Intelligent assembly mold for precast concrete members and mobile factory

Abstract

The invention discloses an intelligent assembly mold for precast concrete members and a mobile factory. The assembling mold comprises an assembling mold side mold system, an assembling mold bottom mold system, a horizontal position adjusting system, a vertical position fine adjustment system and an intelligent monitoring system, and the intelligent monitoring system comprises a visual sensor. Based on monitoring data of the visual sensor, the chassis motor drives the walking wheels to achieve rapid movement of the assembly mold in the longitudinal direction of the component, and accurate assembly and automatic demolding of the assembly mold in the width direction of the component are achieved through the first hydraulic jack of the horizontal position adjusting system. Accurate assembly of the assembly mold in the height direction of the component is achieved through synchronization and different speeds of a second hydraulic jack and a third hydraulic jack of the vertical position fine adjustment system, so that the production efficiency and the product quality of the prefabricated component are improved, and the situation that maintenance cost is increased and the product quality is reduced due to uneven settlement of a foundation is avoided; assembly line production of the prefabricated parts is achieved, and the assembly mold turnover efficiency and the prefabricated part production efficiency are improved.

Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of prefabricated building assembly molds, and particularly relates to an intelligent assembly mold for prefabricated concrete components and a mobile factory. BACKGROUND

[0002] At present, the construction mode of the building industry is transforming from cast-in-place to prefabrication, that is, components are prefabricated in a factory first, and then assembled into an overall structure on site. Compared with cast-in-place components, prefabricated concrete components have the advantages of better quality, better environmental protection and stronger sustainability, so they are widely used.

[0003] The production efficiency and quality of prefabricated components are directly affected by the assembly and disassembly efficiency and demolding method of the mold. Steel assembly molds are the most commonly used mold type because of their easy assembly, easy disassembly and reusability. Although assembly and disassembly can be completed with the help of factory hoisting equipment, this process requires more manpower and procedures.

[0004] The assembly and disassembly efficiency of existing steel assembly molds is not high, which reduces the production efficiency of components, and the mold positioning condition is mainly judged by the naked eye, which further limits the efficiency. Because of the strong adsorption force between the prefabricated component and the steel mold, manual demolding not only has low efficiency, but also easily causes local damage to the component, reducing product quality. Long-term use may cause uneven settlement of the side mold and the bottom mold, which may cause the size of the mold to exceed the error limit, resulting in huge maintenance costs.

[0005] Therefore, in order to improve the quality and production efficiency of components and promote the transformation and upgrading of the building industry to industrialization, greenization and intelligentization, it is necessary to explore the automation and intelligentization of assembly molds. SUMMARY

[0006] In order to at least solve one of the problems existing in the prior art, the present application provides an intelligent assembly mold for prefabricated concrete components and a mobile factory, which can realize precise assembly and automatic demolding. Based on the intelligent and efficient mobile factory, the prefabricated concrete component assembly line production can be realized, and the turnover efficiency of the assembly mold and the production efficiency of the prefabricated concrete component can be improved.

[0007] In order to achieve the purpose of the present application, the present application provides an intelligent assembly mold for prefabricated concrete components, which comprises an assembly mold side mold system, an assembly mold bottom mold system, a horizontal position adjusting system, a vertical position fine tuning system and an intelligent monitoring system.

[0008] The assembly mold side mold system is used to assemble on both sides of the assembly mold bottom mold system.

[0009] The horizontal position adjusting system comprises a chassis and a first hydraulic jack, the chassis is movable along the longitudinal direction of the component, the first hydraulic jack is arranged on the chassis, and the first hydraulic jack is connected with the vertical position fine adjustment system, and the movement of the assembly mold side mold system along the width direction of the component is realized through the first hydraulic jack.

[0010] The vertical position fine adjustment system comprises a first connecting beam, an oblique position fine adjustment device and a second hydraulic jack, the first connecting beam is hinged with the first hydraulic jack, the oblique position fine adjustment device is telescopic, one end of the oblique position fine adjustment device is connected with one end of the first connecting beam, the other end is connected with the assembly mold side mold system, one end of the second hydraulic jack is connected with the other end of the first connecting beam, and the other end is connected with the assembly mold side mold system, and the fine adjustment of the assembly mold side mold system along the height direction of the component is realized through the cooperation of the oblique position fine adjustment device and the second hydraulic jack.

[0011] The intelligent monitoring system comprises a visual sensor, which is used for measuring the horizontal displacement of the assembly mold along the longitudinal direction of the component, the horizontal displacement of the assembly mold along the width direction of the component and the vertical displacement of the assembly mold along the height direction of the component.

