Full-automatic machine for connecting hinge straight arms and assembling method
By using three sets of automated assembly methods, combined with weighing and multi-stage inspection and material unloading stations, the problems of low manual efficiency and loose parts in the assembly of hinged straight arm connecting arms were solved, achieving a highly efficient and accurate assembly process.
Patent Information
- Application Number
- CN202511704549.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-20
- Publication Date
- 2026-02-06
- Estimated Expiration
- 2045-11-20
AI Technical Summary
The existing assembly process of hinged straight arm connecting arms suffers from problems such as low efficiency of manual operation, high rate of defective parts assembly, and parts loosening and falling off during mechanical assembly, which affects production quality.
The assembly method employs three sets of automatic units. The first and third automatic units process semi-finished products and weigh them to eliminate defective products. The second automatic unit is used for finished product assembly. By combining weighing and multiple inspection and material feeding stations, the assembly pass rate and production efficiency are improved.
It improved the assembly pass rate and production efficiency of the hinge straight arm connecting arm, reduced manual intervention, reduced the production of defective products, and increased assembly efficiency and inspection accuracy.
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Figure CN121156749B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the field of assembly equipment, in particular to a hinge straight arm connecting arm full-automatic machine and an assembly method. BACKGROUND
[0002] The hinge straight arm connecting arm is a kind of hardware hinge, which needs to be assembled from more than ten kinds of bulk materials, as shown in the reference Figure 1
[0003] The existing process is that three assembly lines are working, more than ten nail machines and riveting machines, the whole process is manually operated or divided into multiple machines, and the machine is manually operated in sequence. These modes have low turnover efficiency, and a large number of parts are assembled, so the workers are easy to be tired, thereby causing missing assembly phenomenon, affecting product quality, and reducing assembly efficiency. In addition, in the mechanical assembly, the clamped and assembled parts are occasionally loose and fall off, so that the parts are missed during production, resulting in high unqualified rate of the assembled products and affecting the overall production quality. SUMMARY
[0004] In order to improve the above problems, the present application provides a hinge straight arm connecting arm full-automatic machine and an assembly method.
[0005] The hinge straight arm connecting arm full-automatic machine and the assembly method provided by the present application adopt the following technical solutions:
[0006] A hinge straight arm connecting arm full-automatic machine comprises three sets of automatic machine groups arranged in sequence, a transport station is arranged between adjacent automatic machine groups to provide transportation, and the three sets of automatic machine groups are respectively a first automatic machine group, a second automatic machine group and a third automatic machine group. The first automatic machine group and the third automatic machine group process two kinds of hinge straight arm semi-finished products. The first automatic machine group, the second automatic machine group and the third automatic machine group are each provided with a discharging station for detecting and discharging unqualified products. The transport station is provided with a weighing detection structure at one end of the first automatic machine group or the third automatic machine group. The weighing detection structure is used to weigh and retest the qualified semi-finished products after the discharging station. The semi-finished products that pass the retest are conveyed to the second automatic machine group through the transport station, and the two kinds of hinge straight arm semi-finished products are assembled into a finished product.
[0007] By adopting the technical scheme, after the first automatic machine group and the third automatic machine group assemble the part assembly semi-finished product, the unqualified semi-finished product is discharged by the discharging station, the qualified semi-finished product is conveyed to the second automatic machine group by the conveying station, and before the finished product assembly, the qualified semi-finished product is retested by the weighing detection structure, and after the semi-finished product is retested by the weighing method, the retested semi-finished product is conveyed to the second automatic machine group by the conveying station for finished product assembly, and the discharging station of the second automatic machine group discharges the unqualified product after the finished product assembly, so that the qualified rate of the semi-finished product and the finished product assembly is increased in the way of multi-detection and discharging, and the overall production efficiency is improved by using the three-line synchronous production method.
[0008] Optionally, the weighing detection structure comprises a weighing receiving frame, a first weighing table, a second weighing table, a weighing rotating shaft and a turnover motor; the first weighing table is located above the second weighing table, and the first weighing table and the second weighing table are both provided with a weighing rotating shaft; the turnover motor is provided with two groups, and is installed on the weighing receiving frame, and the driving end of one group of the turnover motor is connected with the corresponding weighing rotating shaft of the first weighing table, and the driving end of the other group of the turnover motor is connected with the corresponding weighing rotating shaft of the second weighing table.
[0009] By adopting the technical scheme, the first weighing table and the second weighing table can respectively perform twice retesting, when the semi-finished product with unqualified weight is detected on the first weighing table, the turnover motor drives the weighing rotating shaft to rotate, so that the semi-finished product on the first weighing table slides to the second weighing table, and the second weighing table retests the semi-finished product, according to the retesting result, the turnover motor and the weighing rotating shaft drive the semi-finished product to slide to the recycling position again by tilting, and the twice retesting of the first weighing table and the second weighing table ensures the qualified rate of the semi-finished product assembly.
[0010] Optionally, the bottom surface of the first weighing table is provided with a retesting camera which tilts with the first weighing table.
[0011] By adopting the technical scheme, under the driving of the turnover motor, the retesting camera installed at the bottom of the first weighing table tilts with the first weighing table, so that the retesting data of different shooting angles and shooting heights is obtained, the situation that the retesting data is inaccurate due to the shielding of part of the semi-finished product is avoided, and the detection accuracy is further improved.
[0012] Optionally, each automatic machine set comprises a rack, a separator rotating structure, a nail insertion station and a riveting station; the first automatic machine set and the second automatic machine set each further comprise a spring seat placing station, and the second automatic machine set and the third automatic machine set each further comprise a connecting rod placing station; the first automatic machine set further comprises a connecting arm placing station, a connecting arm sleeving station and an arm enlarging station; the second automatic machine set further comprises a first semi-finished product placing station, a second semi-finished product placing station, an oiling station, a rubber particle placing station and a rubber particle pressing station; the third automatic machine set further comprises an alloy slider placing station; the separator rotating structure is installed on the corresponding rack, and the stations other than the separator rotating structure are sequentially arranged along the circumferential direction of the separator rotating structure; the separator rotating structure is provided with a plurality of part carriers; the spring seat placing station, the connecting arm placing station, the arm enlarging station, the rubber particle placing station, the connecting rod placing station and the alloy slider placing station are each connected with a vibration disc, and the outlet end of the vibration disc is provided with a carrying structure, which carries the corresponding part from the vibration disc to the part carrier; the transport station is provided with a carrying structure at both ends.
[0013] By adopting the above technical scheme, the carrying structure can carry each vibration disc and semi-finished product, thereby accelerating the assembly efficiency.
[0014] Optionally, the stations of the first automatic machine set are sequentially arranged along the circumferential direction of the separator rotating structure as the spring seat placing station, the connecting arm placing station, the connecting arm sleeving station, the nail insertion station, the riveting station, the arm enlarging station and the transport station.
[0015] By adopting the above technical scheme, the separator rotating structure of the first automatic machine set drives the part carrier to rotate, thereby realizing the part assembly of each station.
[0016] Optionally, the stations of the third automatic machine set are sequentially arranged along the circumferential direction of the separator rotating structure as the alloy slider placing station, the connecting rod placing station, the nail insertion station and the riveting station.
[0017] By adopting the above technical scheme, the separator rotating structure of the third automatic machine set drives the part carrier to rotate, thereby realizing the part assembly of each station.
[0018] Optionally, the stations of the second automatic machine set are sequentially arranged along the circumferential direction of the separator rotating structure as the first semi-finished product placing station, the oiling station, the spring seat placing station, the rubber particle placing station, the rubber particle pressing station, the second semi-finished product placing station, the nail insertion station, the riveting station, the connecting rod placing station, the nail insertion station and the riveting station.
[0019] By adopting the above technical scheme, the separator rotating structure of the second automatic machine set drives the part carrier to rotate, thereby realizing the part assembly of each station.
