Automatic winding device

By designing an automatic winding device, the fully automated winding of the lawnmower reel was achieved, solving the problems of high reliance on manual labor and unstable winding quality, and improving production efficiency and winding consistency.

CN121247558APending Publication Date: 2026-01-02ZHEJIANG ELECTROMECHANICAL VOCATIONAL & TECH COLLEGE
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Patent Information

Application Number
CN202511621969.5
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-11-07
Publication Date
2026-01-02

AI Technical Summary

Technical Problem

In existing technologies, the winding process for lawnmower coils suffers from problems such as high reliance on manual labor, insufficient automation, unstable winding quality, and inability to meet the requirements of high-efficiency and high-precision production.

Method used

An automatic winding device was designed, including a main support, a reel feeding mechanism, a reel orienting mechanism, a reel fixing mechanism, a winding mechanism, a wire clamping mechanism, a cutting mechanism, a wire feeding mechanism, and a pushing and unloading mechanism, which realizes automatic feeding, precise positioning, stable winding, and automatic unloading of the reel.

Benefits of technology

It achieves fully automated winding of lawnmower coils, improves production efficiency and winding consistency, solves the risks of coil crossover and breakage, and is suitable for mass production of coil winding.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses an automatic winding device which comprises a main body support, a wire coil feeding mechanism, a wire coil orientation mechanism, a wire coil fixing mechanism, a winding mechanism, a wire clamping mechanism, a shearing mechanism, a wire feeding mechanism, a pushing and discharging mechanism and a wire pushing mechanism. The wire coil feeding mechanism and the wire coil fixing mechanism are oppositely arranged; the wire coil orientation mechanism is arranged on one side of the wire coil fixing mechanism; the winding mechanism and the wire coil fixing mechanism are matched with each other and are coaxially arranged; the wire clamping mechanism and the wire feeding mechanism are arranged side by side; the shearing mechanism is arranged above one side of the wire feeding mechanism; the wire feeding mechanism and the winding mechanism are oppositely arranged; the pushing and discharging mechanism is arranged on one side of the wire coil fixing mechanism. The wire pushing mechanism is arranged at the position between the winding mechanism and the wire feeding mechanism. The problems of automatic feeding, accurate positioning, stable winding, loosening prevention, automatic discharging and the like of the wire coil are solved, and the device is suitable for batch wire coil winding production and replaces manual operation to improve efficiency and consistency.
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Description

Technical Field

[0001] This invention relates to the field of winding equipment technology, and more specifically to an automatic winding device. Background Technology

[0002] Plastic and nylon wires are often used as blades in lawnmowers. During production, processing and transportation, plastic wires need to be wound on a spool. Currently, the spool winding process has evolved from traditional manual operation to automation, but there are still many pain points in the existing technology that need to be addressed. In small to medium-sized production settings, lawnmower spool winding often relies on manual operation or simple semi-automatic equipment. When winding manually, operators must manually wind the mowing rope around the spool frame, which is not only labor-intensive and inefficient, but also relies entirely on experience to control the evenness of the winding, making it impossible to achieve a uniform standard. Even with semi-automatic winding equipment, manual assistance is still required for spool loading, rope end fixing, and unloading. Furthermore, the lack of precise control over the rope spacing often results in overlapping and crisscrossing of the coils, reducing the spool's rope capacity and increasing the risk of rope breakage during lawnmower operation.

[0003] The current winding process of lawnmower coils faces problems such as high dependence on manual labor, insufficient automation, and poor winding quality stability. Existing technologies are either limited to the built-in wire replenishment function of the equipment or are difficult to adapt to the special winding requirements of lawnmower coils, and cannot meet the production requirements of modern manufacturing industry for high efficiency, high precision, and full-process automation.

[0004] Therefore, developing a dedicated fully automatic winding device for lawnmower reels has become the key to improving the industry's production level. Summary of the Invention

[0005] To address the problems existing in the prior art, the present invention provides an automatic winding device with a reasonable structural design.

