Profiling system

By using visual positioning and an automated forming system, the problems of high labor intensity and poor forming consistency of workers in forming machines have been solved, realizing a high-precision and safe automated forming process and improving production efficiency.

CN121156089AActive Publication Date: 2025-12-19WUHAN HUAGONG SAIBAI DATA SYST CO LTD
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Patent Information

Application Number
CN202511341513.3
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-09-19
Publication Date
2025-12-19
Estimated Expiration
2045-09-19

AI Technical Summary

Technical Problem

Existing forming machines have problems such as high labor intensity for workers, poor forming consistency, and safety hazards during the forming process. In particular, when the length of the sheet material to be formed is longer than the forming machine mold, it is difficult to guarantee the accuracy of multiple forming and docking.

Method used

The system uses a visual positioning component to identify the information and posture of the sheet material. Combined with a lateral movement component, an alignment mechanism, and a side pusher, it automatically aligns and positions the sheet material. The visual inspection component adjusts the forming edge accuracy in real time, thereby achieving automated forming and inspection.

Benefits of technology

It reduces the labor intensity of workers, improves the consistency of molding, avoids safety hazards, achieves molding accuracy within ±1mm, and increases production efficiency by more than 50%.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention provides a profiling system. The profiling system comprises a profiling machine. The two first platforms are respectively positioned on two opposite sides of the forming press; an alignment mechanism and a side pushing mechanism are installed on each first platform, each alignment mechanism comprises a side baffle, each side pushing mechanism comprises a first pushing plate, and the side baffles and the first pushing plates are configured to abut against the two opposite sides of a to-be-pressed plate on the first platforms; the two second platforms are located on the sides, away from the forming press, of the two first platforms correspondingly, and visual positioning assemblies are installed on the second platforms correspondingly; in the second direction, a rear blocking mechanism and a side pushing device are arranged on the two opposite sides of the lower mold correspondingly, the rear blocking mechanism comprises a rear blocking piece, and the side pushing device comprises a third platform and a second pushing plate; visual inspection assemblies are arranged on the two opposite sides of the forming press in the first direction correspondingly. And a transverse moving part. The to-be-pressed plate is pressed through the pressing system, the labor intensity of workers is reduced, the pressing consistency is high, and potential safety hazards are avoided.
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Description

Technical Field

[0001] This application relates to the field of sheet metal processing technology, and in particular to a forming system. Background Technology

[0002] A forming machine is a device that uses hydraulic principles to achieve plastic deformation of materials. In the sheet metal forming industry, parts come in a variety of shapes, such as rectangles, trapezoids, and arcs, and the dimensions of the forming edges are also inconsistent.

[0003] Currently, most forming machines rely on manual adjustment of the forming edge stop dimensions, manual feeding and alignment of the sheet metal, and adjustment of the forming edge stop dimensions based on actual testing of the forming edge dimensions before batch forming. The die length of the forming machine is limited; when the length of the sheet metal to be formed exceeds the die length, two or more forming operations are required for alignment. The accuracy of the alignment during these two forming operations significantly impacts the final assembly of the workpiece. Currently, the sheet metal is manually fed into the forming machine using a crane and hook, placed against the forming edge stop, and propelled by human force to ensure the sheet is aligned. After the first forming pass, the sheet metal is manually moved for alignment and subsequent forming passes. However, manual forming is labor-intensive, results in inconsistent forming, and poses safety hazards. Summary of the Invention

[0004] This application provides a forming system that forms the sheet material to be formed, reducing the labor intensity of workers, achieving high forming consistency, and avoiding safety hazards.

[0005] This application provides a molding system, including:

[0006] A forming machine, including an upper mold and a lower mold;

[0007] Two first platforms are located on opposite sides of the forming machine along a first direction. Each first platform is equipped with an alignment mechanism and a side pushing mechanism, which are arranged opposite to each other along a second direction. The alignment mechanism includes a side baffle, and the side pushing mechanism includes a first push plate. Both the side baffle and the first push plate can move along the second direction. The side baffle and the first push plate are configured to push against the opposite sides of the material to be pressed on the first platform.

[0008] Two second platforms are located on the side of the two first platforms away from the forming machine, and each second platform is equipped with a vision positioning component.

[0009] In the second direction, opposite sides of the lower die are respectively provided with a rear stop mechanism and a side pushing device. The rear stop mechanism comprises a rear stop piece. The side pushing device comprises a third platform and a second pushing plate. The second pushing plate is installed on the third platform. The rear stop piece and the second pushing plate are both movable in the second direction. The rear stop piece and the second pushing plate are configured to respectively abut opposite sides of the plate to be pressed.

[0010] In the first direction, opposite sides of the press machine are respectively provided with a visual detection assembly.

[0011] The horizontal moving component is configured to drive the plate to be pressed to move between the second platform, the first platform and the press machine.

[0012] In one of the embodiments, the first platform is capable of lifting relative to the press machine.

[0013] The third platform comprises a first support table and a support assembly which is liftable installed on the first support table. The second pushing plate is installed on the first support table.

[0014] In one of the embodiments, the press system further comprises a support frame. The first platform and the second platform on one side of the press machine are respectively installed on the support frame. The support frame is provided with a first rack extending in the first direction.

[0015] The horizontal moving component comprises a support frame, a first motor, a first gear and a mounting frame which are respectively installed on the support frame. The first gear is connected with an output shaft of the first motor and meshes with the first rack. The mounting frame is liftable installed on the support frame. The bottom of the mounting frame is provided with a suction cup.

[0016] In one of the embodiments, the support frame comprises a frame body and a support plate. The support plate is slidingly installed on the frame body in the second direction. The mounting frame is liftable installed on the support plate.

[0017] The horizontal moving component further comprises a first driving piece. The first driving piece is installed on the support plate. The first driving piece is configured to drive the support plate to slide relative to the frame body.

[0018] In one of the embodiments, the horizontal moving component further comprises a lifting driving piece, a connecting piece and a guide shaft. The connecting piece is arranged above the support plate. The top end of the guide shaft is connected with the connecting piece. The bottom end of the guide shaft is connected with the mounting frame. The guide shaft is slidingly connected with the support plate. The lifting driving piece is installed on the support plate. When the lifting driving piece is elongated, the connecting piece can be upwardly pushed. When the lifting driving piece is shortened, the connecting piece can be separated from the lifting driving piece.

[0019] In one of the embodiments, the rear stop mechanism further comprises a second driving piece and a rear stop frame. The second driving piece is connected with the rear stop frame to drive the rear stop frame to move in the second direction.

[0020] The rear stopper is slidingly installed on the rear stop frame in the second direction, and a first elastic member is connected between the rear stopper and the rear stop frame, and the first elastic member is configured to push the rear stopper away from the rear stop frame in the second direction.

[0021] In one of the embodiments, the rear stop mechanism further comprises a first guide rail and a brake;

[0022] The first guide rail extends in the second direction, and the rear stop frame is slidingly connected with the first guide rail.

[0023] The brake is installed on the rear stop frame, and the brake is locked with the first guide rail in the braking state, and the brake is separated from the first guide rail in the release state.

