Black tea fermentation device capable of accurately controlling temperature
By designing a black tea fermentation device with precise temperature control, the device achieves precise control of temperature, humidity, and oxygen during the black tea fermentation process, as well as efficient discharge of waste liquid and waste gas. This solves the problems of uneven fermentation and cumbersome operation in traditional fermentation equipment, and improves the finished quality and production efficiency of black tea.
Patent Information
- Application Number
- CN202511487289.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-17
- Publication Date
- 2026-01-02
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
Traditional black tea fermentation equipment suffers from inaccurate temperature and humidity control, uneven fermentation, poor internal ventilation, and the inability to promptly remove waste liquid and exhaust gas. It is also cumbersome to operate and poses a risk of secondary pollution.
A black tea fermentation device with precise temperature control was designed, which includes a material storage component, a flow guiding component, and a waste discharge component. Through structures such as a guiding cavity, a guiding block, and a connecting groove, the device achieves precise environmental control of the tea leaves layer by layer, centralized discharge of waste liquid and waste gas, and is equipped with a temperature sensing element for mechanical flow regulation and over-temperature protection, realizing automated uniform material spreading and multi-functionality.
This ensures that each layer of tea leaves is fermented in a completely consistent environment, waste liquid and exhaust gas are discharged efficiently, the temperature is stable, secondary pollution is avoided, labor costs are reduced, and equipment efficiency and finished product quality are improved.
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Figure CN121242098A_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of black tea fermentation, in particular to a black tea fermentation device capable of precise temperature control. BACKGROUND
[0002] Black tea fermentation is a key process for determining its quality and flavor formation, and has extremely stringent requirements for temperature, humidity and oxygen environment. Traditional fermentation processes mostly use natural fermentation or simple mechanical fermentation equipment, which still has certain drawbacks. 1. Temperature and humidity control is extremely inaccurate and easily affected by environmental fluctuations. The temperature and humidity in the same space are not completely consistent, which can easily lead to uneven fermentation of the same batch of tea and unstable quality. 2. Tea is usually fermented by stacking, which has poor internal ventilation and is prone to sour taste. In addition, the waste liquid and waste gas generated during fermentation cannot be discharged in time, which seriously affects the pure flavor of the tea. 3. After fermentation is completed, it needs to be transferred to other equipment for drying, which is complicated and has the risk of secondary pollution. Therefore, the industry urgently needs an integrated fermentation device that can achieve precise temperature and humidity control, uniform oxygen supply, and automatic waste discharge and integrated drying function to ensure high-quality and standardized production of black tea fermentation. We propose a black tea fermentation device capable of precise temperature control. SUMMARY
[0003] In order to overcome the technical problems existing in the prior art, the present application provides a black tea fermentation device capable of precise temperature control.
[0004] To solve the above technical problems, the present application provides the following technical scheme: a control cabinet, a movable door is rotatably installed on the side of the control cabinet, a precision control unit is fixedly arranged on the upper side of the control cabinet, a storage assembly is arranged in the control cabinet, and a drainage assembly and a waste discharge assembly are arranged on the side of the control cabinet and the storage assembly, respectively. The storage assembly includes a movable plate and a movable frame, and a connecting rod, a movable rod, a supporting rod and a storage box are arranged between the movable plate and the movable frame. A guide cylinder, a first storage plate and a second storage plate are arranged on the inner side of the storage box. The drainage assembly includes an inlet slot, and a temperature sensing element and a blocking block are arranged in the inlet slot. A guide cavity is mirror-image opened on the wall surface of the inlet slot, and a detection slot is opened through the control cabinet to the inner side thereof. An inner cavity and a connecting hole are opened in the storage box, a connecting slot is mirror-image opened on the bottom wall of the inner cavity, and a guide block is arranged on the side of the connecting slot. The waste discharge assembly includes a waste chamber, a matching chamber and a through groove, which centrally guide the waste gas and waste liquid flowing into the guide cylinder, the side surfaces of the first and second storage plates are equidistantly provided with drainage grooves, the side surface of the movable plate is provided with a connecting pipe, the inner side of the control cabinet is respectively provided with a discharge pipe and a matching pipe corresponding to the connecting pipe, the inside of the connecting pipe is provided with an openable first fixed block and a first movable block, the inside of the matching pipe is provided with an openable second movable block and a second fixed block.
[0005] Further, the movable plate is movably installed at the inner bottom side of the control cabinet, the movable frame is rotatably installed at the inner top side of the control cabinet, the connecting rods are fixedly connected between the movable plate and the movable frame, the movable rods are connected between the movable plate and the movable frame, and the support rods are equidistantly fixedly connected between the corresponding connecting rods.
[0006] Further, the movable plate is movably installed at the inner bottom side of the control cabinet, the movable frame is rotatably installed at the inner top side of the control cabinet, the connecting rods are fixedly connected between the movable plate and the movable frame, the movable rods are connected between the movable plate and the movable frame, and the support rods are equidistantly fixedly connected between the corresponding connecting rods.
