A vertical electroplated diamond wire saw multi-wire box uniform sanding device
By designing the filtration and vibration screening mechanism of the multi-box device for vertical electroplated diamond wire saws, the problems of dust adhesion and uneven magnetic field were solved, achieving uniform particle size distribution of abrasive particles and improving the quality of abrasive application and processing adaptability.
Patent Information
- Application Number
- CN202511818110.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-12-04
- Publication Date
- 2026-03-06
- Estimated Expiration
- 2045-12-04
AI Technical Summary
In the existing technology, the abrasive feeding device of diamond wire saws does not have an abrasive pretreatment module, which leads to the adhesion of dust and impurities, uneven magnetic field strength, and inability to adapt to abrasives of different particle sizes, resulting in poor abrasive feeding quality and narrow application scenarios.
A vertical electroplated diamond wire saw multi-box uniform sand feeding device was designed, which includes a filtration mechanism and a uniform feeding mechanism. It separates dust by centrifugal force and combines vibration and screening to ensure uniform sand particle size, adapting to the processing of steel wire busbars with different particle sizes and diameters.
It effectively removes dust, ensures the bonding strength between abrasive particles and steel wire, achieves consistent abrasive density on a 360-degree circumference, reduces the risk of wire saw chipping, and improves processing adaptability and efficiency.
Smart Images

Figure CN121250501B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of diamond wire, specifically to a device for uniformly applying abrasive to a multi-wire box of a vertical electroplated diamond wire saw. Background Technology
[0002] Diamond wire is a new type of cutting tool made by fixing diamond abrasive to the surface of a metal busbar through processes such as electroplating and resin bonding. Its core function is to use the high hardness of diamond to achieve efficient cutting of hard and brittle materials. It is widely used in photovoltaic silicon wafers, sapphire, silicon carbide, quartz crystals and other fields.
[0003] Chinese Patent Application No. CN209906914U discloses a "Vertical Abrasive Plating Device for Electroplating Diamond Wire Saws," comprising a return liquid box, a vertical abrasive plating trough, a storage tank, a magnetic mechanism, a liquid pump, and an electroplating power supply. The vertical abrasive plating trough stands upright on the return liquid box and its bottom is connected to the return liquid box. The magnetic mechanism can rotate around the outer ring of the vertical abrasive plating trough. The storage tank is connected to the top position of the vertical abrasive plating trough via the liquid pump. It also includes an inlet conductive wheel, a bottom steering wheel, a top steering wheel, and an outlet conductive wheel arranged sequentially along the wire's path. The bottom and top steering wheels correspond to the bottom inlet and top outlet positions of the vertical abrasive plating trough, respectively. Because the abrasive plating trough of this device is vertical, the diamond powder is evenly distributed in the plating solution, resulting in uniform plating around the steel wire. Furthermore, due to the high electroplating efficiency, the nickel layer is relatively thick, thereby increasing the clamping force of the diamond powder on the steel wire.
[0004] The following shortcomings also exist:
[0005] 1. The comparison file does not have a sand pretreatment module and only relies on magnetic field to adsorb sand particles. If the original sand contains dust and impurities, it will directly adhere to the steel wire surface to form an isolation layer, resulting in a decrease in the bonding force between the sand particles and the coating. In addition, it lacks a vibration stratification mechanism, which cannot solve the problem of natural particle size difference of sand. It is easy to have coarse particles piled up and fine particles sparsely distributed, resulting in poor quality of the sand base.
[0006] 2. Because the magnetism of permanent magnets is easily weakened over time and there are inherent differences in the magnetic field strength between different permanent magnets, the magnetization degree of different sections of the steel wire is uneven, which causes problems such as sand separation and stacking. Therefore, it cannot meet the dispersion requirements of sand with different particle sizes, cannot adjust the magnetic field strength and range according to the sand specifications, has poor adsorption and dispersion effect on coarse sand, and is more suitable for a narrower range of applications.
[0007] To address this, a device for uniformly applying abrasive to a multi-wire box of a vertical electroplated diamond wire saw is proposed. Summary of the Invention
[0008] The purpose of this invention is to provide a vertical electroplated diamond wire saw multi-wire box uniform sanding device to solve the problems mentioned in the background art.