[0012] Further, the chassis comprises a track, a walking wheel and a walking wheel support beam, the walking wheel is arranged on the walking wheel support beam, the track is installed on the ground and the length extension direction of the track is parallel to the longitudinal direction of the component, and the walking wheel is slidingly arranged on the track, so that the horizontal rapid movement of the chassis along the longitudinal direction on the track is realized.

[0013] Further, the assembly mold side mold system comprises two long-side side mold systems, which are arranged on both sides of the assembly mold bottom mold system, and the long-side side mold system is connected with the oblique position fine adjustment device and the second hydraulic jack.

[0014] Further, each long-side side mold system comprises a long-side side mold and a side mold outer vertical pipe arranged on the long-side side mold, a sliding slot ear plate and a first ear plate are sequentially arranged on the side mold outer vertical pipe along the height direction from bottom to top, one end of the second hydraulic jack is hinged with the first connecting beam and the sliding slot ear plate, and the other end is hinged with the first ear plate.

[0015] Further, the assembly mold bottom mold system comprises a bottom mold and a fixed concrete mold table, and the long-side side mold system is connected and fixed with the fixed concrete mold table during assembly.

[0016] Further, the oblique position fine adjustment device comprises an oblique pipe and a third hydraulic jack connected with the oblique pipe, one end of the oblique pipe is hinged with the first connecting beam, and the output end of the third hydraulic jack is hinged with the assembly mold side mold system.

[0017] The assembly method of the prefabricated concrete component provided by the application comprises the following steps:

[0018] The horizontal position adjusting system and the intelligent monitoring system are used to automatically adjust the horizontal position deviation of the assembly mold side mold system and the assembly mold bottom mold system along the longitudinal direction of the component in real time, and the assembly mold is moved to a specified position along the longitudinal direction of the component by the horizontal position adjusting system;

[0019] The vertical position fine-tuning system and the intelligent monitoring system are used to monitor whether the assembly mold is unevenly settled to cause the vertical position deviation of the installation position of the assembly mold side mold system, and when there is no vertical position deviation, the vertical fine-tuning of the assembly mold along the component height direction is completed; when there is a vertical position deviation, the vertical position of the assembly mold side mold system is adjusted based on the vertical position fine-tuning system, and the intelligent monitoring system is used to monitor whether the cross-sectional size deviation of the assembly mold meets the specification requirements;

[0020] The first hydraulic jack and the intelligent monitoring system are used to automatically adjust the horizontal position deviation of the assembly mold side mold system and the assembly mold bottom mold system along the component width direction in real time, the assembly mold is moved to a specified position along the component width direction by the first hydraulic jack, and the intelligent monitoring system is used to monitor whether the cross-sectional size deviation of the assembly mold meets the specification requirements;

[0021] After the assembly mold is assembled, the prefabricated concrete component is poured in the mold;

[0022] After the prefabricated concrete component is poured and cured, the assembly mold side mold system is moved away from the assembly mold bottom mold system by the first hydraulic jack, and the full-automatic demolding of the assembly mold is realized.

[0023] Further, the upward vertical fine-tuning step of the assembly mold along the component height direction is as follows:

[0024] The height that the assembly mold side mold system needs to be fine-tuned upward is Δh, i.e., the height that the second hydraulic jack needs to be fine-tuned upward is Δh, based on the intelligent monitoring system;

[0025] The distance that the oblique position fine-tuning device needs to be extended is Δ33;

[0026] In the same time, the oblique position fine-tuning device and the second hydraulic jack are respectively extended by Δ33 and Δh, i.e., the adjustment requirement of the upward vertical fine-tuning of Δh along the component height direction is completed.

[0027] Further, the downward vertical fine-tuning step of the assembly mold along the component height direction is as follows:

[0028] The height that the assembly mold side mold system needs to be fine-tuned downward is Δh, i.e., the height that the second hydraulic jack needs to be fine-tuned downward is Δh, based on the intelligent monitoring system;

[0029] The distance to be shortened by the oblique position fine adjustment device is calculated as Δ33;

[0030] In the same time, the oblique position fine adjustment device and the second hydraulic jack are respectively shortened by Δ33 and Δh, so that the adjustment requirement of vertical fine adjustment Δh downward along the height of the component is completed.

[0031] The mobile factory provided by the application comprises a plurality of the aforementioned assembly molds.

[0032] Compared with the prior art, the application has the following remarkable features:

[0033] 1. Rapid movement of the assembly mold along the longitudinal direction of the component: based on the intelligent monitoring system, the horizontal position deviation of the side mold system and the bottom mold system of the assembly mold along the longitudinal direction of the component is monitored, and the long-side side mold system of the assembly mold is quickly moved to the outside of the bottom mold system of the assembly mold by the walking wheel driven by the chassis motor, so that the rapid movement of the assembly mold along the longitudinal direction of the component is realized, and the production efficiency of the prefabricated component is improved.

