Yarn folding machine with same speed and adjustable roller length
By introducing a buffer adjustment structure and an electric telescopic rod belt drive system into the yarn stacking machine, the problems of roller length adjustment error and buffering and shock absorption in the existing technology are solved, and the precise adjustment and synchronous rotation of the roller length are realized, thereby improving the yarn stacking effect.
Patent Information
- Application Number
- CN202511455843.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-13
- Publication Date
- 2025-12-23
AI Technical Summary
The existing yarn stacking machine requires manual operation when adjusting the length of the roller shaft, which is prone to errors, and the moving structure cannot provide a buffering and shock absorption effect, affecting the yarn stacking effect.
It adopts a buffer adjustment structure, including shock-absorbing locking casters, damping shock absorbers and buffer springs, and works with electric telescopic rods and belt drive system to achieve adjustable roller length and synchronous rotation, providing buffer and shock absorption function.
It enables precise adjustment of the roller length, avoids manual adjustment errors, ensures consistent synchronous rotation of the rollers, reduces resonance and slippage, and improves the stacking effect.
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Figure CN121180802A_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of wire stacking machine technology, specifically to a wire stacking machine with the same speed and adjustable roller length. Background Technology
[0002] A wire stacking machine is a device that stacks dispersed and wide wire bundles into neat wire bundles. A search revealed existing public technology publication number CN217324418U, a positioning and guiding wire stacking machine, which relates to the field of wire stacking machine technology. This invention addresses the problem that existing positioning and guiding wire stacking machines are inconvenient to adjust according to needs, thus hindering their use. The machine includes a main body with a rectangular structure. An adjustment structure is located on the front of the main body, and the adjustment component of the adjustment structure is fitted around the guide shaft on the front of the main body. An auxiliary structure is located at the bottom of the main body, and the top of the auxiliary component of the auxiliary structure is fixedly connected to the bottom of the main body. A flipping structure is located at the middle of the bottom of the main body. During adjustment, the rotating shaft rotates within a rotating groove. This rotation interacts with the threaded hole in the adjustment component, causing the adjustment component to move. The slot slides around the guide shaft, thereby enlarging or reducing the wire stacking position, thus facilitating use.
[0003] In summary: When adjusting the length of the rollers in the above case, the stacking machine requires operation on each roller. Moreover, manual adjustment is prone to errors in the length between rollers, affecting the subsequent stacking effect. Although the above solution includes a moving structure, the moving structure cannot achieve the effect of buffering and shock absorption during movement. Summary of the Invention
[0004] The purpose of this invention is to address the shortcomings of the prior art by providing a stacking machine with the same speed and adjustable roller length. This solves the problem that in the stacking machine described in the above-mentioned case, adjusting the length of each roller requires manual operation, and manual adjustment is prone to errors in the length between rollers, affecting the subsequent stacking effect. Although the above solution includes a moving structure, the moving structure in the above solution cannot achieve the effect of buffering and shock absorption during movement.
[0005] To achieve the above objectives, the present invention provides the following technical solution: a stacking machine with the same speed and adjustable roller length, including a buffer adjustment structure, wherein a stacking adjustment structure is fixedly installed above the buffer adjustment structure; The buffer adjustment structure includes a base plate with shock-absorbing and locking casters at the bottom, and a damping shock absorber is fixedly installed on the top of the base plate. At the same time, a fixing plate is fixedly installed on the top of the base plate. A sliding rod assembly consisting of a through buffer spring and a T-shaped through-hole recess is fixedly installed between the fixed plates, with both ends of the buffer spring fixedly installed to one side of the fixed plate and the T-shaped through-hole recess, respectively.
[0006] By adopting the above technical solution, the sliding rod assembly is used to achieve through-installation and fixation.
[0007] Preferably, a double-hole connecting plate is rotatably mounted above the T-shaped through-hole recess, and the double-hole connecting plate is rotatably connected to the through-hole recess via a connecting pin. At the same time, the through-hole recess and the damping shock absorber are both fixedly mounted to the bottom of the mounting plate. A recessed frame is fixedly mounted above the mounting plate, and a guide sliding groove is provided on the inner side of the recessed frame. The guide sliding groove slides and matches the base block via a sliding block, and the sliding block is fixedly mounted to both sides of the base block.