[0009] To achieve the above objectives, the present invention provides the following technical solution: a vertical electroplated diamond wire saw multi-wire box uniform abrasive feeding device, comprising a processing frame, a liquid storage tank, guide wheels and an equipment controller, wherein the liquid storage tank is fixedly connected to the bottom end of the processing frame, the guide wheels are fixedly connected to the outer wall of the processing frame, the equipment controller is fixedly connected to the top end of the processing frame, a filtering mechanism is provided on the inner side of the processing frame, and a uniform feeding mechanism is provided on the top of the processing frame;
[0010] The filtration mechanism includes a return liquid tank fixedly connected to the bottom of the processing frame, a return liquid pipe fixedly connected to the return liquid tank, a lower fixed plate fixedly connected to the upper surface of the return liquid tank, a spring fixedly connected to the upper surface of the lower fixed plate, an upper fixed plate fixedly connected to the top of the spring, a lower guide channel plate sleeved inside the upper fixed plate, a vertical upper sand trough sleeved to the top of the lower guide channel plate, an upper guide channel plate fixedly connected to the top of the vertical upper sand trough, limit plates symmetrically fixedly connected to the outer wall of the top of the vertical upper sand trough, and a filter plate fixedly connected to the top of the inner wall of the vertical upper sand trough.
[0011] The uniform feeding mechanism includes a support frame fixedly connected to the outer wall of the processing frame. A cross block is rotatably connected through the top of the support frame. An eccentric plate is fixedly connected to the bottom of the cross block. An annular plate is fixedly connected to the end of the eccentric plate away from the cross block. A connecting rod is rotatably connected through the inside of the eccentric plate. A universal joint block is fixedly connected to the bottom of the connecting rod.
[0012] Furthermore, the return liquid tank and the storage tank are connected by a hose, the top of the return liquid pipe is connected to the inside of the upper guide trough plate, the lower guide trough plate rotates on the top of the return liquid tank and is connected to the inside of the return liquid tank, the guide wheel is electrically connected to the equipment controller, and the vertical upper sand trough is assembled by bolts.
[0013] Furthermore, the filtration mechanism also includes a first transmission wheel that slides on the outer wall of the vertical sand trough. The top of the first transmission wheel is rotatably connected to an annular slide, and the top of the annular slide is fixedly connected to a fixing rod. The inner wall of the first transmission wheel is symmetrically provided with abutment grooves. A drive plate is slidably connected to the outer wall of the processing frame. A motor is fixedly connected to the side wall of the drive plate. A second transmission wheel is fixedly connected to the drive end of the motor. A transmission belt drives the second transmission wheel and the first transmission wheel. A collection box is fixedly connected to the bottom outer wall of the vertical sand trough. A cross groove is provided at the bottom end of the second transmission wheel.
[0014] Furthermore, the contact groove slides on the outer wall of the limiting plate, and there is an electrical connection between the motor and the equipment controller.
[0015] Furthermore, the bottom ends of the vertical upper sand trough and the filter plate both slide inside the collection box. The outer wall of the collection box is provided with a one-way vent. The collection box is designed to be detachable. The interior of the filter plate is used to store sand and gravel.
[0016] Furthermore, the direction of the guide wire of the lower guide plate is perpendicular to the horizontal plane where the two guide wheels are located on the top of the processing frame, the return pipe is retractable, and there is an electrical connection between the drive plate and the equipment controller.
[0017] Furthermore, the uniform feeding mechanism also includes a first connecting rod hinged inside the universal joint block, sleeve rods symmetrically fixedly connected to the lower surface of the support frame, a connecting plate slidably connected between the two sleeve rods, a slider slidably connected inside the connecting plate, a threaded rod rotatably connected inside the connecting plate, a second connecting rod symmetrically rotatably connected to the outer wall of the connecting plate, and an arc-shaped plate fixedly connected to the end of the second connecting rod away from the connecting plate.
[0018] Furthermore, the arc-shaped plate is positioned between the bolted splicing blocks on the outer wall of the vertical upper sand trough, and they abut against each other. The dimensions of the arc-shaped plate after splicing are adapted to the dimensions of the vertical upper sand trough.
[0019] Furthermore, the dimensions of the cross slot are adapted to the dimensions of the cross block and are on the same vertical line. The linkage is composed of spheres at both ends and a cylinder in the middle.
[0020] Furthermore, both ends of the first connecting rod are provided with universal joint blocks, the connecting rod is located at the center between the center of the annular plate and the outer wall, the universal joint block hinged at the bottom of the first connecting rod is fixedly connected to the upper surface of the slider, the threaded rod is threadedly connected to the slider, and the second connecting rod has an electrical connection with the equipment controller.