[0024] In one of the embodiments, the first platform comprises a second support table and a screw lifting machine.

[0025] The screw lifting machine comprises a third driving member and a plurality of lifting rods, the plurality of lifting rods are respectively drivingly connected with the third driving member, the second support table is respectively connected with the plurality of lifting rods, and the aligning mechanism and the side pushing mechanism are respectively installed on the second support table.

[0026] In one of the embodiments, a detection assembly is respectively installed on each of the first platforms and the second platforms, and the detection assembly is configured to obtain the position of the plate to be pressed on the corresponding platform.

[0027] In one of the embodiments, the detection assembly comprises a connecting seat, a connecting frame, a roller, a second elastic member and a detection member, the roller is rotatably installed on the connecting frame, the connecting frame is located above the connecting seat and is slidingly connected with the connecting seat, the second elastic member is connected between the connecting frame and the connecting seat, and the detection member is installed on the connecting seat, and the detection member is configured to obtain the position of the connecting frame.

[0028] The profiling system provided by the embodiment of the application can take a photo of the plate to be pressed when the plate to be pressed moves to the second platform, identify the information and posture of the plate to be pressed and the profiling edge width, calculate the fixed point position by comparing the drawing of the plate to be pressed, and then the horizontal moving component can move to the top of the plate to be pressed to fix the plate to be pressed through the fixed point position. The plate to be pressed is moved from the second platform to the first platform through the horizontal moving component, and the side stop plate of the aligning mechanism and the first push plate of the side pushing mechanism on the first platform are respectively abutted against the two sides of the plate to be pressed to realize the alignment of the plate to be pressed. After the alignment of the plate to be pressed, the plate to be pressed is moved to the upper die and the lower die of the profiling machine by the horizontal moving component, at this time, the rear stop piece of the rear stop mechanism and the second push plate of the side pushing device are respectively abutted against the two sides of the plate to be pressed, and the plate to be pressed can be positioned through the rear stop piece and the second push plate to ensure the profiling edge width on the plate to be pressed. After one profiling, the plate to be pressed can be detected through the visual detection component, and the plate to be pressed can be profiled again after the detection. The position of the rear stop piece can be adjusted in real time according to the detection result during the second profiling, and the plate to be pressed is abutted against the rear stop piece through the second push plate of the side pushing device, so that the profiling edge accuracy after multiple profiling can be ensured within ±1mm to meet the accuracy of the later workpiece installation. In this way, the plate to be pressed does not need manual feeding, aligning and profiling, and manual adjustment of the size of the profiling edge stop block, and does not need manual transportation of the plate to be pressed through the crane + hook, thereby reducing the labor intensity of workers, improving the profiling consistency of the plate to be pressed and avoiding safety hazards. BRIEF DESCRIPTION OF DRAWINGS

[0029] In order to more clearly illustrate the technical solutions in the embodiments or the example embodiments of the present application, the drawings needed to be used in the following embodiment or example embodiment description will be briefly introduced. Obviously, the drawings in the following description are only some embodiments of the present application, and other drawings can be obtained by those skilled in the art without creative labor.

[0030] Figure 1 It is a structural schematic diagram of the plate to be pressed in the related art;

[0031] Figure 2 It is a top view of the profiling system provided by the embodiment of the present application;

[0032] Figure 3 It is a structural schematic diagram of the profiling system shown in the figure; Figure 2

[0033] Figure 4 It is a schematic diagram of the connection of the profiling machine, the rear stop mechanism and the side pushing device provided by the embodiment of the present application;

[0034] Figure 5 ​A second platform, a visual positioning component, a detection component and a structure schematic view of a plate to be pressed provided by an embodiment of the present application;

[0035] Figure 6 A schematic view of a first platform, a second platform and a horizontal moving component provided by an embodiment of the present application;

[0036] Figure 7 A structure schematic view of a second platform provided by an embodiment of the present application;

[0037] Figure 8 A structure schematic view of an aligning mechanism provided by an embodiment of the present application;

[0038] Figure 9 A structure schematic view of a side pushing mechanism provided by an embodiment of the present application;

[0039] Figure 10 A structure schematic view of a visual detection component provided by an embodiment of the present application;

[0040] Figure 11 A structure schematic view of a first platform provided by an embodiment of the present application;

[0041] Figure 12 A structure schematic view of a side pushing device provided by an embodiment of the present application;

[0042] Figure 13 A structure schematic view of a horizontal moving component provided by an embodiment of the present application;

[0043] Figure 14 A structure schematic view of a backstop mechanism provided by an embodiment of the present application Figure 1 ;

[0044] Figure 15 A sectional view of a backstop mechanism provided by an embodiment of the present application;

[0045] Figure 16 A structure schematic view of a backstop mechanism provided by an embodiment of the present application Figure 2 ;

[0046] Figure 17 A structure schematic view of a detection component provided by an embodiment of the present application.

[0047] Reference signs:

[0048] 100, a press machine; 110, an upper die; 120, a lower die;

[0049] 200, a first platform; 210, a second support table; 220, a screw rod lifter; 221, a third driving member; 222, a lifting rod;

[0050] 310. Alignment mechanism; 311. Side baffle; 320. Side pushing mechanism; 321. First push plate;

[0051] 400. Detection component; 410. Connecting seat; 420. Connecting frame; 430. Roller; 440. Second elastic element; 450. Detection component;

[0052] 500. Second platform; 510. Support frame;

[0053] 610. Visual positioning component; 620. Visual inspection component; 630. Camera;

[0054] 700, Rear deflector mechanism; 710, Rear deflector component; 720, Second drive component; 730, Rear deflector frame; 740, First elastic component; 750, First guide rail; 760, Brake;

[0055] 800. Side-pushing device; 810. Third platform; 811. First support platform; 812. Support assembly; 820. Second push plate;

[0056] 900, Transverse moving component; 910, Support frame; 911, Frame body; 912, Support plate; 920, First motor; 930, Mounting bracket; 940, Suction cup; 950, First driving component; 960, Lifting driving component; 970, Connecting component; 980, Guide shaft;

[0057] 10. Sheet material to be pressed; 101. Pressed edge. Detailed Implementation

[0058] To make the above-mentioned objectives, features, and advantages of this application more apparent and understandable, the specific embodiments of this application are described in detail below with reference to the accompanying drawings. Many specific details are set forth in the following description to provide a thorough understanding of this application. However, this application can be implemented in many other ways different from those described herein, and those skilled in the art can make similar modifications without departing from the spirit of this application. Therefore, this application is not limited to the specific embodiments disclosed below.

[0059] In the description of this application, it should be understood that if terms such as "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", "axial", "radial", "circumferential" appear, these terms indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this application.

[0060] In addition, if there are these terms "first", "second", these terms are only for the purpose of description, and can not be understood as indicating or implying relative importance or implicitly indicating the number of indicated technical features. Therefore, the features defined as "first", "second" can be explicitly or implicitly included at least one of the features. In the description of the present application, if the term "a plurality of" appears, the meaning of "a plurality of" is at least two, for example, two, three, etc., unless otherwise explicitly specified.

