A brush roller for an agricultural machine and a cleaning device therefor
By designing input holes and one-way output holes on the brush roller, and combining a cleaning device with a motor, blower, and memory spring, the problem of cleaning the bristle roots is solved, achieving efficient cleaning and reducing bristle damage.
Patent Information
- Application Number
- CN202511651740.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-12
- Publication Date
- 2026-02-27
- Estimated Expiration
- 2045-11-12
AI Technical Summary
When cleaning existing agricultural machinery brush rollers, it is difficult to thoroughly clean the broken threads and fibers at the base of the bristles, and traditional cleaning methods are prone to damaging the bristles.
The design incorporates a brush roller structure with an input port and a unidirectional output port, as well as a cleaning device that includes a motor, a blower, and a memory spring. This device cleans from the inside out and removes impurities through rapid rotation, while also drying the brush bristles with hot air.
It achieves a more thorough cleaning effect, reduces bristle damage, extends the life of the brush roller, and simplifies the cleaning process.
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Figure CN121101286B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application belongs to the field of agricultural machinery equipment, and particularly relates to a brush roller for agricultural machinery and a cleaning device thereof. BACKGROUND
[0002] In agricultural machinery operation, brush rollers are often used. The existing brush rollers have a simple structure, and generally only the outer part of the brush roller can be operated when the brush is cleaned. The broken wires and fibers at the root of the brush are difficult to be completely cleaned, and the root of the brush is easily damaged when the brush is cleaned from the outside to the inside by a water gun or an air blower, which leads to the falling of the brush and greatly increases the depreciation rate of the brush roller.
[0003] Therefore, the present application provides a brush roller for agricultural machinery and a cleaning device thereof to solve the above problems. SUMMARY
[0004] The present application aims to provide a brush roller for agricultural machinery and a cleaning device thereof with good cleaning effect.
[0005] To achieve the above-mentioned purpose, the present application adopts the following technical scheme: a brush roller for agricultural machinery, comprising a roller body, brush hairs are planted on the outer side of the roller body, an input hole is formed in the roller body along the axial direction of the roller body, a plurality of annular cavities are arranged on the roller body, a plurality of one-way output holes are arranged on the side wall of the annular cavity, the plurality of annular cavities are uniformly arranged along the axial direction of the roller body, and the input hole is connected with the annular cavity through a communication hole.
[0006] A cleaning device for a brush roller for agricultural machinery, comprising a base, a fixing mechanism arranged on the base, a water storage cavity arranged in the base, a driving motor and an air blower arranged on the base, and a cavity arranged in the base, a switching mechanism arranged in the cavity, the fixing mechanism comprising:
[0007] a fixing frame fixedly connected to the side wall of the base, an upper support fixedly connected to the upper end of the fixing frame, a lower support arranged at the upper end of the base for supporting, and the driving motor driving the lower support to rotate;
[0008] the switching mechanism comprising:
[0009] a sliding box sealingly sliding in the cavity, a conductive sheet embedded on one end of the side wall of the sliding box, a trigger switch of the air blower embedded on the side wall of the cavity and corresponding to the conductive sheet, and a thermal trigger arranged on the other end of the side wall of the sliding box;
[0010] a vertical partition plate fixedly connected to the inner bottom surface of the sliding box.
[0011] A communication pipe, the upper end of which is communicated with the lower support, and the lower end of which is fixedly connected with a horizontal partition strip, the lower surface of which is slidingly and sealingly connected with the upper end of the vertical partition plate;
[0012] An air inlet pipe, the input end of which is communicated with the air outlet of the air blower, and the output end of which is arranged on the inner bottom surface of the cavity, and the sliding box is provided with an air inlet corresponding to the air inlet pipe;
[0013] A water inlet pipe, one end of which is communicated with the water storage cavity, and the other end of which penetrates through the vertical partition plate.
[0014] In the cleaning device for the brush roller of the agricultural machine, the lower support comprises a driven gear rotatably connected to the upper end of the base, the upper end of the communication pipe is arranged through the driven gear, the output end of the driving motor is fixedly connected with a driving gear, and the driving gear and the driven gear are engaged.
[0015] In the cleaning device for the brush roller of the agricultural machine, the water inlet pipe is composed of a branch pipe, an elastic bellows and an elbow pipe in series, the output end of the branch pipe is arranged through the vertical partition plate, and the input end of the elbow pipe extends into the water storage cavity.
[0016] In the cleaning device for the brush roller of the agricultural machine, the heat trigger comprises a memory spring sleeved outside the elastic bellows, one end of the memory spring is fixedly connected with a heat-conducting strip, and the other end of the heat-conducting strip is arranged outside the base and in abutting contact with the lower surface of the driven gear.
