Auxiliary equipment for pipe penetrating operation of pipeline in jacking pipe and using method

Abstract

The invention relates to the technical field of pipeline installation equipment, in particular to auxiliary equipment for pipe penetrating operation of a pipeline in a top pipe and a using method.The auxiliary equipment for the pipe penetrating operation of the pipeline in the top pipe comprises the top pipe, a pipeline supporting plate and a heat distribution pipeline, and the pipeline supporting plate is located between the bottom of the heat distribution pipeline and the inner bottom wall of the top pipe; moving assemblies capable of rolling on the inner wall of the jacking pipe are arranged at the bottoms of the pipeline supporting plates, and the multiple pipeline supporting plates are evenly distributed in the length direction of the heat distribution pipeline. When the heat distribution pipeline is constructed, the pipeline supporting plate is placed on the outer wall of the heat distribution pipeline, so that the pipeline supporting plate is located below the heat distribution pipeline; the heat distribution pipeline is dragged through external traction equipment, so that the steel balls below the pipeline supporting plate roll along the inner wall of the jacking pipe, and therefore the heat distribution pipeline stably penetrates into the jacking pipe and is communicated with the jacking pipe.

Description

Technical Field

[0001] This invention relates to the technical field of pipeline installation equipment, and in particular to an auxiliary device and method for pipe threading operations inside a pipe jacking system. Background Technology

[0002] In the construction of heating pipelines, a jacking pipe is first installed on the outside of the heating pipeline, and then the heating pipeline is installed inside the jacking pipe. In the pipeline installation process after the jacking pipe is installed, the jacking pipe has a diameter of 1600mm, and the heating pipeline has a diameter of 1200mm and a length of 12 meters. The welded heating pipeline needs to be threaded through the jacking pipe to achieve continuity. However, the internal space of the jacking pipe is narrow, making it impossible to use a crane to lift the heating pipeline into the jacking pipe. Existing construction methods lack specialized equipment suitable for the jacking pipe and pipeline dimensions, resulting in high difficulty and low efficiency in the pipeline threading operation, seriously affecting the construction progress. Summary of the Invention

[0003] In order to solve the problems existing in the prior art, the present invention provides an auxiliary device and method for pipe laying operation in pipe jacking.

[0004] On the one hand, the present invention provides an auxiliary device for pipe threading operations inside pipe jacking, which adopts the following technical solution: A pipe-laying auxiliary device for pipe jacking includes a jacking pipe, a pipe support plate, and a heating pipe. The pipe support plate is located between the bottom of the heating pipe and the bottom wall of the jacking pipe. The bottom of the pipe support plate is provided with a movable component that can roll on the inner wall of the jacking pipe. Multiple pipe support plates are evenly distributed along the length of the heating pipe.

[0005] Optionally, the moving component includes multiple steel balls embedded in the bottom of the pipe support plate, which is an arc-shaped steel plate.

[0006] On the other hand, the present invention also discloses a method for using an auxiliary device for pipe threading operations in pipe jacking, comprising the following steps: S1. Place the pipe support plate on the outer wall of the heating pipe, so that the pipe support plate is below the heating pipe, and multiple pipe support plates are evenly distributed along the length of the heating pipe. S2. The heating pipe is dragged by an external traction device, causing the steel balls under the pipe support plate to roll along the inner wall of the jacking pipe, thereby smoothly inserting the heating pipe into the jacking pipe and achieving connection.

[0007] Compared with the prior art, the present invention has the following technical effects: Adaptable to confined spaces, the device is designed to fit the clearance between the jacking pipe and the heating pipe, allowing for smooth operation within narrow spaces and solving the problem of crane-impacted lifting. Steel balls convert sliding friction into rolling friction, significantly reducing the traction force required for dragging; this simplifies the installation process of heating pipes within the jacking pipe, reduces manpower and material consumption, and accelerates construction progress. Constructed with thick-walled arc-shaped steel plates and high-strength steel balls, the structure boasts high strength, adaptability to the complex working environment within the jacking pipe, and a long service life. Attached Figure Description

[0008] Figure 1 This is a cross-sectional view of the jacking pipe and the heating pipe in this invention; Figure 2 This is a top view of the auxiliary equipment in this invention; Figure 3 This is a perspective view of the pipe support plate in this invention.

[0009] Explanation of reference numerals in the attached diagram: 1. Pipe support plate; 2. Steel ball; 3. Heating pipe; 4. Jacking pipe. Detailed Implementation

[0010] The following is in conjunction with the appendix Figure 1 -Appendix Figure 3 The present invention will be described in further detail below.

