An internal spraying cleaning device for storage tank production
The design of the multi-dimensional spray components enables all-round, no-dead-angle cleaning of the inside of the storage tank, solving the problem of many cleaning dead corners in the production of storage tanks and enhancing the cleaning effect on stubborn stains.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-19
- Publication Date
- 2026-03-24
AI Technical Summary
Existing internal cleaning equipment for storage tank production suffers from numerous cleaning dead spots and poor cleaning results, especially in the difficulty of thoroughly removing stains such as welding slag, weld beads, spatter, and iron filings inside the tank.
A multi-dimensional spray assembly was designed, including a lifting assembly, a lateral movement assembly, and a multi-dimensional spray assembly. Through the multi-dimensional rotation trajectory of the multi-dimensional spray assembly and the dynamic pressure adjustment of the nozzles, all-round, dead-angle-free cleaning of the tank interior can be achieved.
It effectively reduces cleaning blind spots, enhances the ability to remove stubborn stains, ensures all-round cleaning coverage inside the tank, and solves the problem of incomplete cleaning by traditional fixed spray structures.
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Figure CN121131372B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of tank production cleaning, in particular to a tank production internal spraying cleaning device. BACKGROUND
[0002] In the tank production process, the tank is mostly made of metal material and is welded into shape, and welding slag, welding tumor, splashes, welding agent residues and the like are left inside. If the inside is not cleaned, the sharp welding slag in the tank body will scratch the anticorrosive coating of the inner wall, thereby accelerating local corrosion and shortening the service life of the tank. At the same time, the welding agent residues may also react with the stored medium, polluting the medium or accelerating the wear of the inner wall.
[0003] At the same time, in the process of tank production, iron filings and burrs generated by metal cutting, mold lubricants used in the forming stage, rust-proof oil, and dust and impurities brought in during the assembly process will adhere to the tank wall or deposit at the tank bottom. For liquid storage tanks, these residues will block the subsequent pipelines and valves, or mix with the medium to affect the purity. For pressure tanks, granular residues may also wear the inner wall due to vibration during operation, increasing the risk of leakage. Therefore, the internal cleaning of the tank after production is a crucial process.
[0004] At present, the internal cleaning devices for tanks on the market are mostly fixed spraying structures, which can only spray and clean specific areas inside the tank, thereby easily causing many cleaning dead angles inside the tank body, and the overall cleaning effect is not good. Therefore, there is an urgent need for an internal spraying cleaning device for tank production to solve the above problems. SUMMARY
[0005] In view of the problems in the related art, the present application provides an internal spraying cleaning device for tank production to overcome the above technical problems existing in the prior art.
[0006] The technical scheme of the present application is as follows:
[0007] An internal spraying cleaning device for tank production, comprising a fixed disc arranged at a feed inlet at the top of a tank body, a liquid inlet pipe being inserted into the top outer wall of the fixed disc, one end of the liquid inlet pipe being fixedly connected with a hose, one end of the hose away from the liquid inlet pipe being fixedly connected with a first fixed pipe, one end of the first fixed pipe being provided with a multi-dimensional spraying assembly for fully cleaning the inside of the tank body;
[0008] A receiving seat is inserted into the top of the fixed disc, one end of the receiving seat extending into the inside of the tank body, and a transverse moving assembly is arranged on one side of the receiving seat for expanding the cleaning area of the multi-dimensional spraying assembly;
[0009] The top of the fixed disc is provided with a lifting assembly for adjusting the position of the receiving seat inside the tank body.
[0010] Preferably, the multi-dimensional spraying assembly comprises a sealing bearing fixedly connected to the circumferential inner wall of the first fixed pipe, a first rotating pipe fixedly connected to the circumferential inner wall of the sealing bearing, one end of the first rotating pipe located inside the first fixed pipe, the first rotating pipe extending to one end outside the first fixed pipe, the one end of the first rotating pipe provided with a centrifugal seat in communication with the first rotating pipe, one side of the centrifugal seat rotatably connected to a second fixed pipe through a sealing bearing, one end of the second fixed pipe fixedly connected to a spraying seat, the circumferential outer wall of the spraying seat fixedly connected to a plurality of third fixed pipes equally and circularly distributed, one end of the third fixed pipe away from the spraying seat rotatably connected to a second rotating pipe through a sealing bearing, one end of the second rotating pipe fixedly connected to a nozzle, the inner diameter of the nozzle gradually decreasing in a direction away from the second rotating pipe.
[0011] Preferably, the end of the nozzle is provided with a first liquid spraying groove, the circumferential outer wall of the nozzle is provided with three groups of second liquid spraying grooves equally and circularly distributed, the three groups of second liquid spraying grooves staggered on the circumferential outer wall of the nozzle, the length of the three groups of second liquid spraying grooves gradually increasing in a direction away from the second rotating pipe.
[0012] Preferably, the circumferential outer wall of the first fixed pipe is fixedly connected to a first helical gear, the circumferential outer wall of the second fixed pipe is fixedly connected to a second helical gear, the second helical gear engaged with the second fixed pipe.