[0007] Further, the inlet groove is provided on the upper side of the control cabinet, the guide cavity extends to the inner side of the control cabinet, the temperature sensing element is fixedly arranged on the bottom wall of the inlet groove, and the blocking block is fixedly connected to the other end of the temperature sensing element and corresponds to the position of the guide cavity.
[0008] Further, the connecting holes are equidistantly provided on the wall surface of the inner cavity, the connecting groove penetrates the storage box, the support rod, the movable plate and the connecting rod, the guide block is fixedly installed on the inner side of the control cabinet corresponding to the position of the connecting groove, and the guide block penetrates the control cabinet and communicates to the inside of the guide cavity.
[0009] Further, the connecting holes are equidistantly provided on the wall surface of the inner cavity, the connecting groove penetrates the storage box, the support rod, the movable plate and the connecting rod, the guide block is fixedly installed on the inner side of the control cabinet corresponding to the position of the connecting groove, and the guide block penetrates the control cabinet and communicates to the inside of the guide cavity.
[0010] Further, the connecting pipe is fixedly installed on the side surface of the movable plate and penetrates the movable plate to the inner bottom wall position of the waste chamber, the first fixed block is fixedly installed on the inner wall of the connecting pipe, the first fixed block is movably installed with a first matching rod at the center position, the first movable block is movably installed in the connecting pipe at the staggered position of the first fixed block and is fixedly installed on the side surface of the first matching rod, the first support cylinder is fixedly connected between the side surfaces of the first fixed block and the first matching rod, the discharge pipe is fixedly installed on the inner side of the control cabinet, and the first trigger block is fixedly installed on the side surface of the first matching rod.
[0011] Further, the matching pipe is fixedly installed on the inner side of the control cabinet and penetrates the control cabinet to the bottom wall of the guide cavity, the second trigger block is fixedly installed on the side of the matching pipe close to the connecting pipe, the second fixed block is fixedly installed on the inner wall of the matching pipe, the second matching rod is movably installed in the inner center of the second fixed block and is movably installed in the second trigger block and is combined with the first matching rod, the second movable block is movably installed in the matching pipe in the staggered position of the second fixed block and is fixedly installed on the side of the second matching rod, and the second fixed block and the side of the second matching rod are fixedly connected with the second supporting barrel.
[0012] Compared with the prior art, the present application has the following beneficial effects: 1、The present application can precisely control the environment of tea leaves layer by layer through the setting of the storage assembly and the drainage assembly, that is, through the unique design of the drainage assembly, the mixed gas generated by the precision control unit is transported to the annular inner cavity of the storage box through the guide cavity, the guide block and the connecting groove, and finally acts directly on the tea leaves on each layer of the storage plate through the uniformly distributed connecting holes, so that the point-to-point air supply mode breaks the pattern of uneven environment in the warehouse of the traditional equipment, ensures that each layer and each part of the tea leaves can be in a completely consistent ideal fermentation environment, thereby ensuring the uniformity and stability of the fermentation degree of the whole batch of tea leaves, and significantly improving the quality of the black tea product.
[0013] 2、The present application can discharge concentrated waste liquid and waste gas through the setting of the waste discharge assembly, specifically, the waste liquid collection channel composed of the funnel-shaped storage plate, the drainage groove, the guide cylinder, the matching cavity and the through groove can efficiently guide the waste liquid generated during fermentation to the waste chamber for temporary storage, and when the movable plate is rotated to a specific position, the unique waste discharge assembly automatically opens the valves of the connecting pipe and the matching pipe through the mechanical linkage of the trigger block and the matching rod, and the waste liquid and waste gas are sucked and discharged through the discharge pipe, which not only avoids the secondary pollution of waste liquid soaking tea leaves and waste gas, but also improves the waste discharge efficiency by using the waste gas flow to accelerate the liquid discharge, and simultaneously makes the air exchange operation and the waste discharge operation run synchronously, thereby improving the equipment use efficiency.
[0014] 3、The present application can realize mechanical flow regulation and over-temperature protection through the setting of the temperature sensing element and its peripheral components, specifically, the temperature sensing element arranged in the drainage assembly can deform according to the actual temperature in the cabinet sensed by the detection groove, automatically drive the blocking block to adjust the opening degree of the guide cavity inlet, thereby real-time feedback regulating the air inlet amount of the mixed gas, forming an autonomous negative feedback control structure to keep the temperature in the cabinet dynamically stable, and when the internal temperature is abnormally high, the deformation of the temperature sensing element can make the blocking block completely block the guide cavity, automatically cut off the hot air supply, thereby providing a pure mechanical over-temperature protection mechanism, which double guarantees the safety and precision of the fermentation process.
[0015] 4、The present application can be used in multiple ways by setting the precision control unit, the storage assembly, the drainage assembly and the waste discharge assembly. Specifically, after the fermentation process is completed, the precision control unit is switched to output only dry hot air, and the original gas channel and waste discharge channel are used to dry the tea leaves at low temperature in the same device. After the airflow passes through the tea leaves and carries away the moisture, it enters the waste discharge system through the guide cylinder and is discharged, forming a complete drying process. The step of transferring and handling the fermented tea leaves is eliminated, which reduces labor costs and quality loss.
