Deformation nail frame for one-to-two carpet forming die

Abstract

The invention discloses a one-out-two carpet forming mold deformation nail frame, relates to the field of carpet forming molds, and aims to solve the problems that an existing deformation nail frame cannot be matched with a one-out-two mold, the wool directions of products are inconsistent, and subsequent part separation is needed. The deformation nail frame comprises an outer frame, a deformation inner frame and material nails, the deformation inner frame comprises a fixed frame, a first deformation frame, a second deformation frame, an I-shaped middle floating frame and a V-shaped rotary arm, and the second deformation frame is stretched out and drawn back through a sleeve, a guide rod and a tension spring and is matched with a limiting rod and an ejector rod to control deformation; and a guide assembly and upper and lower guide blocks are also arranged to ensure the forming precision. When in use, the two carpet materials are reversely placed to ensure that the hair directions are consistent, and two independent products are formed at a time without being separated. The device is matched with a one-to-two mold, the production efficiency and the product percent of pass are improved, and the requirement for batch production of automotive carpets is met.

Description

TECHNICAL FIELD

[0001] The present application relates to the field of automobile carpet forming mold, in particular to a deformation nail frame of a one-out-two carpet forming mold, which is used to realize stable forming of two carpet products at a time and solve the problems of product hair consistency and subsequent separation. BACKGROUND

[0002] In the production process of automobile carpet, the deformation nail frame is a core component for fixing the carpet raw material and assisting the mold to complete the pressing forming. The applicant has previously applied for a patent (Patent No. 202010181031.7) for a carpet forming mold deformation nail frame, which can realize stable forming of a single carpet. However, with the increasing demand for production efficiency in the industry, the existing technology gradually exposes obvious limitations: The current industry generally uses a "one-out-two" carpet forming mold (i.e., a mold that produces two carpet products at a time) to improve production efficiency. However, the existing deformation nail frame can only adapt to single product production and cannot match the symmetrical arrangement structure of the one-out-two mold. If the existing deformation nail frame is forcibly applied to the one-out-two mold, since the two forming cavities in the mold are arranged symmetrically, the carpet raw material will be arranged in opposite directions during the forming process, resulting in two products with opposite hair directions. The opposite hair direction will seriously affect the appearance and texture of the carpet (such as inconsistent light reflection) and the user experience (such as different friction feeling), which does not meet the product quality requirements.

[0003] In addition, even if the existing technology can achieve one-out-two forming, the two carpet products often have local connection areas due to the connection of the raw materials during the forming process, and an additional "separation process" is required to separate them after they are taken out of the mold. This process not only increases the production time (20-30 seconds are required for single separation) and labor cost, but also may cause damage to the edges of the carpet (damage rate of about 5%-8%) during the separation process, significantly reducing the product pass rate.

[0004] Therefore, there is an urgent need for a deformation nail frame technology that can adapt to a one-out-two carpet forming mold, solve the problem of inconsistent hair direction, and eliminate the need for subsequent separation, in order to overcome the shortcomings of existing technology and meet the needs of mass production and high-quality production of automobile carpets. SUMMARY

[0005] I. Technical problems to be solved The present application aims to solve the following core technical problems in view of the shortcomings of the existing technology: The existing deformation nail frame cannot match the symmetrical arrangement structure of the one-out-two carpet forming mold, making it difficult to realize simultaneous production of two products at a time; In the one-out-two production scenario, the two carpet products have opposite hair directions due to the symmetrical arrangement of the mold, which does not meet the product quality requirements; The existing one-out-two forming scheme needs to additionally increase the parting process, which not only increases the production cost, but also easily causes product damage and reduces the qualified rate.

[0006] II. Technical solutions to solve the problems To achieve the above object, the application provides a one-out-two carpet forming mold deformation nail frame, and the specific technical solutions are as follows: A one-out-two carpet forming mold deformation nail frame, comprising an outer frame, a deformation inner frame and a material nail, the outer frame is set as a rectangular frame, the deformation inner frame is movably installed inside the outer frame, and the deformation inner frame is uniformly provided with the material nail on the upper surface, the material nail is used for hooking and fixing the carpet raw material, and the position of the raw material is ensured to be stable during the forming process.