[0021] Compared with the prior art, the beneficial effects of the present invention are:
[0022] In the filtration mechanism, the motor drives the second transmission wheel, which in turn drives the first transmission wheel to rotate via the transmission belt. The first transmission wheel drives the vertical upper sand trough and filter plate to rotate via the contact groove. Centrifugal force is used to separate dust from the sand and gravel. The dust enters the collection box through the bottom of the vertical upper sand trough and is removed with the help of the suction device. This prevents dust from adhering to the steel wire and weakening the adhesion of the sand particles, thus ensuring the bonding strength between the sand particles and the steel wire and the coating.
[0023] In the uniform feeding mechanism, the second transmission wheel drives the cross block to rotate, which in turn drives the connecting plate to move through components such as the annular plate, eccentric plate, connecting rod, universal joint block, and connecting rod one. Then, through connecting rod two and the arc plate, the vertical sand trough vibrates vertically, causing the sand and gravel particles to be stratified. Combined with the filter plate screening, this ensures that the sand particles in contact with the steel wire are of uniform size, achieving a consistent sand density on the 360-degree circumference and reducing the risk of wire saw chipping and slippage.
[0024] In the uniform feeding mechanism, manually rotating the threaded rod can drive the slider to slide along the connecting plate. Adjusting the tilt angle of the connecting rod can precisely control the vibration amplitude of the vertical sand trough. Without replacing the core components, it can be adapted to the processing of sand and gravel of different particle sizes and steel busbars of different diameters, shortening the production changeover and debugging time. Attached Figure Description
[0025] Figure 1 This is a three-dimensional schematic diagram of the overall structure of the present invention;
[0026] Figure 2 This is a three-dimensional schematic diagram of the positional relationship between the processing rack and the equipment controller of the present invention;
[0027] Figure 3 This is a three-dimensional schematic diagram of the positional relationship between the return tank and the vertical upper sand trough of the present invention;
[0028] Figure 4 This is a three-dimensional schematic diagram of the positional relationship between the arc-shaped plate and the lower guide channel plate of the present invention;
[0029] Figure 5 This is a three-dimensional schematic diagram of the positional relationship between the transmission wheel and the limiting plate of the present invention;
[0030] Figure 6 This is a three-dimensional schematic diagram of the positional relationship between the filter plate and the collection box of the present invention;
[0031] Figure 7 This is a three-dimensional schematic diagram of the positional relationship between the annular slide and the contact groove of the present invention;
[0032] Figure 8 This is a three-dimensional schematic diagram of the positional relationship between the support frame and the connecting plate of the present invention;
[0033] Figure 9 This is a three-dimensional schematic diagram of the positional relationship between the eccentric plate and the connecting plate of the present invention;
[0034] Figure 10 This is a three-dimensional schematic diagram of the positional relationship between the universal joint block and the connecting rod of the present invention.
[0035] The labels in the diagram represent:
[0036] 101. Processing rack; 102. Liquid storage tank; 103. Guide wheel; 104. Equipment controller; 2. Filtration mechanism; 201. Return liquid tank; 202. Return liquid pipe; 203. Lower fixed plate; 204. Spring; 205. Upper fixed plate; 206. Lower guide channel plate; 207. Vertical upper sand tank; 208. Upper guide channel plate; 209. Limiting plate; 210. Filter plate; 211. Transmission wheel one; 212. Annular slide table; 213. Fixed rod; 214. Abutment groove; 215. Drive plate; 216. Motor; 217. Transmission wheel two; 218. Transmission belt; 219. Collection box; 220. Cross slot; 3. Uniform feeding mechanism; 301. Support frame; 302. Cross block; 303. Annular plate; 304. Eccentric plate; 305. Universal joint block; 306. Linking rod one; 307. Sleeve rod; 308. Linking plate; 309. Slider; 310. Threaded rod; 311. Connecting rod; 312. Linking rod two; 313. Arc plate. Detailed Implementation
[0037] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present invention.
[0038] Please see Figures 1 to 10 An embodiment of the present invention is provided: a vertical electroplated diamond wire saw multi-wire box uniform sand feeding device, including a processing frame 101, a liquid storage tank 102, a guide wheel 103 and an equipment controller 104. The liquid storage tank 102 is fixedly connected to the bottom end of the processing frame 101, the guide wheel 103 is fixedly connected to the outer wall of the processing frame 101, and the equipment controller 104 is fixedly connected to the top end of the processing frame 101. There is an electrical connection between the guide wheel 103 and the equipment controller 104. A filter mechanism 2 is provided on the inner side of the processing frame 101, and a uniform feeding mechanism 3 is provided on the top of the processing frame 101.