[0034] 2. Precise assembly and automatic demolding of the assembly mold along the width direction of the component: based on the intelligent monitoring system, the horizontal position deviation of the side mold system and the bottom mold system of the assembly mold along the width direction of the component is monitored, and the first hydraulic jack is used to realize the precise assembly and automatic demolding of the assembly mold along the width direction of the component, so that the assembly mold efficiency and precision, the demolding and demolding efficiency are improved, and the production efficiency and product quality of the prefabricated concrete component are improved.

[0035] 3. Precise assembly of the assembly mold along the height direction of the component: based on the intelligent monitoring system, the vertical position deviation of the side mold system and the bottom mold system of the assembly mold along the height direction of the component is monitored, and the cooperation of the oblique position fine adjustment device and the second hydraulic jack is used to realize the precise assembly of the assembly mold along the height direction of the component, so that the assembly mold efficiency and precision are improved, the production efficiency and product quality of the prefabricated concrete component are improved, the maintenance cost due to uneven settlement of the foundation is avoided, and the product quality is reduced.

[0036] 4. Realization of the flow line production of the prefabricated concrete component: after the prefabricated component is poured with concrete, it needs to be maintained for a period of time before being lifted and transported to the stacking site. During this period, the assembly mold is in an idle state, which reduces the assembly mold turnover efficiency and the prefabricated component production efficiency. Based on the multiple long tracks, the multiple fixed concrete mold tables arranged along the longitudinal direction of the component, and the assembly mold, a prefabricated component flow line production mode is formed, the flow line production of the prefabricated component is realized, and the prefabricated component production efficiency is improved. BRIEF DESCRIPTION OF DRAWINGS

[0037] Figure 1 is a right view of the assembly mold of example 1;

[0038] Figure 2 is a schematic diagram of the assembly process of the assembly mold of example 1;

[0039] Figure 3 is a schematic view of the assembly of the mold of example 1 after assembly;

[0040] Figure 4 is a right view of the mold of example 1 after demolding;

[0041] Figure 5 is a schematic view of the horizontal movement device along the longitudinal direction of the component of the mold of example 1 ;

[0042] Figure 6 is a front view of the adjustment device along the width direction of the component of the mold of example 1 ;

[0043] Figure 7 is a schematic view of the adjustment device along the width direction of the component of the mold of example 1 ;

[0044] Figure 8 is a schematic view of the bottom mold of the mold of example 1 ;

[0045] Figure 9 is a schematic view of the vertical position fine adjustment device of the mold of example 1 ;

[0046] Figure 10 is a schematic view of the lower end connection of the vertical position fine adjustment device of the mold of example 1 ;

[0047] Figure 11 is a schematic view of the principle of the vertical fine adjustment along the height direction of the component of the mold of example 2 ;

[0048] Figure 12 is a schematic view of the principle of the vertical fine adjustment along the height direction of the component of the mold of example 2 ;

[0049] Figure 13 is a right view of the mobile factory of the mold of example 3 ;

[0050] Figure 14 is a top view of the mobile factory of the mold of example 3 ;

[0051] Figure 15 is a front view of the mobile factory of the mold of example 3 ;

[0052] Figure 16 is a right view of the bottom mold of the mobile factory of the mold of example 3.

[0053] Explanation of reference signs: 1-horizontal position adjusting system; 11-chassis; 111-track; 112-traveling wheel; 113-traveling wheel support beam; 114-fixing beam; 115-motor; 12-first hydraulic jack; 13-clamping groove; 14-second connecting beam; 15-fourth screw rod; 2-vertical position fine adjustment system; 21-first connecting beam; 22-oblique position fine adjustment device; 221-oblique pipe; 222-third hydraulic jack; 23-second hydraulic jack; 24-plate with sliding chute; 25-fifth screw rod; 26-sixth screw rod; 3-assembly mold side mold system; 31-long side mold system; 311-long side mold; 312-outer vertical pipe of side mold; 313-outer horizontal pipe of side mold; 32-short side mold; 33-first plate; 34-second plate; 35-seventh screw rod; 4-assembly mold bottom mold system; 41-bottom mold; 42-fixed concrete mold table; 43-hole of concrete mold table; 44-angle steel; 5-first screw rod; 6-second screw rod; 7-third screw rod; 8-intelligent monitoring system; 81-vertical support rod; 82-vision sensor; 91-first assembly mold; 92-second assembly mold; 93-third assembly mold. DETAILED DESCRIPTION

[0054] In order to make the objects, technical solutions and advantages of the embodiments of the present application clearer, the technical solutions in the embodiments of the present application will be described clearly and completely below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are some but not all of the embodiments of the present application. Based on the embodiments in the present application, all other embodiments obtained by those of ordinary skill in the art without creative work are within the protection scope of the present application.