[0061] It should be noted that if an element is referred to as "fixed to" or "disposed on" another element, it can be directly on another element or there can be a middle element. If an element is considered to be "connected" to another element, it can be directly connected to another element or a middle element can exist at the same time. If present, the terms "vertical", "horizontal", "up", "down", "left", "right" and similar expressions used in the present application are only for the purpose of illustration, and do not represent the only implementation.

[0062] As shown in Figure 1 The actual shape size of the plate is similar to trapezoidal, circular arc and semicircular, etc. The plates are connected by pressing the profile and connected by bolts, so the pressing width (the width of the lapping edge) is different due to different designs, and the length L of the plate to be pressed 10 is also different due to the size of the splicing size, and the length of the pressing die of the pressing equipment cannot be made according to the length of the plate to be pressed 10 due to structure and cost reasons, so the length direction of the plate to be pressed 10 needs to be pressed multiple times. In order to ensure the assembly accuracy, it is required that the two pressing edges 101 are as straight as possible, and the accuracy requirement is ±1mm. This requires that the positioning of the pressing edge 101 needs to be very accurate, and due to the different thicknesses of the plate to be pressed 10, the plastic deformation of the material during pressing will also be different. Therefore, the width of the pressing edge 101 of the plate to be pressed 10 of different thicknesses cannot be directly reserved according to the size on the drawing, and the first inspection needs to be carried out during the actual pressing process. After confirming that the pressing width meets the requirements of the drawing, batch pressing can be carried out.

[0063] At present, the size of the profile machine is manually adjusted by the profile edge block, the manual loading is aligned, and the size of the profile edge block is adjusted by the actual detection of the profile edge size, and then the profile is pressed in batches. The length of the mold of the profile machine is limited, when the length of the plate to be pressed is longer than the length of the mold of the profile machine, it is necessary to press twice or even more times to butt joint, the precision of twice pressing butt joint has a great influence on the assembly of the final workpiece. Now it is mainly manual through the form of crane + hook, the plate to be pressed is sent into the profile machine, and the plate is pushed against the profile edge block of the profile machine, and the pushing force of the person is used to ensure that the steel plate is aligned. After the first cutting, the steel plate is manually moved to align the second cutting, the third cutting... However, the sheet metal pressing industry has various types of workpieces, small batch size, and large size range. Traditional manual pressing has high labor intensity, poor environment, and poor consistency of pressing. The workpiece loading and unloading and pressing process are manually hoisted, which has safety hazards and low work efficiency. A little carelessness can cause the pressed plate to slip and fall on the person or the pressed plate to be pressed to the hand.

[0064] The size of the profile edge block is adjusted manually during the pressing process, and the first inspection is carried out after pressing, and then the size of the profile edge block is adjusted. The adjustment work itself is relatively complicated, and the working strength is also large. In the process of pressing, it mainly relies on human force to fix, and the size of the fixing force is not constant. In addition, the plastic deformation of the plate to be pressed during the pressing process also extrudes the profile edge block, causing the size of the profile edge block to change, which may cause the workpieces of the previous batch and the workpieces of the next batch to be inconsistent.

[0065] And because the width of the profile edge of the plate is various, the size of the profile edge block needs to be adjusted frequently, which will affect the continuity of production. In the case of small batch, the adjustment times will be very many, the labor intensity of workers is large, and the production efficiency is low. At the same time, the requirements of the previous process of pressing are also high, which needs to classify the parts of the profile edge width, and then process them.

[0066] To solve the above problems, the embodiment of the present application provides a profiling system. When the to-be-pressed plate moves to the second platform, the visual positioning assembly on the second platform can take a photo of the to-be-pressed plate, identify the information, posture and profiling edge width of the to-be-pressed plate, calculate the fixed point position by comparing the drawing of the to-be-pressed plate, and then the horizontal moving component can move to the top of the to-be-pressed plate to fix the to-be-pressed plate through the fixed point position. The to-be-pressed plate is moved from the second platform to the first platform by the horizontal moving component, and the side stop plate of the aligning mechanism and the first push plate of the side pushing mechanism on the first platform are respectively abutted with the two sides of the to-be-pressed plate to realize the alignment of the to-be-pressed plate. After the to-be-pressed plate is aligned, the to-be-pressed plate is moved to the upper die and the lower die of the profiling machine by the horizontal moving component, at this time, the rear stop piece of the rear stop mechanism and the second push plate of the side pushing device are respectively abutted with the two sides of the to-be-pressed plate, and the to-be-pressed plate can be positioned by the rear stop piece and the second push plate to ensure the profiling edge width of the to-be-pressed plate. After profiling once, the to-be-pressed plate can be detected by the visual detection assembly, and the to-be-pressed plate can be profiled again after detection. When profiling again, the position of the rear stop piece can be adjusted in real time according to the detection result, and the to-be-pressed plate is abutted on the rear stop piece by the second push plate of the side pushing device, which can ensure that the profiling edge accuracy after multiple profiling is within ±1mm, meeting the accuracy of the later workpiece installation. In this way, the to-be-pressed plate does not need manual feeding, aligning and profiling of the to-be-pressed plate, and manual adjustment of the size of the profiling edge stop block, and does not need to transport the to-be-pressed plate by the crane + hook method, reducing the labor intensity of workers, and the profiling consistency of the to-be-pressed plate is high and safety hazards are avoided.

[0067] The specific structure of the profiling system provided by the embodiment of the present application will be described below with reference to the accompanying drawings.

[0068] Referring to Figures 2 to 12 The embodiment of the present application provides a profiling system, which comprises a profiling machine 100, two first platforms 200, two second platforms 500, a horizontal moving component 900, an aligning mechanism 310, a side pushing mechanism 320, a rear stop mechanism 700 and a side pushing device 800.

[0069] The profiling machine 100 comprises an upper die 110 and a lower die 120. During profiling, the upper die 110 can be close to the lower die 120 to stamp the to-be-pressed plate 10 between the upper die 110 and the lower die 120.

[0070] The two first platforms 200 are located on the opposite sides of the profiling machine 100 along the first direction. Optionally, a plurality of universal ball structures can be arranged on the first platform 200 to reduce the friction force of the to-be-pressed plate 10 during alignment and horizontal movement on the first platform 200, and at the same time, the movement of the to-be-pressed plate 10 in various directions is not limited. In this definition, the first direction is the direction along the length of the to-be-pressed plate 10. Figure 2 and Figure 3The direction indicated by the X axis is the left-right direction. It can be understood that the plate to be pressed 10 can move from the left first platform 200 to the right between the upper die 110 and the lower die 120 of the press 100. The plate to be pressed 10 can also move from the right first platform 200 to the left between the upper die 110 and the lower die 120 of the press 100.

[0071] The first platform 200 is respectively provided with a centering mechanism 310 and a side pushing mechanism 320. The centering mechanism 310 and the side pushing mechanism 320 are arranged opposite to each other along the second direction. The centering mechanism 310 includes a side baffle 311, and the side pushing mechanism 320 includes a first pushing plate 321. The side baffle 311 and the first pushing plate 321 can move along the second direction. The side baffle 311 and the first pushing plate 321 are configured to push the opposite sides of the plate to be pressed 10 on the first platform 200.