[0007] The deformation inner frame is a core structure for realizing the one-out-two forming and the hair direction control, and comprises a fixed frame, a first deformation frame, a second deformation frame, a middle floating frame and a V-shaped rotary arm. The two short sides of the inner side of the outer frame are respectively provided with a fixed frame as the basic support structure of the deformation inner frame. The two ends of the two fixed frames are respectively rotatably connected to one end of a first deformation frame, the other end of the four first deformation frames is rotatably connected to one end of a second deformation frame, and the other end of the four second deformation frames is telescopically connected to the two ends of the middle floating frame - through the rotation and telescopic cooperation between the frames, the arching and resetting of the deformation inner frame are realized. One side of the V-shaped rotary arm is fixed to the outer side of the first deformation frame, and the root of the V-shaped rotary arm is also rotatably connected to one end of the fixed frame - the V-shaped rotary arm serves as a power transmission component and can drive the first deformation frame to rotate under the action of external pressure, thereby driving the deformation of the entire deformation inner frame. The middle floating frame is set as an I-shaped frame, which can separate the deformation inner frame into two independent forming areas corresponding to the two product cavities of the one-out-two mold, so that the two carpet products do not interfere with each other during the forming process and do not need to be subsequently parted.

[0008] The second deformation frame is a key component for realizing the telescopic function, and comprises a sleeve, a guide rod, a connecting pipe and a tension spring. The two ends of the sleeve are respectively provided with guide sleeves, one end of the connecting pipe is rotatably connected to the other end of the first deformation frame, the other end of the connecting pipe is provided with a guide rod, and the two ends of the middle floating frame are respectively provided with a guide rod. The guide rods of the connecting pipe and the middle floating frame are respectively slidably inserted into the guide sleeves at the two ends of the sleeve, forming a telescopic sliding fit. The two ends of the sleeve are also elastically connected to the corresponding positions of the other end of the connecting pipe and the two ends of the middle floating frame through the tension spring - the tension spring can provide a back pull force when the deformation inner frame is reset, so that the frame structure returns to the initial horizontal state.

[0009] To further improve the forming precision and stability, the application also includes the following auxiliary structure: Limiting rod: two limiting rods are respectively installed on the outer side of the upper die of the one-out-two carpet forming die, the upper die frame near the corner position of the upper die is installed, and the lower end is pressed on the upper surface of the two end frames of the outer frame. The limiting rod can limit the downward distance of the upper die to avoid excessive deformation of the deformed inner frame.

[0010] Top rod: four top rods are respectively installed at the four corner positions of the outer side of the upper die of the carpet forming die, and the lower end of the top rod is pressed on the upper end of the other side of the V-shaped rotating arm. When the upper die is lowered, the top rod can apply pressure to the V-shaped rotating arm to drive the V-shaped rotating arm to rotate, thereby driving the deformed inner frame to arch. The lower end of the top rod can be designed to install a guide wheel, which can press the V-shaped cantilever through the guide wheel to avoid damage to the contact position, reduce friction, and prolong the service life. The contact surface between the V-shaped rotating arm and the top rod is designed as a horizontal surface, and the guide wheel is convenient to work with the horizontal surface.

[0011] Anti-rotation positioning structure: the sleeve has a waist-shaped hole on both sides of the two ends, and the head of the guide rod has a positioning pin on both sides, which is slidably located in the corresponding waist-shaped hole. The positioning pin and the waist-shaped hole cooperate to prevent the sleeve from rotating and ensure the stability of the sliding direction of the guide rod. At the same time, the outer sides of the two ends of the connecting pipe and the intermediate floating frame are connected to the anti-rotation plates, and the other end of the anti-rotation plate is slidably located on the outer side of the end of the sleeve, and a U-shaped groove is designed in the middle (for avoiding the convex column). The anti-rotation plate and the positioning pin work together to further prevent the sleeve from rotating and avoid the positioning pin from breaking due to excessive unilateral stress, thereby prolonging the service life of the component.