[0020] Optionally, the separator rotating structure corresponding to the first automatic machine group is divided into 10 equal parts, each rotating 36 degrees; the rotating station corresponding to the second automatic machine group is divided into 16 equal parts, each rotating 22.5 degrees; the rotating station corresponding to the third automatic machine group is divided into 8 equal parts, each rotating 45 degrees; each equal part is provided with a part carrier.
[0021] By adopting the above technical scheme, the accurate rotation fixed angle of the separator rotating structure is used to ensure that each station can be rotated, and the accuracy of processing or assembly is improved.
[0022] Optionally, the discharging station is provided with a detection sensor to provide qualified product detection.
[0023] By adopting the above technical scheme, the detection sensor can accurately detect unqualified products to improve the accuracy of screening.
[0024] A hinge straight arm connecting arm assembly method comprises the following steps:
[0025] Part assembly of the first automatic machine group: placing a spring seat, placing a connecting arm, sleeving the connecting arm, first pinning, first riveting, placing a large arm, second pinning, second riveting, and discharging;
[0026] Synchronous assembly of the third automatic machine group: placing an alloy slide block, placing a connecting rod, pinning, riveting, and discharging;
[0027] Weight detection: after the first automatic machine group and the third automatic machine group assemble parts into semi-finished products, the unqualified semi-finished products are discharged from the discharging station, and the qualified semi-finished products are conveyed to the weight detection structure for weight detection, and after the re-measured semi-finished products are obtained, the semi-finished products are conveyed to the second automatic machine group through the conveying station;
[0028] Synchronous assembly of two groups of semi-finished products by the second automatic machine group: placing a semi-finished product, adding oil, placing a spring seat, placing a rubber particle, pressing the rubber particle, placing a semi-finished product, first pinning, first riveting, placing a connecting rod, second pinning, second riveting, and discharging.
[0029] By adopting the above technical scheme, the assembly method can synchronously form two groups of different semi-finished products, and then assemble the two groups of different semi-finished products to form a complete finished product, thereby accelerating the assembly efficiency, reducing the assembly cost, and improving the processing qualified rate through weight detection and multiple discharging.
[0030] In summary, the present application has at least one of the following beneficial technical effects:
[0031] 1、Through the first automatic machine group and the third automatic machine group, the parts are assembled into semi-finished products, and the unqualified semi-finished products are discharged by the discharging station, and the qualified semi-finished products are conveyed to the second automatic machine group for finished product assembly, and the qualified semi-finished products are conveyed to the second automatic machine group for finished product assembly by the weighing detection structure, and the qualified semi-finished products are conveyed to the second automatic machine group for finished product assembly, and the discharging station of the second automatic machine group discharges the unqualified products after assembly, so as to increase the qualified rate of semi-finished product and finished product assembly by multi-channel detection and discharging, and improve the overall production efficiency by three-line synchronous production;
[0032] 2、The carrying structure can carry each vibration disc and semi-finished product, and the assembly efficiency is improved;
[0033] 3、When the first automatic machine group and the third automatic machine group form semi-finished products, the discharging is started, the loss is stopped in time, and the discharging is avoided after the second automatic machine group, so that too many parts are consumed, and the production quantity of unqualified products is greatly reduced through the multi-channel discharging station, and the screening accuracy is improved;
[0034] 4、By using the assembly method, two groups of different semi-finished products can be formed synchronously, and then the two groups of different semi-finished products are assembled to form complete finished products, so that the assembly efficiency is improved, the assembly cost is reduced, and the qualified rate of processing is improved through weighing detection and multiple discharging. BRIEF DESCRIPTION OF DRAWINGS
[0035] Figure 1 is a schematic diagram of the three-dimensional structure of the hinge straight arm connecting arm produced by the present application;
[0036] Figure 2 is a schematic diagram of the three-dimensional structure of the full-automatic machine in an embodiment of the present application;
[0037] Figure 3 is a schematic diagram of the three-dimensional structure of the first automatic machine group in some embodiments of the present application;
[0038] Figure 4 is a schematic diagram of the three-dimensional structure of the third automatic machine group in some embodiments of the present application;
[0039] Figure 5 is a schematic diagram of the three-dimensional structure of the second automatic machine group in some embodiments of the present application;
[0040] Figure 6 is a schematic diagram of the three-dimensional structure of the carrying structure in some embodiments of the present application;
[0041] Figure 7 is a schematic diagram of the three-dimensional structure of the sleeve connecting arm structure in some embodiments of the present application;
[0042] Figure 8 is a perspective view of the structure of the nail structure in some embodiments of the present application;
[0043] Figure 9 is a perspective view of the structure of the oiling structure in some embodiments of the present application;
[0044] Figure 10 is a perspective view of the structure of the rubber particle pressing structure in some embodiments of the present application;
[0045] Figure 11 is a perspective view of the structure of the unqualified product discharging structure in some embodiments of the present application;
[0046] Figure 12 is a first perspective view of the structure of the weighing detection structure in some embodiments of the present application;
[0047] Figure 13 is a second perspective view of the structure of the weighing detection structure in some embodiments of the present application;
[0048] The labels in the drawings are: 1, first automatic machine group, 11, put connecting arm station, 12, sleeve connecting arm station, 121, sleeve connecting arm structure, 122, sleeve connecting arm frame, 123, sleeve connecting arm lifting rail, 124, sleeve connecting arm horizontal rail, 125, sleeve connecting arm horizontal cylinder, 126, sleeve connecting arm lifting cylinder, 127, sleeve connecting arm clamping jaw, 13, enlarge arm station, 14, carrying structure, 141, carrying frame, 142, carrying lifting rail, 143, carrying horizontal cylinder, 144, carrying lifting cylinder, 145, carrying clamping jaw, 146, vibration disc, 147, carrying horizontal rail, 15, transportation station, 16, weighing detection structure, 161, weighing receiving frame, 162, first weighing table, 163, second weighing table, 164, re-measuring camera, 165, weighing rotating shaft, 166, overturning motor, 2, second automatic machine group, 21, first put semi-finished product station, 22, oiling station, 221, oiling mechanism, 222, oiling frame, 223, oiling cylinder, 224, quantitative valve, 225, oiling nozzle, 226, oiling lifting cylinder, 227, oiling lifting rail, 23, put rubber particle station, 24, press rubber particle station, 241, press rubber particle structure, 242, press rubber particle frame, 243, press rubber particle lifting rail, 244, press rubber particle horizontal rail, 245, press rubber particle horizontal cylinder, 246, press rubber particle wedge-shaped plate, 247, press rubber particle lifting cylinder, 25, second put semi-finished product station, 3, third automatic machine group, 31, put alloy sliding block station, 4, separator rotating structure, 41, protractor, 42, bottom plate, 43, bearing disc, 5, nail penetrating station, 51, first nail penetrating cylinder, 52, second nail penetrating cylinder, 53, nail penetrating moving rail, 54, nail penetrating clamping jaw, 55, nail guiding structure, 6, spin riveting station, 7, put spring seat station, 8, put connecting rod station, 9, part carrier, 10, discharging station, 101, unqualified product discharging structure, 102, unqualified product channel, 103, unqualified product clamping jaw, 104, unqualified product horizontal rail, 105, unqualified product lifting rail, 106, unqualified product lifting rod, 107, unqualified product driving part. DETAILED DESCRIPTION
[0049] The present application is described in greater detail by the specific working examples below, from which those skilled in the art will readily derive other advantages and embodiments of the present application. The present application can also be implemented or applied in different ways, and the details in the present application can be modified or changed in different ways without departing from the spirit of the present application. It should be noted that the embodiments in the present application and the features in the embodiments can be combined with each other without conflict.
[0050] The embodiments of the present application will be described in detail below with reference to the drawings, so that those skilled in the art can easily implement the present application. The present application can be embodied in various ways, and is not limited to the embodiments described herein.