[0016] 5、The present application can supply the channel liquid discharge operation by setting the matching pipe and its peripheral components. Specifically, when the connecting pipe and the matching pipe are in the corresponding position, the internal components of the connecting pipe and the matching pipe mechanically trigger the communication therebetween. At this time, the liquid accumulated at the bottom wall of the guide cavity can flow into the inside of the waste cavity for centralized discharge operation, avoiding the influence of water accumulation in the channel on subsequent environmental control.
[0017] 6、The present application can automatically and uniformly spread the material by setting the storage assembly. Specifically, the motor drives the movable plate to drive the entire storage assembly to reciprocate at a specific angle, and the inertia makes the tea leaves spread on the storage plate net surface, realizing automatic and uniform material distribution after feeding and ensuring the uniformity of fermentation. BRIEF DESCRIPTION OF DRAWINGS
[0018] Figure 1 It is a schematic diagram of the overall structure of the present application; Figure 2 It is a schematic diagram of the cross-sectional structure of the present application; Figure 3 It is another schematic diagram of the cross-sectional structure of the present application; Figure 4 It is a schematic diagram of part of the structure of the present application; Figure 5 It is a schematic diagram of the local structure of the storage assembly of the present application; Figure 6 It is an exploded schematic diagram of the peripheral structure of the storage box of the present application; Figure 7 It is a schematic diagram of the local cross-sectional structure of the storage box of the present application; Figure 8 It is a schematic diagram of the local cross-sectional structure of the storage box of the present application; Figure 2 Figure 9 It is a schematic diagram of the local cross-sectional structure of the connecting rod of the present application; Figure 10 It is a schematic diagram of the local cross-sectional structure of the connecting rod of the present application; Figure 2 It is a schematic diagram of the local cross-sectional structure of the connecting rod of the present application; Figure 11 Figure 2 It is a schematic diagram of the local cross-sectional structure of the connecting rod of the present application; Figure 12 The partial structure schematic diagram of the blocking block of the present application; Figure 13 The partial structure schematic diagram of the blocking block of the present application Figure 3 The partial structure schematic diagram of the blocking block of the present application Figure 14 The partial structure schematic diagram of the blocking block of the present application Figure 2 The partial structure schematic diagram of the blocking block of the present application Figure 15 The partial structure schematic diagram of the blocking block of the present application Figure 14 The partial structure schematic diagram of the blocking block of the present application Figure 16 The partial structure schematic diagram of the blocking block of the present application
[0019] Wherein: 1, control cabinet; 11, movable door; 12, precision control unit; 2, storage assembly; 21, movable plate; 22, movable frame; 23, motor; 24, connecting rod; 25, movable rod; 26, support rod; 27, storage box; 271, guide cylinder; 28, first storage plate; 281, second storage plate; 29, positioning groove; 291, positioning block; 3, drainage assembly; 31, inlet groove; 311, detection groove; 32, guide cavity; 33, temperature sensing element; 34, blocking block; 35, inner cavity; 351, connecting hole; 36, connecting groove; 37, guide block; 4, waste discharge assembly; 41, waste cavity; 42, matching cavity; 421, through groove; 43, drainage groove; 44, connecting pipe; 441, first fixed block; 442, first matching rod; 443, first movable block; 444, first support cylinder; 45, discharge pipe; 451, first trigger block; 46, matching pipe; 461, second trigger block; 462, second fixed block; 463, second matching rod; 464, second movable block; 465, second support cylinder. DETAILED DESCRIPTION
[0020] In order to make the technical means, creative features, purposes and effects of the present application easy to understand, the following further describes the present application in combination with specific embodiments, but the following embodiments are only preferred embodiments of the present application, not all. Based on the embodiments in the embodiments, other embodiments obtained by those skilled in the art without creative labor are within the protection scope of the present application. The experimental methods in the following embodiments are conventional methods, and the materials, reagents, etc. used in the following embodiments are commercially available, unless otherwise specified.
[0021] Embodiment: as Figures 1 to 3As shown, a black tea fermentation device capable of precise temperature control comprises a control cabinet 1, which is a rectangular cabinet with a controller on the side. An activity door 11 is rotatably installed on the side of the control cabinet 1. A precision control unit 12 is fixedly arranged on the upper side of the control cabinet 1. The precision control unit 12 is a box body for precisely controlling the environmental temperature, humidity and oxygen. Inside the box body, heating, refrigeration, atomization and oxygen supply modules are integrated. Common PTC ceramic heating body, semiconductor refrigeration sheet, ultrasonic atomization humidifier and air exchange fan and other devices can be used. The pipeline and electric control valve are integrated into a single outlet. A storage assembly 2 is arranged in the interior of the control cabinet 1. A drainage assembly 3 and a waste discharge assembly 4 are arranged on the sides of the control cabinet 1 and the storage assembly 2, respectively. The storage assembly 2 is arranged to uniformly store tea leaves in multiple layers. The drainage assembly 3 is arranged to control the temperature, humidity and oxygen of the tea leaves layer by layer, so as to ensure the fermentation effect. The waste discharge assembly 4 is arranged to discharge the waste liquid and waste gas generated during fermentation.
