Roller coating device for antistatic coating of textile product

By designing an antistatic coating roller coating device for textile products, which utilizes inclined hot air to stretch textiles and adaptive antistatic agent spraying volume adjustment, the problem of uneven coating and waste on textiles of different thicknesses in traditional roller coating devices has been solved. This has achieved coating uniformity and stability, reduced costs, and improved production efficiency.

CN121103604AInactive Publication Date: 2025-12-12XUZHOU XINPEI TEXTILE TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202511548434.X
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-10-28
Publication Date
2025-12-12
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

Traditional roller coating equipment delivers insufficient antistatic agent when dealing with thick textiles, resulting in substandard coatings. On the other hand, it delivers excessive antistatic agent when dealing with thin textiles, leading to material waste and coating quality defects. This makes it impossible to meet the processing needs of textiles with diverse thicknesses.

Method used

A roller coating device for antistatic coating of textile products was designed. The device stretches the textiles with oblique hot air to reduce wrinkles. Combined with adaptive antistatic agent spraying volume adjustment and prevention of pipe blockage, the device ensures coating uniformity and stability.

Benefits of technology

It achieves improved uniformity and adhesion of antistatic coatings, reduces waste of antistatic agents, enhances the smoothness of the production process and the stability of the equipment, and adapts to the processing needs of textiles of different thicknesses.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to the technical field of textile roller coating, in particular to a textile product antistatic coating roller coating device which comprises a conveying mechanism, a frame A and a frame B are fixed to the upper portion of the conveying mechanism, a motor is fixed to one side of the frame B, an air heater is fixed to the upper portion of the frame A, and a spray head A is fixed to the lower portion of the frame A; an air pipe A is communicated between the spray head A and the air heater, an air collecting cylinder is fixed to the inner side of the frame A, a scraping piece is fixed to the lower portion of the frame B, a roller coating roller is rotationally arranged below the frame B, a spray head B is fixed to one side of the frame B, and an air pipe B is communicated between the spray head B and the air collecting cylinder. A rotating shaft is rotationally arranged on one side of the conveying mechanism. The spraying amount of the antistatic agent is adjusted in a self-adaptive mode through the detection plate assembly, waste of the antistatic agent is reduced, the cost is reduced, it can be guaranteed that the thicknesses of coatings of various textiles are reasonable, the antistatic effect is stable, and the smoothness of the production process is improved.
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Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of textile rolling coating, in particular to a textile product antistatic coating rolling device. BACKGROUND

[0002] In the field of textile processing, in order to improve the antistatic performance of textiles, it is usually necessary to coat an antistatic coating on the surface of the textiles through a rolling coating device. This process has been widely applied in many subfields such as clothing, home textiles, and industrial fabrics.

[0003] However, the traditional rolling coating device has problems such as insufficient output of antistatic agent, resulting in substandard coating function for thick textiles, and excessive output for thin textiles, causing raw material waste and coating quality defects, which cannot meet the processing needs of textiles of various thicknesses.

[0004] Therefore, the present application provides a textile product antistatic coating rolling device to solve the above problems and improve the practical value. SUMMARY

[0005] The present application aims to solve the problems in the prior art and provides a textile product antistatic coating rolling device.

[0006] To achieve the above-mentioned purpose, the present application adopts the following technical scheme: a textile product antistatic coating rolling device, comprising a conveying mechanism, a frame A and a frame B are fixed above the conveying mechanism, a motor is fixed on one side of the frame B, a hot air blower is fixed above the frame A, a spray head A is fixed below the frame A, a gas pipe A is communicated between the spray head A and the hot air blower, a gas collecting cylinder is fixed inside the frame A, a scraper is fixed below the frame B, a rolling roller is rotatably arranged below the frame B, a spray head B is fixed on one side of the frame B, a gas pipe B is communicated between the spray head B and the gas collecting cylinder. A rotating shaft is rotatably arranged on one side of the conveying mechanism, a cam and a blade are fixed on the outer wall of the rotating shaft, a liquid storage barrel is arranged on one side of the conveying mechanism, an iron plate is fixed above the conveying mechanism, a detection plate is slidably arranged in the iron plate, an L-shaped bracket is fixed above the frame B, a spring A is connected between the L-shaped bracket and the detection plate, a pull rod is fixed on one side of the detection plate, a spray head B is fixed below the frame B, a water pipe is communicated between the spray head B and the liquid storage barrel, a vibration rod is fixed on one side of the water pipe, and a spray head C is communicated with the output end of the gas pipe B.