[0051] In the description of the present application, the expressions of "one embodiment", "some embodiments", "an example", "a specific example", or "some examples" and the like mean that the specific features, steps, materials or characteristics represented in conjunction with the embodiment or example are included in at least one embodiment or example of the present application. Moreover, the specific features, steps, materials or characteristics represented can be combined in any appropriate manner in any one or more embodiments or examples. In addition, different embodiments or examples represented in the present application and the features of different embodiments or examples can be combined and combined by those skilled in the art without contradiction.
[0052] In addition, the terms "first", "second" are only used to represent the object, and cannot be understood as indicating or implying the relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined with "first", "second" can explicitly or implicitly include at least one of the features. In the description of the present application, the meaning of "multiple" is two or more, unless otherwise specifically limited.
[0053] Throughout the specification, when it is said that a device is "connected" to another device, it not only includes the case of "direct connection", but also includes the case of "indirect connection" in which other elements are placed therebetween. In addition, when it is said that a device "includes" a certain constituent element, unless otherwise specifically stated, other constituent elements are not excluded, but it means that other constituent elements can also be included.
[0054] The following will be described in detail below with reference to the drawings. Figure 1 -Appendix Figure 13 The present application will be described in further detail.
[0055] The embodiments of the present application disclose a hinge straight arm connecting arm full-automatic machine and an assembling method.
[0056] The hinge straight arm connecting arm can also be referred to as a straight arm hinge with a connecting arm, and the specific style is referred to in the drawings Figure 1 It can be applied in doors, windows or other environments in need, and such a hinge needs to assemble dozens of parts when assembled. Due to the large number of types and complex assembly, a large amount of manpower and material resources are consumed, and the assembly or processing efficiency is affected. Therefore, a hinge straight arm connecting arm full-automatic machine of the present application can be used for assembly.
[0057] A hinge straight arm connecting arm full-automatic machine, referring to Figure 2As shown, three sets of automatic machines are sequentially arranged, and a transport station 15 is arranged between adjacent automatic machines to provide transport. The three sets of automatic machines are used for different processing and assembly, and are sequentially and side-by-side arranged, and are respectively a first automatic machine group 1, a second automatic machine group 2, and a third automatic machine group 3. The first automatic machine group 1 and the third automatic machine group 3 process two kinds of hinge straight arm semi-finished products, such as the first automatic machine group 1 installing a forming straight arm and the third automatic machine group 3 installing a forming connecting arm. The two kinds of semi-finished products are transported to the second automatic machine group 2 through the transport station 15, and the second automatic machine group 2 assembles the two kinds of semi-finished products on a hinge to be connected together, thereby forming a complete hinge straight arm connecting arm. This way can shorten the installation process of the hinge straight arm connecting arm, the first automatic machine group 1 and the third automatic machine group 3 are synchronized to install and transported to the second automatic machine group 2 for assembly, thereby accelerating the assembly efficiency, reducing manual participation, and reducing production cost.
[0058] Each set of automatic machines is provided with an independent controller for control.
[0059] Further, the first automatic machine group 1, the second automatic machine group 2, and the third automatic machine group 3 each further include a discharge station 10 that provides detection and discharges unqualified products. The discharge station 10 is provided with an unqualified product discharge structure 101. When the first automatic machine group 1, the second automatic machine group 2, and the third automatic machine group 3 assemble parts, if there is a part missing or missing, the unqualified semi-finished product or finished product can be discharged from the full-automatic machine through the unqualified product discharge structure 101.
[0060] Since the hinge straight arm connecting arm has a large number of parts and a large number of assembly steps, if an error occurs at a certain step, an unqualified semi-finished product is likely to occur, which not only affects subsequent assembly, but also affects the quality of the finished product after assembly. Therefore, the discharge station 10 is used to distinguish qualified products from unqualified products to ensure that the production of unqualified semi-finished products is reduced during processing and assembly. At the same time, when the first automatic machine group 1 and the third automatic machine group 3 form semi-finished products, the discharge station 10 starts to discharge, timely loss prevention, and avoids discharging after the second automatic machine group 2, which consumes too many parts. After being detected and discharged through multiple discharge stations 10, the production of unqualified products can be greatly reduced, the accuracy of screening can be improved, and the discharge station 10 is provided with a detection structure.
[0061] Furthermore, the transport station 15 is equipped with a weighing and detection structure 16 at one end of the first automatic unit 1 or the third automatic unit 3. The qualified semi-finished products left after the unqualified products are discharged from the discharge station 10 are weighed and re-tested through the weighing and detection structure 16. The qualified semi-finished products are transported through the transport station 15 to the second automatic unit 2 to assemble the two types of hinge straight arms. The re-testing effect of the weighing and detection structure 16 is used to realize the secondary detection after the discharge station 10, and the detection method adopts weighing detection to ensure the accuracy of the detection results.
[0062] Specifically, after the parts are assembled into semi-finished products by the first automatic unit 1 and the third automatic unit 3, the unqualified semi-finished products are discharged by the discharge station 10. The qualified semi-finished products are then transported to the second automatic unit 2 by the transport station 15. Before the finished product is assembled, the qualified semi-finished products are re-tested by the weighing detection structure 16. After the semi-finished products are confirmed to be qualified by weighing, they are transported to the second automatic unit 2 by the transport station 15 for finished product assembly. After assembly, the unqualified products after the finished products are assembled are discharged by the discharge station 10 of the second automatic unit 2. This multi-stage inspection and discharge method increases the pass rate of semi-finished and finished product assembly and improves the overall production efficiency by using the three-line synchronous production method.
[0063] In some embodiments, each automatic unit includes a frame, a separator rotating structure 4, a pin-insertion station 5, and a riveting station 6. That is, the first automatic unit 1, the second automatic unit 2, and the third automatic unit 3 are all equipped with the aforementioned stations. The frame is a load-bearing structure that supports the separator rotating structure 4. (Refer to...) Figure 3 As shown, the separator rotating structure 4 is provided with several part carriers 9. The part carriers 9 are workstations for assembling and placing parts. The separator rotating structure 4 includes an indexing plate 41, a base plate 42, a support plate 43, and a drive motor. The drive motor is preferably a MiG three-phase hybrid stepper motor FHB1332. The indexing plate 41 and the support plate 43 are pivotally connected. The support plate 43 is connected to the drive motor, so that the support plate 43 can rotate along the indexing plate 41. The workstations outside the separator rotating structure 4 are arranged sequentially along the circumference of the separator rotating structure 4, so that other workstations that need to be processed are either installed on the indexing plate 41 or arranged outside the circumference of the support plate 43. The support plate 43 is provided with several part carriers 9, so that when the support plate 43 is driven by the drive motor, it can drive the part carriers 9 to rotate, thereby switching between different processing and assembly workstations for assembly or processing.
[0064] Both the first automatic unit 1 and the second automatic unit 2 include a spring seat placement station 7, meaning that both the first automatic unit 1 and the second automatic unit 2 can assemble springs. Both the second automatic unit 2 and the third automatic unit 3 include a connecting rod placement station 8, meaning that both the second automatic unit 2 and the third automatic unit 3 can assemble connecting rods.
[0065] The first automatic machine group 1 further comprises a connecting arm placing station 11, a connecting arm sleeving station 12, a large arm placing station 13 and a discharging station 10, the connecting arm placing station 11 is used for placing the connecting arm on the part carrier 9, the connecting arm sleeving station 12 is used for sleeving the connecting arm with the connecting rod, and then fixing through the nail penetrating station 5 and the riveting station 6, and then placing the large arm on the part carrier 9 through the large arm placing station 13, and assembling with the part after the nail penetrating and riveting.
[0066] The second automatic machine group 2 further comprises a first semi-finished product placing station 21, a second semi-finished product placing station 25, an oil adding station 22, a glue particle placing station 23 and a glue particle pressing station 24, the first semi-finished product placing station 21 and the second semi-finished product placing station 25 are respectively located at the end of the transport station 15 connected with the first automatic machine group 1 and the end of the transport station 15 connected with the third automatic machine group 3, the semi-finished product assembled by the first automatic machine group 1 and the third automatic machine group 3 is respectively clamped and placed on the part carrier 9 on the second automatic machine group 2, the oil adding station 22 is used for adding lubricating oil to ensure the flexibility and quietness of the hinge after installation, the glue particle placing station 23 is used for placing the glue particle on the semi-finished product, and then the glue particle is pressed into the spring through the glue particle pressing station 24.