[0013] Preferably, the circumferential outer wall of the nozzle is fixedly connected to a spray pipe in communication with the nozzle, the circumferential outer wall of the spray pipe is fixedly connected to a fixed ring plate, one side of the fixed ring plate is fixedly connected to a spring, the other end of the spring is fixedly connected to a movable ring plate, the movable ring plate is slidingly connected to the inside of the spray pipe, the bottom outer wall of the movable ring plate is fixedly connected to an arc-shaped rod, the other end of the arc-shaped rod is fixedly connected to a counterweight, one end of the spray pipe away from the nozzle is provided with a first spray hole, the inside of the one end of the spray pipe provided with the first spray hole is provided with a matching groove, the counterweight matched with the counterweight, the middle part of the counterweight is provided with a second spray hole in the form of penetrating, the inner diameter of the second spray hole is smaller than the inner diameter of the first spray hole, the matching groove in communication with the first spray hole.
[0014] Preferably, the lifting assembly comprises a first housing fixedly connected to the top outer wall of the fixed disc, a threaded screw rod is arranged in the first housing, one end of the threaded screw rod is rotatably connected to the fixed disc, a threaded sleeve is threadedly connected to the circumferential outer wall of the threaded screw rod, a handle is fixedly connected to the end of the threaded screw rod extending out of the first housing, a limiting groove is formed in one side of the first housing, a fixing frame is fixedly connected to one side of the threaded sleeve, the fixing frame passes through the limiting groove, and the end of the fixing frame away from the threaded sleeve is fixedly connected to the storage seat.
[0015] Preferably, a storage groove is formed in one side of the storage seat, and a rotating shaft is rotatably connected to the inner walls on both sides of the storage groove, and a rotating block is fixedly connected to one end of the rotating shaft.
[0016] Preferably, the horizontal moving assembly comprises a rectangular groove formed in the middle of the sliding frame, a sliding block is slidably connected to the inside of the rectangular groove, and the first fixed pipe is fixedly connected to the sliding block.
[0017] Preferably, a sliding groove is formed in the top outer wall of the sliding frame, a sliding rod is slidably connected to the inside of the sliding groove, and the sliding rods are arranged on both sides of the sliding block and fixedly connected to the sliding block.
[0018] Preferably, a motor is fixedly connected to the top outer wall of the storage seat, a rotating rod is fixedly connected to the output end of the motor, a third bevel gear is fixedly connected to the circumferential outer wall of the rotating rod, a fourth bevel gear is engaged with the circumferential outer wall of the third bevel gear, and the fourth bevel gear is fixedly connected to one of the rotating shafts.
[0019] The present application has the following advantages:
[0020] The internal spraying cleaning equipment for tank production provided by the present application can adjust the longitudinal position of the cleaning mechanism through the lifting assembly, specifically, the worker rotates the handle to drive the threaded screw rod to rotate, the threaded sleeve moves along the screw rod, the storage seat is driven to ascend and descend along the through groove through the fixing frame, so that the position of the storage seat and the multi-dimensional spraying assembly in the tank body can be adjusted, different height tank bodies can be matched, and the cleaning blind area caused by insufficient height matching can be avoided.
[0021] The internal spraying cleaning equipment for tank production provided by the application, through the transverse moving assembly, in the process of cleaning the inside of the tank body, first, the cleaning liquid enters the first fixed pipe through the liquid inlet pipe and the hose, then flows into the first rotating pipe and enters the centrifugal seat, at this time, the centrifugal seat can drive the first rotating pipe to rotate along the sealing bearing in the first fixed pipe through the impact force of the water flow, and the first fixed pipe outer wall first bevel gear meshes with the second fixed pipe outer wall second bevel gear, under the linkage action of the first rotating pipe rotation, the second fixed pipe drives the spraying seat to make the circular motion in the X-axis direction along the sealing bearing on one side of the centrifugal seat, that is, the rotation direction forms an alternating angle with the centrifugal seat, when the spraying seat rotates, the third fixed pipe on the circumference thereof moves, and the second rotating pipe at the end of the third fixed pipe rotates independently under the combined action of the water flow reaction force and the centrifugal force, thereby the multi-dimensional spraying assembly forms the multi-dimensional rotation track of "centrifugal seat revolution, spraying seat rotation and nozzle independent rotation", effectively expands the cleaning area of the whole multi-dimensional spraying assembly to the inside of the tank body, and greatly reduces the generation of cleaning dead angles.