[0011] Reference Figures 1-3 This invention discloses an auxiliary device for pipe installation in a jacking pipe, comprising a jacking pipe 4, a pipe support plate 1, and a moving assembly. The pipe support plate 1 is an arc-shaped steel plate, and its curvature matches that of the heating pipe 3, ensuring stable support for the heating pipe 3. The length of the pipe support plate 1 is adapted to the operational requirements of the pipe, and its width is designed according to the gap between the jacking pipe 4 and the heating pipe 3 (jacking pipe diameter 1600mm, heating pipe 3 diameter 1200mm, gap 200mm), ensuring smooth movement of the device within the jacking pipe 4.

[0012] The moving component includes multiple high-strength steel balls 2 positioned below the pipe support plate 1. These steel balls 2 are embedded in the bottom of the pipe support plate 1 and can rotate. They contact the inner wall of the jacking pipe 4, utilizing their rolling characteristics to convert the sliding friction between the heating pipe 3 and the inner wall of the jacking pipe 4 into rolling friction, thus reducing dragging resistance. The pipe support plate 1 is positioned along the length of the jacking pipe 4, with one plate every 6 meters, ensuring that the heating pipe 3 experiences uniform force and maintains stability during dragging.

[0013] This invention also discloses a method for using an auxiliary device for pipe threading operations inside a pipe jacking system, comprising the following steps: S1. Place the pipe support plate 1 on the outer wall of the heat pipe 3, so that the pipe support plate 1 is below the heat pipe 3, and the multiple pipe support plates 1 are evenly distributed along the length of the heat pipe 3. S2. The heating pipe 3 is dragged by an external traction device, so that the steel ball 2 under the pipe support plate 1 rolls along the inner wall of the jacking pipe 4, thereby smoothly inserting the heating pipe 3 into the jacking pipe 4 and achieving connection.

[0014] The present invention has the following technical effects: 1. Adaptable to narrow spaces: The device is adapted to the size gap between the jacking pipe 4 and the heating pipe 3, and can operate smoothly in the narrow space of the jacking pipe 4, solving the problem that cranes cannot lift the pipes.

[0015] 2. Reduce drag resistance: Steel ball 2 converts sliding friction into rolling friction, which greatly reduces the traction force required for dragging, reducing construction difficulty and equipment wear.

[0016] 3. Ensure pipeline stability: Install a device every 6m to ensure that the heating pipeline 3 is subjected to uniform force during dragging, and avoid pipeline displacement, jamming or deformation.

[0017] 4. Improved work efficiency: The installation process of the internal heating pipe 3 of the pipe jacking 4 is simplified, reducing the consumption of manpower and material resources and accelerating the construction progress.

[0018] 5. Robust and durable structure: Made of 20mm thick arc-shaped steel plate and high-strength steel balls, the structure has high strength and can adapt to the complex working environment inside the pipe jacking, with a long service life.

[0019] The above are all preferred embodiments of the present invention and are not intended to limit the scope of protection of the present invention. Therefore, all equivalent changes made in accordance with the structure, shape and principle of the present invention should be covered within the scope of protection of the present invention.

Claims

1. An auxiliary equipment for pipe jacking operation in a pipe jacking, characterized in that: The utility model relates to a kind of heat pipe laying device, including top pipe (4), pipe supporting plate (1) and heat pipe (3), pipe supporting plate (1) is located between the bottom of heat pipe (3) and the inner bottom wall of top pipe (4), the bottom of pipe supporting plate (1) is provided with the moving assembly capable of rolling on the inner wall of top pipe (4), multiple pipe supporting plates (1) are evenly distributed along the length direction of heat pipe (3).

2. Pipe jacking aid according to claim 1, characterized in that The moving assembly includes a plurality of steel balls (2) inlaid in the bottom of the pipe supporting plate (1), and the pipe supporting plate (1) is an arc-shaped steel plate.

3. A method of using a pipe jacking aid as claimed in claim 2, wherein, The utility model includes the following steps: S1, place the pipe supporting plate (1) on the outer wall of the heat pipe (3) so that the pipe supporting plate (1) is below the heat pipe (3), and multiple pipe supporting plates (1) are evenly distributed along the length direction of the heat pipe (3); S2, pull the heat pipe (3) by an external traction device, so that the steel balls (2) below the pipe supporting plate (1) roll along the inner wall of the top pipe (4), thereby smoothly penetrating the heat pipe (3) into the top pipe (4) and achieving penetration.

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