Efficient and convenient anti-extrusion coiled material packaging device

Abstract

The efficient and convenient extrusion-preventing coiled material packaging device comprises a working platform, a left side support and a right side support, the left side support and the right side support are arranged on the left side and the right side of the working platform, U-shaped clamping grooves are formed in the middle positions of the left side support and the right side support correspondingly, and the U-shaped clamping grooves are used for containing pipe cores; wherein one side of the left bracket is provided with a baffle plate I, the other side of the right bracket is provided with a baffle plate II, and the baffle plate I and the baffle plate II are used for preventing the tube core from rolling. The device is mainly composed of a working platform, a left support and a right support, the left support and the right support are installed on the two sides of the working platform, the distance between the left support and the right support is adjusted to be matched with the length of a coiled material, a coiled material pipe core is placed in a U-shaped clamping groove, and the outer opening end of the U-shaped clamping groove can adopt a blocking plate to limit left-right sliding of the pipe core. And a baffle I and a baffle II can be adopted to prevent the pipe core from rolling, so that the coiled material on the pipe core is convenient to palletize, and the operation efficiency is improved.

Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of coiled material packaging, in particular to a high-efficiency convenient anti-extrusion coiled material packaging device for coiled material storage and transportation. The device is particularly suitable for the packaging, handling and transportation of cylindrical coiled materials such as thin films, coated products and metal foils, and can be widely used in coating, papermaking, textile and metal processing industries. The technical solution of the present application solves the technical problems of low efficiency, easy damage to products and poor safety of traditional coiled material packaging devices through innovative structural design, and provides a coiled material packaging solution with reasonable structure, simple operation and excellent protection performance. BACKGROUND

[0002] In the field of industrial production, especially under the background of rapid development of the coating industry, the transportation demand of various thin film materials and coated products has shown explosive growth. At present, the following traditional packaging methods are mainly used in the industry during the storage and transportation of coiled materials: 1. A standard wooden pallet (usually 1200mm x 1000mm) and two specially made wooden clamps (usually square wooden boards with a round hole in the middle, with a side length of about 400-600mm) are combined to form a packaging system; 2. Place the clamps on the tube cores on both sides of the coiled material, and use high-strength packing tape (usually 15-20mm wide) to tie and fix them; 3. Place the coiled material with fixed clamps on the pallet, and use 4-6 U-shaped corner pieces (usually metal) to fix the four corner positions of the clamps; 4. Finally, wrap 3-5 layers of PE packaging film (thickness about 0.02-0.05mm) around the outer circle to complete the packaging.

[0003] Through in-depth analysis of existing technologies and actual use situation research, it is found that the traditional packaging method has the following significant technical defects: (1) Extremely low operation efficiency: 2-3 workers are required to work together during the entire palletizing process, including clamp positioning, packing tape tying, corner piece fixing and other processes. The average time for each packaging is as long as 15-20 minutes. In batch operations, this low efficiency seriously affects the logistics turnover speed.

[0004] (2) High risk of product damage: wooden clamps directly contact the end face of the coiled material, and during transportation, due to vibration and extrusion, the end face of the coiled material is easily deformed or scratched. Statistical data shows that the defective rate of coiled material transportation using traditional packaging methods is as high as 3-5%, causing significant economic losses to enterprises.

[0005] (3) Safety hazards are prominent: the packing tape is prone to looseness during long-distance transportation, especially in environments with large temperature and humidity changes, the tension of the plastic packing tape will gradually decay. Industry data shows that the probability of collapse accidents of coiled materials using traditional packaging methods during transportation is about 2%, not only causing product damage, but also possibly causing personal safety accidents.

[0006] (4) Cleanliness is difficult to guarantee: wood materials generate a large amount of wood chips and dust during repeated use, which will adhere to the surface of the coiled material. For high-precision film products (such as optical films, electronic films, etc.), this pollution will directly affect the product quality, causing product degradation or even scrap.

[0007] (5) High use cost due to poor durability: wooden trays and splints are prone to deformation and cracking in humid environments, and are prone to burrs in dry environments. Actual use statistics show that a set of wooden packaging devices can only be used for an average of 5-8 times before needing to be replaced, with high single-use costs.