[0022] As Figures 2 to 6As shown, the storage assembly 2 comprises a movable plate 21 movably mounted on the inner bottom side of the control cabinet 1, the movable plate 21 is a circular plate, a movable frame 22 is arranged on the upper side of the movable plate 21 and rotatably mounted on the inner top side of the control cabinet 1, the movable frame 22 is a hollow circular frame, a connecting rod 24 is fixedly connected between the movable plate 21 and the movable frame 22 at equal intervals, the connecting rod 24 is arranged at equal intervals along three-quarters of the circumference, a movable rod 25 is arranged through the movable plate 21 and the movable frame 22 at equal intervals and locked on the side of the movable plate 21 and the movable frame 22 by screws, the movable rod 25 is arranged at equal intervals with the connecting rod 24, a supporting rod 26 is fixedly connected between the corresponding connecting rods 24 at equal intervals, a storage box 27 is arranged on the upper side of the movable plate 21 and the supporting rod 26 and is limited and locked by the connecting rod 24 and the movable rod 25 on the side position, the storage box 27 is a circular box with a hollow side, a guide cylinder 271 is fixedly installed on the inner side center position of the storage box 27 and penetrates the storage box 27 to the inner position of the supporting rod 26 and the movable plate 21, the storage box 27 is a hollow cylindrical cylinder, a first storage plate 28 is movably arranged on the inner bottom side of the storage box 27, a second storage plate 281 is arranged on the upper side of the first storage plate 28 and movably mounted in the storage box 27, the first storage plate 28 and the second storage plate 281 are movably sleeved on the side position of the guide cylinder 271, the first storage plate 28 and the second storage plate 281 are funnel-shaped circular mesh plates, a positioning groove 29 is formed on the inner side of the storage box 27, the positioning groove 29 is a rectangular groove, positioning blocks 291 are fixedly installed on the side of the first storage plate 28 and the second storage plate 281 and slidably installed in the inner position of the positioning groove 29; Specifically, the first storage plate 28 and the second storage plate 281 are gradually placed in the storage box 27, and the tea leaves are evenly placed on the side position of the first storage plate 28 and the second storage plate 281, the first storage plate 28 and the second storage plate 281 are positioned and installed by inserting the positioning blocks 291 into the inner side of the positioning groove 29, then the storage box 27 is placed on the upper side of the movable plate 21 and the supporting rod 26 after the movable door 11 is opened, the storage box 27 is centrally positioned by being partially inserted into the inner side of the movable plate 21 and the supporting rod 26, the storage box 27 is rotated so that the side identification line corresponds to the specified position, then the movable rod 25 is abutted on the side of the movable plate 21 and the movable frame 22 and locked by screws, the side of the storage box 27 is constrained by the connecting rod 24 and the supporting rod 26, and the quick installation of the storage box 27 is completed.
[0023] As Figures 2 to 4 and Figures 6 to 12As shown, the drainage component 3 includes an inlet slot 31 located on the upper side of the control cabinet 1, corresponding to the outlet of the precision control unit 12. The inlet slot 31 is a convex cavity. A guide cavity 32 is mirror-imagely formed on the wall of the inlet slot 31 and extends to the inner side of the control cabinet 1. The guide cavity 32 is an "L"-shaped cavity. A temperature sensing element 33 is fixedly installed on the bottom wall of the inlet slot 31. The temperature sensing element 33 is a spiral bimetallic strip that bends due to thermal expansion and contraction. A blocking block 34 is fixedly connected to the other end of the temperature sensing element 33 and is movably mounted on the wall of the inlet slot 31 corresponding to the guide cavity 32. The blocking block 34 is a circular block that is movably mounted on the wall of the inlet slot 31 corresponding to the temperature sensing element 32. The temperature sensing element 33 is provided with a circular array of equally spaced detection slots 311 that penetrate the control cabinet 1 to its inner side. The detection slots 311 are circular. Specifically, the detection slots 311 connect the inside of the control cabinet 1 with the environment of the temperature sensing element 33. The temperature sensing element 33 deforms accordingly due to the temperature inside the control cabinet 1, allowing the blocking block 34 to slide and adjust its position inside the inlet slot 31. By adjusting and blocking the guide cavity 32 through the blocking block 34, the flow rate of the mixed gas with corresponding humidity, temperature and oxygen content discharged by the precision control unit 12 can be controlled. When the temperature inside the control cabinet 1 is too high, the blocking block 34 can completely block the guide cavity 32 to prevent the control cabinet 1 from continuously overheating. The storage box 27 has an inner cavity 35, which is an L-shaped annular cavity. Connecting holes 351, penetrating the storage box 27 and extending to its inner side, are equidistantly formed on the wall of the inner cavity 35. A connecting groove 36, which is mirror-shaped, is formed on the bottom wall of the inner cavity 35 and penetrates the storage box 27, support rod 26, movable plate 21, and connecting rod 24. The connecting groove 36 is an L-shaped cylindrical groove. Guide blocks 37 are fixedly installed equidistantly on the inner side of the control cabinet 1 corresponding to the positions of the connecting groove 36, and these guide blocks 37 penetrate the control cabinet 1 and connect to the interior of the guide cavity 32. It consists of a cylindrical tube and a hollow funnel block, with the guide block 37 attached to the side of the connecting rod 24. Specifically, the flow rate of the mixed gas discharged from the precision control unit 12 is controlled by the blocking block 34. After the mixed gas flows into the guide cavity 32, it flows through the guide block 37 into the connecting groove 36, then into the inner cavity 35 and is discharged from the connecting hole 351. At this time, the mixed gas with suitable temperature, humidity and oxygen content directly contacts the tea leaves on the sides of the corresponding first storage plate 28 and second storage plate 281, so that it can get the best fermentation effect and there will be no situation where the environment of each area is different.