[0006] The technical solution of the present invention is as follows: An automatic winding device includes a main support, a spool feeding mechanism, a spool orientation mechanism, a spool fixing mechanism, a winding mechanism, a wire clamping mechanism, a cutting mechanism, a wire feeding mechanism, and a pushing and unloading mechanism. The main support frame is used for the fixed installation of various mechanisms; The wire reel feeding mechanism is arranged opposite to the wire reel fixing mechanism and is used to feed multiple wire reels into the wire reel fixing mechanism in sequence. The reel orientation mechanism is located on one side of the reel fixing mechanism and is used to position the reel in the circumferential direction. The reel fixing mechanism is used to fix the reel after it has been positioned. The winding mechanism cooperates with the spool fixing mechanism to drive the spool after positioning and fixing to rotate and perform plastic wire winding work; The wire clamping mechanism and the wire feeding mechanism are arranged side by side to clamp the plastic wire onto the wire reel and prevent the coil from coming loose. The cutting mechanism is located above one side of the wire feeding mechanism and is used to cut the plastic wire after it has reached a set number of turns. The wire feeding mechanism and the winding mechanism are arranged opposite to each other and are used to continuously feed wire onto the wire reel; The pushing and feeding mechanism is located on one side of the reel fixing mechanism and is used to push and feed the reel that has completed winding.

[0007] Furthermore, the wire reel feeding mechanism includes a feeding track, a feeding push cylinder, and a wire reel pusher; the feeding track is inclined downwards, the wire reel pusher is located at the end of the feeding track, the feeding push cylinder is fixedly connected to the wire reel pusher, and the wire reel pusher includes a pusher plate, a clip located on one side of the pusher plate, and a stop bar located on the other side of the pusher plate. There are two clips arranged in a V-shape.

[0008] Furthermore, the reel orientation mechanism includes a top component assembly and a rotary orientation assembly; the top component assembly includes a top component cylinder and a top component rod connected to the top component cylinder; the rotary orientation assembly is disposed above the reel fixing mechanism, and includes a rotary motor, a motor rotating seat, a rotating wheel, and a wire-pulling motor; the rotary motor is mounted on the motor rotating seat, the rotating wheel is connected to the rotating shaft of the rotary motor, and the wire-pulling motor is connected to the motor rotating seat via a wire, thereby driving the motor rotating seat to rotate and controlling the contact relationship between the rotating wheel and the reel.

[0009] Furthermore, the coil fixing mechanism includes a hollow piston cylinder, a push rod shaft, and a transmission retaining sleeve; the left end of the push rod shaft is connected to the hollow piston cylinder, and the right end is tapered; the right side of the transmission retaining sleeve has evenly distributed deformation notches to form several spring pieces; after the right end of the push rod shaft passes through the transmission retaining sleeve, its right end cooperates with the deformation notch of the transmission retaining sleeve, so that the spring pieces on the right side of the transmission retaining sleeve can be enlarged or reduced, thereby realizing the locking and unlocking of the coil.

[0010] Furthermore, the winding mechanism includes a transmission wheel, a stepper motor, and a transmission belt; the transmission wheel is fitted onto the transmission retainer sleeve, and the stepper motor drives the transmission wheel to rotate through the transmission wheel and the transmission belt, thereby driving the coil to rotate through the transmission retainer sleeve.

[0011] Furthermore, the wire feeding mechanism includes a wire feeding motor, an upper rotating wheel, a lower rotating wheel, and a lower rotating wheel support; the wire feeding motor is connected to the upper rotating wheel via a transmission shaft, the lower rotating wheel is mounted on the lower rotating wheel support, and the upper and lower rotating wheels are vertically aligned and engaged in transmission to achieve wire feeding of the plastic wire; it also includes a wire feeder and a wire feeding cylinder, the plastic wire is threaded through the wire feeder, and the wire feeding cylinder is connected to the wire feeder, pushing the wire feeder to align the plastic wire with the winding hole on the wire reel.