[0008] By adopting the above technical solution, the damping shock absorber can achieve buffering and shock absorption.
[0009] Preferably, a first electric telescopic rod is fixedly installed in front of the base block, and one end of the first electric telescopic rod is embedded and fixedly installed through the concave frame.
[0010] By adopting the above technical solution, the recessed frame is used to open and fix the device.
[0011] Preferably, the stacking wire adjustment structure includes a hollow body with through holes on the surface of the body for easy installation with connecting bearings, and heat dissipation holes through the two sides of the body. A drive motor is fixedly installed inside the lower part of the body, and the output end of the drive motor is fixedly installed with the first pulley.
[0012] By adopting the above technical solution, the heat dissipation holes are opened to assist in heat dissipation.
[0013] Preferably, the through hole is installed with the sleeve via a connecting bearing, and a second pulley is installed at one end of the sleeve. At the same time, a second electric telescopic rod is fixedly installed inside the sleeve. The second pulleys are rotatably connected to each other via a belt, and the second pulley is also rotatably connected to the first pulley via another belt.
[0014] By adopting the above technical solution, the belt is used to drive synchronous rotation and adjustment.
[0015] Preferably, a roller is fixedly installed at the output end of the second electric telescopic rod, and the roller is configured as a stacking roller, a collecting roller, and a separating roller.
[0016] By adopting the above technical solution, the rollers are designed to achieve synchronous force rotation.
[0017] Preferably, the first electric telescopic rod is provided in one set, and the first electric telescopic rod is provided in a tiered electric rod configuration.
[0018] By adopting the above technical solution, the first electric telescopic rod is installed to carry the telescopic drive adjustment.
[0019] Preferably, the sleeve and the second electric telescopic rod are arranged in concentric circles, and the outer diameter of the second electric telescopic rod is smaller than the inner diameter of the sleeve.
[0020] By adopting the above technical solution, the second electric telescopic rod can be set up to achieve synchronous or individual control and drive adjustment.
[0021] Preferably, there are 7 sleeves, and one sleeve is equipped with a single second pulley, while the remaining 6 sleeves are equipped with two second pulleys each.
[0022] By adopting the above technical solution, the sleeve is designed to facilitate installation.
[0023] Compared with the prior art, the beneficial effects of the present invention are: this stacking machine has the same speed and adjustable roller length, (1) In this case, the second electric telescopic rod is set in the stacking adjustment structure to solve the problem that when the stacking machine in the above case adjusts the length of the roller, it is necessary to operate each roller. Moreover, manual adjustment is prone to errors in the length between rollers, which affects the subsequent stacking effect. When the roller needs to be driven for adjustment, the operator can control the second electric telescopic rod to run at the same time. When the second electric telescopic rod runs at the same time, the length extension range of the roller is changed at the same time, thus avoiding the problem that manual adjustment not only has errors but also has the trouble of manual adjustment operation. (2) By installing the buffer adjustment structure in the component, although the solution has a moving structure, the moving structure in the above solution cannot achieve the effect of buffering and shock absorption during the movement. When the whole body is subjected to force and moves, the shock-absorbing lock universal wheel, damping shock absorber and buffer spring move synchronously under force to buffer and absorb the body in the moving state or working state. Furthermore, by buffering and absorbing the body in the moving or working state, it not only protects the body but also avoids resonance in the working or moving state. (3) By using the concave frame, guide sliding groove, sliding block, base block and first electric telescopic rod set in the buffer adjustment structure, the problem that the existing machine body cannot be adjusted in front and back drive after fixed installation is solved. When the machine body needs to be adjusted in front and back drive, the operator controls the first electric telescopic rod to drive the base block and sliding block to move under force, thereby