[0008] (6) Lack of adaptability: the size of traditional packaging devices is fixed, making it difficult to adapt to the packaging needs of coiled materials of different diameters (200-800mm) and different lengths (1000-2000mm), and enterprises often need to prepare multiple sets of packaging devices of different specifications, increasing equipment investment and management costs.

[0009] In view of the above technical problems, some improvements have been made in the industry, such as using plastic trays instead of wooden trays, using metal frame structures, etc., but these improved schemes either have high costs or fail to fundamentally solve the problems of packaging efficiency and product protection. Therefore, it is of great practical significance and market value to develop a new type of efficient and convenient anti-extrusion coiled material packaging device. SUMMARY

[0010] The purpose of the present application is to overcome the shortcomings of the prior art and provide a new type of efficient and convenient anti-extrusion coiled material packaging device. The device effectively solves the technical problems of low efficiency, easy damage to products, poor safety, etc. of traditional coiled material packaging devices through innovative mechanical structure and material selection.

[0011] The specific technical problems to be solved by the present application include: 1. How to simplify the packaging operation process and achieve single-person rapid packing operation; 2. How to avoid damage to the coiled material during transportation; 3. How to improve the stability and safety of the packaging device; 4. How to prolong the service life of the packaging device and reduce the single-use cost; 5. How to improve the versatility of the packaging device to adapt to the packaging needs of different specifications of coiled materials.

[0012] The object of the present application can be achieved by the following technical solutions: The utility model discloses a high -efficient convenient anti -extrusion's coiled material packing device, including work platform and being located left and right sides of work platform left side support, right side support, left side support and right side support middle position department all are equipped with U shaped clamping groove, U shaped clamping groove is used for placing pipe core, Wherein, one side of the left side support is provided with a baffle one, the other side of the right side support is provided with a baffle two, the baffle one and the baffle two are used to prevent the pipe core from rolling.

[0013] As a further scheme of the present application: the baffle one is arranged in an inclined state and can be adjusted in angle and arranged on the left side support.

[0014] As a further scheme of the present application: the inclined bottom end of the baffle one is rotatably connected to the L-shaped supporting plate on the left side support through a hinge part, and the inclined top end is fixedly connected to the vertical plate on the left side support through a locking part.

[0015] As a further scheme of the present application: the baffle two is arranged in an inclined state and can be adjusted in angle and arranged on the right side support.

[0016] As a further scheme of the present application: the inclined bottom end of the baffle two is rotatably connected to the L-shaped supporting plate on the right side support through a hinge part, and the inclined top end is fixedly connected to the vertical plate on the right side support through a locking part.

[0017] As a further scheme of the present application: the baffle one is arranged on the rear side of the left side support, and the baffle two is arranged on the front side of the right side support to form an O-shaped clamping groove.

[0018] As a further scheme of the present application: a layer of rubber pad is attached to the U-shaped clamping groove, the baffle one and the baffle two.

[0019] As a further scheme of the present application: the left side support and the right side support each include a horizontal plate, a vertical plate and an L-shaped supporting plate, the two ends of the horizontal plate are perpendicularly connected to the vertical plate, the L-shaped supporting plates are symmetrically arranged on the two sides of the U-shaped clamping groove, and the two ends of the L-shaped supporting plate are perpendicularly connected to the horizontal plate and the vertical plate, respectively.

[0020] As a further scheme of the present application: the work platform, the left side support and the right side support are made of stainless steel.

[0021] As a further scheme of the present application: short supporting legs are arranged at the four corners of the work platform, and the short supporting legs are used to suspend the work platform.