[0017] Compared with the prior art, the brush roller for the agricultural machine and the cleaning device thereof have the following advantages:
[0018] By arranging the input hole and the one-way output hole, the brush can be cleaned from the inside to the outside along the roots of the brush, and compared with the traditional cleaning method, the cleaning effect is better, and the damage to the brush is smaller.
[0019] By arranging the motor, the upper support and the lower support, the brush roller placed between the upper support and the lower support can be quickly rotated, under the action of centrifugal force, the water on the lower side can be automatically sucked out, the impurities can be thrown out by using the characteristics of broken line and fiber water absorption, the damage to the brush is smaller, at the same time, the quickly rotating brush roller can also throw out the sewage on the brush, and the brush roller can be quickly dried.
[0020] By arranging the air blower, hot air can be provided, when the hot air escapes from the one-way output hole along the input hole, the cleaned brush can be further dried, and the drying of the brush can be accelerated.
[0021] The present application sets the heat trigger, when the lower support rotates, the heat conduction sheet in contact with it gradually warms up, and the heat conduction sheet transmits the temperature to the memory spring, when the memory spring rises above its transformation temperature, it can automatically extend and push the sliding box to move, on the one hand, the sliding box automatically closes the water flow channel and opens the air flow channel, on the other hand, it can make the conductive sheet contact with the contact of the air blower, so that the air blower is automatically opened, the whole process does not need manual operation, simple and convenient, time-saving and labor-saving.
[0022] 5、The present application sets the elastic bellows, which can meet the displacement requirement of the sliding box, so that the water inlet pipe can move with the sliding box, and since the memory spring is sleeved outside the elastic bellows, the two can limit each other, so that the whole structure runs more stably. BRIEF DESCRIPTION OF DRAWINGS
[0023] Figure 1 is a structural schematic view of a brush roller for agricultural machinery provided by the present application;
[0024] Figure 2 is a sectional structural schematic view of a brush roller for agricultural machinery provided by the present application;
[0025] Figure 3 is a structural schematic view of a cleaning device of a brush roller for agricultural machinery provided by the present application;
[0026] Figure 4 is Figure 3 is an enlarged structural schematic view of A in FIG. 5;
[0027] Figure 5 is a schematic view of a switching mechanism switching to a drying state in a cleaning device of a brush roller for agricultural machinery provided by the present application.
[0028] In the drawings,
[0029] 1 roller body; 11 input hole; 12 annular cavity; 121 one-way output hole; 13 communication hole;
[0030] 2 base; 21 water storage cavity;
[0031] 3 drive motor;
[0032] 4 air blower;
[0033] 5 cavity;
[0034] 6 fixed frame; 61 upper support; 62 lower support;
[0035] 71 sliding box; 711 conductive sheet; 72 vertical partition; 73 communication pipe; 731 horizontal partition strip; 74 air inlet pipe; 75 water inlet pipe;
[0036] 81 memory spring; 82 heat conducting strip. DETAILED DESCRIPTION
[0037] The following examples are for illustrative purposes only and are not intended to limit the scope of the present invention.
[0038] As Figures 1-2 shown, a brush roller for agricultural machinery, comprising a roller body 1, the outer side of the roller body 1 is planted with brush hairs (as Figure 1 shown), the roller body 1 is provided with an input hole 11 along its axial direction, the roller body 1 is provided with a plurality of annular cavities 12, the side wall of the annular cavity 12 is provided with a plurality of one-way output holes 121, the one-way output hole 121 is conical, which can reduce the blockage of the one-way output hole 121 by external impurities, etc., the plurality of annular cavities 12 are uniformly arranged along the axial direction of the roller body 1, and the input hole 11 is connected with the annular cavity 12 through the communication hole 13.
[0039] By setting the input hole 11 and the one-way output hole 121, since the one-way output hole 121 is close to the root of the brush hair, it can clean the brush hair from the inside to the outside, compared with the traditional cleaning method, not only the cleaning effect is better, the cleaning dead angle is less, and the brush hair root is not easy to be flushed, and the damage to the brush hair is also smaller.