[0055] Embodiment 1

[0056] As Figures 1-9 embodiments of the present application provide an intelligent assembly mold for prefabricated concrete members, which comprises a horizontal position adjusting system 1, a vertical position fine adjustment system 2, an assembly mold side mold system 3, an assembly mold bottom mold system 4 and an intelligent monitoring system 8.

[0057] As Figures 1-2 and Figures 5-7As shown, the horizontal position adjusting system 1 comprises a chassis 11, a first hydraulic jack 12, a first screw rod 5, a clamping groove 13, a second connecting beam 14 and a fourth screw rod 15, the first hydraulic jack 12 is installed on the side of the chassis 11, the first hydraulic jack 12 is hingedly connected with the first connecting beam 21 of the vertical position fine adjustment system 2 through the first screw rod 5, the clamping groove 13 is fixed on the top of the chassis 11, the second connecting beam 14 is installed inside the two clamping grooves 13, and the two second connecting beams 14 are fixed with the clamping grooves 13 through the fourth screw rod 15. The chassis 11 comprises a track 111, a walking wheel 112, a walking wheel support beam 113, a fixed beam 114 and a motor 115, the track 111 is installed on the ground, the walking wheel 112 is installed on the top of the track 111, the two walking wheels 112 on the track 111 are connected through the walking wheel support beam 113, and the two walking wheel support beams 113 are connected and fixed through the fixed beam 114, so that the chassis 11 can move horizontally along the longitudinal direction of the component on the track 111. Among them, the two walking wheels 112 are respectively a driving wheel and a driven wheel, and the driving wheel is connected with the output end of the motor 115.

[0058] Among them, the clamping groove 13 is U-shaped.

[0059] Among them, the materials of the second connecting beam 14, the first connecting beam 21, the clamping groove 13, the walking wheel support beam 113 and the fixed beam 114 are steel.

[0060] As shown in Figure 1 and Figure 3 As shown, the assembly mold side mold system 3 comprises a long side mold system 31, a short side mold 32, a first ear plate 33, a second ear plate 34 and a seventh screw rod 35, the two long side mold systems 31 are located on the two sides of the short side mold 32, each long side mold system 31 comprises a long side mold 311 and a side mold outer vertical pipe 312 and a side mold outer horizontal pipe 313 arranged on the long side mold 311, the side mold outer vertical pipe 312 is sequentially provided with a sliding slot ear plate 24, a first ear plate 33 and a second ear plate 34 from bottom to top along the height direction, the long side mold 311, the side mold outer vertical pipe 312 and the side mold outer horizontal pipe 313 are integral components to bear the external load of pouring concrete or automatic demolding, and the upper ends of the two side mold outer vertical pipes 312 of the two opposite long side mold systems 31 in place are fixed through the seventh screw rod 35.

[0061] Among them, the materials of the long side mold system 31, the short side mold 32, the long side mold 311, the side mold outer vertical pipe 312 and the side mold outer horizontal pipe 313 are steel.

[0062] As shown in Figures 1-2 , Figures 6-10As shown, the vertical position fine-tuning system 2 includes a first connecting beam 21, an oblique position fine-tuning device 22, a second hydraulic jack 23, a fifth screw 25, and a sixth screw 26. The second connecting beam 14 is fixed in the slot 13 and has a protruding rib. The first connecting beam 21 has a groove that mates with the protruding rib. The first connecting beam 21 is secured in the two second connecting beams 14 through the groove. The two second connecting beams 14 serve as slide rails for the first connecting beam 21. The first hydraulic jack 12 can drive the first connecting beam 21 to move along the width direction of the component to achieve precise assembly along the width direction of the component and fully automatic demolding of the assembly mold. The inclined position fine-tuning device 22 includes a steel inclined tube 221 and a third hydraulic jack 222 connected to the inclined tube 221. A fifth screw 25 connects the left end of the first connecting beam 21 and the inclined tube 221 to form a hinged connection. A third screw 7 connects the third hydraulic jack 222 to the second ear plate 34 to form a hinged connection. The second hydraulic jack 23 is positioned between the grooved ear plate 24 and the first ear plate 33. A sixth screw 26 connects the right end of the first connecting beam 21, the lower end of the second hydraulic jack 23, and the grooved ear plate 24 to form a hinged connection. A second screw 6 connects the upper end of the second hydraulic jack 23 to the first ear plate 33 to form a hinged connection. The third hydraulic jack 222 and the second hydraulic jack 23 can be extended or shortened simultaneously to achieve precise fine-tuning of the long-side mold system 31 along the component height direction. Precise assembly of the assembly mold along the component height direction is achieved through two sets of hydraulic jacks operating at synchronous and different speeds, one vertically and one inclined.