[0012] Guide assembly: the guide assembly includes a guide block, a guide cylinder, a guide rod, a guide wheel, a guide wheel seat, a positioning plate, and a positioning rod. The guide block is installed at the lower end of the intermediate floating frame (with a V-shaped groove at the lower end), the guide cylinder is installed below the guide block, the extension end of the guide cylinder is connected to the guide rod, and the guide wheel is installed on the top of the guide rod through the guide wheel seat. When the guide cylinder drives the guide rod to move upward, the guide wheel first contacts the side wall of the V-shaped groove. If the nail frame is offset, the guide wheel will push the guide block left and right to adjust until the guide wheel is on the middle of the groove bottom, achieving accurate guidance of the nail frame, preventing forming deviation caused by inconsistent stretching deformation of the carpet material, and avoiding interference of the material nails on the intermediate floating frame with the edge of the upper die.

[0013] Upper and lower guide blocks: the intermediate floating frame is designed with upper guide blocks on the left and right sides near the end of the two ends (the outer side is an inclined surface, forming an outer conical structure), and the lower guide blocks are designed on the left and right sides of the gap between the lower part of the lower die (the outer side is an inclined surface, forming an inner conical structure). Before the mold is closed, the upper guide block and the lower guide block are tangent to each other and slide together, which can further guide the position of the nail frame, prevent the nail frame from shaking left and right, and ensure the accuracy of the mold closing and the stability of the pressure maintaining.

[0014] In addition, the upper die of the one-out-two carpet forming die is designed with four die cavities (two on the left side as a group and two on the right side as a group), and the lower die is correspondingly designed with the left two protruding dies and the right two protruding dies; the upper gap is reserved between the left and right die cavities (to avoid the middle floating frame upper material peg), and the lower gap is reserved between the left and right protruding dies (to avoid the middle floating frame lower part) - the structure design can ensure that the deformed peg frame is perfectly matched with the die, and part interference is avoided.

[0015] III. Method of use The method of use of the present application is as follows, and can be more clearly understood in combination with the drawings: Step one, material preparation and preheating: two pieces of automotive interior carpet material are respectively hooked on the two independent forming areas of the deformed inner frame (two sides separated by the middle floating frame), at this time the peg frame is in a non-deformed horizontal state; the key is to ensure that the two pieces of carpet material are placed with the nap in opposite directions (for example, the left side carpet material nap is directed to the left, and the right side carpet material nap is directed to the right), and the nap direction of the two products after subsequent forming can be kept consistent; according to the characteristics of the carpet raw material, the peg frame and the carpet material are heated to a set temperature (usually 80-120°C, which is adjusted according to the material quality), to improve the plasticity of the raw material.

[0016] Step two, peg frame conveying and deformation opening: the peg frame with heated carpet material is conveyed through the track to between the upper and lower dies of the one-out-two carpet forming die; the upper die starts to descend, and the limit rods on the outside of the upper die are only located at one end of the upper surface of the outer frame at the initial stage, without exerting pressure; as the upper die continues to descend, the top rods at the four corners of the upper die gradually contact and press the upper end of the other side arm of the V-shaped rotary arm, the V-shaped rotary arm rotates around the root, and the first deformed frame is raised upward from the horizontal state; the first deformed frame rotates to pull the connecting pipe of the second deformed frame, the connecting pipe drives the guide rod to slide along the sleeve guide sleeve, and overcomes the tension of the tension spring to stretch the second deformed frame; until the four limit rods completely press against the upper surface of the two ends of the outer frame, the deformed inner frame stops arching, at this time the peg frame is completely opened, forming a profiled structure that is adapted to the die cavity.