[0040] As Figures 3-5 shown, a cleaning device for a brush roller for agricultural machinery, comprising a base 2, the base 2 is provided with a fixing mechanism, the base 2 is provided with a water storage cavity 21, the side wall of the water storage cavity 21 is provided with an injection hole communicated with the outside, for supplementing the cleaning water, the base 2 is provided with a driving motor 3 and an air blower 4, the base 2 is further provided with a cavity 5, the cavity 5 is provided with a switching mechanism, the fixing mechanism comprises:
[0041] A fixing frame 6 is fixedly connected to the side wall of the base 2, the upper end of the fixing frame 6 is fixedly connected with an upper supporting piece 61, the upper supporting piece 61 comprises a hydraulic cylinder fixedly connected to the upper end of the fixing frame 6, the output end of the hydraulic cylinder is rotatably connected with an upper stabilizing seat, the upper end of the base 2 is provided with a lower supporting piece 62 for supporting, the lower supporting piece 62 comprises a lower stabilizing seat, the upper stabilizing seat and the lower stabilizing seat are matched with the two ends of the roller body 1, so that the roller body 1 can be stably arranged between the upper stabilizing seat and the lower stabilizing seat, and the driving motor 3 drives the lower supporting piece 62 to rotate;
[0042] The switching mechanism comprises:
[0043] A sliding box 71 is sealingly slid in the cavity 5, one end of the sliding box 71 is embedded with a conductive sheet 711, the trigger switch of the air blower 4 is embedded on the side wall of the cavity 5 and corresponds to the conductive sheet 711, when the conductive sheet 711 is in contact with the trigger switch (as Figure 4 shown), the air blower 4 starts to work, when the conductive sheet 711 is separated from the trigger switch (as Figure 5As shown in the drawings), the blower 4 stops working, the other end side wall of the sliding box 71 is provided with a thermal trigger;
[0044] The vertical partition plate 72 is fixedly connected with the inner bottom surface of the sliding box 71 at the lower end;
[0045] The upper end of the communication pipe 73 is communicated with the lower support 62, and it is necessary to note that the upper end of the communication pipe 73 is fixedly connected with the lower end of the lower stable seat, and the lower stable seat is provided with a through hole corresponding to the input hole, in addition, the upper side wall of the sliding box 71 is provided with a strip-shaped slot corresponding to the communication pipe 73, so that the sliding box 71 and the communication pipe 73 can send relative displacement, and the lower end of the communication pipe 73 is fixedly connected with the horizontal partition strip 731, and the lower surface of the horizontal partition strip 731 is slidingly and sealingly connected with the upper end of the vertical partition plate 72;
[0046] The input end of the air inlet pipe 74 is communicated with the exhaust port of the blower 4, and the output end of the air inlet pipe 74 is arranged on the inner bottom surface of the cavity 5, and the sliding box 71 is provided with an air inlet hole corresponding to the air inlet pipe 74;
[0047] The water inlet pipe 75 is communicated with the water storage cavity 21 at one end and is arranged through the vertical partition plate 72 at the other end.
[0048] In this embodiment, the lower support 62 includes a driven gear rotatably connected to the upper end of the base 2, and specifically, the driven gear is fixedly connected to the lower end of the lower stable seat, and the upper end of the communication pipe 73 is arranged through the driven gear, and the output end of the driving motor 3 is fixedly connected with a driving gear, and the driving gear and the driven gear are engaged.
[0049] In this embodiment, the water inlet pipe is composed of a branch pipe, an elastic bellows and an elbow pipe in series, wherein the output end of the branch pipe is arranged through the vertical partition plate 72, and the input end of the elbow pipe extends into the water storage cavity 21.
[0050] In this embodiment, the thermal trigger includes a memory spring 81 sleeved outside the elastic bellows, and it is necessary to note that the memory spring 81 is made of a nickel-titanium memory alloy wire, and is in a normal state at room temperature and is elongated when the temperature rises above 40 degrees Celsius, one end of the memory spring 81 is fixedly connected with a heat-conducting strip 82, and the other end of the heat-conducting strip 82 is arranged outside the base 2 and in abutting contact with the lower surface of the driven gear.
[0051] The working principle of this embodiment is as follows:
[0052] First, the roller body 1 is vertically placed between the upper stable seat and the lower stable seat, so that the through hole of the lower stable seat corresponds to the input hole 11, then the upper stable seat is lowered by using the hydraulic cylinder, and the roller body 1 is clamped and fixed;
[0053] Next, the driving motor 3 is started, and the driving motor 3 drives the lower stabilizing seat to rotate through the gear set, so that the roller body 1 rotates rapidly. Under the action of centrifugal force, the gas in the one-way output hole 121 is continuously discharged, so that the water in the water inlet pipe 75 is sucked upward (the water flow direction is shown by the arrow in Figure 4 When the water droplets are discharged from the one-way output hole 121, not only can the broken wires, fibers and other impurities be soaked to increase their weight and be more easily thrown out and separated, but also the bristles can be cleaned;
[0054] Since the lower surface of the driven gear is in contact with the heat conduction strip 82, the driven gear and the heat conduction strip 82 will continue to rub as the driven gear continues to rotate, so that the heat conduction strip 82 is heated, and the heat conduction strip 82 conducts the temperature to the memory spring 81, so that the memory spring 81 is automatically elongated as the temperature rises. When the temperature of the memory spring 81 rises above the transformation temperature, the memory spring 81 is automatically elongated;
[0055] At this time, the memory spring 81 will push the sliding box 71 to move. When the sliding box 71 moves, on the one hand, the water flow passage is closed and the air flow passage is conducted, and on the other hand, the conductive sheet 711 is conducted with the switch of the air blower 4 (as shown in Figure 5 ), so that the air blower 4 works. At this time, the warm air generated by the air blower 4 is continuously output upward (the air flow direction is shown by the arrow in Figure 5 ), and the air flow is discharged from the one-way output hole 121 along the input hole 11, which can further blow away the broken wires and fibers, and can quickly dry the bristles. The whole process is simple and convenient.