[0063] like Figure 1 , Figure 3 and Figure 8 As shown, the assembly mold bottom mold system 4 includes a plastic bottom mold 41 and a fixed concrete mold platform 42. The fixed concrete mold platform 42 is provided with a concrete mold platform channel 43. The lower ends of the two outer vertical pipes 312 of the mold that are moved into place are fixed by screws passing through the concrete mold platform channel 43.

[0064] The bottom mold 41 can be configured as a reusable polypropylene mold or a disposable polyethylene film.

[0065] like Figure 2 As shown, the intelligent monitoring system 8 includes a vertical support rod 81 and a vision sensor 82 mounted on the vertical support rod 81. The vision sensor 82 is positioned opposite to the horizontal position adjustment system 1, the vertical position fine-tuning system 2, the assembly mold side mold system 3, and the assembly mold bottom mold system 4. The vision sensor 82 can accurately measure the horizontal displacement along the longitudinal direction of the component, the horizontal displacement along the width direction of the component, and the vertical displacement along the height direction of the component that need to be adjusted in the assembly mold.

[0066] The implementation process of Embodiment 1 of this application is as follows:

[0067] a, the assembly mold is moved in place along the longitudinal direction of the component. As shown in Figure 2 , Figure 5 , based on the horizontal position adjustment system 1 and the intelligent monitoring system 8, the horizontal position deviation of the long side mold system 31 and the assembly mold bottom mold system 4 along the longitudinal direction of the component is automatically adjusted in real time, and the assembly mold is moved to the specified position along the longitudinal direction of the component through the horizontal position adjustment system 1.

[0068] b, the assembly mold is vertically fine-tuned in place along the height direction of the component. As shown in Figure 2 , Figures 9-10 , based on the vertical position fine-tuning system 2 and the intelligent monitoring system 8, whether the assembly mold produces uneven settlement resulting in vertical position deviation between the bolt holes (mounting holes) on the long side mold system 31 and the concrete mold table hole 43 is monitored. When there is no vertical position deviation, the assembly mold is vertically fine-tuned in place along the height direction of the component; when there is a vertical position deviation, the vertical position of the long side mold system 31 is adjusted based on the vertical position fine-tuning system 2, and the cross-sectional size deviation of the assembly mold is further monitored to see if it meets the specification requirements using the intelligent monitoring system 8.

[0069] c, the assembly mold is moved in place along the width direction of the component. As shown in Figure 2 , Figure 7 and 9 , based on the first hydraulic jack 12 and the intelligent monitoring system 8, the horizontal position deviation of the long side mold system 31 of the assembly mold and the assembly mold bottom mold system 4 along the width direction of the component is automatically adjusted in real time, the assembly mold is moved to the specified position along the width direction of the component through the first hydraulic jack 12, and the cross-sectional size deviation of the assembly mold is monitored to see if it meets the specification requirements using the intelligent monitoring system 8.

[0070] d, after the assembly mold is assembled, the mold is fixed. As shown in Figure 1 and Figure 3 , after the assembly mold is assembled, the upper end of the side mold outer vertical pipe 312 of the two sides of the assembly mold moved in place is fixed by the seventh screw rod 35, and the lower end of the side mold outer vertical pipe 312 of the two sides moved in place is fixed by another seventh screw rod 35 through the concrete mold table hole 43.

[0071] e, precast concrete component production. As shown in Figure 1 and Figure 3 , after the assembly mold is fixed, the precast concrete component is poured in the mold.

[0072] f, full-automatic demolding after precast concrete component curing. As shown in Figure 4 , after the precast concrete component is poured and cured for a period of time, the long side mold system 31 is pushed outward by the first hydraulic jack 12 to realize full-automatic demolding of the assembly mold.

[0073] Example 2

[0074] The principle and steps of vertical fine adjustment of the assembled mold are shown as follows:

[0075] 1. Principle and steps of vertical fine adjustment of the assembled mold upward

[0076] To ensure that the long side mold system 31 of the assembled mold can be vertically fine adjusted upward, the third hydraulic jack 222 and the second hydraulic jack 23 need to be adjusted at the same time, that is, the third hydraulic jack 222 and the second hydraulic jack 23 are simultaneously elongated by a certain distance in a synchronous and different speed adjustment mode, so that the angle between the long side mold system 31 and the first connecting beam 21 is always 90 degrees during the vertical fine adjustment of the long side mold system 31 upward. Figure 11 (a) is a schematic diagram of the device for vertically fine adjusting the assembled mold upward along the component height, the distance between the fifth screw 25 and the sixth screw 26 is l1, the distance between the third screw 7 and the sixth screw 26 is l2, and the distance between the third screw 7 and the fifth screw 25 is l3. Figure 11 (b) is a schematic diagram of the assembled mold after the vertical fine adjustment of the long side mold system 31 upward, when the vertical lifting height of the second hydraulic jack 23 is Δh, the distance between the third screw 7 and the fifth screw 25 becomes At this time, the elongation distance of the third hydraulic jack 222 is Δ33 = l4-l3.