[0024] like Figure 2 , Figure 3 and Figures 6 to 16As shown, the waste discharge assembly 4 includes a waste chamber 41 opened in the inside of the movable plate 21, the waste chamber 41 is a concave circular chamber, corresponding to the guide cylinder 271 on the upper side of the movable plate 21 and the waste chamber 41 is directly communicated, a matching cavity 42 is opened in the inside of the support rod 26 and the matching cavity 42 is communicated with the corresponding guide cylinder 271, the matching cavity 42 penetrates the support rod 26 to the side of the corresponding connecting rod 24, the matching cavity 42 is an I-shaped rectangular groove, a through groove 421 is opened in the wall surface of the matching cavity 42 and penetrates the connecting rod 24 and the movable plate 21 to the inside of the waste chamber 41, the through groove 421 intersects with the connecting groove 36, the through groove 421 is a cylindrical groove, a drainage groove 43 is equidistantly opened in the side of the first storage plate 28 and the second storage plate 281 and penetrates the same and the guide cylinder 271, the drainage groove 43 is a rectangular groove; Specifically, after the black tea fermentation, the waste liquid generated by itself is guided to the inside of the guide cylinder 271 through the drainage groove 43, then flows to the inside of the through groove 421 through the matching cavity 42, is collected and flows into the inside of the waste chamber 41 from the through groove 421 for storage, and the waste liquid can be discharged by triggering the subsequent components; In addition, when the waste liquid is discharged, the waste gas after the black tea fermentation can be directly discharged into the matching cavity 42 through the guide cylinder 271 and is collected in the inside of the waste chamber 41, which can accelerate the discharge of the waste liquid and collect the exhaust inside the control cabinet 1; The side of the movable plate 21 is fixedly installed with a connecting pipe 44 at a position equidistant from the inside of the control cabinet 1, and the connecting pipe 44 penetrates the movable plate 21 to a position at the bottom wall inside the waste cavity 41. The connecting pipe 44 is a "T"-shaped round pipe, a first fixed block 441 is fixedly installed on the inner wall of the connecting pipe 44, the first fixed block 441 is a snowflake-shaped annular block, a first matching rod 442 is movably installed at the center position of the first fixed block 441, the first matching rod 442 is a cylindrical rod with a cross-section in the shape of a cross, a first movable block 443 is movably installed inside the connecting pipe 44 at a position staggered with the first fixed block 441 on the side of the connecting pipe 44 away from the control cabinet 1, the first movable block 443 is a snowflake-shaped circular block, and the first fixed block 441 and the first movable block 443 can form a closed state after being in contact. A first support cylinder 444 is fixedly connected between the side of the first fixed block 441 and the first matching rod 442 and movably sleeved on the side of the first matching rod 442, the first support cylinder 444 is a corrugated cylinder made of elastic material. A discharge pipe 45 is fixedly installed through the control cabinet 1 on the inside, the discharge pipe 45 is attached to the side of the connecting pipe 44, the other end of the discharge pipe 45 is fixedly connected to a waste treatment device, a first trigger block 451 is fixedly installed on the side of the discharge pipe 45 close to the connecting pipe 44 and attached to the side of the first matching rod 442, and the first trigger block 451 is a cross-shaped circular block. Specifically, after the discharge pipe 45 is positioned corresponding to the connecting pipe 44, the first matching rod 442 can be pressed on the side of the first trigger block 451 at this time, so that the first support cylinder 444 is pressed, the first matching rod 442 drives the first movable block 443 to move away from the first fixed block 441, at this time, the waste liquid and waste gas inside the waste cavity 41 can flow out of the connecting pipe 44 through the first fixed block 441 and the first movable block 443, and then be concentrated and discharged to the waste treatment device through the discharge pipe 45. When the movable plate 21 is driven to rotate by the motor 23, the position of the connecting pipe 44 and the discharge pipe 45 is staggered at this time, the first matching rod 442 is elastically supported by the first support cylinder 444, so that the first movable block 443 and the first fixed block 441 are attached together, and the closing operation of the connecting pipe 44 is completed. The inner side of the control cabinet 1 is fixedly installed with a matching pipe 46 corresponding to the guide cavity 32, and the matching pipe 46 penetrates the control cabinet 1 to the bottom wall of the guide cavity 32. The matching pipe 46 corresponds to the connecting pipe 44. The matching pipe 46 is a "T"-shaped circular pipe. A second trigger block 461 is fixedly installed on the side of the matching pipe 46 close to the connecting pipe 44. The second trigger block 461 is a cross-shaped annular block. A second fixed block 462 is fixedly installed on the inner wall of the matching pipe 46. The second fixed block 462 is a snowflake-shaped annular block. A second matching rod 463 is movably installed in the inner center position of the second fixed block 462 and movably installed in the inner part of the second trigger block 461 and abuts against the first matching rod 442. A second movable block 464 is fixedly installed on the side of the second matching rod 463 away from the connecting pipe 44 and movably installed in the inner part of the matching pipe 46 in a staggered position with the second