[0072] Here, the second direction is defined as Figure 2 and Figure 3 The direction indicated by the Y axis is the front-rear direction. The centering mechanism 310 can be arranged at the rear side of the first platform 200, and the side pushing mechanism 320 can be arranged at the front side of the first platform 200. The side baffle 311 of the centering mechanism 310 and the first pushing plate 321 of the side pushing mechanism 320 can move along the front-rear direction, respectively. Then, the side baffle 311 and the first pushing plate 321 can respectively abut against the front-rear sides of the plate to be pressed 10. When the side baffle 311 and the first pushing plate 321 abut against the plate to be pressed 10, the centering of the plate to be pressed 10 can be achieved.

[0073] The centering mechanism 310 can adopt a structure of a servo motor + screw module. According to the press edge width data on the drawing, the side baffle 311 of the centering mechanism 310 is placed at the corresponding position. The side pushing mechanism 320 is matched to center the plate to be pressed 10.

[0074] The side pushing mechanism 320 can adopt a structure of a cylinder + guide rod to drive the first pushing plate 321 to move along the second direction. The first pushing plate 321 pushes the side edge of the plate to be pressed 10 to abut against the side baffle 311 of the centering mechanism 310, so as to ensure the width of the press edge. At the same time, the side pushing mechanism 320 can act together with the rear blocking mechanism to center the side edge of the long plate to be pressed 10, so as to ensure the width of the press edge of the long plate to be pressed 10.

[0075] Two second platforms 500 are respectively arranged at the sides of the two first platforms 200 away from the press 100. The second platform 500 is respectively provided with a visual positioning assembly 610. Optionally, the second platform 500 can also be provided with multiple universal ball structures, which can reduce the friction force of the plate to be pressed 10 on the second platform 500 during centering and horizontal movement, and at the same time, does not limit the movement of the plate to be pressed 10 in all directions.

[0076] Illustratively, the profiling system includes a visual recognition system, which includes a visual positioning assembly 610. In one possible implementation, the visual positioning assembly 610 includes a camera 630, which can be a 3D camera, and the camera 630 can be disposed above the second platform 500 by a support. When the plate 10 to be profiled moves on the second platform 500 to the recognition range of the camera 630 of the visual positioning assembly 610, the camera 630 of the visual positioning assembly 610 can take a photo of the plate 10 to be profiled, filter and segment the obtained point cloud data to obtain 3D point cloud data of the plate 10 to be profiled on the second platform 500, and then compare and register with the drawing data analyzed internally by the visual recognition system to identify and calculate the plate 10 to be profiled, and then obtain the specific position and posture of the plate 10 to be profiled and the specific profiling position on the plate 10 to be profiled. After obtaining the information, posture and profiling edge width of the plate 10 to be profiled and the fixed point position, the visual recognition system provides the fixed point position to the electrical system of the device to control the transverse moving component 900, so as to facilitate the alignment and fixation of the transverse moving component 900.

[0077] In the second direction, the opposite sides of the lower die 120 are respectively provided with a rear stop mechanism 700 and a side pushing device 800. The rear stop mechanism 700 includes a rear stop piece 710, and the side pushing device 800 includes a third platform 810 and a second pushing plate 820, which is installed on the third platform 810. The rear stop piece 710 and the second pushing plate 820 are both movable in the second direction, and are configured to respectively abut against the opposite sides of the plate 10 to be profiled.

[0078] Illustratively, the rear stop mechanism 700 can be arranged at the rear side of the lower die 120, and the side pushing device 800 can be arranged at the front side of the lower die 120. When the plate 10 to be profiled is between the upper die 110 and the lower die 120 of the profiling machine 100, the third platform 810 of the side pushing device 800 can support the front side of the plate 10 to be profiled. The rear stop piece 710 of the rear stop mechanism 700 and the second pushing plate 820 of the side pushing device 800 can move in the front-rear direction to respectively abut against the front and rear sides of the plate 10 to be profiled. During the profiling of the plate 10 to be profiled by the profiling machine 100, the rear stop piece 710 and the second pushing plate 820 can position the plate 10 to be profiled to ensure the width and position of the profiling edge on the plate 10 to be profiled.

[0079] In one possible implementation, the side pushing device 800 can move the second pushing plate 820 by a pneumatic cylinder to achieve side pushing of the plate 10 to be profiled. This can ensure that the side edge of the plate 10 to be profiled reliably presses against the rear stop piece 710 of the rear stop mechanism 700, ensure the width of the profiling edge on the plate 10 to be profiled, and ensure that the profiling force is appropriate each time, so that the rear stop piece 710 does not move to cause the profiling edge to deteriorate in accuracy, thereby maintaining the consistency of profiling.

[0080] In view of the plastic deformation of the plate 10 to be pressed during the pressing process, the position of the rear stopper 710 is adjusted according to the thickness, and the deviation value is set in advance according to the experience of the staff. After knowing the thickness of the plate 10 to be pressed, the pressing system can accurately and one-time adjust the rear stopper 710 to the correct position, improve the work efficiency, and avoid the loss caused by the processing error of the first plate 10 to be pressed.

[0081] It is worth mentioning that when the length of the plate 10 to be pressed is greater than the pressing machine 100, a part of the plate 10 to be pressed is located between the upper die 110 and the lower die 120 of the pressing machine 100, and the other part of the plate 10 to be pressed is located on the first platform 200. The side stopper 311, the first push plate 321, the rear stopper 710 and the second push plate 820 can jointly position the plate 10 to be pressed to ensure the width and position of the pressing edge on the plate 10 to be pressed.

[0082] In the first direction, the pressing machine 100 is provided with a visual detection assembly 620 on the opposite sides. Illustratively, the pressing system further comprises a visual detection system, which comprises the visual detection assembly 620. Optionally, the visual detection assembly 620 also comprises a camera 630, which can be a 3D camera. The camera 630 can be fixed on the upper die 110 of the pressing machine 100 through a bracket. In a possible implementation, after the plate 10 to be pressed is in place, the visual detection system controls the camera 630 of the visual detection assembly 620 to take a picture to obtain the complete point cloud data of the plate 10 to be pressed, then fits a best plane through the minimum area method, then calculates the normal distance of each point of the actual plate 10 to be pressed surface point cloud to the best plane, that is, calculates the deviation in the Z direction, finally calculates the flatness error value through the maximum positive deviation and the maximum negative deviation, and calculates the pressing edge width value through the point cloud data, to jointly determine whether the plate 10 to be pressed is qualified. If the pressing edge width is out of tolerance or abnormally changes, it is automatically fed back to the rear stop mechanism 700 for adjustment; if the pressing flatness is out of tolerance, it is fed back to the operator to adjust the die of the pressing machine 100.

[0083] The horizontal moving component 900 is configured to drive the plate 10 to be pressed to move between the second platform 500, the first platform 200 and the pressing machine 100.