[0077] The steps for vertically fine adjusting the assembled mold upward along the component height are as follows: (1) based on the intelligent monitoring system 8, the height Δh that the long side mold system 31 needs to be fine adjusted upward is monitored, that is, the height Δh that the second hydraulic jack 23 needs to be fine adjusted upward is monitored; (2) according to the fact that the angle between the long side mold system 31 and the first connecting beam 21 is always 90 degrees during the upward adjustment of the long side mold system 31, the distance Δ33 that the third hydraulic jack 222 needs to be elongated is calculated; (3) in the same time, the third hydraulic jack 222 and the second hydraulic jack 23 are respectively elongated by Δ33 and Δh, at this time, the adjustment requirement of the long side mold system 31 of the assembled mold for vertically fine adjusting upward along the component height by Δh is met.

[0078] 2. Principle and steps of vertical fine adjustment of the assembled mold downward

[0079] To ensure that the long side mold system 31 of the assembled mold can be vertically fine adjusted downward, the third hydraulic jack 222 and the second hydraulic jack 23 need to be adjusted at the same time, that is, the third hydraulic jack 222 and the second hydraulic jack 23 are simultaneously shortened by a certain distance in a synchronous and different speed adjustment mode, so that the angle between the long side mold system 31 and the first connecting beam 21 is always 90 degrees during the vertical fine adjustment of the long side mold system 31 downward. Figure 12(b) the schematic diagram of the assembly mold after the vertical fine adjustment of the long-side mold system 31 downward, when the second hydraulic jack 23 vertically drops by a height of Ah, the distance between the third screw rod 7 and the fifth screw rod 25 becomes At this time, the third hydraulic jack 222 shortens by a distance of Δ33 = l3-l4.

[0080] The vertical fine adjustment step of the assembly mold along the component height downward is as follows: (1) based on the intelligent monitoring system 8, the height Ah that the long-side mold system 31 needs to be fine adjusted downward, i.e. the height Ah that the second hydraulic jack 23 needs to be fine adjusted downward, is monitored; (2) according to the fact that the angle between the long-side mold system 31 and the first connecting beam 21 is always 90 degrees during the downward adjustment of the long-side mold system 31, the distance Δ33 that the third hydraulic jack 222 needs to be shortened is calculated; (3) within the same time, the third hydraulic jack 222 and the second hydraulic jack 23 are respectively shortened by Δ33 and Ah, at this time, the adjustment requirement of the long-side mold system 31 of the assembly mold along the component height downward by Ah is completed.

[0081] Embodiment 3

[0082] As shown in Figures 13-15 , based on the intelligent assembly mold of embodiment 1 and embodiment 2, the intelligent and efficient mobile factory for forming precast concrete components can further improve the turnover efficiency of the assembly mold and the production efficiency of the precast concrete components. The intelligent and efficient mobile factory for precast concrete components includes a plurality of assembly molds provided in embodiment 1, in the specific example in the figure, including a first assembly mold 91, a second assembly mold 92 and a third assembly mold 93, by replacing the original track 111 suitable for a single assembly mold with a long track 111, the first assembly mold 91, the second assembly mold 92 and the third assembly mold 93 can be quickly moved to the outside of the next assembly mold bottom mold system 4; in this embodiment, the mobile factory is provided with 4 groups of long tracks, the 2 groups of long tracks of the second assembly mold 92 are composed of the right long track 111 of the first assembly mold 91 and the left long track 111 of the third assembly mold 93, so as to reduce the floor area of the mobile factory; the horizontal position adjustment system 1 and the vertical position fine adjustment system 2 of the first assembly mold 91 and the third assembly mold 93 are installed at the two ends of the component longitudinal assembly mold side mold system 3 Figure 14 , the horizontal position adjustment system 1 and the vertical position fine adjustment system 2 of the second assembly mold 92 are installed in the middle area of the component longitudinal assembly mold side mold system 3 Figure 14 , and are spaced apart from the horizontal position adjustment system 1 and the vertical position fine adjustment system 2 of the first assembly mold 91 and the third assembly mold 93 by a certain distance Figure 14 .