[0007] Preferably, a guide plate is fixed below the gas collecting cylinder, and the guide plate is designed in an arc shape.

[0008] Preferably, a regulating valve is installed on the surface of the water pipe, and a rack that meshes with the gear on the surface of the regulating valve is provided on one side of the pull rod.

[0009] Preferably, one end of the spring A is connected to the top of the detection plate, and the other end of the spring A is connected to the bottom of the L-shaped bracket.

[0010] Preferably, the surface of the iron plate is provided with a groove, and the two sides of the detection plate are provided with sliders.

[0011] Preferably, the nozzle A is designed to be angled and is made of stainless steel.

[0012] Preferably, one end of the vibration rod is spherical, and the vibration rod is made of rubber.

[0013] Compared with the prior art, the beneficial effects of the present invention are: 1. When using the roller coating device, the operator starts the motor and hot air blower. Then, the operator places the textile on the conveyor mechanism and manually lifts the detection plate. At this time, the hot air blower generates hot air, which is delivered to nozzle A through air pipe A. Since textiles are prone to wrinkles when placed, wrinkles can cause uneven coating of the antistatic coating. Therefore, the hot air is directed at an angle to impact the textile. When the hot air contacts the textile, it generates a lateral force, which stretches the textile, reducing wrinkles and improving the uniformity and adhesion of the subsequent antistatic coating. This ensures the stability and durability of the coating. Guided by the arc plate, the hot air gathers in the air collection cylinder and is delivered to nozzle C through air pipe B. The hot air is then sprayed onto the textile fibers after roller coating, enhancing the drying and shaping of the antistatic coating and making it easier for the subsequent antistatic coating to penetrate and adhere.

[0014] 2. When the textile passes under the detection plate, the operator lowers the plate. Due to the varying thickness of the textiles, the movement of the detection plate moves the pull rod, which in turn rotates the regulating valve gear. This allows for adaptive adjustment of the antistatic agent spraying amount based on the textile's thickness, reducing waste and lowering costs. It also ensures reasonable coating thickness and stable antistatic effect for various textiles, improving production process smoothness. Simultaneously, the blades rotate inside air pipe B under the influence of hot air. This rotation drives the rotating shaft, which in turn rotates the cam. When the solid powdered antistatic agent is not fully dissolved, it may clog the water pipe. The cam's rotation strikes the vibrating rod, breaking up any undissolved antistatic agent particles in the water pipe, preventing particle aggregation and blockage, reducing sediment buildup, ensuring unobstructed antistatic agent delivery, and improving the stability of the coating device. Attached Figure Description

[0015] Figure 1 For the overall structure of the present application schematic diagram; Figure 2 For the partial structure of the present application schematic diagram one of them; Figure 3 For the partial structure of the present application schematic diagram two of them; Figure 4 For the A part of the present application Figure 3 Enlarged structure schematic diagram; Figure 5 For the partial structure of the present application schematic diagram three of them Figure 6 For the partial structure of the present application schematic diagram four of them.