[0067] The third automatic machine group 3 further comprises an alloy slide block placing station 31, in addition to the above-mentioned common stations, the third automatic machine group 3 is additionally provided with the alloy slide block placing station 31 after the semi-finished product is processed through the above-mentioned common stations, the alloy slide block placing station 31 is used for placing the slide block required by the hinge on the semi-finished product, so that the formed hinge can move along the fixed track of the connecting rod.
[0068] Specifically, the part carriers 9 are rotated by the separator rotating structure 4 of the first automatic machine group 1, so that the part carriers 9 are sequentially rotated along the paths of the spring seat placing station 7, the connecting arm placing station 11, the connecting arm sleeving station 12, the nail inserting station 5, the rivet station, and the large arm placing station 13 and assembled and processed to form a part of a semi-finished product, the part carriers 9 are rotated by the separator rotating structure 4 of the third automatic machine group 3, so that the part carriers 9 are sequentially rotated along the paths of the alloy slider placing station 31, the connecting rod placing station 8, the needle inserting station, and the rivet station 6 and assembled and processed to form another part of a semi-finished product, the two parts of the semi-finished product are rotated to the conveying station 15 connected with the second automatic machine group 2, conveyed to the second automatic machine group 2, and continuously assembled by the second automatic machine group 2, the part carriers 9 are rotated by the separator rotating structure 4 of the second automatic machine group 2, so that the part carriers 9 are sequentially rotated along the paths of the semi-finished product placing station, the oiling station 22, the spring seat placing station 7, the rubber particle placing station 23, the rubber particle pressing station 24, the semi-finished product placing station, the connecting rod placing station 8, the needle inserting structure, and the rivet station 6, and the two parts of the semi-finished product are assembled into a complete hinge straight arm connecting arm, the first automatic machine group 1 and the third automatic machine group 3 are synchronously installed and conveyed to the second automatic machine group 2 for assembly, the assembly efficiency is accelerated, the manual participation is reduced, and the production cost is reduced.
[0069] Further, as shown in Figure 4 and Figure 5 The spring seat placing station 7, the connecting arm placing station 11, the large arm placing station 13, the rubber particle placing station 23, the connecting rod placing station 8, and the alloy slider placing station 31 are all connected with the vibration disc 146, and the conveying structure 14 is arranged at the outlet end of the vibration disc 146, the conveying structure 14 conveys the corresponding parts from the vibration disc 146 to the part carriers 9, and the vibration disc 146 can convey the parts in the vibration disc 146 to the outlet end through vibration, and then the parts are conveyed to the corresponding part carriers 9 by the conveying structure 14.
[0070] The conveying station 15 is provided with the conveying structure 14 at both ends, which is used for conveying the semi-finished product to the conveying station 15 to convey the semi-finished product to the second automatic machine group 2 for assembly.
[0071] The conveying station 15 is provided with the conveying structure 14 at both ends, which is used for conveying the semi-finished product to the conveying station 15 to convey the semi-finished product to the second automatic machine group 2 for assembly. Figure 6As shown, the conveying structure 14 includes a conveying frame 141, a conveying lifting rail 142, a conveying horizontal cylinder 143, a conveying lifting cylinder 144, and a conveying clamp jaw 145. The conveying lifting rail 142 is installed on the conveying frame 141, which is located at the end of the outlet of the vibration disc 146 and is placed on the ground or a mounting platform. The conveying lifting cylinder 144 is connected with a sliding block, which is slidingly connected with the conveying lifting rail 142. The extension end of the conveying horizontal cylinder 143 is connected with the conveying lifting cylinder 144 and pushes the conveying lifting cylinder 144 to move along the conveying lifting rail 142. The extension end of the conveying lifting cylinder 144 is provided with the conveying clamp jaw 145, which can clamp the corresponding part located at the end of the outlet of the vibration disc 146. The conveying lifting cylinder 144 drives the conveying clamp jaw 145 to rise with the clamped part. The conveying horizontal cylinder 143 drives the conveying lifting cylinder 144 to move along the conveying lifting rail 142 to above the part carrier 9. The conveying lifting cylinder 144 drives the conveying clamp jaw 145 to descend above the part carrier 9 and releases the conveying clamp jaw 145. The part is placed on the part carrier 9 for subsequent assembly.
[0072] In some embodiments, the workstations of the first automatic machine group 1 are sequentially arranged along the circumference of the separator rotating structure 4 in the order of the spring seat placing workstation 7, the connecting arm placing workstation 11, the connecting arm sleeving workstation 12, the nail threading workstation 5, the riveting workstation 6, the large arm placing workstation 13, and the transportation workstation 15. Taking a single part carrier 9 as an example, the conveying sequence is the spring seat placing workstation 7. The vibration disc 146 of the spring seat placing workstation 7 vibrates and takes out the spring seat and places the spring seat on the part carrier 9 through the conveying structure 14. Then, the separator rotating structure 4 drives the part carrier 9 with the spring seat to rotate to the connecting arm placing workstation 11. The connecting arm placing workstation 11 is similar to the spring seat placing workstation 7. The vibration disc 146 outputs the connecting arm. The connecting arm is placed on the part carrier 9 through the conveying structure 14. Then, the part carrier 9 is rotated to the connecting arm sleeving workstation 12.
[0073] The connecting arm sleeving workstation 12 is used for sleeving the spring seat and the connecting arm. The connecting arm sleeving workstation 12 is provided with a connecting arm sleeving structure 121. Referring to Figure 7 As shown, the connecting arm sleeving structure 121 includes a connecting arm sleeving frame 122, a connecting arm sleeving lifting rail 123, a connecting arm sleeving horizontal rail 124, a connecting arm sleeving horizontal cylinder 125, a connecting arm sleeving lifting cylinder 126, and a connecting arm sleeving clamp jaw 127. The connecting arm sleeving lifting rail 123 and the connecting arm sleeving horizontal rail 124 are both provided with sliding blocks. The connecting arm sleeving clamp jaw 127 is slidingly connected with the connecting arm sleeving lifting rail 123 through the sliding blocks and is connected with the connecting arm sleeving lifting cylinder 126. The connecting arm sleeving lifting cylinder 126 is slidingly connected with the connecting arm sleeving horizontal rail 124 through the sliding blocks and is connected with the connecting arm sleeving horizontal cylinder 125. The extension end of the connecting arm sleeving clamp jaw 127 is connected with the connecting arm sleeving lifting cylinder.
[0074] The sleeve connecting arm clamping jaw 127 clamps the connecting arm, and the sleeve connecting arm lifting cylinder 126 and the sleeve connecting arm horizontal cylinder 125 are driven to make the connecting arm liftable and horizontally movable, so that the connecting arm is sleeved with the spring seat.
[0075] After the sleeve connecting arm station 12 is sleeved, the part carrier 9 continues to rotate to the nail penetrating station 5. The nail penetrating station 5 is provided with a nail penetrating structure and a nail guiding structure 55. Since the spring seat is sleeved with the connecting arm, there is no fixed structure, so the anchor nail is penetrated through the hole of the spring seat and the connecting arm through the nail penetrating structure and the nail guiding structure 55. The nail guiding structure 55 is used to guide the anchor nail to the part carrier 9, and the nail penetrating structure clamps and penetrates the anchor nail through the connecting arm and the spring seat. The nail guiding structure 55 is similar to the carrying structure 14 and can be connected with the vibration disc 146. The anchor nail is stored in the vibration disc 146. After the anchor nail is vibrated out, the anchor nail is clamped by the nail guiding structure 55, so that the anchor nail is located at the same axis as the nail penetrating structure.