[0083] As shown in Figure 16As shown, in order to prevent the concrete damage of the left and right side edges of the upper end of the fixed concrete formwork 42 in the repeated use of the assembly mold bottom mold system 4 of the mobile factory, and reduce the production quality of the prefabricated concrete member, angle steels 44 are arranged on the left and right sides of the upper end of the fixed concrete formwork 42.

[0084] The implementation principle of the embodiment 3 of the present application is:

[0085] a, assembly mold moving and fixing. As shown, based on the horizontal position adjusting system 1, the vertical position fine adjustment system 2, the assembly mold side mold system 3, the assembly mold bottom mold system 4 and the intelligent monitoring system 8, the first assembly mold 91, the second assembly mold 92 and the third assembly mold 93 are moved and fixed by the seventh screw rod 35. Figures 13-15

[0086] b, prefabricated concrete member production. As shown, the prefabricated concrete member is poured in the mobile factory assembly mold. Figures 13-15

[0087] c, full-automatic demolding of the prefabricated concrete member after curing. As shown, after the prefabricated concrete member is poured and cured for a period of time, the first hydraulic jack 12 pushes the assembly mold long side mold system 31 to move outward, so as to realize the full-automatic demolding of the assembly mold. Figure 4

[0088] d, prefabricated concrete member flow line production. The above steps a-c are repeated to realize the efficient flow line production of the prefabricated concrete member.

[0089] The scheme provided by the foregoing embodiments of the present application can overcome the problems of the prior steel assembly mold, such as more workers and processes required for assembly and disassembly, and difficulty in quickly installing the assembly mold and monitoring the size deviation by relying on naked eye observation. Based on the monitoring data of the visual sensor, the assembly mold is quickly moved along the longitudinal direction of the member by the chassis motor driving the walking wheel, the assembly mold is accurately assembled and automatically demolded along the width direction of the member by the first hydraulic jack of the horizontal position adjusting system, and the assembly mold is accurately assembled along the height direction of the member by the synchronous different speeds of the second hydraulic jack and the third hydraulic jack of the vertical position fine adjustment system, so as to improve the production efficiency and product quality of the prefabricated member, avoid the increase of maintenance cost and the reduction of product quality caused by uneven settlement of the foundation,

[0090] ​​​The foregoing description of the disclosed embodiments enables a person skilled in the art to make or use the application. Modifications of these embodiments will occur to persons of skill in the art, and, while certain modifications are discussed, other modifications will be apparent. Therefore, it is understood that within the scope of the claims the application can be practiced otherwise than is specifically described. It is therefore understood that all content of the foregoing description shall be interpreted as illustrative only and without limitation.

Claims

1. An intelligent assembling mold for precast concrete members, characterized by, The assembly mold side mold system (3), the assembly mold bottom mold system (4), the horizontal position adjusting system (1), the vertical position fine adjustment system (2) and the intelligent monitoring system (8) are assembled; The assembly mold side mold system (3) is used for being assembled on both sides of the assembly mold bottom mold system (4); The horizontal position adjusting system (1) comprises a chassis (11) and a first hydraulic jack (12), the chassis (11) can move along the longitudinal direction of the component, the first hydraulic jack (12) is arranged on the chassis (11), and the first hydraulic jack (12) is connected with the vertical position fine adjustment system (2), and the movement of the assembly mold side mold system (3) along the width direction of the component is realized through the first hydraulic jack (12); The vertical position fine adjustment system (2) comprises a first connecting beam (21), a diagonal position fine adjustment device (22) and a second hydraulic jack (23), the first connecting beam (21) is hinged with the first hydraulic jack (12), the diagonal position fine adjustment device (22) can be telescoped, one end of the diagonal position fine adjustment device (22) is connected with one end of the first connecting beam (21), the other end is connected with the assembly mold side mold system (3), one end of the second hydraulic jack (23) is connected with the other end of the first connecting beam (21), and the other end is connected with the assembly mold side mold system (3), and the fine adjustment of the assembly mold side mold system (3) along the height direction of the component is realized through the cooperation of the diagonal position fine adjustment device (22) and the second hydraulic jack (23); The intelligent monitoring system (8) comprises a visual sensor (82) for measuring the horizontal displacement of the assembly mold along the longitudinal direction of the component, the horizontal displacement along the width direction of the component and the vertical displacement along the height direction of the component.

2. The intelligent assembling mold for precast concrete members according to claim 1, characterized in that, The chassis (11) comprises a track (111), a walking wheel (112) and a walking wheel support beam (113), the walking wheel (112) is arranged on the walking wheel support beam (113), the track (111) is installed on the ground, the length extension direction of the track (111) is parallel to the longitudinal direction of the component, the walking wheel (112) is slidably arranged on the track (111), and the horizontal rapid movement of the chassis (11) along the longitudinal direction on the track (111) is realized.