changing the distance of the machine body in front and back sliding range, thus reflecting the flexibility of the machine body adjustment. (4) By adjusting the first pulley, the second pulley, the sleeve and the belt in the stacking structure, the problem of relative sliding between the chemical fiber and the roller when the existing roller rotates due to different transmission forces is solved, the transmission speed of the chemical fiber is affected, and the stacking effect of the stacking machine is deteriorated. When the drive motor is working, the second pulley is driven to rotate by the first pulley and the belt. When the second pulley is driven to rotate, the roller is driven to rotate by the sleeve. This not only keeps the roller rotation speed consistent, but also avoids the chemical fiber from falling off when the roller rotation speed is different. Attached Figure Description
[0024] Figure 1 This is a frontal cross-sectional view of the present invention; Figure 2 This is a schematic diagram of the structure of the base plate, shock-absorbing locking universal wheel, damping shock absorber, fixing plate, buffer spring, T-shaped through hole recess, slide rod assembly, double hole connecting plate, through hole recess, mounting plate, recessed frame and first electric telescopic rod of the present invention. Figure 3 This is a schematic diagram of the concave frame, guide sliding groove, sliding block, base block and first electric telescopic rod of the present invention; Figure 4 This is a schematic diagram of the structure of the machine body, drive motor, first belt, belt and roller of the present invention; Figure 5 This is a schematic diagram of the body and through-hole structure of the present invention; Figure 6 This is a schematic diagram of the machine body, heat dissipation holes, and roller structure of the present invention; Figure 7 This is a schematic diagram of the sleeve, second pulley, second electric telescopic rod, and roller structure of the present invention.
[0025] In the diagram: 1. Buffer adjustment structure; 101. Base plate; 102. Shock-absorbing locking caster wheel; 103. Damping shock absorber; 104. Fixing plate; 105. Buffer spring; 106. T-shaped through-hole recess; 107. Slide rod assembly; 108. Double-hole connecting plate; 109. Through-hole recess; 1010. Mounting plate; 1011. Recessed frame; 1012. Guide sliding groove; 1013. Sliding block; 1014. Base block; 1015. First electric telescopic rod; 2. Thread stacking adjustment structure; 201. Machine body; 202. Through hole; 203. Heat dissipation hole; 204. Drive motor; 205. First pulley; 206. Sleeve; 207. Second pulley; 208. Second electric telescopic rod; 209. Belt; 2010. Roller. Detailed Implementation
[0026] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.
[0027] Please see Figure 1-7 This invention provides a technical solution: a multi-roller with adjustable speed and roller length, such as... Figure 1 , Figure 2 and Figure 3 As shown, the system includes a buffer adjustment structure 1, which comprises a base plate 101 with a bottom-mounted shock-absorbing locking caster wheel 102. A damping shock absorber 103 is fixedly installed on the base plate 101, and a fixing plate 104 is fixedly installed on the base plate 101. A sliding rod assembly 107, which passes through a buffer spring 105 and a T-shaped through-hole recess 106, is fixedly installed between the fixing plates 104. The two ends of the buffer spring 105 are fixedly installed to one side of the fixing plate 104 and the T-shaped through-hole recess 106, respectively. A double-hole connecting plate 108 is rotatably installed on the top of the T-shaped through-hole recess 106, and the double-hole connecting plate 108 is rotatably connected to the through-hole recess 109 via a connecting pin. The through-hole recess 109 and... The damping shock absorbers 103 are all fixedly installed on the bottom of the mounting plate 1010. A recessed frame 1011 is fixedly installed on the top of the mounting plate 1010, and a guide sliding groove 1012 is opened on the inner side of the recessed frame 1011. The guide sliding groove 1012 slides and matches the base block 1014 through the sliding block 1013. The sliding block 1013 and the base block 1014 are fixedly installed on both sides. The above-mentioned components constitute a movable buffer shock absorption structure. The movable buffer shock absorption structure constituted by the above-mentioned components provides buffer shock absorption protection for the machine body 201 in the moving or working state. At the same time, the machine body 201 is fixedly installed on the base block 1014 to ensure the synchronous force drive adjustment of the machine body 201.