[0016] Legend: 1, conveying mechanism; 2, roll coating roller; 3, air pipe A; 4, hot air machine; 5, motor; 6, gas collecting cylinder; 7, doctor blade; 8, spray head A; 9, air pipe B; 10, water pipe; 11, iron plate; 12, detection plate; 13, spring; 14, pull rod; 15, regulating valve; 16, rotating shaft; 17, blade; 18, vibration rod; 19, cam; 20, spray head B; 21, liquid storage barrel; 22, frame A; 23, frame B; 24, L-shaped support; 25, spray head C. DETAILED DESCRIPTION

[0017] In order to make the purpose, technical scheme and advantages of the embodiments of the present application clearer, the technical scheme in the embodiments of the present application will be described clearly and completely below with reference to the drawings in the embodiments of the present application. Therefore, the following detailed description of the embodiments of the present application provided in the drawings is not intended to limit the scope of the claimed present application, but only represents selected embodiments of the present application. Based on the embodiments in the present application, all other embodiments obtained by those of ordinary skill in the art without creative labor fall within the scope of the present application.

[0018] Referring to Figures 1 to 6 The present application provides a kind of textile anti-static coating roll coating device, including conveying mechanism 1, the frame A 22 and frame B 23 are fixed on the conveying mechanism 1 top, motor 5 is fixed on the side of the frame B 23, hot air machine 4 is fixed on the top of the frame A 22, spray head A 8 is fixed below the frame A 22, air pipe A 3 is communicated between the spray head A 8 and hot air machine 4, gas collecting cylinder 6 is fixed in the inside of the frame A 22, doctor blade 7 is fixed below the frame B 23, roll coating roller 2 is rotated below the frame B 23, spray head B 20 is fixed on the side of the frame B 23, air pipe B 9 is communicated between the spray head B 20 and gas collecting cylinder 6.

[0019] It should be noted that when using the rolling device, the worker starts the motor 5 and the air heater 4, then the worker places the textile on the conveying mechanism 1, and at the same time the worker manually lifts the detection plate 12, at this time the air heater 4 generates hot air, which is conveyed to the nozzle A8 through the air pipe A3, and because the textile is prone to wrinkles when placed, the wrinkles will cause uneven rolling of the antistatic coating, therefore the textile is impacted by the oblique hot air, when the hot air contacts the textile, a horizontal force is generated, which stretches the textile, achieving the effect of reducing textile wrinkles, improving the uniformity and adhesion of the antistatic coating in the later stage, and ensuring that the coating function is stable and durable, when the hot air is guided under the arc-shaped plate, the hot air converges into the air collecting cylinder 6, and the hot air is conveyed to the nozzle C25 through the air pipe B9, at this time the hot air is sprayed to the textile fibers after rolling, enhancing the drying and forming of the antistatic coating on the textile, making the subsequent antistatic coating more easily permeable and adhered.

[0020] One side of the conveying mechanism 1 is provided with a rotating shaft 16, the outer wall of the rotating shaft 16 is fixed with a cam 19 and a blade 17, one side of the conveying mechanism 1 is provided with a liquid storage barrel 21, the upper side of the conveying mechanism 1 is fixed with an iron plate 11, the inside of the iron plate 11 is slidably provided with a detection plate 12, the upper side of the frame B23 is fixed with an L-shaped support 24, the L-shaped support 24 and the detection plate 12 are connected with a spring A13, one side of the detection plate 12 is fixed with a pull rod 14, the lower side of the frame B23 is fixed with a nozzle B20, the nozzle B20 and the liquid storage barrel 21 are connected with a water pipe 10, one side of the water pipe 10 is fixed with a vibrating rod 18, and the output end of the air pipe B9 is connected with a nozzle C25.