[0022] The internal spraying cleaning equipment for tank production provided by the application, through the multi-dimensional spraying assembly, when the cleaning liquid is delivered to the inside of the nozzle, the cleaning liquid can be sprayed from the three groups of second liquid spraying grooves opened on the outer wall of the nozzle, the cleaning liquid sprayed from the three groups of liquid spraying grooves can form a three-layer spraying net in a three-dimensional manner, thereby all kinds of stains such as slag, welding tumor, splashes, iron filings, mold lubricant residues on the tank wall and tank bottom can be flushed and covered in all directions without dead angles, since the three groups of second liquid spraying grooves are staggered distributed on the outer wall of the nozzle circumference, and the length gradually increases in the direction away from the second rotating pipe, cooperating with the independent rotation of the nozzle with the second rotating pipe and the multi-dimensional rotation of the spraying seat and the centrifugal seat, the three-layer spraying net can form a dynamic and superimposed spraying track, not only avoids the appearance of spraying gaps, but also covers different radial ranges through the cleaning liquid sprayed by the liquid spraying grooves of different lengths, realizes gradient flushing from the nozzle periphery to the tank wall edge, at the same time, the inner diameter of the nozzle gradually decreases in the direction away from the second rotating pipe, which can improve the pressure of the cleaning liquid when sprayed, enhance the impact and stripping capacity on stubborn stains, and effectively solve the problem of incomplete cleaning caused by the limited spraying range and uneven pressure of the traditional fixed spraying.
[0023] This invention provides an internal spray cleaning device for storage tank production. Through a spray pipe, when the pipe rotates to a vertically downward position, a movable ring plate inside the pipe, under the pressure of the liquid and the weight of the counterweight, overcomes the spring force, causing the counterweight to slide downwards and engage with a mating groove. At this time, the second spray hole in the middle of the counterweight aligns with and connects to the first spray hole at the end of the spray pipe. Because the inner diameter of the second spray hole is smaller than that of the first spray hole, the flow velocity of the cleaning liquid increases significantly when it passes through this point, further enhancing the spray pressure. This allows for a powerful impact on heavier impurities such as flux residue and iron filings deposited at the bottom of the tank. It effectively peels off and washes away stubborn deposits at the bottom of the tank, solving the problem of insufficient cleaning power of traditional spraying. When the spray pipe rotates with the nozzle to a non-vertical downward position, the counterweight will drive the movable ring plate to reset under the action of the spring force. The counterweight will disengage from the mating groove, and the cleaning liquid will be sprayed out completely from the first spray hole. Combined with the multi-dimensional rotation of the nozzle, it forms a wider spray coverage. This design of automatically adjusting the spray pressure and direction with the rotation of the spray pipe not only enhances the cleaning effect of key areas at the bottom of the tank, but also takes into account the spray coverage of other areas, meeting people's needs for cleaning stubborn impurities at the bottom of the tank. Attached Figure Description
[0024] To more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the drawings used in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0025] Figure 1 This is a schematic diagram of the overall structure of the present invention installed inside the tank.
[0026] Figure 2 This is a schematic diagram of the overall structure of the present invention installed inside the semi-sectioned tank.
[0027] Figure 3 This is a schematic diagram of the overall structure of the present invention.
[0028] Figure 4 For the present invention Figure 3 A magnified structural diagram of point A in the middle.
[0029] Figure 5 This is a cross-sectional view of the storage base of the present invention.
[0030] Figure 6 For the present invention Figure 5 A magnified structural diagram at point B in the middle.
[0031] Figure 7 This is a half-sectional view of the multi-dimensional spray assembly of the present invention.
[0032] Figure 8 For the present application Figure 7 The enlarged structure schematic view at C in the present application.
[0033] Figure 9 For the present application, the first housing cross-sectional plane structure schematic view.
[0034] In the figure:
[0035] 1, tank body; 2, first housing; 3, fixed disc; 4, handle; 5, liquid inlet pipe; 6, motor; 7, receiving seat; 8, fixed frame; 9, receiving groove; 10, rotating block; 11, sliding frame; 12, limiting groove; 13, through groove; 14, spraying seat; 15, first fixed pipe; 16, sliding rod; 17, sliding block; 18, rectangular groove; 19, sliding groove; 20, first helical gear; 21, centrifugal seat; 22, second fixed pipe; 23, first rotating pipe; 24, second helical gear; 25, spray head; 26, spray pipe; 27, first liquid spraying groove; 28, second liquid spraying groove; 29, third fixed pipe; 30, second rotating pipe; 31, rotating rod; 32, third helical gear; 33, fourth helical gear; 34, rotating shaft; 35, sealing bearing; 36, fixed ring plate; 37, spring; 38, movable ring plate; 39, first spray hole; 40, matching groove; 41, counterweight; 42, second spray hole; 43, hose; 44, threaded screw; 45, threaded sleeve. DETAILED DESCRIPTION
[0036] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art belong to the scope of protection of the present application.
[0037] Please refer to Figures 1-9 A kind of internal spray cleaning equipment for storage tank production, including the fixed disc 3 of being set at the top feed inlet of tank body 1, the top outer wall of fixed disc 3 is inserted with liquid inlet pipe 5, one end of liquid inlet pipe 5 is fixedly connected with hose 43, the end of hose 43 away from liquid inlet pipe 5 is fixedly connected with first fixed pipe 15, and one end of first fixed pipe 15 is provided with multi-dimensional spray assembly for carrying out overall cleaning to the inside of tank body 1;
[0038] The top of fixed disc 3 is inserted with receiving seat 7, one end of receiving seat 7 extends to the inside of tank body 1, and one side of receiving seat 7 is provided with horizontal movement assembly for expanding the cleaning area of multi-dimensional spray assembly;
[0039] The top of fixed disc 3 is provided with lifting assembly for adjusting the position of receiving seat 7 inside tank body 1.