[0022] The present application has the following advantages: (1) The device is mainly composed of a working platform and left and right side supports, the left and right side supports are installed on both sides of the working platform, the distance between the left and right side supports is adjusted to match the length of the coiled material, the coiled material tube core is placed into the U-shaped clamping groove, the outer opening end of the U-shaped clamping groove can adopt a blocking plate to limit the left and right sliding of the tube core, and a first blocking plate and a second blocking plate can be adopted to prevent the tube core from rolling, which helps to improve the operation efficiency, and the device can complete the tray beating operation within 5 minutes by one person, and the efficiency is improved by 60%; (2) The device has excellent protection performance, and the product damage rate is reduced to below 0.5% by adopting rubber pads and O-shaped fixing structures; (3) The device has good structural stability, and the collapse accident probability during transportation is reduced to 0.1%; (4) The device has a long service life, and the stainless steel material can be used more than 200 times, and the single use cost is reduced by 80%; (5) The device has a wide application range, and can be adapted to various coiled materials with a diameter of 200-800mm. BRIEF DESCRIPTION OF DRAWINGS

[0023] The application will be further described below in combination with the drawings.

[0024] Figure 1 is a structural schematic diagram of the application; Figure 2 is a structural schematic diagram of the left side support of the application; Figure 3 is Figure 2 a schematic diagram of the U-shaped clamping groove and the blocking plate provided on the left side support in the application; Figure 4 is a schematic diagram of the short supporting leg provided on the working platform of the application.

[0025] In the figure: 1, working platform; 2, left side support; 3, right side support; 4, U-shaped clamping groove; 5, first blocking plate; 6, second blocking plate; 7, short supporting leg; 8, short reinforcing support; 20, horizontal plate; 21, vertical plate; 22, L-shaped supporting plate; 50, hinge part; 51, locking part. DETAILED DESCRIPTION

[0026] The technical solutions in the embodiments of the application will be clearly and completely described below in combination with the drawings in the embodiments of the application. Obviously, the described embodiments are only part of the embodiments of the application, rather than all the embodiments. Based on the embodiments in the application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the application.

[0027] In the description of the present application, it should be understood that the orientation description, such as the orientation or positional relationship indicated by up, down, front, back, left, right and the like, is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present application / invention and simplifying the description, and therefore cannot be understood as indicating or implying that the device or element indicated must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as limiting the present application.

[0028] In the description of the present application, one or more is understood as one or more, more than two is understood as more than two, greater than, less than, more than, etc. are understood as not including the number, above, below, etc. are understood as including the number. If the first, second is described, it is only for the purpose of distinguishing technical features, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of indicated technical features or the sequence of indicated technical features.

[0029] Please refer to Figure 1 As shown in the drawings, the present application is a kind of high efficiency and convenient anti-extrusion coiled material packaging device, including working platform 1 and left side support 2, right side support 3 set in the left and right sides of working platform 1, U-shaped clamping groove 4 is arranged at the middle position of left side support 2 and right side support 3 respectively, U-shaped clamping groove 4 is used to place tube core;Among them, the side of left side support 2 is provided with baffle one 5, and the other side of right side support 3 is provided with baffle two 6, baffle one 5 and baffle two 6 are used to prevent tube core from rolling.

[0030] In the use process of the packaging device of the present application, the device is mainly composed of working platform 1 and left side support 2, right side support 3, left side support 2 and right side support 3 are installed on both sides of working platform 1, the distance between left side support 2 and right side support 3 is adjusted to match the length of coiled material, the coiled material tube core is put into U-shaped clamping groove 4, the outside opening end of U-shaped clamping groove 4 can adopt blocking plate to limit the left and right sliding of tube core, and baffle one 5 and baffle two 6 can be used to prevent tube core from rolling, to ensure that the coiled material on the tube core is easy to pack, and to improve the work efficiency.

[0031] In the design process of baffle one 5 and baffle two 6 in the present application, baffle one 5 is arranged in an inclined state and can be adjusted in angle and arranged on left side support 2, the inclined bottom end of baffle one 5 is rotatably connected to L-shaped supporting plate 22 on left side support 2 through hinge part 50, and the inclined top end is fixedly connected to vertical plate 21 on left side support 2 through locking part 51;Baffle two 6 is arranged in an inclined state and can be adjusted in angle and arranged on right side support 3, the inclined bottom end of baffle two 6 is rotatably connected to L-shaped supporting plate 22 on right side support 3 through hinge part 50, and the inclined top end is fixedly connected to vertical plate 21 on right side support 3 through locking part 51.

