Blanking device of novel mixing truck special for aluminum electrolysis
By designing anti-clogging components and flow regulation components, the problems of material blockage and difficulty in controlling the feed rate in aluminum electrolysis production were solved. Wear-resistant protective components were used to prevent material blockage and accurately regulate the feed rate during the aluminum electrolysis production process, while also improving the wear resistance of the feeding device and extending the service life of the equipment.
Patent Information
- Application Number
- CN202511305918.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-12
- Publication Date
- 2025-12-05
AI Technical Summary
In the existing aluminum electrolysis production process, there are problems such as material blockage in the feeding device, difficulty in controlling the feeding amount, and easy wear of the feeding port.
A novel mixing cart feeding device for aluminum electrolysis was designed, comprising an anti-clogging component, a flow regulation component, and a wear-resistant protective component. The anti-clogging component includes stirring blades evenly distributed along the material flow direction. By setting the anti-clogging component and the flow regulation component, material blockage is prevented and the feeding amount is precisely adjusted. The wear-resistant protective component improves wear resistance.
By incorporating anti-clogging components, flow regulation components, and wear-resistant protective components, the aluminum electrolysis production process is improved. These components prevent material blockage and allow for precise adjustment of the feeding device's feed rate. Furthermore, the wear-resistant components enhance the wear resistance of the feeding device, reducing the need for component replacements and extending its service life.
Smart Images

Figure CN121060352A_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The application belongs to the technical field of aluminum electrolysis production equipment, and particularly relates to a novel material mixing vehicle discharging device special for aluminum electrolysis. BACKGROUND
[0002] In the aluminum electrolysis production process, a plurality of raw materials need to be mixed according to a certain proportion and then conveyed into an electrolysis tank. The performance of the discharging device of the material mixing vehicle directly affects the efficiency and quality of aluminum electrolysis production. At present, the existing discharging device of the aluminum electrolysis material mixing vehicle usually only includes a simple discharging hopper and a discharging pipe structure, and many problems exist in the actual use process. Firstly, since the raw materials used in aluminum electrolysis production are mostly powdery or granular, blockage in the discharging pipe is likely to occur due to extrusion and agglomeration between the materials in the falling process, which causes the discharging to be interrupted, and the staff needs to clean frequently, which not only affects the production efficiency but also increases the labor intensity of the staff. Secondly, the existing discharging device cannot accurately adjust the discharging amount, and when the discharging amount needs to be changed according to different production conditions, it is difficult to achieve accurate control, which is likely to cause waste of raw materials or affect the normal progress of the electrolysis reaction. In addition, the outlet end of the discharging pipe is likely to be worn due to friction with the electrolysis tank or other equipment and the scouring of the materials in the long-term use process, and the discharging pipe needs to be replaced regularly, which increases the maintenance cost of the equipment. SUMMARY
[0003] The technical problem to be solved by the application is that the existing novel material mixing vehicle discharging device special for aluminum electrolysis has the problems of easy material blockage, difficult control of the discharging amount and easy wear of the discharging port.
[0004] The technical scheme adopted by the application is as follows: The novel material mixing vehicle discharging device special for aluminum electrolysis provided by the application comprises a material mixing vehicle body, a vehicle body moving frame is fixedly connected to the lower part of the material mixing vehicle body, an installation support is arranged on the vehicle body moving frame, a discharging hopper is arranged on the installation support, a discharging pipe is fixedly connected to the lower end of the discharging hopper, a anti-blocking assembly for preventing material blockage is arranged in the discharging pipe, a flow adjusting assembly for adjusting the discharging amount is communicated with the discharging pipe, and a wear-resistant protection assembly for enhancing wear resistance is detachably connected to the outlet end of the discharging pipe.
[0005] Further, the anti-blocking assembly comprises a stirring shaft rotatably connected to the inner wall of the discharging pipe, a plurality of groups of stirring blades are fixedly connected to the outer wall of the stirring shaft, a driving motor is fixedly installed on the outer side wall of the discharging pipe, and the output shaft of the driving motor is in transmission connection with one end of the stirring shaft through a shaft coupling.
[0006] Further, the stirring blades are equidistantly distributed on the stirring shaft along the material flow direction, and a gap is left between the side of the stirring blades away from the stirring shaft and the inner wall of the discharging pipe.
[0007] Further, the flow adjusting assembly comprises a flow adjusting casing connected between the discharging pipe and the mixing trolley body, the flow adjusting casing is provided with an electromagnetic valve, the discharging end of the flow adjusting casing is provided with a flow sensor, and the lower part of the flow adjusting casing is fixedly connected with a PLC controller.