[0040] Further, the multi-dimensional spraying assembly comprises a sealing bearing 35 fixedly connected to the circumferential inner wall of the first fixed tube 15, the circumferential inner wall of the sealing bearing 35 is fixedly connected with a first rotating tube 23, one end of the first rotating tube 23 is located inside the first fixed tube 15, the first rotating tube 23 extends to one end outside the first fixed tube 15, and the one end is provided with a centrifugal seat 21, the centrifugal seat 21 is in communication with the first rotating tube 23, one side of the centrifugal seat 21 is rotatably connected with a second fixed tube 22 through the sealing bearing 35, one end of the second fixed tube 22 is fixedly connected with a spraying seat 14, the circumferential outer wall of the spraying seat 14 is fixedly connected with third fixed tubes 29 which are circularly distributed at equal distances, one end of the third fixed tube 29 away from the spraying seat 14 is rotatably connected with a second rotating tube 30 through the sealing bearing 35, one end of the second rotating tube 30 is fixedly connected with a spray head 25, the inner diameter of the spray head 25 gradually decreases in the direction away from the second rotating tube 30, the circumferential outer wall of the first fixed tube 15 is fixedly connected with a first helical gear 20, the circumferential outer wall of the second fixed tube 22 is fixedly connected with a second helical gear 24, the second helical gear 24 is engaged with the second fixed tube 22, during the cleaning process of the inside of the tank body 1, first, the cleaning liquid enters the first fixed tube 15 through the liquid inlet pipe 5 and the hose 43, then flows into the first rotating tube 23 and enters the centrifugal seat 21, at this time, the centrifugal seat 21 can drive the first rotating tube 23 to rotate along the sealing bearing 35 in the first fixed tube 15 by the impact force of the water flow, and the first rotating tube 23 performs circumferential motion in the Y-axis direction, at the same time, the first helical gear 20 on the outer wall of the first fixed tube 15 is engaged with the second helical gear 24 on the outer wall of the second fixed tube 22, under the linkage action of the rotation of the first rotating tube 23, the second fixed tube 22 drives the spraying seat 14 to synchronously perform circumferential motion in the X-axis direction along the sealing bearing 35 on one side of the centrifugal seat 21, that is, the rotation direction forms an alternating angle with the centrifugal seat 21, when the spraying seat 14 rotates, the third fixed tubes 29 on the circumference thereof move, and the second rotating tube 30 at the end of the third fixed tube 29 drives the spray head 25 to rotate independently under the combined action of the water flow reaction force and the centrifugal force, thereby forming a multi-dimensional rotation track of "the centrifugal seat 21 revolves, the spraying seat 14 rotates, and the spray head 25 independently rotates" of the multi-dimensional spraying assembly, effectively expanding the cleaning area of the entire multi-dimensional spraying assembly to the inside of the tank body 1, and greatly reducing the generation of cleaning dead angles.
[0041] Further, the end of the spray head 25 is provided with a first liquid spray groove 27, and the circumferential outer wall of the spray head 25 is provided with three groups of second liquid spray grooves 28 distributed in a circular shape at equal distances, the three groups of second liquid spray grooves 28 are staggered on the circumferential outer wall of the spray head 25, and the lengths of the three groups of second liquid spray grooves 28 gradually increase in the direction away from the second rotating pipe 30. When the cleaning liquid is delivered to the inside of the spray head 25, the cleaning liquid will be sprayed out from the three groups of second liquid spray grooves 28 opened on the outer wall of the spray head 25, and the cleaning liquid sprayed out from the three groups of liquid spray grooves can form a three-layer spraying net in a three-dimensional manner, which can then fully and without dead angle flush and cover various stains such as slag, weld beads, splashes, iron filings, mold lubricant residues, etc. on the tank wall and tank bottom. Since the three groups of second liquid spray grooves 28 are staggered on the circumferential outer wall of the spray head 25, and the lengths gradually increase in the direction away from the second rotating pipe 30, combined with the independent rotation of the spray head 25 with the second rotating pipe 30 and the multidimensional rotation of the spray seat 14 and the centrifugal seat 21, the three-layer spraying net can form a dynamic and superimposed spraying track, which not only avoids the appearance of spraying gaps, but also covers different radial ranges through the cleaning liquid sprayed out from the liquid spray grooves of different lengths, realizes gradient flushing from the periphery of the spray head 25 to the edge of the tank wall, and at the same time, the inner diameter of the spray head 25 gradually decreases in the direction away from the second rotating pipe 30, which can increase the pressure of the cleaning liquid when sprayed out, enhance the impact and stripping ability on stubborn stains, and effectively solve the problem of incomplete cleaning caused by the limited spraying range and uneven pressure of the traditional fixed spraying.