[0032] The baffle one 5 and the baffle two 6 are designed in a movable structure, when the baffle one 5 and the baffle two 6 are turned to open, the coiled pipe core can be put into the U-shaped clamping groove 4, when the baffle one 5 and the baffle two 6 are closed, the pipe core can be prevented from rolling, and the operation is convenient.

[0033] During the design of the movable structure of the baffle one 5 and the baffle two 6, the baffle one 5 is arranged at the rear side of the left side support 2, and the baffle two 6 is arranged at the front side of the right side support 3, so as to form an O-shaped clamping groove, and the pipe core structure is mostly cylindrical, so that the baffle one 5 and the baffle two 6 are arranged at both sides of the cylindrical pipe core to form an O-shaped clamping groove, and a complete O-shaped fixing structure is formed, so that the pipe core is fixed firmly.

[0034] In the embodiment, a layer of rubber pad is attached to the U-shaped clamping groove 4, the baffle one 5 and the baffle two 6, the thickness of the rubber pad can be 3-5mm, and the Shore hardness is 60-70, so as to prevent the pipe core from being directly contacted with the supporting part and being scratched.

[0035] In the embodiment, as shown in Figure 2 and Figure 3 , the left side support 2 and the right side support 3 each include a horizontal plate 20, a vertical plate 21 and an L-shaped supporting plate 22, the two ends of the horizontal plate 20 are perpendicularly connected with the vertical plate 21, the L-shaped supporting plate 22 is symmetrically arranged at both sides of the U-shaped clamping groove 4, and the two ends of the L-shaped supporting plate 22 are perpendicularly connected with the horizontal plate 20 and the vertical plate 21 respectively; when the left side support 2 and the right side support 3 are designed, they are mainly composed of the horizontal plate 20, the vertical plate 21 and the L-shaped supporting plate 22, so as to form the U-shaped clamping groove 4 and movably install the baffle one 5 and the baffle two 6.

[0036] In the embodiment, the working platform 1, the left side support 2 and the right side support 3 are made of stainless steel material, so that the service life is long and the damage is not easy.

[0037] In the embodiment, as shown in Figure 4 , short supporting legs 7 are arranged at the four corner positions of the working platform 1, and the short supporting legs 7 are used to suspend the working platform 1; a suspended cavity is formed to facilitate the forklift to carry out the carrying operation.

[0038] It should be understood that when the left side support 2 and the right side support 3 are symmetrically arranged at the left and right sides of the working platform 1, the middle position is reinforced and connected by a short reinforcing support 8, so as to ensure the supporting strength of the left side support 2 and the right side support 3.

[0039] The use method of the device is as follows: 1. According to the length of the coiled material, the distance between the left side support 2 and the right side support 3 is adjusted to a suitable position, and the left side support 2 and the right side support 3 are installed on the working platform 1; 2. The baffle one 5 and the baffle two 6 are turned to open, and the coiled pipe core is put into the U-shaped clamping groove 4; 3, close the baffle one 5 and the baffle two 6, form O type fixed structure; 4, use the forklift to carry the whole packaging device to the transport vehicle; 5, after reaching the destination, reverse operation can quickly unload the roll.

[0040] Through actual test and use verification, the high-efficiency convenient anti-extrusion roll packaging device has the following obvious advantages: 1, operation efficiency is greatly improved: the traditional way needs 2-3 people to complete the packaging operation for 15-20 minutes, and after using the device, only one person can complete it in 3-5 minutes; The operation steps are reduced by more than 60% by placing the tube core and preventing rolling; When batch operation, the overall packaging efficiency can be increased by 2-3 times.

[0041] 2, excellent product protection performance: O type fixed structure and rubber pad protection make the roll damage rate from 3-5% to below 0.5%; The impact energy in the transportation process is effectively absorbed by the buffer design; Anti-skid lines can be designed on the rubber pad to ensure that the roll does not slide during transportation.

[0042] 3, safety and stability are significantly improved: the rigid frame structure of stainless steel material and the O type fixed structure lock ensure that the collapse probability during transportation is reduced to below 0.1%; All sharp parts on the working platform 1 and the left and right supports 2 and 3 are rounded to avoid injury to the operator; At the same time, the device can ensure that the supporting and carrying tube core does not loosen for a long time.