[0008] Further, the wear-resistant protection assembly comprises a wear-resistant sleeve provided on the outlet end of the discharging pipe, the inner wall of the wear-resistant sleeve is connected with the outer wall of the discharging pipe through threads, the material of the wear-resistant sleeve is high-chromium cast iron, and the inner wall of the wear-resistant sleeve is provided with a sealing gasket. Further, the outer side wall of the discharging hopper is fixedly connected with a vibration motor through a support.
[0009] The beneficial effects achieved by the above structure are as follows: 1. By arranging the anti-blocking assembly and the flow adjusting assembly, the material blocking can be effectively prevented, the discharging amount can be accurately adjusted, the wear resistance of the new mixing trolley discharging device special for aluminum electrolysis is improved by arranging the wear-resistant protection assembly, the replacement of equipment parts is reduced, and the service life is prolonged. BRIEF DESCRIPTION OF DRAWINGS
[0010] Figure 1 It is a schematic diagram of the overall structure of the embodiment of the application; Figure 2 It is a schematic diagram of the structure and installation of the flow adjusting assembly and the wear-resistant protection assembly; Figure 3 It is a schematic diagram of the structure and installation of the stirring blade; Figure 4 It is a schematic diagram of the internal structure of the flow adjusting assembly and the wear-resistant protection assembly.
[0011] Among them, 1, trolley body; 11, trolley body moving frame; 12, mounting support; 2, discharging hopper; 3, discharging pipe; 4, anti-blocking assembly; 5, flow adjusting assembly; 6, wear-resistant protection assembly; 41, stirring shaft; 42, stirring blade; 43, driving motor; 51, flow adjusting casing; 52, electromagnetic valve; 53, flow sensor; 54, PLC controller; 61, wear-resistant sleeve; 62, sealing gasket; 8, vibration motor. DETAILED DESCRIPTION
[0012] Clearly, the embodiments described are only a part of the embodiments of the present application, rather than all the embodiments; based on the embodiments in the present application, all the other embodiments obtained by a person of ordinary skill in the art without creative work fall within the protection scope of the present application.
[0013] It should be noted that the words "front", "back", "left", "right", "upper" and "lower" used in the following description refer to the directions in the drawings, and the words "inner" and "outer" refer to the directions towards or away from the geometric center of a particular component. Embodiments
[0014] As Figures 1-4 shown, the application provides a new type of mixing car discharging device for aluminum electrolysis, which comprises a mixing car body 1, a car body moving frame 11 is fixedly connected to the lower part of the mixing car body 1, an installation support 12 is arranged on the car body moving frame 11, a discharging hopper 2 is arranged on the installation support 12, a discharging pipe 3 is fixedly connected to the lower end of the discharging hopper 2, a anti-blocking assembly 4 for preventing material blocking is arranged in the discharging pipe 3, a flow adjusting assembly 5 for adjusting the discharging amount is communicated with the discharging pipe 3, and a wear-resistant protection assembly 6 for enhancing wear resistance is detachably connected to the outlet end of the discharging pipe 3.
[0015] The anti-blocking assembly 4 comprises a stirring shaft 41 rotatably connected to the inner wall of the discharging pipe 3, a plurality of stirring blades 42 are fixedly connected to the outer wall of the stirring shaft 41, a driving motor 43 is fixedly installed on the outer side wall of the discharging pipe 3, and the output shaft of the driving motor 43 is in transmission connection with one end of the stirring shaft 41 through a shaft coupling.
[0016] The stirring blades 42 are equidistantly distributed on the stirring shaft 41 along the material flow direction, and a gap is left between the side of the stirring blades 42 away from the stirring shaft 41 and the inner wall of the discharging pipe 3.
[0017] The flow adjusting assembly 5 comprises a flow adjusting machine shell 51 connected with the mixing car body 1, an electromagnetic valve 52 is arranged on the flow adjusting machine shell 51, a flow sensor 53 is arranged at the discharging end of the flow adjusting machine shell 51, and a PLC controller 54 is fixedly connected to the lower part of the flow adjusting machine shell 51.
[0018] The wear-resistant protection assembly 6 comprises a wear-resistant sleeve 61 sleeved on the outlet end of the discharging pipe 3, the inner wall of the wear-resistant sleeve 61 is in threaded connection with the outer wall of the discharging pipe 3, the material of the wear-resistant sleeve 61 is high-chromium cast iron, and a sealing gasket 62 is arranged on the inner wall of the wear-resistant sleeve 61. A vibrating motor 8 is fixedly connected to the outer side wall of the discharging hopper 2 through a support.