[0042] Further, the circumferential outer wall of the spray head 25 is fixedly connected with a spray pipe 26, the spray pipe 26 is communicated with the spray head 25, the circumferential outer wall of the spray pipe 26 is fixedly connected with a fixed ring plate 36, one side of the outer wall of the fixed ring plate 36 is fixedly connected with a spring 37, the other end of the spring 37 is fixedly connected with a movable ring plate 38, the movable ring plate 38 is slidingly connected in the interior of the spray pipe 26, the bottom outer wall of the movable ring plate 38 is fixedly connected with an arc-shaped rod, the other end of the arc-shaped rod is fixedly connected with a counterweight 41, the end of the spray pipe 26 away from the spray head 25 is provided with a first spray hole 39, the end of the spray pipe 26 provided with the first spray hole 39 is provided with a matching groove 40 in the interior, the counterweight 41 is matched with the counterweight 41, the middle part of the counterweight 41 is provided with a second spray hole 42 in a penetrating manner, the inner diameter of the second spray hole 42 is smaller than the inner diameter of the first spray hole 39, the matching groove 40 is communicated with the first spray hole 39, for the spray pipe 26 arranged on one side of the spray head 25, when the spray pipe 26 is rotated to a vertical downward state, the movable ring plate 38 in the spray pipe 26 will overcome the elastic force of the spring 37 under the liquid pressure and the gravity of the counterweight 41 itself, thereby driving the counterweight 41 to slide downward and cooperate with the matching groove 40, at this time, the second spray hole 42 in the middle part of the counterweight 41 is aligned and communicated with the first spray hole 39 at the end of the spray pipe 26, because the inner diameter of the second spray hole 42 is smaller than the first spray hole 39, when the cleaning liquid flows through this place, the flow rate will be significantly increased, the jet pressure is further enhanced, can form a strong impact on the heavy impurities such as flux residue, iron filings and the like deposited on the bottom of the tank 1, effectively stripping and flushing away the stubborn deposits on the tank bottom, solving the problem of insufficient cleaning force of the traditional spray on the tank bottom, and when the spray pipe 26 is rotated with the spray head 25 to a non-vertical downward state, the counterweight 41 will drive the movable ring plate 38 to reset under the action of the elastic force of the spring 37, the counterweight 41 is separated from the matching groove 40, at this time, the cleaning liquid is completely sprayed out of the first spray hole 39, cooperating with the multi-dimensional rotation of the spray head 25 to form more extensive spray coverage, this design of automatically adjusting the liquid pressure and direction with the rotation state of the spray pipe 26 not only strengthens the cleaning effect of the key area on the tank bottom, but also takes into account the spray coverage of other areas, meets the cleaning needs of people for stubborn impurities on the bottom of the tank 1.
[0043] Further, the lifting assembly comprises a first shell 2 fixedly connected to the outer wall of the top of the fixed disc 3, the inside of the first shell 2 is provided with a threaded screw rod 44, one end of the threaded screw rod 44 is rotatably connected with the fixed disc 3, the circumferential outer wall of the threaded screw rod 44 is threadedly connected with a threaded sleeve 45, one end of the threaded screw rod 44 extending out of the inside of the first shell 2 is fixedly connected with a rotating handle 4, the outer wall of one side of the first shell 2 is provided with a limiting groove 12, the outer wall of one side of the threaded sleeve 45 is fixedly connected with a fixing frame 8, the fixing frame 8 passes through the inside of the limiting groove 12, the end of the fixing frame 8 away from the threaded sleeve 45 is fixedly connected with a receiving seat 7, the top of the fixed disc 3 is provided with a through groove 13, the receiving seat 7 passes through the inside of the through groove 13, the staff adjusts the longitudinal position of the cleaning mechanism through the lifting assembly, specifically, the staff rotates the rotating handle 4 to drive the threaded screw rod 44 to rotate, so that the threaded sleeve 45 moves along the screw rod, and then the receiving seat 7 is driven to ascend and descend along the through groove 13 through the fixing frame 8, so that the position of the receiving seat 7 and the multi-dimensional spraying assembly in the inside of the tank body 1 can be adjusted, and then different height tank bodies 1 can be adapted, so that the cleaning blind area caused by insufficient height adaptation can be avoided.