[0028] Furthermore, in the above scheme, a first electric telescopic rod 1015 is fixedly installed on the front of the base block 1014, and one end of the first electric telescopic rod 1015 is embedded and fixedly installed through the concave frame 1011. One set of the first electric telescopic rod 1015 is provided, and the first electric telescopic rod 1015 adopts a graded electric rod setting. When the above components are set in a set of two rods, it not only reflects the synchronous drive adjustment of the above components, but also reflects the synchronous force-bearing extension and carrying adjustment of the above components. Moreover, when the above components are set in a set of two rods, it effectively reflects the symmetrical installation of the above components. At the same time, when the first electric telescopic rod 1015 adopts a graded electric rod setting, it effectively provides multi-level extension and retraction drive adjustment for the base block 1014.
[0029] In the above scheme, when the overall body 201 moves under force, the shock-absorbing locking caster 102, the damping shock absorber 103 and the buffer spring 105 move synchronously under force, thereby buffering and absorbing the shock of the body 201 in the moving or working state. In addition, by buffering and absorbing the shock of the body 201 in the moving or working state, not only is the body 201 protected, but resonance is also avoided in the working or moving state. At the same time, when it is necessary to change the front and rear distance of the body 201, the first electric telescopic rod 1015 is controlled to drive the sliding block 1013 and the base block 1014 to slide synchronously under force, thereby driving the body 201 to slide forward and backward in sequence.
[0030] like Figure 4 , Figure 5 , Figure 6 and Figure 7 As shown, a wire stacking adjustment structure 2 is fixedly installed above the buffer adjustment structure 1. The wire stacking adjustment structure 2 includes a hollow body 201, and a through hole 202 is provided on the surface of the body 201 to facilitate installation with the connecting bearing. Heat dissipation holes 203 are provided on both sides of the body 201. A drive motor 204 is fixedly installed at the bottom inside the body 201, and the output end of the drive motor 204 is fixedly installed with the first pulley 205. The through hole 202 is installed with the sleeve 206 via the connecting bearing. The sleeve 206 and the second electric telescopic rod 208 are arranged concentrically, and the outer diameter of the second electric telescopic rod 208 is smaller than the inner diameter of the sleeve 206. This concentric arrangement not only ensures their compatibility for installation but also their synchronized force-bearing and rotational adjustment. Furthermore, the concentric arrangement of their connection shapes effectively demonstrates the axial and longitudinal symmetry of their installation. The smaller outer diameter of the second electric telescopic rod 208 compared to the inner diameter of the sleeve 206 further enhances this effect. The second electric telescopic rod 208 is conveniently installed inside the sleeve 206, and a second pulley 207 is installed at one end of the sleeve 206. The second electric telescopic rod 208 is fixedly installed inside the sleeve 206. There are seven sleeves 206, with one sleeve having a single second pulley 207 and the remaining six sleeves having two second pulleys 207 each. This arrangement of seven components not only ensures synchronized force-bearing and rotational installation of the components but also... The above-mentioned components are fixedly installed on the inner and outer sides. When one of the 2067 sleeves is equipped with a single second pulley 207 and the remaining 6 sleeves are equipped with two second pulleys 207, it not only facilitates the installation of the belt 209, but also facilitates the synchronous force and rotation adjustment of the belt 209 on multiple sleeves 206. The second pulleys 207 are rotatably connected to each other through the belt 209, and the second pulleys 207 are also rotatably connected to the first pulley 205 through another belt 209.
[0031] Furthermore, in the above scheme, a roller 2010 is fixedly installed at the output end of the second electric telescopic rod 208, and the roller 2010 is configured as a stacking roller, a collecting roller, and a separating roller. The number of rollers 2010 is set to be the same as the number of rollers set in the second electric telescopic rod 208. By using the above two to set the same number, the roller 2010 can be effectively controlled and driven synchronously or individually.
[0032] In the above scheme, after the chemical fiber filaments are wound on the surface of the roller 2010, the second pulley 207 and the sleeve 206 are rotated by the drive motor 204, the first pulley 205 and the belt 209 to perform the filament stacking process. At the same time, when it is necessary to change the length range of the roller 2010, the second electric telescopic rod 208 is controlled to drive the adjustment synchronously or independently, thereby changing the length of the same number or single degree roller 2010.