[0084] The horizontal moving component 900 can be controlled by the electrical system of the pressing system. By moving the plate 10 to be pressed through the horizontal moving component 900, the plate 10 to be pressed can be transported by the crane + hook in an artificial manner.

[0085] The profiling system provided by the embodiment can automatically adjust the position of the backstop 710 of the backstop mechanism 700 according to the size of the drawing, and can also automatically feed the plate to be profiled 10 into the profiling machine 100. The position of the backstop 710 can be adjusted in real time according to the detection result of the visual detection assembly 620 during multiple profiling, and the second push plate 820 of the side pushing device 800 ensures that the plate to be profiled 10 is pressed against the backstop 710, so that the profiling edge accuracy after multiple profiling can be ensured within ±1mm, meeting the accuracy of the later plate installation. At the same time, the visual detection assembly 620 can also detect the profiling flatness of the plate, and timely feedback the result to the profiling machine 100, thereby improving the qualified rate of plate profiling. The profiling system provided by the embodiment can realize automatic feeding, profiling, detection and conveying, and overcome the problems of unstable plate profiling accuracy, poor consistency, high labor cost, low efficiency and poor plate circulation in the prior art.

[0086] In addition, the structures on both sides of the profiling machine 100 along the first direction are the same, the profiling system can automatically feed the profiling machine 100 and convey, and can profile and feed in two directions. The profiling system can realize multiple automatic profiling of long plate to be profiled 10, the profiling edge accuracy can be as high as 0.1mm level, the consistency is good, and the automation rate can reach 99%. The accuracy and flatness after profiling can be detected by vision, the accuracy can reach 99%, and automatic feedback and automatic adjustment can be realized to avoid batch defective products; the labor intensity is reduced, and the production efficiency is increased by more than 50%.

[0087] In one embodiment, as shown in Figure 3 、 Figure 4 、 Figure 6 、 Figure 11 and Figure 12 , the first platform 200 can be lifted relative to the profiling machine 100. The third platform 810 includes a first support table 811 and a support assembly 812 that can be lifted and installed on the first support table 811, and the second push plate 820 is installed on the first support table 811.

[0088] When the transverse moving part 900 drives the plate to be profiled 10 to move to the first platform 200, the first platform 200 can drive the plate to be profiled 10 on it to rise, so that the lower surface of the plate to be profiled 10 is higher than the upper surface of the lower die 120. Then the transverse moving part 900 can drive the plate to be profiled 10 to move between the upper die 110 and the lower die 120.

[0089] When the plate to be pressed 10 moves between the upper die 110 and the lower die 120, the third platform 810 and the supporting assembly 812 can support the plate to be pressed 10. For example, the supporting assembly 812 includes a plurality of universal ball structures connected with a cylinder, the cylinder can drive the plurality of universal ball structures to ascend and descend, and a plurality of through holes can be formed in the first supporting table 811 to allow the plurality of universal ball structures to pass through. After the plate to be pressed 10 is aligned by the alignment mechanism 310 and the side pushing mechanism 320 on the first platform 200, the supporting assembly 812 can be controlled to ascend to the upper surface of the first platform 200, so that the plate to be pressed 10 can move between the upper die 110 and the lower die 120. After the rear stop piece 710 of the rear stop mechanism 700 and the second pushing plate 820 of the side pushing device 800 abut against the opposite sides of the plate to be pressed 10, the supporting assembly 812 can be controlled to descend, and one side of the plate to be pressed 10 falls on the first supporting table 811. At the same time, the first platforms 200 on both sides of the press machine 100 descend, so that the upper surface of the first platform 200 is flush with the upper surface of the first supporting table 811, and the side edge of the plate to be pressed 10 is clamped. After the plate to be pressed 10 is pressed, the first platforms 200 on both sides of the press machine 100 and the supporting assembly 812 ascend, so that the plate to be pressed 10 is lifted and separated from the upper surface of the lower die 120 of the press machine 100.

[0090] Through the above arrangement, the plate to be pressed 10 can move between the upper die 110 and the lower die 120 to be pressed, and the plate to be pressed 10 can be easily demolded after being pressed.

[0091] In a possible implementation, as shown in Figure 3 , Figure 6 and Figure 11 , the first platform 200 includes a second supporting table 210 and a screw lifting machine 220. The screw lifting machine 220 includes a third driving member 221 and a plurality of lifting rods 222, the plurality of lifting rods 222 are respectively in driving connection with the third driving member 221, and the second supporting table 210 is connected with the plurality of lifting rods 222. The alignment mechanism 310 and the side pushing mechanism 320 are respectively installed on the second supporting table 210.

[0092] It can be understood that the first platform 200 can support the to-be-pressed plate 10 through the second support table 210. Among them, a servo motor can be used as the third driving member 221, and the third driving member 221 can drive multiple lifting rods 222 to synchronously lift. The lifting rod 222 can be a lead screw, and the number of the lifting rod 222 is non-limiting, such as four or six, etc., which is not uniquely limited here. The specific structure of the lead screw lifting machine 220 is well known to those skilled in the art, which will not be repeated here. The lead screw lifting machine 220 with a single driving member driving multiple lifting rods 222 can ensure the synchronization of the lifting of the second support table 210, and further ensure the stable lifting of the to-be-pressed plate 10.

[0093] In one embodiment, as shown in Figure 3 、 Figure 6 and Figure 13 , the profiling system further comprises a support frame 510, and the first platform 200 and the second platform 500 on one side of the profiling machine 100 are respectively installed on the support frame 510, and the support frame 510 is provided with a first rack extending in the first direction.

[0094] Among them, the number of support frames 510 is two, and the two support frames 510 are respectively located on opposite sides of the profiling machine 100, and the support frame 510 on one side of the profiling machine 100 is arranged around the first platform 200 and the second platform 500 on one side of the profiling machine 100. Illustratively, the first rack extends in the first direction.

[0095] The horizontal moving component 900 comprises a support frame 910, a first motor 920, a first gear and a mounting frame 930 respectively installed on the support frame 910, the first gear is connected with the output shaft of the first motor 920 and is engaged with the first rack. The mounting frame 930 is liftable installed on the support frame 910, and the bottom of the mounting frame 930 is provided with a suction cup 940.

[0096] Among them, the first motor 920 can be a servo motor. It can be understood that the first motor 920 can drive the first gear to rotate, and through the engagement between the first gear and the first rack, the horizontal moving component 900 can be driven to move in the first direction. The suction cup 940 on the mounting frame 930 can be a vacuum suction cup 940. When the horizontal moving component 900 drives the mounting frame 930 and the suction cup 940 to move above the to-be-pressed plate 10, the mounting frame 930 can be controlled to drive the suction cup 940 to descend, and the to-be-pressed plate 10 can be sucked by the suction cup 940, so that the horizontal moving component 900 can drive the to-be-pressed plate 10 to move. It is worth mentioning that the fixed point position on the to-be-pressed plate 10 recognized by the visual recognition system through the visual positioning assembly 610 is the suction point position on the to-be-pressed plate 10 for the suction cup 940 to suck. Among them, the number and specific position of the suction cup 940 on the mounting frame 930 are non-limiting, and those skilled in the art can set them according to needs.