[0012] Furthermore, the wire clamping mechanism includes a mini clamp, a clamping drive cylinder, a wire clamping plate, and a wire clamping plate drive cylinder; the mini clamp is located at the outlet position of the wire feeder, the mini clamp is inclined and connected to the clamping drive cylinder, so that the plastic wire forms a height difference under the action of the mini clamp; The wire clamping plate is positioned above the mini clamp and connected to the wire clamping plate drive cylinder. After the plastic wire forms a height difference under the action of the mini clamp, the wire clamping plate drive cylinder drives the wire clamping plate to clamp the plastic wire into the slot of the wire reel.

[0013] Furthermore, the cutting mechanism includes a pneumatic shear and a pneumatic shear drive cylinder. The pneumatic shear is positioned above the outlet of the wire feeder, and the pneumatic shear drive cylinder is connected to the pneumatic shear.

[0014] Furthermore, the pushing and unloading mechanism includes a pushing rod, a pushing and unloading cylinder, and a unloading track. The pushing rod is located on one side of the transmission clamp sleeve and is connected to the pushing and unloading cylinder. The unloading track is located below the end of the transmission clamp sleeve and is used for conveying the wire reel unloading.

[0015] Furthermore, an automatic winding device also includes a wire pushing mechanism, which is located between the winding mechanism and the wire feeding mechanism, and is used to evenly wind the plastic wire onto the reel; the wire pushing mechanism includes a T-shaped wire pushing rod and a wire pushing cylinder, the wire pushing cylinder being connected to the T-shaped wire pushing rod, and driving the T-shaped wire pushing rod to reciprocate during the winding process.

[0016] The beneficial effects of this invention are as follows: This automatic winding device is an automated equipment that integrates feeding, orientation, fixing, winding, clamping, cutting, and unloading. It is designed for plastic wire winding scenarios and solves the pain points of automatic spool feeding, accurate positioning, stable winding, anti-loosening, and automatic unloading. It is suitable for batch spool winding production and replaces manual operation to improve efficiency and consistency. Attached Figure Description

[0017] Figure 1 This is a top view of the structure of the present invention; Figure 2 This is a front view structural diagram of the present invention; Figure 3 This is a side view of the structure of the present invention; Figure 4 This is a three-dimensional structural diagram of the present invention; Figure 5 This is an enlarged view of the structure at point A of the present invention; Figure 6 This is a schematic diagram of the coil pusher structure of the present invention; Figure 7 This is a schematic diagram of the fit between the push rod shaft and the transmission clip sleeve of the present invention; Figure 8 This is a schematic diagram of the coil structure of the present invention; In the diagram: 1. Feeding and pushing cylinder; 2. Wire reel pusher; 3. Transmission clamping sleeve; 4. Ejector bar; 5. Rotary motor; 6. Pusher bar; 7. Transmission wheel; 8. Push rod shaft; 9. Hollow piston cylinder; 10. Unloading track; 11. Wire reel; 12. Wire pulling motor; 13. Rotary wheel; 14. Pneumatic shears; 15. Mini gripper cylinder connector; 16. Wire clamping plate; 17. Lower rotating wheel; 18. Upper rotating wheel; 9. Lower rotating wheel bracket; 20. Cylinder; 21. Mini gripper; 22. Wire feeding motor; 23. Wire feeding cylinder; 24. Wire feeding cylinder connector; 25. Wire feeder; 26. Wire pushing cylinder; 27. Drive shaft; 28. Wire clamping plate drive cylinder; 29. ​​Gripper drive cylinder; 30. Feeding track; 31. Stepper motor; 32. Pneumatic shear drive cylinder; 33. Pushing and unloading cylinder; 34. T-shaped push rod. Detailed Implementation

[0018] The present invention will be further described below with reference to the accompanying drawings.

[0019] like Figure 1-8 As shown, an automatic winding device includes a main support, a spool feeding mechanism, a spool orienting mechanism, a spool fixing mechanism, a winding mechanism, a wire clamping mechanism, a cutting mechanism, a wire feeding mechanism, a pushing and unloading mechanism, and a pushing mechanism. The wire reel feeding mechanism and the wire reel fixing mechanism are arranged opposite to each other; the wire reel orienting mechanism is located on one side of the wire reel fixing mechanism; the winding mechanism cooperates with the wire reel fixing mechanism and is arranged coaxially; the wire clamping mechanism and the wire feeding mechanism are arranged side by side; the cutting mechanism is located above one side of the wire feeding mechanism; the wire feeding mechanism and the winding mechanism are arranged opposite to each other; the pushing and unloading mechanism is located on one side of the wire reel fixing mechanism; the pushing mechanism is located between the winding mechanism and the wire feeding mechanism, and is used to evenly wind the plastic wire onto the wire reel.