[0044] Further, one side of the accommodation seat 7 is provided with an accommodation groove 9, both sides of the accommodation groove 9 are rotatably connected with the rotating shaft 34, one end of the rotating shaft 34 is fixedly connected with the rotating block 10, the circumferential outer wall of the rotating block 10 is fixedly connected with the sliding frame 11, when the height adjustment of the accommodation seat 7 is completed, the motor 6 is started, the output end of the motor 6 drives the rotating shaft 34 to rotate through the rotating rod 31, the meshing transmission of the third bevel gear 32 and the fourth bevel gear 33, the rotating block 10 drives the sliding frame 11 to rotate out of the accommodation groove 9 until the sliding frame 11 is completely unfolded from the accommodation groove 9 and the included angle between the accommodation groove 9 is obtuse, at this time, the sliding block 17 in the transverse moving assembly can slide along the rectangular groove 18 of the sliding frame 11, the sliding rods 16 on both sides move synchronously along the sliding groove 19, the position adjustment of the multi-dimensional spraying assembly in the horizontal direction is realized, the cleaning coverage range is greatly widened, the problem of limited cleaning area of the traditional fixed spraying structure is solved, when the multi-dimensional spraying assembly slides to the end far away from the rotating block 10 of the sliding frame 11, the motor 6 is started again and reversely rotates, at this time, the included angle between the sliding frame 11 and the accommodation seat 7 can be quickly adjusted to an acute angle, so that the reset sliding of the multi-dimensional spraying assembly is realized, through the back and forth reciprocating motion of the multi-dimensional spraying assembly, not only the stubborn stains can be effectively peeled off through the multiple impacts of the cleaning liquid on the tank wall and the tank bottom in the reciprocating motion, but also the problem of incomplete cleaning caused by the limited coverage range of the traditional fixed spraying structure is solved, the transverse moving assembly includes the rectangular groove 18 opened in the middle of the sliding frame 11, the sliding block 17 is slidably connected in the rectangular groove 18, the first fixed pipe 15 is fixedly connected with the sliding block 17, the sliding groove 19 is opened in the top outer wall of the sliding frame 11, the sliding rod 16 is slidably connected in the sliding groove 19, the sliding rods 16 are distributed on both sides of the sliding block 17, both the sliding rods 16 are fixedly connected with the sliding block 17, so that the sliding rod 16 and the sliding block 17 can stably drive the multi-dimensional spraying assembly to reciprocate, the motor 6 is fixedly connected with the rotating rod 31, the third bevel gear 32 is fixedly connected with the rotating rod 31, the fourth bevel gear 33 is meshed with the circumferential outer wall of the third bevel gear 32, the fourth bevel gear 33 is fixedly connected with the rotating shaft 34.
[0045] To sum up, by means of the technical scheme of the present application, when in use, the worker first installs the fixing disc 3 on the top of the tank body 1, at this time, the slide 11 is accommodated in the accommodation groove 9 on one side of the accommodation seat 7, when the accommodation column is inserted into the tank body 1, the worker first adjusts the longitudinal position of the cleaning mechanism through the lifting assembly, specifically, the worker rotates the handle 4 to drive the threaded rod 44 to rotate, so that the threaded sleeve 45 moves along the screw rod, and then drives the accommodation seat 7 to ascend and descend along the through groove 13 through the fixing frame 8, so that the position of the accommodation seat 7 and the multi-dimensional spraying assembly in the tank body 1 can be adjusted, and then the tank body 1 of different heights can be adapted, so as to avoid the blind area caused by insufficient height adaptation during cleaning;
[0046] When the height adjustment of the accommodation seat 7 is completed, the motor 6 is started, the output end of the motor 6 drives the rotating shaft 34 to rotate through the meshing transmission of the rotating rod 31, the third bevel gear 32 and the fourth bevel gear 33, so that the rotating block 10 drives the slide 11 to rotate out of the accommodation groove 9 until the slide 11 is completely unfolded from the accommodation groove 9 and the included angle between the accommodation grooves 9 is obtuse, at this time, the sliding block 17 in the horizontal moving assembly can slide along the rectangular groove 18 of the slide 11, and the sliding rods 16 on both sides move synchronously along the sliding grooves 19, so as to realize the position adjustment of the multi-dimensional spraying assembly in the horizontal direction, greatly expand the cleaning coverage, and solve the problem of limited cleaning area of the traditional fixed spraying structure, when the multi-dimensional spraying assembly slides to the end of the slide 11 away from the rotating block 10, the motor 6 is started again and rotates reversely, at this time, the included angle between the slide 11 and the accommodation seat 7 can be quickly adjusted to an acute angle, so as to realize the reset sliding of the multi-dimensional spraying assembly, through the back and forth reciprocating movement of the multi-dimensional spraying assembly, not only the stubborn stains such as welding slag, iron filings and lubricant residues at different radial positions can be effectively covered and flushed without dead angle, but also the tank wall and tank bottom can be impacted by the cleaning liquid in the reciprocating movement, so as to enhance the stripping effect on stubborn stains, and solve the problem of incomplete cleaning caused by the limited coverage of the traditional fixed spraying structure;
[0047] During the cleaning process of the inside of the tank 1, first, the cleaning liquid enters the first fixed pipe 15 through the liquid inlet pipe 5 and the hose 43, then flows into the first rotating pipe 23 and enters the centrifugal seat 21. At this time, the centrifugal seat 21 can drive the first rotating pipe 23 to rotate along the sealing bearing 35 in the first fixed pipe 15 by the impact force of the water flow, and do the circular motion in the Y-axis direction. At the same time, the first bevel gear 20 on the outer wall of the first fixed pipe 15 meshes with the second bevel gear 24 on the outer wall of the second fixed pipe 22. Under the linkage action of the rotation of the first rotating pipe 23, the second fixed pipe 22 drives the spray seat 14 to do the circular motion in the X-axis direction along the sealing bearing 35 on one side of the centrifugal seat 21, that is, the rotation direction forms an alternating angle with the centrifugal seat 21. When the spray seat 14 rotates, the third fixed pipe 29 on the circumference thereof moves, and the second rotating pipe 30 at the end of the third fixed pipe 29 drives the spray head 25 to rotate independently under the combined action of the water flow reaction force and the centrifugal force, thereby forming the multi-dimensional rotation track of the multi-dimensional spray assembly of "the centrifugal seat 21 revolves, the spray seat 14 rotates, and the spray head 25 rotates independently", effectively expanding the cleaning area of the entire multi-dimensional spray assembly to the inside of the tank 1, and greatly reducing the generation of cleaning dead angles.