[0021] It should be noted that when the textile passes under the detection plate 12, the worker lowers the detection plate 12, because the thickness of the textile is different, the movement of the detection plate 12 drives the movement of the pull rod 14, the movement of the pull rod 14 drives the rotation of the adjusting valve 15 gear, achieving self-adaptive adjustment of the spraying amount of the antistatic agent according to the thickness of the textile, reducing the waste of the antistatic agent to reduce the cost, and at the same time ensuring that the coating thickness of various textiles is reasonable and the antistatic effect is stable, improving the smoothness of the production process, at the same time the blade 17 rotates under the action of the hot air in the air pipe B9, the rotation of the blade 17 drives the rotation of the rotating shaft 16, and the rotation of the rotating shaft 16 drives the rotation of the cam 19, when the solid powder antistatic agent is not fully dissolved, the antistatic agent may be blocked in the water pipe 10, the rotation of the cam 19 strikes the vibrating rod 18, the rotation of the cam 19 disperses the antistatic agent particle groups that are not completely dissolved in the water pipe 10, preventing the particles from gathering to form a blockage, reducing the deposition and blockage in the pipeline, ensuring that the antistatic agent conveying channel is always unobstructed, and improving the stability of the rolling device.

[0022] In an optional embodiment, a guide plate is fixed below the gas collecting cylinder 6, and the guide plate is arc-shaped.

[0023] It should be noted that the gas sprayed by the nozzle A8 is gathered at the gas collecting cylinder 6 through the arc-shaped guide plate.

[0024] In an optional embodiment, an adjusting valve 15 is mounted on the surface of the water pipe 10, and a rack is arranged on one side of the pull rod 14 and engaged with the gear of the adjusting valve 15.

[0025] It should be noted that the position of the detection plate 12 is changed by the thickness of the textile, so that the movement of the detection plate 12 drives the movement of the pull rod 14, the pull rod 14 is engaged with the gear of the adjusting valve 15 to form a meshing transmission, and then the opening degree of the gear of the adjusting valve 15 is adjusted to realize self-adaptive adjustment of the spraying amount of the antistatic agent according to the thickness of the textile.

[0026] In an optional embodiment, one end of the spring A13 is connected to the top end of the detection plate 12, and the other end of the spring A13 is connected to the bottom end of the L-shaped support 24.

[0027] It should be noted that when the detection plate 12 rises, the spring A13 is compressed, and when the detection plate 12 descends, the spring A13 releases the elastic potential energy to reset the detection plate 12.

[0028] In an optional embodiment, the surface of the iron plate 11 is provided with a sliding groove, and the two sides of the detection plate 12 are provided with sliding blocks.

[0029] It should be noted that the sliding groove on the surface of the iron plate 11 and the sliding blocks on the two sides of the detection plate 12 form a matching sliding structure, which guarantees the directional stability and displacement accuracy of the detection plate 12 when it moves with the thickness of the textile.

[0030] In an optional embodiment, the nozzle A8 is inclined, and the nozzle A8 is made of stainless steel.

[0031] It should be noted that the inclined design of the nozzle A8 enables the hot air to better stretch the wrinkles of the clothes, and the stainless steel material has the characteristics of high temperature resistance and corrosion resistance, which can adapt to the environment of long-term action of hot air and avoid deformation of the nozzle due to high temperature or erosion by impurities in the airflow.

[0032] In an optional embodiment, one end of the vibration rod 18 is designed in a spherical shape, and the vibration rod 18 is made of rubber material.

[0033] It should be noted that the spherical design of one end of the vibration rod 18 can optimize the contact experience to reduce local pressure, improve vibration transmission uniformity, and enhance use safety to avoid scratches, and the rubber material can realize buffering and vibration reduction, increase friction, and improve contact stability.