[0020] The main support frame is used to fix the various mechanisms, including the base and the brackets for mounting the various mechanisms; The wire reel feeding mechanism includes a feeding track 30, a feeding push cylinder 1, and a wire reel pusher 2; wherein the feeding track 30 is inclined downward and automatically enters the wire reel pusher 2 by gravity. The wire reel pusher 2 is located at the end of the feeding track 30, and the feeding pusher cylinder 1 is fixedly connected to the wire reel pusher 2. Specifically, the wire reel pusher 2 includes a pusher plate 201, a clip 202 located on one side of the pusher plate 201, and a stop bar 203 located on the other side of the pusher plate 201. There are two clips 202 arranged in a V-shape, which can be used to position the cylindrical wire reel. The stop bar 203 is used to ensure that the wire reel in the feeding track 30 will not continue to slip when the wire reel pusher feeds the parts forward.

[0021] The reel orientation mechanism includes a top component assembly and a rotary orientation assembly; the top component assembly includes a top component cylinder and a top component rod 4 connected to the top component cylinder; the top component cylinder is used to drive the top component rod 4 to move horizontally, and during the rotation of the reel, it interferes with the positioning hole on the reel so that the positioning hole is positioned against the front end of the top component rod 4 to achieve reel orientation. The rotary orientation component is mounted on a bracket above the wire reel fixing mechanism. The rotary orientation component includes a rotary motor 5, a motor rotating seat (hinged to the bracket), a rotating wheel 13, and a wire-pulling motor 12. The rotary motor 5 is mounted on the motor rotating seat, the rotating wheel 13 is connected to the rotating shaft of the rotary motor 5, and the wire-pulling motor 12 is connected to the motor rotating seat via a wire. The wire-pulling motor 12 can drive the motor rotating seat to rotate, thereby controlling the contact relationship between the rotating wheel 13 and the wire reel 11. That is, when orientation is required, the rotating wheel 13 is controlled to contact the wire reel 11, and after orientation is completed, the rotating wheel 13 is controlled to disengage from the wire reel 11.

[0022] The coil fixing mechanism includes a hollow piston cylinder 9, a push rod shaft 8, and a transmission retaining sleeve 3. The left end of the push rod shaft 8 is connected to the hollow piston cylinder 9, and the right end is tapered. Deformation notches 301 are evenly distributed on the circumference of the right side of the transmission retaining sleeve 3, forming several spring pieces. After the right end of the push rod shaft 8 passes through the transmission retaining sleeve 3, its right end cooperates with the deformation notch of the transmission retaining sleeve 3, so that the spring pieces on the right side of the transmission retaining sleeve 3 can be enlarged or reduced, thereby realizing the locking and unlocking of the coil 11.

[0023] The winding mechanism includes a drive wheel 7, a stepper motor, and a drive belt. The drive wheel 7 is fitted onto the drive sleeve 3, which is mounted on a bracket via double bearings. The stepper motor drives the drive wheel 7 to rotate via the drive wheel and the drive belt, which in turn drives the coil 11 to rotate via the drive sleeve 3, thus achieving the winding function.

[0024] The wire feeding mechanism includes a wire feeding motor 22, an upper rotating wheel 18, a lower rotating wheel 17, and a lower rotating wheel bracket 19. The wire feeding motor 22 is connected to the upper rotating wheel 18 via a transmission shaft 27. The lower rotating wheel 17 is mounted on the lower rotating wheel bracket 19, and the upper rotating wheel 18 and the lower rotating wheel 17 are vertically aligned and closely connected for transmission, thereby realizing the feeding of plastic wire. It also includes a wire feeder 25 and a wire feeding cylinder 23. The plastic wire is threaded through the wire feeder 25, and the wire feeding cylinder 23 is connected to the wire feeder 25. The wire feeder 25 is pushed by the wire feeding cylinder 23 so that the plastic wire is aligned with the positioning hole on the wire reel 11.