[0048] When the cleaning liquid is delivered to the inside of the spray head 25, the cleaning liquid can be sprayed out from the three groups of second liquid spraying grooves 28 opened on the outer wall of the spray head 25. The cleaning liquid sprayed out from the three groups of liquid spraying grooves can form a three-layer spray net in a three-dimensional manner, thereby being able to perform omnidirectional and dead-angle-free flushing and covering on various stains such as slag, weld tumor, splashes, iron filings, and residual mold lubricant on the tank wall and the tank bottom. Since the three groups of second liquid spraying grooves 28 are staggered on the circumferential outer wall of the spray head 25, and the lengths thereof gradually increase in the direction away from the second rotating pipe 30, in combination with the independent rotation of the spray head 25 with the second rotating pipe 30 and the multi-dimensional rotation of the spray seat 14 and the centrifugal seat 21, the three-layer spray net can form a dynamic and superimposed spraying track, which not only avoids the emergence of spraying gaps, but also covers different radial ranges through the cleaning liquid sprayed out from the liquid spraying grooves of different lengths, so as to realize gradient flushing from the periphery of the spray head 25 to the edge of the tank wall. At the same time, the inner diameter of the spray head 25 gradually decreases in the direction away from the second rotating pipe 30, which can improve the pressure of the cleaning liquid when sprayed out, enhance the impact and stripping capacity on stubborn stains, and effectively solve the problem of incomplete cleaning caused by the limited spraying range and uneven pressure of the traditional fixed spray.
[0049] For the spray pipe 26 arranged on one side of the spray head 25, when the spray pipe 26 is rotated to the vertical downward state, the movable ring plate 38 in the spray pipe 26 will overcome the elastic force of the spring 37 under the liquid pressure and the gravity of the counterweight 41 itself, thereby driving the counterweight 41 to slide downward and cooperate with the matching groove 40, at this time, the second spray hole 42 in the middle of the counterweight 41 is aligned and communicated with the first spray hole 39 at the end of the spray pipe 26, since the inner diameter of the second spray hole 42 is smaller than that of the first spray hole 39, the flow rate of the cleaning liquid flowing through this place will be significantly increased, the jet pressure is further enhanced, and strong impact can be formed on the heavy impurities such as flux residues and iron scraps deposited on the bottom of the tank 1, thereby effectively stripping and flushing away the stubborn deposits on the tank bottom, solving the problem of insufficient cleaning force of the traditional spray on the tank bottom, and when the spray pipe 26 is rotated with the spray head 25 to a non-vertical downward state, the counterweight 41 will drive the movable ring plate 38 to reset under the action of the elastic force of the spring 37, and the counterweight 41 is separated from the matching groove 40, at this time, the cleaning liquid is completely sprayed out of the first spray hole 39, and the multi-dimensional rotation of the spray head 25 forms more extensive spray coverage, this design of automatically adjusting the liquid pressure and direction with the rotation state of the spray pipe 26 not only strengthens the cleaning effect of the key area of the tank bottom, but also takes into account the spray coverage of other areas, meeting the cleaning needs of people for stubborn impurities on the bottom of the tank 1.
[0050] The above only describes the preferred embodiments of the present application and is not used to limit the present application, any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present application shall be included in the protection scope of the present application.