3. The intelligent assembling mold for precast concrete members according to claim 1, characterized in that, The assembly mold side mold system (3) comprises two long side mold systems (31), the two long side mold systems (31) are used for being oppositely arranged on both sides of the assembly mold bottom mold system (4), and the long side mold system (31) is connected with the diagonal position fine adjustment device (22) and the second hydraulic jack (23).

4. The intelligent assembling mold for precast concrete members according to claim 3, characterized in that, Each long side mold system (31) comprises a long side mold (311) and a side mold outer side vertical pipe (312) arranged on the long side mold (311), a sliding slot ear plate (24) and a first ear plate (33) are sequentially arranged on the side mold outer side vertical pipe (312) from bottom to top along the height direction, one end of the second hydraulic jack (23) is hinged with the first connecting beam (21) and the sliding slot ear plate (24), and the other end is hinged with the first ear plate (33).

5. The intelligent assembling mold for precast concrete members according to claim 3, characterized in that, The assembly mold bottom system (4) comprises a bottom mold (41) and a fixed concrete mold table (42), and the long-side mold system (31) in movement is connected and fixed with the fixed concrete mold table (42) during assembly.

6. The intelligent assembling mold for precast concrete components according to any one of claims 1-5, characterized in that, The oblique position fine adjustment device (22) comprises an oblique pipe (221) and a third hydraulic jack (222) connected with the oblique pipe (221), the oblique pipe (221) is hinged with one end of the first connecting beam (21), and the output end of the third hydraulic jack (222) is hinged with the assembly mold side mold system (3).

7. A method of assembling precast concrete elements, characterized in that, The method of any one of claims 1-6 comprises the following steps: The horizontal position adjustment system (1) and the intelligent monitoring system (8) are used to automatically adjust the horizontal position deviation of the assembly mold side mold system (3) and the assembly mold bottom system (4) along the longitudinal direction of the component, and the assembly mold is moved to the specified position along the longitudinal direction of the component through the horizontal position adjustment system (1); Based on the vertical position fine adjustment system (2) and the intelligent monitoring system (8), whether the assembly mold produces uneven settlement to cause the vertical position deviation of the installation position of the assembly mold side mold system (3) is monitored, when there is no vertical position deviation, the vertical fine adjustment of the assembly mold along the height direction of the component is completed, when there is vertical position deviation, the vertical position of the assembly mold side mold system (3) is adjusted based on the vertical position fine adjustment system (2), and whether the cross-sectional size deviation of the assembly mold meets the specification requirements is monitored by using the intelligent monitoring system (8); Based on the first hydraulic jack (12) and the intelligent monitoring system (8), the horizontal position deviation of the assembly mold side mold system (3) and the assembly mold bottom system (4) along the width direction of the component is automatically adjusted in real time, the assembly mold is moved to the specified position along the width direction of the component through the first hydraulic jack (12), and whether the cross-sectional size deviation of the assembly mold meets the specification requirements is monitored by using the intelligent monitoring system (8); After the assembly mold is assembled, the precast concrete component is poured in the mold; After the pouring and curing of the precast concrete component are completed, the assembly mold side mold system (3) is pushed to move away from the assembly mold bottom system (4) through the first hydraulic jack (12), and the full-automatic demolding of the assembly mold is realized.

8. A method of assembling precast concrete elements according to claim 7, wherein, The vertical fine adjustment step of the assembly mold along the height direction of the component is as follows: The height Δh that the assembly mold side mold system (3) needs to be adjusted upward is monitored based on the intelligent monitoring system (8), that is, the height Δh that the second hydraulic jack (23) needs to be adjusted upward; The distance Δ33 that the oblique position fine adjustment device (22) needs to be extended is calculated; In the same time, the oblique position fine adjustment device (22) and the second hydraulic jack (23) are respectively extended by Δ33 and Δh, that is, the adjustment requirement of the vertical fine adjustment Δh along the height direction of the component is completed.

9. A method of assembling precast concrete elements according to claim 7, wherein, The vertical fine adjustment step of the assembly mold along the height direction of the component is as follows: The height Δh that the assembly mold side mold system (3) needs to be adjusted downward is monitored based on the intelligent monitoring system (8), that is, the height Δh that the second hydraulic jack (23) needs to be adjusted downward; The distance Δ33 that the oblique position fine adjustment device (22) needs to be shortened is calculated; In the same time, the oblique position fine adjustment device (22) and the second hydraulic jack (23) are shortened by Δ33 and Δh respectively, so as to complete the adjustment requirement of vertical fine adjustment Δh along the component height downward.

10. A mobile factory characterized by The application relates to a method for assembling a plurality of moulds (1) according to any one of claims 1 to 6.

Images