[0025] The wire clamping mechanism includes a mini clamp 21, a clamping drive cylinder 29, a wire clamping plate 16, and a wire clamping plate drive cylinder 28. The mini clamp 21 is located at the outlet of the wire feeder 25. The mini clamp 21 is tilted and connected to the clamping drive cylinder 29, so that the plastic wire forms a height difference under the action of the mini clamp 21. The mini clamp 21 can be tilted at 45°. After clamping the plastic wire from the middle, it is pulled back to form two plastic wires that cooperate with the wire clamping plate. The wire clamping piece 16 is positioned above the mini clamp 21 and connected to the wire clamping piece drive cylinder 28. After the plastic wire forms a height difference under the action of the mini clamp 21, the wire clamping piece 16 is driven by the wire clamping piece drive cylinder 28 to clamp the plastic wire into the slot of the wire reel 11.

[0026] In this embodiment, the mini clamp 21 adopts a V-shaped structure, and the wire clamping piece 16 adopts a W-shaped structure. The W-shaped structure can be used to fit the two plastic wires and clamp them into the two adjacent slots on the edge of the wire reel.

[0027] The cutting mechanism includes a pneumatic shear 14 and a pneumatic shear drive cylinder 32. The pneumatic shear 14 is positioned above the outlet of the wire feeder. The pneumatic shear drive cylinder 32 is connected to the pneumatic shear 14 and drives the pneumatic shear 14 to move up and down, enabling the pneumatic shear 14 to actively cut.

[0028] The feeding mechanism includes a pusher rod 6, a feeding cylinder 33, and a feeding track 10. The pusher rod 6 is located on one side of the transmission clamp sleeve 3 and is connected to the feeding cylinder 33. The feeding track 10 is located below the end of the transmission clamp sleeve 3 and is used for feeding and conveying the wire reel 11. After the winding is cut, the wire reel fixing mechanism is activated, and the wire reel is released from the transmission clamp sleeve 3. The feeding cylinder 33 pushes the pusher rod 6 to detach the wire reel from the transmission clamp sleeve 3 and drop it into the feeding track 10. The feeding track 10 is inclined downwards, and the wire reel 11 is automatically conveyed to the next stage under the action of gravity.

[0029] The wire pushing mechanism includes a T-shaped wire pushing rod 34 and a wire pushing cylinder 26. The wire pushing cylinder 26 is connected to the T-shaped wire pushing rod 34, and during the winding process, the T-shaped wire pushing rod 34 is driven to reciprocate through the wire pushing cylinder 26.

[0030] The reel 11 is an I-shaped reel, including a reel body 1101, positioning holes 1102, winding grooves 1104, and wire clamping grooves 1103.

[0031] Working principle: Under the influence of gravity, the workpiece falls into the pusher plate along the track. The pusher plate moves forward under the action of the cylinder, sending the coil into the retracting transmission chuck sleeve.

[0032] When the wire spool is inserted into the transmission clip sleeve, the position of the positioning hole is uncertain. In order to put the wire spool in the right position, the top bar is extended forward to the position where the wire spool needs to stop. The wire pulling motor drives the motor rotating seat to rotate, so that the wheel contacts the wire spool. The rotary motor drives the wheel, which in turn drives the reel to rotate until the top bar aligns with the positioning hole. At the beginning, the spool stops rotating, and the wire pulling motor drives the motor rotating seat to rotate, causing the wheel to disengage from the spool; The pull motor pulls and lifts the wire reel, creating space for it to be inserted into the transmission clip sleeve. Under the influence of gravity, the H-beam reel slides into the reel pusher and moves forward under the push of the feeding cylinder, where it is fitted onto the transmission clasp. The hollow piston cylinder drives the push rod shaft to move forward inside the transmission retainer sleeve. At this time, the transmission retainer sleeve is in an open state, thereby locking the coil. The pull wire motor releases the pull wire, causing the rotary motor to fall (rotate), and the wheel in front of the rotary motor contacts the wire reel; The top bar moves forward to the set position, the rotary motor rotates, driving the wheel, which in turn drives the reel to rotate; After the reel rotates to a certain angle, the inner positioning hole and the top bar are firmly engaged, the rotary motor stops rotating, and the reel is now in the correct position. Next, we are ready to load the wire. The upper rotating wheel is driven by the rotation of the wire feeding motor, and the upper rotating wheel drives the lower rotating wheel to feed the wire forward a certain distance. Under the guidance of the wire feeder, the plastic wire is fed into the inner positioning hole of the small I-shaped wire reel. The stepper motor rotates, driving the transmission belt to rotate. At the same time, the pull motor pulls and lifts the top bar to prevent it from contacting the wire reel. During winding, the T-shaped push rod ensures the plastic thread is evenly distributed on the reel. The stepper motor stops rotating when the required number of turns is reached.