[0076] Reference Figure 8 As shown, the nail penetrating structure includes a first nail penetrating cylinder 51, a second nail penetrating cylinder 52, a nail penetrating moving rail 53, and a nail clamping jaw 54. The nail penetrating moving rail 53 is provided with a sliding block connected with the first nail penetrating cylinder 51 and the second transmission cylinder. The nail clamping jaw 54 is connected with the sliding block. The sliding block moves along the nail penetrating moving rail 53 through the driving of the first nail penetrating cylinder 51 and the second nail penetrating cylinder 52, so as to drive the nail clamping jaw 54 to move to the part carrier 9 and open the nail clamping jaw 54 to clamp the anchor nail extended through the nail guiding structure 55. Then, the nail clamping jaw 54 is released, the nail clamping jaw 54 is reset, and the part carrier 9 is continuously rotated by the divider rotating structure 4.
[0077] The part carrier 9 continues to rotate to the spin riveting station 6. The spin riveting station 6 is provided with a spin riveting machine. The spin riveting machine is used to spin rivet the anchor nail penetrating through the spring seat and the connecting sleeve, so that the anchor nail rivets the spring seat and the connecting arm together and cannot be separated.
[0078] Then, the part carrier 9 rotates to the magnifying arm station 13. The carrying structure 14 at the magnifying arm station 13 assembles the large arm in the vibration disc 146 to the part carrier 9. In order to improve the stability of the connection, a set of nail penetrating station 5 and spin riveting station 6 can be further arranged to penetrate the nail and rivet again, so that the large arm is stably connected with the assembled spring seat and connecting arm to form a part of semi-finished product. The part carrier 9 rotates to the transportation station 15 of the first automatic machine group 1. The transportation station 15 is provided with the carrying structure 14. The carrying structure 14 carries the semi-finished product to the transportation station 15. The transportation station 15 can adopt a conveying belt. The transportation station 15 transports the semi-finished product to the second automatic machine group 2.
[0079] The first automatic machine group 1 rotates the part carrier 9 by using the separator rotating structure 4, so that the part carrier 9 sequentially passes through each station, thereby realizing the assembly of the parts on the station to the part carrier 9 without manual operation, improving the assembly efficiency and saving the labor cost.
[0080] In some embodiments, the stations of the third automatic machine group 3 are sequentially arranged along the circumference of the separator rotating structure 4 as the alloy sliding block station 31, the connecting rod station 8, the nail penetrating station 5, and the riveting station 6. Taking a single part carrier 9 as an example, the conveying sequence is the alloy sliding block station 31, the vibration disc 146 at the alloy sliding block station 31 transports the alloy sliding block to the outlet end, the carrying mechanism carries the alloy sliding block to the part carrier 9, the part carrier 9 rotates to the connecting rod station 8 following the separator rotating structure 4, the carrying structure 14 at the connecting rod station 8 places the connecting rod on the part carrier 9, and then passes through the nail penetrating station 5 and the riveting station 6, respectively, to penetrate the anchor nail through the connecting rod and the alloy sliding block, and rivet the anchor nail to the connecting rod and the alloy sliding block, and finally rotates to the conveying station 15 connected with the second automatic machine group 2, and the carrying structure 14 carries the riveted connecting rod and alloy sliding block to the conveying station 15 to be transported to the second automatic machine group 2.
[0081] The third automatic machine group 3 is similar to the first automatic machine group 1, both of which rotate the part carrier 9 by using the separator rotating structure 4, so that the part carrier 9 sequentially passes through each station, thereby realizing the assembly of the parts on the station to the part carrier 9 without manual operation, and finally converging to the second automatic machine group 2, both sides are synchronously processed, further improving the assembly efficiency.
[0082] In some embodiments, the nail penetrating station 5 and the riveting station 6 of the second automatic machine group 2 are provided with two groups, that is, two times of nail penetrating and riveting processes are provided to provide multiple times of nail penetrating and riveting effects, so as to combine the first automatic machine group 1 and the third automatic machine group 3 into one.
[0083] In some embodiments, the first automatic machine group 1 also can be provided with two groups of nail penetrating stations 5 and riveting stations 6.
[0084] Furthermore, the workstations of the second automatic unit 2, along the circumference of the separator rotation structure 4, are sequentially as follows: first semi-finished product placement station 21, oiling station 22, spring seat placement station 7, granule placement station 23, granule pressing station 24, second semi-finished product placement station 25, nail insertion station 5, riveting station 6, connecting rod placement station 8, nail insertion station 5, and riveting station 6. Taking a single part carrier 9 as an example, the conveying sequence is the first finished product placement station, which is equipped with a transport structure 14. The transport structure 14 is located at the end of the transport station 15 of the first automatic unit 1. When the transport station 15 of the first automatic unit 1 transports a portion of the semi-finished products to the first semi-finished product placement station 21, the transport structure 14 transports a portion of the semi-finished products to the part carrier 9 of the second automatic unit 2. The part carrier 9 continues to follow the separator rotation structure 4 to rotate to the oiling station 22, which is equipped with an oiling structure.
[0085] Among them, reference Figure 9 As shown, the refueling structure includes a refueling rack 222, a refueling cylinder 223, a metering valve 224, and a refueling nozzle 225. The refueling cylinder 223 is mounted on the refueling rack 222 and connected to the metering valve 224. A connecting hose is provided between the refueling nozzle 225 and the refueling cylinder 223. A refueling lifting cylinder 226 and a refueling lifting rail 227 can also be installed on the refueling rack 222. The refueling nozzle 225 can be slidably connected to the refueling lifting rail 227 and connected to the telescopic end of the refueling lifting cylinder 226. The refueling lifting cylinder 226 drives the refueling nozzle 225 to rise to the top of the parts carrier 9 for metered addition of lubricating oil.
[0086] After lubricating oil is added to the semi-finished product on the parts carrier 9, it rotates to the spring seat placement station 7, and another set of spring seats is added. The process of the spring seats can be referred to the first automatic unit 1, and will not be repeated here. Then it rotates to the granule placement station 23. The conveying structure 14 at the granule placement station 23 picks up the granules from the vibrating plate 146 where the granules are stored and places them at the spring seats placed at the previous station. The parts carrier 9 rotates to the granule pressing station 24. The granule pressing station 24 is equipped with a granule pressing structure 241, which presses the granules into the spring seats.
[0087] Among them, reference Figure 10As shown, the glue particle pressing structure 241 includes a glue particle rack 242, a glue particle lifting rail 243, a glue particle lifting cylinder 247, a glue particle horizontal rail 244, a glue particle horizontal cylinder 245, and a glue particle wedge-shaped plate 246. The glue particle lifting rail 243 is installed on the glue particle rack 242, the glue particle lifting cylinder 247 is installed on the top of the glue particle lifting rail 243, the glue particle horizontal rail 244 is in sliding connection with the glue particle lifting rail 243 and is connected with the extension end of the glue particle lifting cylinder 247, the glue particle horizontal cylinder 245 is connected with the glue particle rack 242, and the glue particle wedge-shaped plate 246 is in sliding connection with the glue particle horizontal rail 244 and is connected with the extension end of the glue particle horizontal cylinder 245. The glue particle lifting cylinder 247 drives the glue particle horizontal rail 244 to lift along the glue particle lifting rail 243 to drive the glue particle wedge-shaped plate 246 to move, and then the glue particle horizontal cylinder 245 drives the glue particle wedge-shaped plate 246 to move along the glue particle horizontal rail 244. During the movement, the wedge-shaped surface of the glue particle wedge-shaped plate 246 is in contact with the glue particle, and the glue particle is pressed into the spring seat under the pushing of the wedge-shaped surface.