[0017] Step three, precise alignment and die closing: after the peg frame is completely opened, the upper die continues to descend with the peg frame; the alignment cylinder of the alignment assembly is started, driving the alignment rod to ascend, and the guide wheel at the top of the alignment rod first contacts the V-shaped groove of the alignment block - if the peg frame has left and right deviation, the guide wheel will push the alignment block (and the middle floating frame) to left and right translation adjustment under the guidance of the side wall of the V-shaped groove, until the guide wheel rolls and stops in the middle position of the groove bottom of the V-shaped groove, completing the precise alignment of the peg frame; at the same time, the upper guide block of the middle floating frame contacts and slides tangentially with the lower guide block of the lower die, further aligning the position of the peg frame to prevent left and right shaking; then the upper die continues to descend until it closes with the lower die.

[0018] Step four, pressure maintaining forming: after the die is closed, the pressure maintaining time is set according to the product requirements (usually 30-60 seconds), so that the carpet raw material is fully shaped in the die cavity, forming a product that meets the specifications.

[0019] Step five, mold opening and part taking: after the pressure holding is completed, the upper mold starts to go up; when it goes up to the top rod no longer acts on the V-shaped rotating arm, the deformed inner frame gradually resets under the back pulling force of the tension spring - the first deformed edge frame rotates downward, and the guide rod of the second deformed edge frame slides and shrinks along the sleeve guide sleeve until the deformed inner frame returns to the horizontal state; during the resetting process, the material nails and the carpet products are preliminarily separated, which facilitates the subsequent manual taking of the two independent carpet products from the nail frame without the need for an additional part separation process. Advantages

[0020] Compared with the prior art, the present application has the following significant advantages: Adapting to a two-out-one mold to improve production efficiency: the deformed inner frame is divided into two independent forming areas by the I-shaped intermediate floating frame, perfectly matching the symmetrical arrangement of the two-out-one mold, realizing the synchronous production of two carpet products at a time, and improving the production efficiency by 100% compared with single piece forming, meeting the batch production demand.

[0021] Solve the problem of inconsistent hair direction and ensure product quality: when in use, place the two pieces of carpet in opposite directions, and combine the symmetrical arrangement of the mold, so that the hair direction of the two products formed is completely consistent, avoiding the appearance and feel difference caused by opposite hair direction, and improving the product pass rate to more than 99%.

[0022] No need for subsequent part separation, reducing production cost: the independent forming areas separated by the intermediate floating frame make the two products formed not connected to each other, which can be used directly after being taken out of the mold, saving the part separation process in the traditional scheme, and saving 30-60 minutes of production time for each batch of products, while avoiding edge damage caused by part separation, reducing raw material waste and labor cost.

[0023] High forming precision and strong stability: through the cooperative action of the guide assembly, the upper and lower guide blocks, and the anti-rotation positioning structure, accurate positioning and deformation control of the nail frame can be realized, the dimensional error of the formed product is ≤±0.5mm, and the hair direction consistency and surface flatness are better than those of the prior art; the cooperation of the tension spring and the top rod makes the deformation and resetting process smooth, and the service life of the parts is prolonged by more than 30%. BRIEF DESCRIPTION OF DRAWINGS

[0024] Figure 1 : The overall structure schematic diagram of the deformed nail frame in the closed state.

[0025] Figure 2 : The overall structure schematic diagram of the deformed nail frame in the open state.

[0026] Figure 3 : The local structure schematic diagram of the deformed nail frame in the open state Figure 1 .

[0027] Figure 4: Partial structure schematic diagram of the present application in open state Figure 2 (belt anti-rotation plate).

[0028] Figure 5 : Partial sectional view schematic diagram of the present application in open state.

[0029] Figure 6 : Schematic diagram of the present application in mold closing state during use (step four).

[0030] Figure 7 : Structure schematic diagram of the present application in open state.

[0031] Figure 8 : Schematic diagram of the cooperation structure of the upper guide block and the lower guide block of the present application.

[0032] Figure 9 : Schematic diagram of the upper die of the present application.

[0033] Figure 10 : Schematic diagram of the lower die of the present application.