[0033] The mini clamp moves forward under the drive of the clamp drive cylinder. Under the action of the mini clamp, a small section of the plastic wire forms a certain bending angle (the mini clamp moves back after clamping the wire to form a "V" shape). At this time, the wire clamp drive cylinder drives the wire clamp to move forward, so that the plastic wire is clamped into the edge of the wire reel. The upper and lower rotating wheels mesh to lock the plastic wire in place and prevent it from coming off. Finally, the pneumatic shears cut the plastic line, and the hollow piston cylinder drives the push rod shaft to move backward inside the transmission retainer sleeve. At this time, the transmission retainer sleeve is in a retracted state. The push cylinder pushes the pusher bar, causing the wire reel to detach from the transmission retainer sleeve and fall into the feeding track.

Claims

1. An automatic winding device, characterized in that, It includes a main support frame, a wire reel feeding mechanism, a wire reel orienting mechanism, a wire reel fixing mechanism, a winding mechanism, a wire clamping mechanism, a cutting mechanism, a wire feeding mechanism, and a pushing and unloading mechanism; The main support frame is used for the fixed installation of various mechanisms; The wire reel feeding mechanism is arranged opposite to the wire reel fixing mechanism and is used to feed multiple wire reels into the wire reel fixing mechanism in sequence. The reel orientation mechanism is located on one side of the reel fixing mechanism and is used to position the reel in the circumferential direction. The reel fixing mechanism is used to fix the reel after it has been positioned. The winding mechanism cooperates with the spool fixing mechanism to drive the spool after positioning and fixing to rotate and perform plastic wire winding work; The wire clamping mechanism and the wire feeding mechanism are arranged side by side to clamp the plastic wire onto the wire reel and prevent the coil from coming loose. The cutting mechanism is located above one side of the wire feeding mechanism and is used to cut the plastic wire after it has reached a set number of turns. The wire feeding mechanism and the winding mechanism are arranged opposite to each other and are used to continuously feed wire onto the wire reel; The pushing and feeding mechanism is located on one side of the reel fixing mechanism and is used to push and feed the reel that has completed winding.

2. The automatic winding device according to claim 1, characterized in that, The wire reel feeding mechanism includes a feeding track (30), a feeding push cylinder (1), and a wire reel pusher (2). The feeding track (30) is inclined downwards, and the wire reel pusher (2) is located at the end of the feeding track (30). The feeding push cylinder (1) is fixedly connected to the wire reel pusher (2). The wire reel pusher (2) includes a pusher plate (201), a card holder (202) located on one side of the pusher plate (201), and a stop bar (203) located on the other side of the pusher plate (201). There are two card holders (202) arranged in a V-shape.

3. The automatic winding device according to claim 1, characterized in that, The spool orientation mechanism includes a top component assembly and a rotary orientation assembly; the top component assembly includes a top component cylinder and a top component rod (4) connected to the top component cylinder; the rotary orientation assembly is disposed above the spool fixing mechanism, and the rotary orientation assembly includes a rotary motor (5), a motor rotating seat, a rotating wheel (13), and a wire-pulling motor (12); the rotary motor (5) is mounted on the motor rotating seat, the rotating wheel (13) is connected to the rotating shaft of the rotary motor (5), and the wire-pulling motor (12) is connected to the motor rotating seat through a wire, and the wire-pulling motor (12) can drive the motor rotating seat to rotate, thereby controlling the contact relationship between the rotating wheel (13) and the spool (11).