[0033] The terms “center,” “longitudinal,” “lateral,” “front,” “rear,” “left,” “right,” “vertical,” “horizontal,” “top,” “bottom,” “inner,” and “outer,” etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are merely simplified descriptions for the convenience of describing the present invention and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limiting the scope of protection of the present invention.
[0034] Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.
Claims
1. A wire stacking machine with adjustable speed and roller length, characterized in that: Includes a buffer adjustment structure (1), and a wire stacking adjustment structure (2) is fixedly installed above the buffer adjustment structure (1); The buffer adjustment structure (1) includes a base plate (101) with a bottom shock-absorbing locking caster (102), and a damping shock absorber (103) is fixedly installed on the base plate (101), while a fixing plate (104) is fixedly installed on the base plate (101). A sliding rod assembly (107) consisting of a through buffer spring (105) and a T-shaped through hole recess (106) is fixedly installed between the fixed plates (104), and the two ends of the buffer spring (105) are fixedly installed on one side of the fixed plate (104) and the T-shaped through hole recess (106), respectively.
2. The wire stacking machine with the same speed and adjustable roller length according to claim 1, characterized in that: A double-hole connecting plate (108) is rotatably installed above the T-shaped through-hole recess (106), and the double-hole connecting plate (108) is rotatably connected to the through-hole recess (109) through a connecting pin. At the same time, the through-hole recess (109) and the damping shock absorber (103) are fixedly installed above the bottom of the mounting plate (1010). A recessed frame (1011) is fixedly installed above the mounting plate (1010), and a guide sliding groove (1012) is opened on the inner side of the recessed frame (1011). At the same time, the guide sliding groove (1012) slides and matches the base block (1014) through the sliding block (1013). At the same time, the sliding block (1013) is fixedly installed on both sides of the base block (1014).
3. A wire stacking machine with the same speed and adjustable roller length according to claim 2, characterized in that: A first electric telescopic rod (1015) is fixedly installed in front of the base block (1014), and one end of the first electric telescopic rod (1015) is embedded and fixedly installed in the concave frame (1011).
4. A wire stacking machine with the same speed and adjustable roller length according to claim 1, characterized in that: The stacked wire adjustment structure (2) includes a hollow body (201) with a through hole (202) on the surface of the body (201) for easy installation with the connecting bearing. At the same time, heat dissipation holes (203) are opened through both sides of the body (201). A drive motor (204) is fixedly installed inside the lower part of the body (201), and the output end of the drive motor (204) is fixedly installed with the first pulley (205).
5. A wire stacking machine with the same speed and adjustable roller length according to claim 4, characterized in that: The through hole (202) is connected to the sleeve (206) via a connecting bearing, and a second pulley (207) is installed at one end of the sleeve (206). At the same time, a second electric telescopic rod (208) is fixedly installed inside the sleeve (206). The second pulleys (207) are rotatably connected to each other via a belt (209), and the second pulleys (207) are also rotatably connected to the first pulley (205) via another belt (209).
6. A wire stacking machine with the same speed and adjustable roller length according to claim 5, characterized in that: The output end of the second electric telescopic rod (208) is fixedly equipped with a roller (2010), and the roller (2010) is configured as a stacking roller, a collecting roller and a separating roller.
7. A wire stacking machine with the same speed and adjustable roller length according to claim 3, characterized in that: The first electric telescopic pole (1015) is provided in one set, and the first electric telescopic pole (1015) adopts a graded electric pole setting.
8. A wire stacking machine with the same speed and adjustable roller length according to claim 5, characterized in that: The sleeve (206) and the second electric telescopic rod (208) are arranged in concentric circles, and the outer diameter of the second electric telescopic rod (208) is smaller than the inner diameter of the sleeve (206).
9. A wire stacking machine with the same speed and adjustable roller length according to claim 5, characterized in that: The sleeve (206) is provided in 7 pieces, and each sleeve (206) is provided with a single second pulley (207) on one piece, while the remaining 6 sleeves (206) are provided with two second pulleys (207).
Citation Information
Patent Citations
Positioning and guiding type wire folding machine
CN217324418U