[0034] Marked in the figure: 1-outer frame; 2-deformed inner frame; 21-fixed frame; 22-first deformed frame; 23-second deformed frame; 231-sleeve; 232-guide rod; 233-connection pipe; 234-tension spring; 235-guide sleeve; 236-waist-shaped hole; 237-positioning pin; 24-intermediate floating frame; 25-V-shaped rotating arm; 3-material nail; 4-limiting rod; 5-ejector rod; 6-anti-rotation plate; 61-U-shaped groove; 7-convex column; 71-ring groove; 8-rectifying assembly; 81-rectifying block; 811-V-shaped groove; 82-rectifying cylinder; 83-rectifying rod; 84-rectifying wheel; 85-rectifying wheel seat; 86-positioning plate; 87-positioning rod; 9-upper guide block; 10-lower guide block; 11-upper die; 111-die cavity; 12-lower die; 121-protruding die; 13-upper gap; 14-lower gap. DETAILED DESCRIPTION

[0035] In order to make the technical solutions of the present application clearer and easier to understand, the present application will be further described in detail below in combination with specific embodiments.

[0036] Example 1: One-out-two deformed nail frame suitable for a certain type of automobile foot mat carpet Structure parameter setting: Outer frame: rectangular frame, size 1200mm x 800mm, Q235 steel material, thickness 10mm, to ensure structural strength; The fixed frame length is consistent with the short side of the outer frame (800 mm), and an aluminum alloy material (lightweight and corrosion-resistant) is adopted; the first deformed frame length is 300 mm, and the second deformed frame initial state length is 200 mm (the expansion range is 180-250 mm); the middle floating frame is in the shape of an I-beam, the horizontal bar length is 780 mm, the vertical bar length is 400 mm, and two forming areas of 1100 mm*380 mm are formed by separation, which are suitable for the size of the automobile foot mat; Nails: The diameter is 3 mm, the length is 15 mm, the material is stainless steel, and the nails are evenly distributed on the fixed frame, the middle floating frame, the connecting pipe and the sleeve pipe with a spacing of 20 mm to ensure stable hooking of the carpet material; The second deformed frame: The sleeve pipe length is 80 mm, the inner diameter is 15 mm, the guide sleeve is made of copper material (to reduce friction); the guide rod diameter is 12 mm, and the length is 60 mm; the tension spring type is φ2 mm*20 mm, and the tension is 50 N to ensure sufficient reset force; The guide assembly: The V-shaped groove angle of the guide block is 90°, the guide rod stroke is 50 mm, the guide wheel diameter is 20 mm, and the positioning rod diameter is 8 mm to ensure the accuracy of the guide; The upper and lower guide blocks: The outer conical angle of the upper guide block is 60°, the inner conical angle of the lower guide block is 60°, and the fitting clearance is 0.1 mm to ensure smooth guidance.

[0037] Use process and effect: Material preparation and heating: Select two pieces of PET velvet carpet material (size 1150 mm*400 mm) for automobile foot mat, and hook them in the two forming areas separated by the middle floating frame. The left carpet material has the hair facing left, and the right carpet material has the hair facing right. Heat the nail frame and the carpet material to 100°C and keep it for 10 minutes; Conveying and deformation: The nail frame is conveyed to the upper and lower molds through the track. The upper mold moves downward at a speed of 5 mm / s, the ejector rod presses the V-shaped rotary arm to make the deformed inner frame arch, and after 30 seconds, the limiting rod stops the outer frame, and the nail frame is completely opened; Guiding and molding: The guide rod is driven upward by the guide cylinder, and the guiding is completed within 10 seconds; the upper mold continues to move downward to close the mold, and the pressure is maintained for 45 seconds; Unmolding and taking: After the upper mold moves upward and the ejector rod is separated from the V-shaped rotary arm, the deformed inner frame resets within 15 seconds; two independent automobile foot mats are manually taken out, with the hair facing forward (consistent), the size error is ±0.3 mm, the surface is flat and undamaged, and no separate parts are needed; Production efficiency and qualification rate: The single production cycle is 2 minutes (including conveying, heating, forming and taking), 30 groups (60 pieces) of products can be produced per hour; after continuous production of 1000 pieces, the qualification rate reaches 99.5%, and there is no unqualified product caused by hair direction or separate parts.