4. The automatic winding device according to claim 1, characterized in that, The coil fixing mechanism includes a hollow piston cylinder (9), a push rod shaft (8), and a transmission retaining sleeve (3). The left end of the push rod shaft (8) is connected to the hollow piston cylinder (9), and the right end is tapered. Deformation notches (301) are evenly distributed on the circumference of the right side of the transmission retaining sleeve (3), forming several spring pieces. After the right end of the push rod shaft (8) is inserted into the transmission retaining sleeve (3), its right end cooperates with the deformation notch (301) of the transmission retaining sleeve (3), so that the spring pieces on the right side of the transmission retaining sleeve (3) can be enlarged or reduced, thereby realizing the clamping and loosening of the coil (11).

5. An automatic winding device according to claim 4, characterized in that, The winding mechanism includes a transmission wheel (7), a stepper motor (31), and a transmission belt. The transmission wheel (7) is fitted on the transmission sleeve (3). The stepper motor (31) drives the transmission wheel (7) to rotate through the transmission wheel and the transmission belt, and then drives the coil (11) to rotate through the transmission sleeve (3).

6. An automatic winding device according to claim 1, characterized in that, The wire feeding mechanism includes a wire feeding motor (22), an upper rotating wheel (18), a lower rotating wheel (17), and a lower rotating wheel bracket (19). The wire feeding motor (22) is connected to the upper rotating wheel (18) via a transmission shaft. The lower rotating wheel (17) is mounted on the lower rotating wheel bracket (19). The upper rotating wheel (18) and the lower rotating wheel (17) are vertically aligned and closely connected for transmission, thereby realizing the feeding of the plastic wire. The mechanism also includes a wire feeder (25) and a wire feeding cylinder (23). The plastic wire is threaded through the wire feeder (25). The wire feeding cylinder (23) is connected to the wire feeder (25). The wire feeding cylinder (23) pushes the wire feeder (25) to align the plastic wire with the winding hole on the wire reel (11).

7. An automatic winding device according to claim 6, characterized in that, The wire clamping mechanism includes a mini clamp (21), a clamping cylinder (29), a wire clamping plate (16), and a wire clamping plate driving cylinder (28). The mini clamp (21) is located at the outlet of the wire feeder (25). The mini clamp (21) is inclined and connected to the clamping cylinder (29), so that the plastic wire forms a height difference under the action of the mini clamp (21). The wire clamping piece (16) is positioned above the mini clamp (21) and connected to the wire clamping piece driving cylinder (28). After the plastic wire forms a height difference under the action of the mini clamp (21), the wire clamping piece (16) is driven by the wire clamping piece driving cylinder (28) to clamp the plastic wire into the slot of the wire reel (11).

8. An automatic winding device according to claim 1, characterized in that, The cutting mechanism includes a pneumatic shear (14) and a pneumatic shear drive cylinder (32). The pneumatic shear (14) is located above the outlet of the wire feeder, and the pneumatic shear drive cylinder (32) is connected to the pneumatic shear (14).

9. An automatic winding device according to claim 1, characterized in that, The pushing and unloading mechanism includes a pusher rod (6), a pushing and unloading cylinder (33), and a unloading track (10). The pusher rod (6) is located on one side of the transmission clamp sleeve (3) and is connected to the pushing and unloading cylinder (33). The unloading track (10) is located below the end of the transmission clamp sleeve (3) and is used for unloading and conveying the wire reel (11).

10. An automatic winding device according to claim 1, characterized in that, It also includes a wire pushing mechanism, which is located between the winding mechanism and the wire feeding mechanism, and is used to evenly wind the plastic wire onto the reel; the wire pushing mechanism includes a T-shaped wire pushing rod (34) and a wire pushing cylinder (26), the wire pushing cylinder (26) is connected to the T-shaped wire pushing rod (34), and the T-shaped wire pushing rod (34) is driven to reciprocate during the winding process by the wire pushing cylinder (26).