fixed block 462. The second movable block 464 and the second fixed block 462 can form a closed state after being in contact. A second supporting cylinder 465 is fixedly connected between the side of the second fixed block 462 and the second matching rod 463 and movably sleeved on the side of the second matching rod 463. Specifically, when the connecting pipe 44 corresponds to the position of the matching pipe 46, the first matching rod 442 is pressed by the matching pipe 46 and the second trigger block 461, and the second matching rod 463 is pressed by the connecting pipe 44. Then, the second matching rod 463 is pressed in a corresponding position with the first matching rod 442. The first supporting cylinder 444 and the second supporting cylinder 465 are deformed by being pressed, so that the first fixed block 441 and the first movable block 443, the second fixed block 462 and the second movable block 464 are away from each other. The connecting pipe 44 is communicated with the matching pipe 46. At this time, the liquid accumulated on the bottom wall of the guide cavity 32 can flow into the inner part of the waste cavity 41 for centralized discharge operation. When the movable plate 21 is driven to rotate by a certain angle, the position of the connecting pipe 44 and the matching pipe 46 is staggered. At this time, the first supporting cylinder 444 and the second supporting cylinder 465 are elastically supported, and the first fixed block 441 and the first movable block 443, the second fixed block 462 and the second movable block 464 are in contact to close the connecting pipe 44 and the matching pipe 46.
[0025] Working principle: Before fermentation: first, place multiple groups of storage boxes 27, then sleeve the first storage plate 28 on the side of the guide cylinder 271, then evenly spread the tea leaves on the upper side of the first storage plate 28, then sleeve the second storage plate 281 on the side of the guide cylinder 271, and evenly spread the tea leaves on the upper side of the second storage plate 281. The first storage plate 28 and the second storage plate 281 are positioned by inserting the positioning block 291 into the positioning groove 29, so that the subsequent drainage groove 43 can be completely corresponding, facilitating the flow of waste liquid. Second step, after opening the activity door 11, the storage box 27 is placed on the upper side of the movable plate 21 and the supporting rod 26 together with the first storage plate 28 and the second storage plate 281, and is installed in the corresponding center position by inserting the guide cylinder 271 into the inside of the movable plate 21 and the supporting rod 26, and rotating the guide cylinder 271 to make the side indicating line correspond to the specified position, facilitating subsequent channel circulation. Then the movable rod 25 is attached to the side of the movable plate 21 and the movable frame 22 and is fixed by screw locking. The storage box 27 is locked by the cooperation of the connecting rod 24 and the movable rod 25. After the material is placed, the activity door 11 is closed, and the controller is selected to perform the fermentation operation according to the corresponding program; When fermenting: first step, automatic uniform spreading, after closing the activity door 11, the motor 23 drives the movable plate 21 to rotate 45 positions, at this time the connecting rod 24 intersects with the guide block 37, the connecting pipe 44 intersects with the discharge pipe 45 and the cooperating pipe 46, the motor 23 drives the movable plate 21 to rotate a certain angle, so that the tea leaves on the side of the first storage plate 28 and the second storage plate 281 are repeatedly swung, making the tea leaves on the side of the first storage plate 28 and the second storage plate 281 more evenly distributed, then the motor 23 drives the movable plate 21 to rotate to the corresponding angle, at this time the guide block 37 corresponds to the side connecting groove 36 of the connecting rod 24, the connecting pipe 44 intersects with the discharge pipe 45 and the cooperating pipe 46; Second step, temperature control, humidity control and oxygen control operation, the mixed gas is formed by the concentrated cold / hot gas, mist and oxygen supplied by the internal modules of the precision control unit 12, and is guided to flow into the guide cavity 32 from the inlet groove 31, then flows through the connecting groove 36 to the inside of the inner cavity 35 from the connecting hole 351, and the mixed gas can directly contact the tea leaves on the side of the corresponding first storage plate 28 and second storage plate 281, and the layered design can make the environment in all areas of the control cabinet 1 the same; When the tea leaves are concentrated in the control cabinet 1, the gas in the control cabinet 1 communicates with the inlet groove 31 through the detection groove 311, and the temperature sensing element 33 can be bent and deformed by the temperature of the gas, so that the temperature sensing element 33 can push and pull the blocking block 34 to slide in the inlet groove 31 to adjust the position, and the blocking block 34 changes the size of the blockage of the guide cavity 32 port to change the flow of the mixed gas, so as to ensure the accurate control of the mixed gas in the control cabinet 1 under constant conditions. In addition, the waste liquid generated during tea fermentation is guided to flow into the guide cylinder 271 through the drainage groove 43, and then is guided to flow into the waste liquid cavity 41 through the cooperating cavity 42 and the through groove 421 for storage; Third step, regular waste and ventilation, after fermentation for a certain period of time, the motor 23 drives the rotating plate 21 to rotate to the initial position, at this time the guide block 37 corresponds