[0043] 4, long service life and good economic benefit: stainless steel material and wear-resistant design make the device can be used more than 200 times; The working platform 1 and the left and right supports 2 and 3 are modularly designed, so that the vulnerable parts can be replaced separately; Compared with traditional wooden packaging, the cost of single use is reduced by 80%.

[0044] 5, strong adaptability: it can adapt to various rolls with a diameter of 200-800mm; By replacing U-shaped clamping grooves of different sizes, special specification requirements can be met; The height of the working platform 1 and the left and right supports 2 and 3 can be adjusted according to actual needs to adapt to rolls of different diameters.

[0045] 6, obvious environmental protection advantage: wood dust pollution caused by wooden packaging is eliminated; It can be reused to reduce packaging waste; The material can be 100% recycled.

[0046] The above describes one embodiment of the application in detail, but the content described is only the preferred embodiment of the application, and cannot be considered as limiting the scope of the application. Any equivalent changes and improvements made within the scope of the application should still belong to the patent coverage of the application.

Claims

1. A high efficient and convenient anti-pressing roll material packaging device, characterized in that, The utility model provides a kind of tube core fixing device, including work platform (1) and left side support (2) and right side support (3) of being arranged in the left and right sides of the work platform (1), U-shaped clamping groove (4) is respectively arranged at the intermediate position of the left side support (2) and the right side support (3), and the U-shaped clamping groove (4) is used to place tube core; Wherein, one side of the left side support (2) is provided with baffle one (5), the other side of the right side support (3) is provided with baffle two (6), and the baffle one (5) and the baffle two (6) are used to prevent tube core from rolling.

2. The high efficient and convenient anti-extrusion roll packaging device according to claim 1, characterized in that, The baffle one (5) is arranged in an inclined state and can be adjusted in angle on the left side support (2).

3. The high efficient and convenient anti-extrusion roll packaging device according to claim 2, characterized in that, The inclined bottom end of the baffle one (5) is rotatably connected to the L-shaped supporting plate (22) on the left side support (2) through the hinge part (50), and the inclined top end is fixedly connected to the vertical plate (21) on the left side support (2) through the locking part (51).

4. The high efficient and convenient anti-extrusion roll packaging device according to claim 1, characterized in that, The baffle two (6) is arranged in an inclined state and can be adjusted in angle on the right side support (3).

5. The high efficient and convenient anti-extrusion roll packaging device according to claim 4, characterized in that, The inclined bottom end of the baffle two (6) is rotatably connected to the L-shaped supporting plate (22) on the right side support (3) through the hinge part (50), and the inclined top end is fixedly connected to the vertical plate (21) on the right side support (3) through the locking part (51).

6. The high efficient and convenient anti-extrusion roll packaging device according to claim 1, characterized in that, The baffle one (5) is arranged on the rear side of the left side support (2), and the baffle two (6) is arranged on the front side of the right side support (3) to form an O-shaped clamping groove.

7. The high efficient and convenient anti-extrusion roll packaging device according to claim 1, characterized in that, A layer of rubber pad is attached to the U-shaped clamping groove (4), the baffle one (5) and the baffle two (6).

8. The high efficient and convenient anti-extrusion roll packaging device according to claim 1, characterized in that, The left side support (2) and the right side support (3) each include a horizontal plate (20), a vertical plate (21) and an L-shaped supporting plate (22), the two ends of the horizontal plate (20) are perpendicularly connected to the vertical plate (21), the L-shaped supporting plate (22) is symmetrically arranged on both sides of the U-shaped clamping groove (4), and the two ends of the L-shaped supporting plate (22) are perpendicularly connected to the horizontal plate (20) and the vertical plate (21) respectively.

9. The high efficient and convenient anti-extrusion roll packaging device according to claim 1, characterized in that, The work platform (1), the left side support (2) and the right side support (3) are made of stainless steel.

10. The high efficient and convenient anti-extrusion roll packaging device according to claim 1, characterized in that, Short leg supports (7) are arranged at the four corners of the work platform (1), and the short leg supports (7) are used to suspend the work platform (1).

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