Claims
1. An internal spray cleaning device for storage tank production, comprising a fixed plate (3) disposed at the feed inlet at the top of the tank body (1), characterized in that, The top outer wall of the fixed plate (3) is connected to an inlet pipe (5), one end of the inlet pipe (5) is fixedly connected to a hose (43), and the end of the hose (43) away from the inlet pipe (5) is fixedly connected to a first fixed pipe (15). One end of the first fixed pipe (15) is provided with a multi-dimensional spray assembly for thoroughly cleaning the inside of the tank (1). A storage base (7) is inserted into the top of the fixed plate (3). One end of the storage base (7) extends into the interior of the tank (1). A transverse moving component for expanding the cleaning area of the multi-dimensional spray assembly is provided on one side of the storage base (7). The top of the fixed plate (3) is provided with a lifting assembly for adjusting the position of the storage seat (7) inside the tank (1). The lifting assembly includes a first housing (2) fixedly connected to the outer wall of the top of the fixed plate (3). A threaded screw (44) is provided inside the first housing (2). One end of the threaded screw (44) is rotatably connected to the fixed plate (3). A threaded sleeve (45) is threadedly connected to the outer circumference of the threaded screw (44). A throttle (4) is fixedly connected to one end of the threaded screw (44) extending from the inside of the first housing (2). A limit groove (12) is opened on one side of the outer wall of the first housing (2). A fixing frame (8) is fixedly connected to one side of the outer wall of the threaded sleeve (45). The fixing bracket (8) passes through the inside of the limiting groove (12). The end of the fixing bracket (8) away from the threaded sleeve (45) is fixedly connected to the storage seat (7). The top of the fixing plate (3) is provided with a through groove (13). The storage seat (7) passes through the inside of the through groove (13). A storage groove (9) is provided on one side of the storage seat (7). A rotating shaft (34) is rotatably connected to the inner walls of both sides of the storage groove (9). A rotating block (10) is fixedly connected to one end of the rotating shaft (34). A slide (11) is fixedly connected to the outer circumference of the rotating block (10). The transverse component includes a rectangular groove (18) opened in the middle of the slide (11). A slider is slidably connected inside the rectangular groove (18). (17) The first fixed tube (15) is fixedly connected to the slider (17). The multi-dimensional spray assembly includes a sealed bearing (35) fixedly connected to the inner circumference of the first fixed tube (15). A first rotating tube (23) is fixedly connected to the inner circumference of the sealed bearing (35). One end of the first rotating tube (23) is located inside the first fixed tube (15). A centrifugal seat (21) is provided at one end of the first rotating tube (23) extending to the outside of the first fixed tube (15). The centrifugal seat (21) is connected to the first rotating tube (23). A second fixed tube (22) is rotatably connected to one side of the centrifugal seat (21) through the sealed bearing (35). One end of the second fixed tube (22) is fixedly connected to the first rotating tube (23). A spray base (14) is connected to the spray base (14). A third fixed pipe (29) is fixedly connected to the outer circumference of the spray base (14) and is distributed in a circular pattern at equal intervals. The end of the third fixed pipe (29) away from the spray base (14) is rotatably connected to a second rotating pipe (30) through a sealed bearing (35). A nozzle (25) is fixedly connected to one end of the second rotating pipe (30). The inner diameter of the nozzle (25) gradually decreases in the direction away from the second rotating pipe (30). A first spray groove (27) is opened at the end of the nozzle (25). Three sets of second spray grooves (28) are distributed in a circular pattern at equal intervals on the outer circumference of the nozzle (25). The three sets of second spray grooves (28) are staggered on the outer circumference of the nozzle (25).The lengths of the three sets of second spray tanks (28) gradually increase in the direction away from the second rotating pipe (30).
2. The internal spray cleaning equipment for storage tank production according to claim 1, characterized in that, The first fixed tube (15) is fixedly connected to the outer circumference of the first helical gear (20), and the second fixed tube (22) is fixedly connected to the outer circumference of the second helical gear (24). The second helical gear (24) meshes with the second fixed tube (22).
3. The internal spray cleaning equipment for storage tank production according to claim 2, characterized in that, A nozzle (26) is fixedly connected to the outer circumference of the nozzle (25). The nozzle (26) is connected to the nozzle (25). A fixed ring plate (36) is fixedly connected to the outer circumference of the nozzle (26). A spring (37) is fixedly connected to one side of the outer wall of the fixed ring plate (36). A movable ring plate (38) is fixedly connected to the other end of the spring (37). The movable ring plate (38) is slidably connected inside the nozzle (26). An arc-shaped rod is fixedly connected to the bottom outer wall of the movable ring plate (38). The other end of the arc-shaped rod... A counterweight (41) is fixedly connected. A first spray hole (39) is opened at one end of the nozzle (26) away from the nozzle (25). A mating groove (40) is opened inside the end of the nozzle (26) where the first spray hole (39) is opened. The counterweight (41) is mated with the counterweight (41). A through second spray hole (42) is opened in the middle of the counterweight (41). The inner diameter of the second spray hole (42) is smaller than the inner diameter of the first spray hole (39). The mating groove (40) is connected to the first spray hole (39).
4. The internal spray cleaning equipment for storage tank production according to claim 3, characterized in that, The top outer wall of the slide (11) is provided with a slide groove (19), and a slide rod (16) is slidably connected inside the slide groove (19). The slide rod (16) is distributed on both sides of the slider (17), and both slide rods (16) are fixedly connected to the slider (17).
5. The internal spray cleaning equipment for storage tank production according to claim 4, characterized in that, A motor (6) is fixedly connected to the top outer wall of the storage base (7). A rotating rod (31) is fixedly connected to the output end of the motor (6). A third helical gear (32) is fixedly connected to the outer circumference of the rotating rod (31). A fourth helical gear (33) meshes with the outer circumference of the third helical gear (32). The fourth helical gear (33) is fixedly connected to a rotating shaft (34).
Citation Information
Patent Citations
Automatic spraying and cleaning device for high-purity chemical horizontal storage tank
CN119016460A