to the connecting rod 24 side connecting groove 36, the connecting pipe 44 corresponds to the discharge pipe 45 and the matching pipe 46, at this time the first fixed block 441 and the first movable block 443 are far away from each other, so that the connecting pipe 44 is opened, the corresponding second fixed block 462 and the second movable block 464 are far away from each other, so that the matching pipe 46 is opened, the water accumulated at the bottom wall of the guide cavity 32 can flow into the inside of the waste liquid cavity 41, and then the concentrated discharge operation is carried out through the discharge pipe 45, synchronously, the waste gas generated by the tea flows directly and quickly into the matching cavity 42 and the through groove 421 inside the hollow guide cylinder 271, the waste gas flow forms negative pressure, accelerates the waste liquid discharge, and can be synchronized with the waste liquid to concentrate and discharge, so that the ventilation and waste discharge are synchronized, and the equipment efficiency is improved; Fourth step, alarm operation, when the temperature inside the control cabinet 1 is too high, the temperature sensing element 33 generates large deformation, the blocking block 34 can completely block the guide cavity 32, the guide cavity 32 does not supply mixed gas, synchronously, after the temperature is detected to be high through the sensor, the motor 23 drives the rotating plate 21 to rotate to completely reset, and the active liquid and gas discharge operation is carried out, so as to reduce the temperature inside the control cabinet 1, so that when the temperature inside the control cabinet 1 is too high, the temperature supply can be mechanically cut off, and damage caused by the tea inside the control cabinet 1 remaining in a high temperature environment for a long time is avoided; After fermentation: the first step, like the uniform material spreading operation, the motor 23 drives the rotating plate 21 to reciprocating rotate by a certain angle, so that the tea can be rolled again, at this time the residual waste liquid of the tea can be effectively guided to concentrate and store by the drainage groove 43, and the subsequent concentrated exhaust and liquid discharge operation is carried out again; The second step, at this time the motor 23 drives the rotating plate 21 to rotate to the initial position, at this time the precision control unit 12 only supplies fixed temperature gas, and does not discharge mist, the dry gas passes through the guide cavity 32 to the guide block 37, flows through the connecting groove 36 to the inside of the inner cavity 35, and is discharged from the connecting hole 351 to the side of the first storage plate 28 and the second storage plate 281, so as to carry out low-temperature drying operation on the tea, at the same time, the airflow flows into the matching cavity 42 and the through groove 421 to the waste liquid cavity 41 from the guide cylinder 271, is discharged through the connecting pipe 44 and the discharge pipe 45, forms an airflow channel, and accelerates the steam discharge, so that the fermentation and drying operations are completed in the same machine, and finally the movable door 11 is opened to take out the finished black tea.
[0026] The embodiments of the application are described in detail above with reference to the drawings, but the application is not limited thereto, and various changes can be made within the knowledge of those skilled in the art without departing from the purpose of the application.
Claims
1. A black tea fermentation device with precise temperature control, comprising a control cabinet (1), a movable door (11) is rotatably installed on the side of the control cabinet (1), a precision control unit (12) is fixedly installed on the upper side of the control cabinet (1), a material storage component (2) is installed inside the control cabinet (1), and a flow diversion component (3) and a waste discharge component (4) are respectively installed on the sides of the control cabinet (1) and the material storage component (2). Its features are: The storage assembly (2) includes a movable plate (21) and a movable frame (22). A connecting rod (24), a movable rod (25), a support rod (26) and a storage box (27) are provided between the movable plate (21) and the movable frame (22). A guide tube (271), a first storage plate (28) and a second storage plate (281) are provided on the inner side of the storage box (27). The drainage assembly (3) includes an inlet groove (31), inside which a temperature sensing element (33) and a blocking block (34) are provided. The wall of the inlet groove (31) is mirror-image-opened with a guide cavity (32) and a detection groove (311) that penetrates the control cabinet (1) to its inner side. The storage box (27) is provided with an inner cavity (35) and a connecting hole (351). The bottom wall of the inner cavity (35) is mirror-image-opened with a connecting groove (36), and a guide block (37) is provided on the side of the connecting groove (36). The waste discharge assembly (4) includes a waste chamber (41), a mating chamber (42), and a through groove (421) to concentrate and guide the waste gas and waste liquid flowing in from the guide tube (271). The first storage plate (28) and the second storage plate (281) are provided with equal-distance diversion grooves (43) on their sides. The side of the movable plate (21) is provided with a connecting pipe (44). The inner side of the control cabinet (1) is provided with a discharge pipe (45) and a mating pipe (46) corresponding to the connecting pipe (44). The inside of the connecting pipe (44) is provided with an openable first fixed block (441) and a first movable block (443). The inside of the mating pipe (46) is provided with an openable second movable block (464) and a second fixed block (462).