[0038] Example 2: One-out-two deformed nail frame suitable for a certain type of automobile trunk carpet Structure parameter adjustment: The outer frame size is 1500mmx1000mm, and the middle floating frame is divided into two forming areas of 1400mmx480mm, which is suitable for the size of the trunk carpet; The distance between the material nails is adjusted to 25mm, and the tension of the tension spring is adjusted to 80N (to adapt to thicker trunk carpet raw materials); The heating temperature is adjusted to 110℃, and the holding time is adjusted to 55 seconds.

[0039] Use effect: The single production cycle is 2 minutes and 30 seconds, and 24 groups (48 pieces) of products can be produced per hour; The product hair consistency is 100%, the size error is ±0.4mm, the edge is not damaged, and the thick material forming demand of the trunk carpet is met.

[0040] In summary, the present application effectively solves the defects of the prior art by innovative deformation of the inner frame structure and collaborative control scheme, adapts to the one-out-two carpet forming die, improves production efficiency and product quality, and has significant practical value and promotional significance.

Claims

1. A type of one-outlet, two-carpet forming mold with deformable nail frame, characterized in that, The system includes an outer frame, a deformable inner frame, and material pins. The outer frame is rectangular, and the deformable inner frame is movably installed inside the outer frame. Material pins are evenly distributed on the deformable inner frame. The deformable inner frame includes fixed side frames, first deformable side frames, second deformable side frames, a central floating frame, and a V-shaped rotating arm. A fixed side frame is installed on each of the two short sides of the inner side of the outer frame. The two ends of each of the two fixed side frames are rotatably connected to one end of a first deformable side frame. The other ends of the four first deformable side frames are rotatably connected to one end of a second deformable side frame. The other ends of the four second deformable side frames are retractably connected to both ends of the central floating frame. One arm of the V-shaped rotating arm is fixed to the outside of the first deformable side frame. The root of the arm is also rotatably connected to one end of the fixed frame; the middle floating frame is configured as an I-shaped frame; the second deformable frame includes a sleeve, a guide rod, a connecting tube, and a tension spring. The sleeve has guide sleeves at both ends, one end of the connecting tube is rotatably connected to the other end of the first deformable frame, and the other end of the connecting tube is equipped with the guide rod. The middle floating frame has a guide rod installed on each of its two ends. The guide rods of the connecting tube and the middle floating frame are slidably inserted into the guide sleeves at both ends of the sleeve. The two ends of the sleeve are also elastically connected to the corresponding positions of the other end of the connecting tube and the two ends of the middle floating frame through the tension spring. The material pins are respectively installed on the middle floating frame, the connecting tube, the sleeve, and the fixed frame.

2. The deformable nail frame of a one-outlet-two-carpet forming mold according to claim 1, characterized in that, Two limiting rods are respectively installed on the outer sides of the upper mold of the one-outlet-two-carpet forming mold, and the two limiting rods are respectively installed close to the upper mold frame at the corner of the upper mold; the lower end of the limiting rod presses down on the two end frames of the outer frame.

3. The deformable nail frame of a one-outlet-two-carpet forming mold according to claim 1, characterized in that, It also includes four push rods, which are respectively installed at the four corners of the outer side of the upper mold of the carpet forming mold. The lower end of each push rod presses down on the upper end of the other arm of the V-shaped rotating arm to cooperate.

4. The deformable nail frame of a one-outlet-two-carpet forming mold according to claim 1, characterized in that, The sleeve has a waist-shaped hole on each side of both ends, and a positioning pin is installed on each side of the head of the guide rod. The positioning pin slides within the corresponding waist-shaped hole.

5. The deformable nail frame of a one-outlet-two-carpet forming mold according to claim 1, characterized in that, The outer sides of both ends of the connecting pipe and the intermediate floating frame are respectively connected to one end of an anti-rotation plate. The other end of the anti-rotation plate is slidably located on the outer side of the corresponding end of the sleeve, and a U-shaped groove is designed in the middle of the other end of the anti-rotation plate. Protruding posts are designed on both sides of the anti-rotation plate, the middle two sides of the outer side of the sleeve, and the outer sides of both ends of the intermediate floating frame. The protruding posts are designed with annular grooves for the tension spring to hook.