[0088] After the glue particle is pressed into the spring seat, the part carrier 9 is rotated to the second half-finished product placing station 25, and the conveying structure 14 conveys another part of the half-finished product transported by the third automatic machine group 3 to the part carrier 9, so that the two parts of the half-finished product are located on the part carrier 9. The part carrier 9 continues to rotate to the nail penetrating station 5 and the riveting station 6 in turn. The nail penetrating station 5 penetrates the two parts of the half-finished product through the anchor nail, and the riveting station 6 rotates the anchor nail to rivet the two parts of the half-finished product, so that the anchor nail assembles the two parts of the half-finished product. Then, the part carrier 9 is rotated to the connecting rod placing station 8, and the assembled two parts of the half-finished product are placed in the connecting rod. After that, the connecting rod is riveted to the two parts of the half-finished product through the anchor nail by the nail penetrating station 5 and the riveting station 6, and the whole hinge straight arm connecting arm assembly is formed.
[0089] In some embodiments, the first automatic machine group 1 corresponds to the divider rotating structure 4 which is divided into 10 equal parts, and each rotation is 36°. That is, the divider rotating structure 4 of the first automatic machine group 1 rotates ten times for one circle, and each rotation is 36 degrees. Therefore, ten stations can be arranged on the divider rotating structure 4 for switching.
[0090] The rotating station corresponding to the second automatic machine group 2 is divided into 16 equal parts, and each rotation is 22.5°. The divider rotating structure 4 of the second automatic machine group 2 rotates 16 times for one circle, and each rotation is 22.5 degrees. Therefore, sixteen stations can be arranged on the divider rotating structure 4 for switching.
[0091] The third automatic machine group 3 corresponds to a rotating station divided into 8 equal parts, each rotating 45 degrees. The divider rotating structure 4 of the third automatic machine group 3 rotates 8 times for one circle, each time rotating 45 degrees. Therefore, eight stations can be provided on the divider rotating structure 4 for switching. Each equal part of the first automatic machine group 1 to the third automatic machine group 3 is provided with a part carrier 9, so that each part carrier 9 rotates to the corresponding station each time to process or assemble the corresponding station, so that the overall automatic machine can quickly process multiple parts.
[0092] In some embodiments, the detection structure provided on the discharging station 10 is a detection sensor (not shown in the figure), which can also be provided on the unqualified product discharging structure 101 to provide qualified detection of the product. The detection sensor can be an optical sensor or a CDD detection camera. The optical sensor or the CDD detection camera is used to detect whether the assembly of the product is qualified, i.e., the detection data is sent to the controller for data comparison to determine whether it is qualified. When an unqualified product appears, the unqualified product discharging structure 101 clamps and transports the unqualified product on the part carrier 9 out of the automatic machine.
[0093] As shown in the reference Figure 11 , the unqualified product discharging structure 101 includes an unqualified product channel 102, an unqualified product clamping jaw 103, an unqualified product horizontal rail 104, an unqualified product lifting rail 105, an unqualified product lifting rod 106, and an unqualified product driving part 107. The unqualified product channel 102 adopts a large frame body, which is placed on the arc-shaped flowing channel. The unqualified horizontal rail is installed at the unqualified channel. The unqualified product lifting rail 105 is slidingly connected with the unqualified horizontal rail. The unqualified product driving part 107 is installed on the unqualified product channel 102 and is connected with the unqualified product lifting rail 105 in a telescopic manner. The unqualified product driving part 107 can adopt a motor. When the motor is adopted, an arc-shaped opening is formed on the unqualified product channel 102. The output end of the motor is connected with a rotating frame, which can rotate along the arc-shaped opening. The rotating frame is hingedly connected with the unqualified product lifting rod 106. The unqualified product lifting rod 106 is slidingly connected with the unqualified product lifting rail 105. The unqualified product clamping jaw 103 is hingedly connected with the unqualified product lifting rod 106. The unqualified product driving part 107 drives the unqualified product lifting rod 106 to ascend or move along the arc-shaped opening, thereby driving the unqualified product clamping jaw 103 to ascend or horizontally move. The unqualified product clamping jaw 103 moves to the part carrier 9 and clamps the unqualified product on the part carrier 9, and then moves to the unqualified product channel 102. After the unqualified product clamping jaw 103 is released, the unqualified product rolls to the recycling point along the unqualified product channel 102. The detection sensor and the unqualified product clamping jaw 103 are provided. If the part on the part carrier 9 is a qualified product, the unqualified product clamping jaw 103 does not move, and the part carrier 9 rotates with the divider rotating structure 4 to the transportation station 15.
[0094] The second automatic machine group 2 is provided with a qualified product discharge structure at the unqualified product discharge structure 101. The qualified product discharge structure is similar to the unqualified product discharge structure 101 and is used to collect qualified products.
[0095] In some embodiments, with reference to Figure 12 and Figure 13 As shown in the figure, the transport station 15 transports the parts to the second automatic machine group 2. The transport station 15 has a tail end and a head end. The tail end is located at one end of the second automatic machine group 2, i.e., the delivery end of the transport station 15. The head end is located at one end of the first automatic machine group 1 or the third automatic machine group 3, i.e., the initial delivery end of the transport station 15. The parts or semi-finished products are transported from the head end to the tail end, i.e., from the initial delivery end to the delivery end. The transport station 15 is provided with a weighing detection structure 16 at the head end, i.e., the weighing detection structure 16 is arranged at the transport station 15 of the first automatic machine group 1 and the third automatic machine group 3. The corresponding carrying structure 14 of the first automatic machine group 1 or the third automatic machine group 3 carries the semi-finished products from the discharge station to the weighing detection structure 16 at the corresponding position of the first automatic machine group 1 or the third automatic machine group 3. The weighing detection structure 16 weighs the semi-finished products assembled by the first automatic machine group 1 or the third automatic machine group 3 to determine whether the weight of the semi-finished products is qualified. If the weight is qualified, the controller can determine that the weight is qualified. Since each automatic machine group is provided with an independent controller, the controller of the corresponding automatic machine group compares the normal semi-finished product weight with the reweighing result. Since the assembly steps and the number of parts of the first automatic machine group 1 and the third automatic machine group 3 are different, the reweighing results of the two are also different. The reweighing results obtained by the corresponding weighing detection structures of the first automatic machine group 1 and the third automatic machine group 3 can be used to determine whether the corresponding semi-finished products are qualified after reweighing.
[0096] The weighing detection structure 16 comprises a weighing support frame 161, a first weighing table 162, a second weighing table 163, a weighing rotating shaft 165 and a turnover motor 166. The weighing support frame 161 can be arranged on both sides of the conveying station 15. The weighing support frame 161 is provided with two groups of weighing bearings in the vertical direction (hidden in the figure). The first weighing table 162 and the second weighing table 163 are both provided with the weighing rotating shaft 165, and are pivotally connected with the weighing bearings in the vertical direction through the weighing rotating shaft 165. The first weighing table 162 is located above the second weighing table 163. The turnover motor 166 is provided with two groups, and is installed on the weighing support frame 161. The driving ends of the two groups of turnover motors 166 are respectively connected with the corresponding weighing rotating shaft 165 of the first weighing table 162 and the corresponding weighing rotating shaft 165 of the second weighing table 163. The weighing rotating shaft 165 can be driven to rotate according to the needs, so as to drive the first weighing table 162 or the second weighing table 163 to rotate. The first weighing table 162 is located above the conveying station 15. When the first weighing table 162 is inclined, the semi-finished product or the part on the first weighing table 162 can fall into the conveying station. The discharge end of the unqualified product discharge structure 101 corresponding to the first automatic machine group 1 and the third automatic machine group 3 is located on the second weighing table 163, so that the second weighing table 163 can receive the semi-finished product or the part of the unqualified product.
[0097] Specifically, the first weighing table 162 and the second weighing table 163 can perform two retests respectively. When the semi-finished product on the first weighing table 162 is detected to be unqualified in weight, the turnover motor 166 drives the weighing rotating shaft 165 to rotate, so that the semi-finished product on the first weighing table 162 slides to the second weighing table 163. The second weighing table 163 retests the semi-finished product. According to the retest result, the turnover motor 166 and the weighing rotating shaft 165 are used to drive the semi-finished product to be inclined again to slide to the recycling position. Through the two retests of the first weighing table 162 and the second weighing table 163, the qualified rate of the semi-finished product assembly is ensured.