2. The black tea fermentation device with precise temperature control according to claim 1, characterized in that: The movable plate (21) is movably installed on the bottom inside of the control cabinet (1), the movable frame (22) is rotatably installed on the top inside of the control cabinet (1), the connecting rod (24) is fixedly connected between the movable plate (21) and the movable frame (22), the movable rod (25) is snapped between the movable plate (21) and the movable frame (22), and the support rod (26) is fixedly connected at equal intervals between the corresponding connecting rods (24).
3. The black tea fermentation device with precise temperature control according to claim 2, characterized in that: The storage box (27) is fitted to the upper side of the movable plate (21) and the support rod (26). The guide tube (271) passes through the storage box (27) to the inside of the support rod (26) and the movable plate (21) and is fixed inside the storage box (27). The first storage plate (28) and the second storage plate (281) are movably set inside the storage box (27). The second storage plate (281) is fitted to the upper side of the first storage plate (28). The first storage plate (28) and the second storage plate (281) are movably sleeved on the side of the guide tube (271). The inner side of the storage box (27) is provided with a positioning groove (29). The side of the first storage plate (28) and the second storage plate (281) are fixedly installed with positioning blocks (291) and the positioning blocks (291) are slidably installed inside the positioning groove (29).
4. The black tea fermentation device with precise temperature control according to claim 3, characterized in that: The inlet slot (31) is located on the upper side of the control cabinet (1), the guide cavity (32) extends to the inner side of the control cabinet (1), the temperature sensing element (33) is fixedly installed on the bottom wall of the inlet slot (31), and the block (34) is fixedly connected to the other end of the temperature sensing element (33) and the block (34) corresponds to the position of the guide cavity (32).
5. The black tea fermentation device with precise temperature control according to claim 4, characterized in that: The connecting holes (351) are equidistantly opened on the wall of the inner cavity (35), the connecting groove (36) passes through the storage box (27), the support rod (26), the movable plate (21) and the connecting rod (24), and the guide block (37) is fixedly installed on the inner side of the control cabinet (1) at the position corresponding to the connecting groove (36) and the guide block (37) passes through the control cabinet (1) and connects to the inside of the guide cavity (32).
6. The black tea fermentation device with precise temperature control according to claim 5, characterized in that: The waste chamber (41) is located inside the movable plate (21). The guide tube (271) on the upper side of the movable plate (21) is directly connected to the waste chamber (41). The mating chamber (42) is located inside the support rod (26) and is connected to the guide tube (271). The mating chamber (42) passes through the support rod (26) to the side of the corresponding connecting rod (24). The through groove (421) is located on the wall of the mating chamber (42) and passes through the connecting rod (24) and the movable plate (21) to the inside of the waste chamber (41). The through groove (421) and the connecting groove (36) are staggered. The diversion groove (43) passes through the first storage plate (28), the second storage plate (281), and the guide tube (271).
7. The black tea fermentation device with precise temperature control according to claim 6, characterized in that: The connecting pipe (44) is fixedly installed on the side of the movable plate (21) and the connecting pipe (44) passes through the movable plate (21) to the bottom wall of the waste chamber (41). The first fixing block (441) is fixedly installed on the inner wall of the connecting pipe (44). The first mating rod (442) is movably installed at the center of the first fixing block (441). The first movable block (443) is movably installed inside the connecting pipe (44) at an alternating position with the first fixing block (441) and is fixedly installed on the side of the first mating rod (442). The first support cylinder (444) is fixedly connected between the side of the first fixing block (441) and the side of the first mating rod (442). The discharge pipe (45) is fixedly installed through the inside of the control cabinet (1). The first trigger block (451) is fixedly installed on the side of the discharge pipe (45) and the first trigger block (451) is attached to the side of the first mating rod (442).
8. The black tea fermentation device with precise temperature control according to claim 7, characterized in that: The mating tube (46) is fixedly installed inside the control cabinet (1) and extends through the control cabinet (1) to the bottom wall of the guide cavity (32). A second trigger block (461) is fixedly installed on the side of the mating tube (46) near the connecting tube (44). A second fixing block (462) is fixedly installed on the inner wall of the mating tube (46). A second mating rod (463) is movably installed at the center of the second fixing block (462) and is movably installed inside the second trigger block (461) and fits against the first mating rod (442). A second movable block (464) and a second fixed block (462) are movably installed inside the mating tube (46) at an alternating position and are fixedly installed on the side of the second mating rod (463). A second support cylinder (465) is fixedly connected between the side of the second fixed block (462) and the side of the second mating rod (463).