[0019] In specific use, the user adds raw materials into the mixing truck body 1, the raw materials enter the lower hopper 2 under the action of gravity, enter through the lower discharge pipe 3, start the driving motor 43, drive the stirring shaft 41 and the stirring blade 42 to rotate, stir the materials, at the same time, start the vibration motor 8, drive the lower hopper 2 to vibrate, effectively prevent the materials from being blocked, according to the production requirement, set through the PLC controller 54, and according to the feedback of the flow sensor 53, automatically control the electromagnetic valve 52, change the sectional area of the discharge passage, realize the accurate control of the discharge amount.
[0020] The materials enter the mixing truck body 1 through the lower discharge pipe 3 and the wear-resistant sleeve pipe 61, the wear-resistant sleeve pipe 61 can effectively resist the scouring of the materials and the friction of the equipment, prolong the service life of the lower discharge pipe 3, when the wear-resistant sleeve pipe 61 is seriously worn, it can be directly screwed off for replacement, convenient operation.
[0021] The above is the use process of the new type of discharging device of the special mixing truck for aluminum electrolysis.
[0022] The above describes the present application and its embodiments, which is not limited, the drawings shown is only one of the embodiments of the present application, the actual structure is not limited. In general, if the ordinary skilled in the art is inspired, without departing from the purpose of the present application, without creative design, similar structure and embodiments of the technical scheme, should belong to the protection scope of the present application.
Claims
1. A new type of discharging device of a special mixing car for aluminum electrolysis, comprising a mixing car body (1), characterized in that: The mixing truck body (1) lower part is fixedly connected with the vehicle body moving frame (11), the vehicle body moving frame (11) is provided with the mounting bracket (12), the mounting bracket (12) is provided with the lower hopper (2), it further includes the lower hopper (2) lower end fixedly connected lower hopper pipe (3), the lower hopper pipe (3) is provided with the anti-blocking assembly (4) for preventing material blockage, the lower hopper pipe (3) is communicated with the flow regulating assembly (5) for adjusting the discharge amount, the outlet end of the lower hopper pipe (3) is detachably connected with the wear-resistant protection assembly (6) for enhancing wear resistance.
2. The new type of mixing car discharging device for aluminum electrolysis according to claim 1, characterized in that: The anti-blocking assembly (4) includes a stirring shaft (41) rotatably connected to the inner wall of the lower hopper pipe (3), a plurality of stirring blades (42) are fixedly connected to the outer wall of the stirring shaft (41), a drive motor (43) is fixedly installed on the outer side wall of the lower hopper pipe (3), and the output shaft of the drive motor (43) is drivingly connected to one end of the stirring shaft (41) through a shaft coupling.
3. The new type of mixing car discharging device for aluminum electrolysis according to claim 2, characterized in that: The stirring blades (42) are equally spaced in the material flow direction on the stirring shaft (41), and a gap is left between the side of the stirring blades (42) away from the stirring shaft (41) and the inner wall of the lower hopper pipe (3).
4. The new type of mixing car discharging device for aluminum electrolysis according to claim 1, characterized in that: The flow regulating assembly (5) includes a flow regulating machine shell (51) connected between the lower hopper pipe (3) and the mixing truck body (1), an electromagnetic valve (52) is arranged on the flow regulating machine shell (51), a flow sensor (53) is arranged at the discharge end of the flow regulating machine shell (51), and a PLC controller (54) is fixedly connected to the lower part of the flow regulating machine shell (51).
5. The new type of mixing car discharging device for aluminum electrolysis according to claim 1, characterized in that: The wear-resistant protection assembly (6) includes a wear-resistant sleeve (61) sleeved on the outlet end of the lower hopper pipe (3), the inner wall of the wear-resistant sleeve (61) is connected with the outer wall of the lower hopper pipe (3) by screw threads, the material of the wear-resistant sleeve (61) is high-chromium cast iron, and a sealing gasket (62) is arranged on the inner wall of the wear-resistant sleeve (61).
6. The new type of mixing car discharging device for aluminum electrolysis according to claim 1, characterized in that: The outer side wall of the lower hopper (2) is fixedly connected with a vibration motor (8) through a support.
Citation Information
Patent Citations
Multifunctional unit stock bin quantitative discharging and anti-blocking device for aluminum electrolysis
CN111575740A
Special high-efficiency blanking auger for polyaluminum chloride
CN218507086U
Electrolytic aluminum tank bottom material blanking device
CN220643290U
Anti-blocking vibration discharging mechanism of particle packaging machine
CN222663817U