

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