[0098] Among them, the weighing sensor and the signal transceiver are arranged on the first weighing table 162 and the second weighing table 163 to detect the weight of the part or the semi-finished product. The weighing data is sent to the controller. The controller compares the weighing data with the semi-finished product preset data to determine whether it is qualified. If it is qualified, an instruction is sent to the turnover motor 166 to make the first weighing table 162 incline to convey the qualified semi-finished product to the conveying station 15. The unqualified product on the second weighing table 163 is also driven by the turnover motor 166 to be inclined and conveyed to the external recycling structure.
[0099] Further, the bottom surface of the first weighing table 162 is provided with a re-measuring camera 164, which can be a CDD camera, for shooting the unqualified product on the second weighing table 163 and sending the re-measuring data to the controller for comparison to ensure the accuracy of detection. The first weighing table 162 is driven by the overturning motor 166, and the re-measuring camera 164 installed on the bottom of the first weighing table 162 tilts with the first weighing table 162, so as to obtain re-measuring data at different shooting angles and heights, thereby avoiding the situation that the re-measuring data is inaccurate due to the shielding of part of the semi-finished product, and further improving the accuracy of detection. The semi-finished product falling onto the second weighing table 163 can also tilt by a certain angle under the premise that it will not slide down, so that the re-measuring camera 164 obtains more angle re-measuring data.
[0100] The first weighing table 162 is driven by the overturning motor 166, and the direction of overturning determines the moving position of the semi-finished product or part. If the weighing is qualified, the first weighing table 162 is overturned to the direction of the conveying station 15 for conveying to the second automatic machine group 2. If the weighing is unqualified, the first weighing table 162 is overturned in the opposite direction, which can tilt the first weighing table 162 in the opposite direction to make the semi-finished product or part slide to the second weighing table 163 below.
[0101] The second weighing table 163 re-measures the semi-finished product or part falling from the first weighing table 162, and the twice weighing ensures the accuracy of detection. The size of the second weighing table 163 can be larger than that of the first weighing table 162, and a fall-preventing guardrail can be arranged at the edge of the second weighing table 163 to ensure the accurate and stable sliding of the semi-finished product. If the re-measuring result is that the weight of the semi-finished product or part is unqualified, the second weighing table 163 is tilted by the overturning motor 166 to the outside collecting structure to recycle the unqualified semi-finished product or part. If the re-measuring result is qualified, the second weighing table 163 is tilted in the opposite direction, and the opposite direction can be provided with a placing platform. The placing platform can be provided with a qualified collecting box for temporary collection. Subsequently, the qualified semi-finished product or part can be manually placed back to the conveying station 15 above, or the conveying range of the conveying structure 14 can be extended to the placing platform, and the semi-finished product or part can be clamped back to the first weighing table 162 by the conveying structure 14, so as to realize the resetting of the semi-finished product or part.
[0102] The specific weight and connection position of each part are recorded in the controller, so that when the weighing data of the unqualified product is transmitted to the controller, the controller compares one by one according to the different weights of each part to determine which station has a problem. If the weights of the parts are the same or similar, the re-measuring camera 164 transmits the re-measuring data to the controller, and the controller compares the weight with the image data transmitted by the re-measuring camera 164. For example, if a part is missing in the image data, the weight data of the part is compared to determine whether the part is missing, so as to determine which station has a problem.
[0103] The weighing detection structure 16 also provides another way, the weighing detection structure 16 can include a weighing support 161, a first weighing table 162, a second weighing table 163 and a re-measuring camera 164, no longer set up the structure for rotation, so that the semi-finished product or part is located on the first weighing table 162 or the second weighing table 163, the semi-finished product or part is carried to the transport structure or the second weighing table 163 by the carrying structure 14 when the weighing detection is completed, the semi-finished product or part can also be carried away from the second weighing table 163 by the carrying structure 14, compared with the way of adopting the rotation and inclination of the feeding, the carrying structure 14 needs to be applied or an additional set of carrying structures 14 is provided, and the effect of providing the semi-finished product or part conveying after weighing detection can also be realized. In this way, the re-measuring camera can also be arranged at the driving end of the carrying structure 14 to realize multi-angle shooting or image data collection.
[0104] The application also includes a hinge straight arm connecting arm assembly method, which applies the hinge straight arm connecting arm full-automatic machine in the above embodiment, and includes the following steps:
[0105] S100, part assembly of the first automatic machine group 1
[0106] S101, place the spring seat, use the carrying structure 14 to carry the spring seat conveyed by the vibration disc 146 to the part carrier 9;
[0107] S102, place the connecting arm, use the carrying structure 14 to carry the connecting arm conveyed by the vibration disc 146 to the part carrier 9;
[0108] S103, sleeve the connecting arm, sleeve the spring seat and the connecting arm integrally by the sleeve connecting arm structure 121;
[0109] S104, first time nail insertion, insert the anchor nail into the connecting arm and the spring seat by the nail insertion structure;
[0110] S105, first time riveting, rivet the anchor nail to the connecting arm and the spring seat by the riveting structure;
[0111] S106, place the large arm, use the carrying structure 14 to carry the large arm conveyed by the vibration disc 146 to the part carrier 9;
[0112] S107, second time nail insertion, insert the anchor nail into the connecting arm, the spring seat and the large arm by the nail insertion structure;
[0113] S108, second time riveting, rivet the anchor nail to the connecting arm, the spring seat and the large arm by the riveting structure to form a semi-finished product;
[0114] S190, discharging, the discharging station 10 detects whether the semi-finished product is qualified, if qualified, the part carrier 9 rotates to the transportation station 15, the transportation station 15 is provided with a carrying structure 14, the carrying structure 14 places the qualified semi-finished product on the transportation station 15 and transports it to the second automatic machine group 2; if not qualified, the unqualified structure discharges the unqualified product for recycling;
[0115] S200, the third automatic machine group 3 synchronously operates to assemble another semi-finished product;
[0116] S201, placing the alloy slider, the carrying structure 14 carries the alloy slider conveyed by the vibration disc 146 to the part carrier 9;
[0117] S202, placing the connecting rod, the carrying structure 14 carries the connecting rod conveyed by the vibration disc 146 to the part carrier 9;
[0118] S203, threading the nail, the threading structure threads the anchor nail in the alloy slider and the connecting rod;
[0119] S204, riveting, the riveting structure rivets the anchor nail in the alloy slider and the connecting rod to form another semi-finished product;
[0120] S205, discharging, the discharging station 10 detects whether the semi-finished product is qualified, if qualified, the part carrier 9 rotates to the transportation station 15, the transportation station 15 is provided with a carrying structure 14, the carrying structure 14 places the qualified semi-finished product on the transportation station 15 and transports it to the second automatic machine group 2; if not qualified, the unqualified structure discharges the unqualified product for recycling;
[0121] S300, after the first automatic machine group 1 and the third automatic machine group 3 assemble the parts into semi-finished products, the discharging station 10 discharges the unqualified semi-finished products, and then the qualified semi-finished products are conveyed to the weighing detection structure 16 for weighing and retesting;
[0122] S310, if the weighing detection structure 16 detects that it is qualified, it is conveyed to the second automatic machine group 2 by the transportation station 15;
[0123] S320, if the weighing detection structure 16 detects that it is not qualified, the carrying structure 14 is used to recycle or uniformly store the unqualified semi-finished products;
[0124] S400, the second automatic machine group 2 synchronously operates to assemble two groups of semi-finished products detected by the weighing detection structure 16 as qualified;
[0125] S401, placing the semi-finished product, the qualified semi-finished product formed by the first automatic machine group 1 is taken out from the transportation station 15 and placed on the corresponding part carrier 9 of the second automatic machine group 2;
[0126] S402, oiling, the semi-finished product is added with lubricating oil by using the oiling structure;
[0127] S403, put spring seat, use the carrying structure 14 to carry another group of spring seats conveyed by the vibration disc 146 to the part carrier 9;
[0128] S404, put the rubber particles, use the carrying structure 14 to carry the rubber particles conveyed by the vibration disc 146 to the spring seat of the part carrier 9;
[0129] S405, press the rubber particles, use the rubber particle pressing structure 241 to fix the rubber particles and the spring seat;
[0130] S406, put the semi-finished product, take out the qualified semi-finished product formed by the third automatic machine group 3 from the transportation station 15 and place it on the corresponding part carrier 9 of the second automatic machine group 2, so that the two groups of semi-finished products are both on the part carrier 9;
[0131] S407, once nail, the nail structure is used to pass the anchor nail through the two groups of semi-finished products;
[0132] S408, once riveting, use the riveting structure to rivet the anchor nail to the two groups of semi-finished products, and the finished product is preliminarily formed;
[0133] S409, put the connecting rod, use the carrying structure 14 to carry the connecting rod conveyed by the vibration disc 146 to the part carrier 9;
[0134] S410, twice nail, the nail structure is used to pass the anchor nail through the two groups of semi-finished products and the connecting rod;
[0135] S411, twice riveting, use the riveting structure to rivet the anchor nail to the two groups of semi-finished products and the connecting rod, and the finished product is formed;
[0136] S412, discharge, after the unqualified product is removed through the unqualified product discharge structure 101, the qualified product is discharged and collected.