[0097] In the embodiment, the transverse moving component 900 can move along the first direction, and the transverse moving component 900 fixes the to-be-pressed plate 10 through the suction cup 940, so that the transverse moving component 900 can reliably fix the to-be-pressed plate 10 of different materials. The transverse moving component 900 can move to a determined position according to the coordinates of the visual positioning assembly 610, and accurately transversely move the to-be-pressed plate 10 from the second platform 500 to a preset position on the first platform 200. The movement of the to-be-pressed plate 10 by the first motor 920 in combination with the balls on the first platform 200 and the second platform 500 can not only reduce the manual strength, but also smoothly send the to-be-pressed plate 10 into the pressing machine 100, and the first motor 920 can control the sending length of the to-be-pressed plate 10 into the pressing machine 100. When the length of the to-be-pressed plate 10 is longer than the mold of the pressing machine 100, the coincidence degree of the pressing edges between two times of pressing can be ensured, and the pressing precision is improved.

[0098] In a specific embodiment, as shown in Figure 13 , the support frame 910 includes a frame body 911 and a support plate 912, the support plate 912 is slidingly installed on the frame body 911 along the second direction, and the mounting frame 930 is liftable installed on the support plate 912.

[0099] The first motor 920 can be installed on the frame body 911, and the frame body 911 can be driven to move along the first direction through the meshing of the first gear and the first rack, so that the transverse moving component 900 as a whole can move along the first direction. Optionally, the top of the frame body 911 can be provided with a guide rail extending along the second direction, and the support plate 912 can be slidingly connected with the guide rail through a sliding block. When the support plate 912 slides relative to the frame body 911, the mounting frame 930 and the suction cup 940 can be driven to move along the second direction.

[0100] The transverse moving component 900 further includes a first driving member 950, the first driving member 950 is installed on the support plate 912, and the first driving member 950 is configured to drive the support plate 912 to slide relative to the frame body 911.

[0101] In a possible implementation, the first driving member 950 includes a motor and a gear, the motor can drive the gear to rotate, a rack can be installed on the frame body 911, and the gear is meshed with the rack. When the motor drives the gear to rotate, the support plate 912 can be driven to slide relative to the frame body 911 through the cooperation between the gear and the rack.

[0102] Through the above arrangement, the transverse moving component 900 can drive the mounting frame 930 and the suction cup 940 on the mounting frame 930 to move along the second direction, the transverse moving component 900 has higher activity, and the to-be-pressed plate 10 can be more reliably driven to move.

[0103] In a more specific embodiment, as shown in Figure 3 ,Figure 6 and Figure 13 As shown in FIG. 9, the horizontal moving component 900 further comprises a lifting driving member 960, a connecting member 970 and a guide shaft 980. The connecting member 970 is arranged above the support plate 912, the top end of the guide shaft 980 is connected with the connecting member 970, the bottom end of the guide shaft 980 is connected with the mounting frame 930, and the guide shaft 980 is slidingly connected with the support plate 912. The lifting driving member 960 is mounted on the support plate 912, and when the lifting driving member 960 is extended, the connecting member 970 can be pushed upward, and when the lifting driving member 960 is shortened, the connecting member 970 can be separated from the lifting driving member 960.

[0104] The connecting member 970 can be a plate structure, and the connecting member 970 and the mounting frame 930 can be connected by two guide shafts 980, which are respectively arranged on opposite sides of the frame body 911. Optionally, a through hole can be formed on the support plate 912, the guide shaft 980 passes through the through hole and can slide along the axis of the through hole relative to the support plate 912, and a sliding bearing can be arranged between the guide shaft 980 and the support plate 912.

[0105] For example, a cylinder can be used as the lifting driving member 960, the cylinder body can be mounted on the support plate 912, and the piston rod of the cylinder can move up and down relative to the cylinder body. It is worth mentioning that the lifting driving member 960 is not connected with the connecting member 970, when the lifting driving member 960 is extended, the top end of the lifting driving member 960 can push the connecting member 970 to move upward, and the connecting member 970 drives the mounting frame 930 and the suction cup 940 to rise. When the lifting driving member 960 is shortened, the lifting driving member 960 is separated from the connecting member 970, and the horizontal moving component 900 uses the gravity of the mounting frame 930 and the suction cup 940 to make the suction cup 940 contact with the to-be-pressed plate 10.

[0106] Through the above arrangement, the suction cup 940 on the mounting frame 930 can contact with the upper surface of the to-be-pressed plate 10 at any height, thereby reliably sucking the to-be-pressed plate 10. Moreover, the problem of inaccurate positioning of the lifting driving member 960 such as a cylinder can be solved.

[0107] In one embodiment, as shown in FIG. 7 and FIG. 8, the rear stop mechanism 700 further comprises a second driving member 720 and a rear stop frame 730, the second driving member 720 is connected with the rear stop frame 730 to drive the rear stop frame 730 to move in the second direction. Figure 4 and Figures 14-16 As shown in FIG. 7 and FIG. 8, the rear stop mechanism 700 further comprises a second driving member 720 and a rear stop frame 730, the second driving member 720 is connected with the rear stop frame 730 to drive the rear stop frame 730 to move in the second direction.

[0108] Illustratively, the rear stop mechanism 700 further comprises a rack extending in the second direction, and the second driving member 720 comprises a motor and a gear connected with the motor, the motor is mounted on the rear stop frame 730, and the gear is engaged with the rack. When the motor drives the gear to rotate, the rear stop frame 730 can be driven to move in the second direction through the cooperation between the gear and the rack.

[0109] The rear stop 710 is slidingly mounted on the rear stop frame 730 along the second direction, and a first elastic member 740 is connected between the rear stop 710 and the rear stop frame 730, and the first elastic member 740 is configured to push the rear stop 710 away from the rear stop frame 730 along the second direction.

[0110] In a possible implementation, a through hole is formed in the rear stop 710, and a limiting portion is arranged inside the through hole, and a fastener is passed through the through hole and the limiting portion and locked on the rear stop frame 730. The rear stop 710 can move along the axial direction of the fastener relative to the rear stop frame 730, and the cooperation between the head of the fastener and the limiting portion can prevent the rear stop 710 from being separated from the rear stop frame 730. Optionally, a limiting shaft can be arranged on the side of the rear stop 710 facing the rear stop frame 730, and the first elastic member 740 is sleeved on the limiting shaft. It is worth mentioning that the elastic force of the first elastic member 740 needs to ensure that the second push plate 820 of the side pushing device 800 cannot push the to-be-pressed plate material 10 and the rear stop 710 to move, and the rear stop 710 cannot hinder the plastic deformation of the to-be-pressed plate material 10 when the to-be-pressed plate material 10 is profiled.

[0111] Through the above arrangement, the rear stop frame 730 and the rear stop 710 on the rear stop frame 730 can be driven to move along the second direction by the second driving member 720. The rear stop 710 and the second push plate 820 can reliably position the to-be-pressed plate material 10, and at the same time, the rear stop 710 cannot hinder the plastic deformation of the to-be-pressed plate material 10, thereby ensuring the reliable profiling of the to-be-pressed plate material 10.