[0034] Working principle: when using the rolling device, the worker starts the motor 5 and the air heater 4, then the worker places the textile on the conveying mechanism 1, and manually lifts the detection plate 12 at the same time, at this time the air heater 4 generates hot air, which is transported to the nozzle A8 through the air pipe A3, so that the textile is impacted by the oblique hot air, when the hot air contacts the textile, a transverse force is generated, which can stretch the textile, when the hot air is guided under the arc-shaped plate, the hot air converges into the air collecting cylinder 6, and the hot air is transported to the nozzle C25 through the air pipe B9; When the textile passes under the detection plate 12, the worker releases the detection plate 12, because the thickness of the textile is different, the movement of the detection plate 12 drives the movement of the pull rod 14, the movement of the pull rod 14 drives the rotation of the adjusting valve 15 gear, which realizes the self-adaptive adjustment of the spraying amount of the antistatic agent according to the different thickness of the textile, reduces the waste of the antistatic agent to reduce the cost, and can also ensure that the coating thickness of various textiles is reasonable, the antistatic effect is stable, and the production process is smooth, at the same time, the blade 17 rotates in the air pipe B9 under the action of hot air, the rotation of the blade 17 drives the rotation of the rotating shaft 16, and the rotation of the rotating shaft 16 drives the rotation of the cam 19, when the solid powder antistatic agent is not fully dissolved, the antistatic agent may be blocked in the water pipe 10, and the cam 19 rotates to hit the vibration rod 18.

[0035] Finally, it should be noted that: the above only for the preferred embodiments of the present application, and not for limiting the present application, although the foregoing embodiments of the present application are described in detail, for those skilled in the art, it still can be modified, or part of the technical features of the equivalent replacement, within the spirit and principles of the present application, any modification, equivalent replacement, improvement, etc., should be included in the protection scope of the present application.

Claims

1. A roller coating device for antistatic coating of textile products, comprising a conveying mechanism (1), characterized in that: The conveying mechanism (1) is fixed with a frame A (22) and a frame B (23) above it. A motor (5) is fixed on one side of the frame B (23). A hot air blower (4) is fixed above the frame A (22). A nozzle A (8) is fixed below the frame A (22). An air pipe A (3) is connected between the nozzle A (8) and the hot air blower (4). An air collecting cylinder (6) is fixed inside the frame A (22). A scraper (7) is fixed below the frame B (23). A coating roller (2) rotates below the frame B (23). A nozzle B (20) is fixed on one side of the frame B (23). An air pipe B (9) is connected between the nozzle B (20) and the air collecting cylinder (6). A rotating shaft (16) is rotated on one side of the conveying mechanism (1). A cam (19) and a blade (17) are fixed on the outer wall of the rotating shaft (16). A liquid storage tank (21) is provided on one side of the conveying mechanism (1). An iron plate (11) is fixed above the conveying mechanism (1). A detection plate (12) slides inside the iron plate (11). An L-shaped bracket (24) is fixed above the frame B (23). A spring A (13) is connected between the L-shaped bracket (24) and the detection plate (12). A pull rod (14) is fixed on one side of the detection plate (12). A nozzle B (20) is fixed below the frame B (23). A water pipe (10) is connected between the nozzle B (20) and the liquid storage tank (21). A vibrating rod (18) is fixed on one side of the water pipe (10). A nozzle C (25) is connected to the output end of the air pipe B (9).

2. The antistatic coating roller coating device for textile products according to claim 1, characterized in that: A guide plate is fixed below the gas collecting cylinder (6), and the guide plate is designed in an arc shape.

3. The antistatic coating roller coating device for textile products according to claim 1, characterized in that: A regulating valve (15) is installed on the surface of the water pipe (10), and a rack that meshes with the gear on the surface of the regulating valve (15) is provided on one side of the pull rod (14).

4. The antistatic coating roller coating device for textile products according to claim 1, characterized in that: One end of the spring A (13) is connected to the top of the detection plate (12), and the other end of the spring A (13) is connected to the bottom of the L-shaped bracket (24).

5. The antistatic coating roller coating device for textile products according to claim 1, characterized in that: The surface of the iron plate (11) is provided with a groove, and the two sides of the detection plate (12) are provided with sliders.

6. The antistatic coating roller coating device for textile products according to claim 1, characterized in that: The nozzle A (8) is designed at an angle and is made of stainless steel.

7. The antistatic coating roller coating device for textile products according to claim 1, characterized in that: The vibrating rod (18) has a spherical design at one end and is made of rubber.