[0137] The embodiments of the specific implementation are the preferred embodiments of the application, not limited to the protection scope of the application, wherein the same parts are represented by the same reference signs. Therefore: any equivalent changes made according to the workstations, shapes, principles of the application should be covered in the protection scope of the application.
Claims
1. A fully automatic hinged straight arm connecting arm machine, characterized in that, The system includes three sets of automatic machine units arranged sequentially, namely the first automatic machine unit (1), the second automatic machine unit (2), and the third automatic machine unit (3). A transport station (15) is provided between adjacent automatic machine units to transport parts. The first automatic machine unit (1) and the third automatic machine unit (3) process two types of semi-finished hinge straight arms. The first automatic machine unit (1), the second automatic machine unit (2), and the third automatic machine unit (3) are all equipped with a discharge station (10), which is used to detect and discharge unqualified products. The transport station (15) is located between the first automatic machine unit (1) and the third automatic machine unit (3). One end of the group (3) is equipped with a weighing detection structure (16). The qualified semi-finished products after passing through the discharge station (10) are weighed and re-tested through the weighing detection structure (16). The qualified semi-finished products are transported to the second automatic unit (2) through the transport station (15) to assemble the two types of hinge straight arms into shape. Each automatic unit includes a frame, a separator rotating structure (4), a nail insertion station (5), and a riveting station (6). The first automatic unit (1) and the second automatic unit (2) also include a spring seat placement station (7). The second automatic unit (2) and the third automatic unit Group (3) also includes a connecting rod placement station (8); the first automatic unit (1) also includes a connecting arm placement station (11), a connecting arm fitting station (12), and an enlarging arm station (13); the second automatic unit (2) also includes a first semi-finished product placement station (21), a second semi-finished product placement station (25), an oiling station (22), a granule placement station (23), and a granule pressing station (24); the third automatic unit (3) also includes an alloy slider placement station (31); the separator rotating structure (4) is installed on the corresponding frame, and the stations other than the separator rotating structure (4) are along the separator rotating structure. The structure (4) is arranged in a circular direction; the separator rotating structure (4) is provided with several parts carriers (9); the spring seat placement station (7), the connecting arm placement station (11), the large arm placement station (13), the granule placement station (23), the connecting rod placement station (8), and the alloy slider placement station (31) are all connected to a vibratory feeder (146), and the outlet end of the vibratory feeder (146) is provided with a transport structure (14). The transport structure (14) transports the corresponding parts from the vibratory feeder (146) to the parts carrier (9); the transport station (15) is provided with a transport structure (14) at both ends.
2. The fully automatic hinged straight arm connecting arm machine according to claim 1, characterized in that, The weighing detection structure (16) includes a weighing support frame (161), a first weighing platform (162), a second weighing platform (163), a weighing rotating shaft (165), and a tilting motor (166). The first weighing platform (162) is located above the second weighing platform (163), and both the first weighing platform (162) and the second weighing platform (163) are equipped with weighing rotating shafts (165). There are two sets of tilting motors (166), both of which are installed on the weighing support frame (161). The driving end of one set of tilting motors (166) is connected to the weighing rotating shaft (165) corresponding to the first weighing platform (162), and the driving end of the other set of tilting motors (166) is connected to the weighing rotating shaft (165) corresponding to the second weighing platform (163).
3. The fully automatic hinged straight arm connecting arm machine according to claim 2, characterized in that, The bottom surface of the first weighing platform (162) is equipped with a retest camera (164) that tilts with the first weighing platform (162).
4. The fully automatic hinged straight arm connecting arm machine according to claim 1, characterized in that, The stations of the first automatic unit (1) are arranged in the following order along the circumference of the separator rotating structure (4): spring seat placement station (7), connecting arm placement station (11), connecting arm fitting station (12), nail insertion station (5), riveting station (6), enlarging arm station (13), and transport station (15).
5. The fully automatic hinged straight arm connecting arm machine according to claim 4, characterized in that, The workstations of the third automatic unit (3) are arranged in the following order along the circumference of the separator rotating structure (4): alloy slider placement workstation (31), connecting rod placement workstation (8), nail insertion workstation (5), and riveting workstation (6).
6. The fully automatic hinged straight arm connecting arm machine according to claim 5, characterized in that, The workstations of the second automatic unit (2) are arranged in the following order along the circumference of the separator rotating structure (4): the first semi-finished product placement workstation (21), the oiling workstation (22), the spring seat placement workstation (7), the granule placement workstation (23), the granule pressing workstation (24), the second semi-finished product placement workstation (25), the nail insertion workstation (5), the riveting workstation (6), the connecting rod placement workstation (8), the nail insertion workstation (5), and the riveting workstation (6).
7. The fully automatic hinged straight arm connecting arm machine according to claim 1, characterized in that, The first automatic unit (1) has a separator rotation structure (4) divided into 10 equal parts, rotating 36° each time; the second automatic unit (2) has a rotation station divided into 16 equal parts, rotating 22.5° each time; the third automatic unit (3) has a rotation station divided into 8 equal parts, rotating 45° each time; each part is provided with a part carrier (9).
8. The fully automatic hinged straight arm connecting arm machine according to claim 1, characterized in that, The material feeding station (10) is equipped with a detection sensor to provide product qualification testing.
9. A method for assembling a hinged straight arm connecting arm, characterized in that, The fully automatic hinged straight arm connecting arm machine according to any one of claims 1-8 includes the following steps: The assembly of parts for the first automatic unit (1): placing the spring seat, placing the connecting arm, fitting the connecting arm, first threading the pin, first riveting, enlarging the arm, second threading the pin, second riveting, and discharging the material; The third automatic unit (3) synchronously assembles: placing alloy sliders, placing connecting rods, inserting pins, riveting, and discharging materials; Weighing and testing: After the first automatic unit (1) and the third automatic unit (3) assemble the parts into semi-finished products, the unqualified semi-finished products are discharged by the discharge station (10), and the qualified semi-finished products are transported to the weighing and testing structure (16) for weighing and retesting. After obtaining the qualified semi-finished products, they are transported to the second automatic unit (2) through the transportation station (15). The second automatic unit (2) synchronously assembles two sets of semi-finished products: placing semi-finished products, adding oil, placing spring seats, placing rubber granules, pressing rubber granules, placing semi-finished products, first nail insertion, first riveting, placing connecting rods, second nail insertion, second riveting, and discharging materials.
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