[0112] In a possible implementation, as shown in Figures 14-16 The rear stop mechanism 700 further includes a first guide rail 750 and a brake 760. The first guide rail 750 extends along the second direction, and the rear stop frame 730 is slidingly connected with the first guide rail 750.

[0113] For example, the bottom of the rear stop frame 730 is provided with a sliding block, and the sliding block is slidingly connected with the first guide rail 750. The first guide rail 750 can guide the rear stop frame 730.

[0114] The brake 760 is mounted on the rear stop frame 730, and the brake 760 is locked with the first guide rail 750 in the braking state, and the brake 760 is separated from the first guide rail 750 in the released state.

[0115] For example, the brake 760 can be arranged on the rear side of the sliding block. The specific structure of the brake 760 is not limited in the embodiment, and a suitable brake 760 can be selected by a person skilled in the art as needed. The brake 760 can lock the rear stop frame 730 with the first guide rail 750 in the braking state, and the rear stop frame 730 can move along the second direction in the released state of the brake 760.

[0116] Through the above arrangement, the position of the rear blocking frame 730 can be kept unchanged during the pressing of the plate 10, and the reliable positioning of the plate 10 by the rear blocking piece 710 can be ensured.

[0117] In one embodiment, as shown in Figure 2 、 Figure 3 、 Figure 5 、 Figure 6 and Figure 17 , each first platform 200 and each second platform 500 is respectively provided with a detection assembly 400, which is configured to obtain the position of the plate 10 on the corresponding platform.

[0118] Specifically, when the plate 10 moves from the side away from the press 100 to the second platform 500, the detection assembly 400 on the second platform 500 can detect the position of the plate 10 after the plate 10 moves to the first preset position on the second platform 500, and the plate 10 stops moving on the second platform 500 at this time. The detection mechanism can send a signal to the visual recognition system, and the visual recognition system can detect the plate 10 on the second platform 500 through the visual positioning assembly 610.

[0119] When the plate 10 moves from the second platform 500 to the first platform 200 and moves to the second preset position on the first platform 200, the detection assembly 400 on the first platform 200 can detect the position of the plate 10, and the plate 10 stops moving on the first platform 200 at this time. The press system can control the side stop plate 311 of the alignment mechanism 310 and the first push plate 321 of the side pushing mechanism 320 to respectively abut against the opposite sides of the plate 10, so as to realize the alignment of the plate 10.

[0120] This structure can detect the positions of the plate 10 on the first platform 200 and the second platform 500 through the two detection assemblies 400 respectively, ensure the reliable detection of the plate 10 by the visual positioning assembly 610, and ensure the reliable alignment of the plate 10 on the first platform 200.

[0121] In one specific embodiment, as shown in Figure 6 and Figure 17 , the detection assembly 400 includes a connecting seat 410, a connecting frame 420, a roller 430, a second elastic member 440, and a detection piece 450. The roller 430 is rotatably installed on the connecting frame 420, the connecting frame 420 is located above the connecting seat 410 and is slidably connected with the connecting seat 410, the second elastic member 440 is connected between the connecting frame 420 and the connecting seat 410, the detection piece 450 is installed on the connecting seat 410, and the detection piece 450 is configured to obtain the position of the connecting frame 420.

[0122] Illustratively, the connecting frame 420 is located above the connecting seat 410, the bottom of the connecting frame 420 is provided with a shaft body, the connecting seat 410 is provided with a through hole, the shaft body passes through the through hole and is in sliding connection with the connecting seat 410. The second elastic member 440 can be sleeved on the shaft body, and the two ends of the second elastic member 440 are respectively abutted against the connecting frame 420 and the connecting seat 410. The first platform 200 and the second platform 500 are respectively provided with assembly holes, and the roller 430 at least partially extends out of the assembly holes when not subjected to an external force. Optionally, the photoelectric switch can be used as the detection member 450, and the connecting frame 420 can be provided with an insertion piece for cooperating with the photoelectric switch.

[0123] When the to-be-pressed plate 10 moves on the first platform 200 or the second platform 500, the gravity of the to-be-pressed plate 10 drives the roller 430 and the connecting frame 420 to descend when the to-be-pressed plate 10 passes through the detection assembly 400, the connecting frame 420 drives the insertion piece to move and is detected by the detection member 450, at this time, the detection member 450 can output a to-position signal. When the to-be-pressed plate 10 moves away from the roller 430, the elastic force of the second elastic member 440 can drive the roller 430 and the connecting frame 420 to reset.

[0124] Through the above arrangement, after the to-be-pressed plate 10 moves to the preset position on the first platform 200 or the second platform 500, the detection assembly 400 can reliably detect the to-be-pressed plate 10.

[0125] The working process of the profiling system is briefly introduced below, so that those skilled in the art can better understand the technical solutions of the present embodiment.

[0126] Step 1: The to-be-pressed plate 10 enters the range of the second platform 500 from the left side, and in the process of advancing, the to-be-pressed plate 10 stops when the front end thereof contacts the detection assembly 400 on the second platform 500. The detection assembly 400 gives a to-position signal of the to-be-pressed plate 10, and after the visual positioning assembly 610 receives the to-position signal of the to-be-pressed plate 10, the to-be-pressed plate 10 is photographed, the information, posture and profiling edge width of the to-be-pressed plate 10 are identified, the suction point coordinates are calculated by comparing the drawing of the to-be-pressed plate 10, and are sent to the electrical system of the equipment layer to control the horizontal moving component 900 to move to the corresponding point coordinates.

[0127] Step 2: After receiving the suction point coordinates, the horizontal moving component 900 moves above the to-be-pressed plate 10, the suction disc 940 on the horizontal moving component 900 contacts the upper surface of the to-be-pressed plate 10 and is lowered, the suction disc 940 works to suck the to-be-pressed plate 10, and the horizontal moving component 900 drives the to-be-pressed plate 10 to move to the right to the detection assembly 400 on the first platform 200 and stops.

[0128] Step 3: The suction cups 940 on the traversing component 900 stop working, the traversing component 900 drives the suction cups 940 to rise and disengage from the upper surface of the to-be-pressed plate 10, the second platform 500 rises and drives the to-be-pressed plate 10 to rise, so that the lower surface of the to-be-pressed plate 10 is higher than the upper surface of the lower die 120 of the press machine 100.

[0129] Step 4: According to the drawing data of the to-be-pressed plate 10, the side stop plate 311 of the aligning mechanism 310 is moved to the correct position in the second direction. The first push plate 321 of the side pushing mechanism 320 pushes the side of the to-be-pressed plate 10, so that the other side of the to-be-pressed plate 10 abuts against the side stop plate 311 of the aligning mechanism 310.

[0130] Step 5: The support assembly 812 of the side pushing device 800 rises and is flush with the upper surface of the second platform 500, facilitating the movement of the to-be-pressed plate 10. The traversing component 900 moves above the to-be-pressed plate 10, the suction cups 940 on the traversing component 900 descend and contact the upper surface of the to-be-pressed plate 10, the suction cups 940 work to suck the to-be-pressed plate 10, and the traversing component 900 drives the to-be-pressed plate 10 to move to the right, so that the to-be-pressed plate 10 is sent to the accurate position above the lower die 120 of the press machine 100.