6. The deformable nail frame of a one-outlet-two-carpet forming mold according to claim 1, characterized in that, It also includes a guide assembly, which includes a guide block, a guide cylinder, and a guide rod. A guide block is installed on the lower ends of the middle floating frame, and a V-groove is provided at the lower end of the guide block. The guide cylinder is installed on the mold frame below the guide block. The telescopic end of the guide cylinder is connected to the guide rod, and the head of the guide rod is engaged with the V-groove of the guide block.

7. The deformable nail frame of a one-outlet-two-carpet forming mold according to claim 6, characterized in that, The guiding assembly also includes a guide wheel, a guide wheel seat, a positioning plate, and a positioning rod. The guide wheel seat is mounted on the top of the guiding rod, and the guide wheel is installed inside the guide wheel seat. The positioning plate is mounted on one side of the upper end of the main body of the guiding cylinder. A through hole is opened in the positioning plate, and the positioning rod slides in the through hole. The upper end of the positioning rod is connected to one side of the guide wheel seat. The guide wheel rolls and engages with the V-groove of the guiding block.

8. The deformable nail frame of a one-outlet-two-carpet forming mold according to claim 1, characterized in that, The one-outlet-two-carpet forming mold includes an upper mold and a lower mold. The upper mold is designed with four cavities: two cavities on the left are one set of product cavities, and two cavities on the right are another set of product cavities. The lower mold is designed with two raised molds on the left and two raised molds on the right, corresponding to the upper mold. A gap is reserved between the two cavities on the left and the two cavities on the right to avoid the upper part of the material nail of the middle floating frame. A gap is reserved between the two raised molds on the left and the two raised molds on the right to avoid the lower part of the middle floating frame.

9. The deformable nail frame of a one-outlet-two-carpet forming mold according to claim 8, characterized in that, The middle floating frame has an upper guide block designed on the left and right sides near both ends. The outer sides of the two upper guide blocks on the same end are designed as inclined surfaces and form an outer conical structure. The lower guide blocks are designed on both sides of both ends between the lower gaps. The outer sides of the lower guide blocks are also designed as inclined surfaces. The two lower guide blocks on the same end form an inner conical structure. The two upper guide blocks on the same end and the two lower guide blocks on the corresponding ends are tangentially slidingly engaged.

10. A method of using a one-outlet two-carpet forming mold deformation nail frame according to any one of claims 1-9, characterized in that, Includes the following steps: Step 1: Hook two pieces of automotive interior carpet onto the nail frame. At this point, the nail frame is in a non-deformed state. Ensure the two pieces of carpet are placed with their napped sides facing opposite directions. Heat to the designated temperature according to the settings. Step 2: Transport the heated nail frame with the carpet to the space between the upper and lower molds of a two-outlet carpet forming mold. The upper mold begins to descend, with the limiting rods on the outer side of the upper mold positioned at the top of one end of the outer frame. The top rod of the upper mold presses against the top of one end of the V-shaped rotating arm, continuing to descend and press down on the V-shaped rotating arm. The rotation of the V-shaped rotating arm causes the deformed inner frame to arch and open until the four limiting rods press against the top of both ends of the outer frame, and the nail frame is fully opened. Step 3: After the nail frame is fully opened, the upper mold continues to descend while pushing against the nail frame; the guide cylinder of the guide assembly controls the guide rod to open, and the top of the guide rod first contacts the V-groove of the guide block. If it contacts the side wall of the V-groove, it pushes the guide block to move left and right to adjust, continuing to descend until the top of the guide rod is in the middle of the bottom of the V-groove, and the guidance is completed; before the mold is closed, the upper guide block and the lower guide block further guide the nail frame; step four, the mold is closed and pressure is held for a specified time to complete the molding; step five, the mold is opened, the upper mold moves up until the ejector rod no longer acts on the V-shaped rotating arm, and the deformed nail frame is initially separated from the blanket material under the action of the tension spring, and the blanket material is then manually removed.

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