[0056] The above only describes the preferred embodiments of the present application and is not intended to limit the present application. Any modification, equivalent replacement, improvement, etc. made within the spirit and principles of the present application shall be included in the protection scope of the present application.
Claims
1. A cleaning device for a brush roller used in agricultural machinery, the brush roller comprising a roller body (1), wherein bristles are embedded on the outer side of the roller body (1), characterized in that, The roller body (1) has an input hole (11) along its axial direction. The roller body (1) has multiple annular cavities (12). The sidewalls of the annular cavities (12) have multiple unidirectional output holes (121). The multiple annular cavities (12) are evenly arranged along the axial direction of the roller body (1). The input hole (11) is connected to the annular cavity (12) through a connecting hole (13). The cleaning device includes a base (2). The base (2) has a fixing mechanism. The base (2) has a water storage chamber (21). The base (2) is equipped with a drive motor (3) and a blower (4). The base (2) also has a cavity (5). The cavity (5) has a switching mechanism. The fixing mechanism includes: The fixed frame (6) is fixedly connected to the side wall of the base (2). The upper end of the fixed frame (6) is fixedly connected to the upper support member (61). The upper end of the base (2) is provided with a lower support member (62) for support. The drive motor (3) drives the lower support member (62) to rotate. The through hole of the lower support member (62) corresponds to the input hole (11). The switching mechanism includes: A sliding box (71) is sealed and slides within a cavity (5). A conductive sheet (711) is embedded on one side wall of the sliding box (71). The trigger switch of the blower (4) is embedded on the side wall of the cavity (5) and corresponds to the conductive sheet (711). A thermal trigger is provided on the other side wall of the sliding box (71). A vertical partition (72) is fixedly connected at its lower end to the inner bottom surface of a sliding box (71). A connecting pipe (73) is connected to a lower support (62) at its upper end. A horizontal partition (731) is fixedly connected to the lower end of the connecting pipe (73). The lower surface of the horizontal partition (731) is slidably and sealingly connected to the upper end of the vertical partition (72). An air intake pipe (74) is provided. The input end of the air intake pipe (74) is connected to the exhaust port of the blower (4). The output end of the air intake pipe (74) is provided on the inner bottom surface of the cavity (5). The sliding box (71) is provided with an air intake port corresponding to the air intake pipe (74). The water inlet pipe (75) is connected at one end to the water storage chamber (21) and at the other end through the vertical partition (72). The thermal triggering component includes a memory spring (81) sleeved on the outside of the elastic corrugated pipe on the water inlet pipe (75). One end of the memory spring (81) is fixedly connected to a heat-conducting strip (82). The other end of the heat-conducting strip (82) is located outside the base (2) and abuts against the lower surface of the driven gear on the lower support (62). The memory spring (81) can push the sliding box (71) to move. When the sliding box (71) moves, it will close the water flow path, open the air flow path, and make the conductive sheet (711) connected to the trigger switch of the blower (4).
2. The cleaning device for agricultural machinery brush rollers according to claim 1, characterized in that, The lower support member (62) includes a driven gear rotatably connected to the upper end of the base (2), the upper end of the connecting pipe (73) passes through the driven gear, and the output end of the drive motor (3) is fixedly connected to the driving gear, and the driving gear and the driven gear mesh with each other.
3. The cleaning device for agricultural machinery brush rollers according to claim 2, characterized in that, The water inlet pipe is composed of a branch pipe, an elastic corrugated pipe and a bend pipe connected in series. The output end of the branch pipe passes through the vertical partition (72), and the input end of the bend pipe extends into the water storage chamber (21).
Citation Information
Patent Citations
Cleaning roller for solar cell panel
CN204769741U