[0131] Step 6: According to the drawing data of the to-be-pressed plate 10, the rear stop piece 710 of the rear stop mechanism 700 is moved to the correct position in the second direction and is fixed, and the second push plate 820 of the side pushing device 800 pushes the side of the to-be-pressed plate 10, so that the other side of the to-be-pressed plate 10 abuts against the rear stop piece 710 of the rear stop mechanism 700.

[0132] Step 7: The support assembly 812 of the side pushing device 800 descends, and one side of the to-be-pressed plate 10 falls on the third platform 810 of the side pushing device 800. At the same time, the second platforms 500 on both sides of the press machine 100 descend, so that the upper surfaces of the second platforms 500 and the third platform 810 are flush, and the sides of the to-be-pressed plate 10 are supported.

[0133] Step 8: The upper die 110 of the press machine 100 is pressed down to complete the one-time pressing edge forming.

[0134] Step 9: The second platforms 500 on both sides of the press machine 100 and the support assembly 812 of the side pushing device 800 rise, lifting the to-be-pressed plate 10 away from the upper surface of the lower die 120 of the press machine 100.

[0135] Step 10: The traversing component 900 on the right side of the press machine 100 moves above the to-be-pressed plate 10, the suction cups 940 on the traversing component 900 descend and contact the upper surface of the to-be-pressed plate 10, the suction cups 940 work to suck the to-be-pressed plate 10, and the traversing component 900 drives the to-be-pressed plate 10 to move to the right and out of the range of the press machine 100.

[0136] Step 11: The visual inspection component 620 inspects the profiled edge length and flatness, and if the inspection is passed, the process continues, otherwise, the corresponding abnormal information is output.

[0137] Step 12: When the length of the plate to be profiled 10 is greater than the die length of the profiling machine 100, steps 5-11 need to be repeated multiple times until the profiling is completed.

[0138] The technical features of the above embodiments can be combined in any manner. In order to make the description simple, all possible combinations of the technical features in the above embodiments are not described, however, as long as the combinations of the technical features do not exist contradictions, they should be considered as the scope of the present disclosure.

[0139] The above embodiments only express several implementation manners of the present application, and the description is specific and detailed, but it should not be understood as a limitation on the patent scope of the application. It should be pointed out that for ordinary skilled in the art, without departing from the concept of the present application, a number of modifications and improvements can be made, which are all within the protection scope of the present application. Therefore, the patent protection scope of the present application should be subject to the appended claims.

Claims

1. A molding system, characterized in that, include: A forming machine, including an upper mold and a lower mold; Two first platforms are located on opposite sides of the forming machine along a first direction. Each first platform is equipped with an alignment mechanism and a side-pushing mechanism, which are arranged opposite to each other along a second direction. The alignment mechanism includes a side baffle, and the side-pushing mechanism includes a first push plate. Both the side baffle and the first push plate are movable along the second direction. The side baffle and the first push plate are configured to push against the opposite sides of the material to be pressed on the first platform. Two second platforms are located on the side of the two first platforms away from the forming machine, and a vision positioning component is installed on each second platform. Along the second direction, a rear stop mechanism and a side push device are respectively provided on opposite sides of the lower mold. The rear stop mechanism includes a rear stop member, and the side push device includes a third platform and a second push plate. The second push plate is installed on the third platform. Both the rear stop member and the second push plate can move along the second direction. The rear stop member and the second push plate are configured to abut against opposite sides of the plate to be pressed. Along the first direction, visual inspection components are respectively provided on opposite sides of the forming machine; The traverse component is configured to move the sheet material to be pressed between the second platform, the first platform, and the forming machine.

2. The molding system according to claim 1, characterized in that, The first platform can be raised and lowered relative to the forming machine; The third platform includes a first support platform and a support component that can be lifted and installed on the first support platform, and the second push plate is installed on the first support platform.

3. The molding system according to claim 1, characterized in that, The forming system further includes a support frame, and the first platform and the second platform on one side of the forming machine are respectively mounted on the support frame. A first toothed rack extending along a first direction is provided on the support frame. The lateral movement component includes a support frame and a first motor, a first gear, and a mounting bracket respectively mounted on the support frame. The first gear is connected to the output shaft of the first motor and meshes with the first rack. The mounting bracket is elliptical and can be mounted on the support frame. The bottom of the mounting bracket is provided with a suction cup.

4. The molding system according to claim 3, characterized in that, The support frame includes a frame body and a support plate. The support plate is slidably mounted on the frame body along a second direction, and the mounting frame is liftably mounted on the support plate. The lateral movement component further includes a first driving member, which is mounted on the support plate and configured to drive the support plate to slide relative to the frame.

5. The molding system according to claim 4, characterized in that, The lateral movement component further includes a lifting drive, a connecting member, and a guide shaft. The connecting member is disposed above the support plate. The top end of the guide shaft is connected to the connecting member, and the bottom end of the guide shaft is connected to the mounting bracket. The guide shaft is slidably connected to the support plate. The lifting drive is mounted on the support plate. When the lifting drive extends, it can push the connecting member upward. When the lifting drive retracts, it can separate from the connecting member.

6. The molding system according to claim 1, characterized in that, The rear deflector mechanism further includes a second drive member and a rear deflector frame, wherein the second drive member is connected to the rear deflector frame to drive the rear deflector frame to move in a second direction. The rear bumper is slidably mounted on the rear bumper frame along the second direction, and a first elastic member is connected between the rear bumper and the rear bumper frame. The first elastic member is configured to push the rear bumper away from the rear bumper frame along the second direction.

7. The forming system according to claim 6, characterized in that, The rear stop mechanism also includes a first guide rail and a brake; The first guide rail extends along the second direction, and the rear guard frame is slidably connected to the first guide rail; The brake is mounted on the rear bumper frame. When the brake is engaged, it is locked to the first guide rail. When the brake is disengaged, it is disengaged from the first guide rail.

8. The molding system according to claim 2, characterized in that, The first platform includes a second support platform and a screw jack; The screw jack includes a third drive unit and multiple lifting rods, with the multiple lifting rods respectively connected to the third drive unit for transmission. The second support platform is connected to the multiple lifting rods respectively, and the alignment mechanism and the side pushing mechanism are respectively mounted on the second support platform.

9. The molding system according to any one of claims 1-8, characterized in that, Each of the first platform and each of the second platforms is equipped with a detection component, which is configured to acquire the position of the plate to be pressed on the corresponding platform.

10. The forming system according to claim 9, characterized in that, The detection assembly includes a connecting seat, a connecting frame, a roller, a second elastic element, and a detection element; the roller is rotatably mounted on the connecting frame, the connecting frame is located above the connecting seat and slidably connected to the connecting seat, the second elastic element is connected between the connecting frame and the connecting seat, and the detection element is mounted on the connecting seat and configured to obtain the position of the connecting frame.

Citation Information

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