[0039] The filtration mechanism 2 includes a return liquid tank 201 fixedly connected to the bottom of the processing frame 101. The return liquid tank 201 is connected to the storage tank 102 via a flexible hose. The return liquid tank 201 is fixedly connected to a return liquid pipe 202, which is retractable. A lower fixing plate 203 is fixedly connected to the upper surface of the return liquid tank 201. A spring 204 is fixedly connected to the upper surface of the lower fixing plate 203. An upper fixing plate 205 is fixedly connected to the top of the spring 204. A lower guide plate 206 is sleeved inside the upper fixing plate 205. The guide wire direction of the lower guide plate 206 is horizontal with the two guide wheels 103 set at the top of the processing frame 101. The surface is vertical, the lower guide plate 206 rotates at the top of the return tank 201 and is connected to the inside of the return tank 201. The top of the lower guide plate 206 is fitted with a vertical upper sand trough 207, which is assembled by bolts. The top of the vertical upper sand trough 207 is fixedly connected to the upper guide plate 208. The top of the return pipe 202 is connected to the inside of the upper guide plate 208. Limiting plates 209 are symmetrically fixedly connected to the outer wall of the top of the vertical upper sand trough 207. The top of the inner wall of the vertical upper sand trough 207 is fixedly connected to a filter plate 210, and the inside of the filter plate 210 is used to store sand and gravel.
[0040] The uniform feeding mechanism 3 includes a support frame 301 fixedly connected to the outer wall of the processing frame 101. A cross block 302 is rotatably connected through the top of the support frame 301. The size of the cross slot 220 is adapted to the size of the cross block 302 and is on the same vertical line. An eccentric plate 304 is fixedly connected to the bottom of the cross block 302. An annular plate 303 is fixedly connected to the end of the eccentric plate 304 away from the cross block 302. A connecting rod 311 is rotatably connected through the inside of the eccentric plate 304. The connecting rod 311 is located at the center between the center of the annular plate 303 and the outer wall. A universal joint block 305 is fixedly connected to the bottom of the connecting rod 311.
[0041] Preferably, the filtration mechanism 2 further includes a drive wheel 211 that slides on the outer wall of the vertical sand trough 207. An annular slide 212 is rotatably connected to the top of the drive wheel 211, and a fixing rod 213 is fixedly connected to the top of the annular slide 212. Symmetrical contact grooves 214 are formed on the inner wall of the drive wheel 211, and these grooves slide on the outer wall of the limiting plate 209. A drive plate 215 is slidably connected to the outer wall of the processing frame 101. The drive plate 215 is electrically connected to the equipment controller 104, and a motor 21 is fixedly connected to the side wall of the drive plate 215. 6. There is an electrical connection between the motor 216 and the equipment controller 104. A transmission wheel 217 is fixedly connected to the drive end of the motor 216. A transmission belt 218 is connected between the transmission wheel 217 and the transmission wheel 211. A collection box 219 is fixedly connected to the bottom outer wall of the vertical upper sand trough 207. The collection box 219 is detachable. A one-way exhaust hole is provided on the outer wall of the collection box 219. The bottom ends of the vertical upper sand trough 207 and the filter plate 210 slide inside the collection box 219. A cross groove 220 is opened at the bottom end of the transmission wheel 217.
[0042] It should be noted that the one-way exhaust hole on the outer wall of the collection box 219 can balance the air pressure inside the collection box 219. When the vertical upper sand trough 207 and the bottom of the filter plate 210 slide inside the box, the air inside the box can be smoothly discharged through the one-way exhaust hole, preventing the sand and gravel from being obstructed due to excessive air pressure, or preventing external dust from entering the box and contaminating the sand and gravel due to excessive air pressure.
[0043] A drive device is provided at the connection between the drive plate 215 and the processing rack 101, and the drive device can slide on the top outer wall of the processing rack 101 under the control of the equipment controller 104.
[0044] Preferably, the uniform feeding mechanism 3 further includes a connecting rod 306 hinged inside the universal joint block 305. The connecting rod 306 is composed of spheres at both ends and a cylinder in the middle. Universal joint blocks 305 are provided at both ends of the connecting rod 306. Sleeve rods 307 are symmetrically fixedly connected to the lower surface of the support frame 301. A connecting plate 308 is slidably connected between the two sleeve rods 307. A slider 309 is slidably connected inside the connecting plate 308. The universal joint block 305 hinged at the bottom end of the connecting rod 306 is fixedly connected to the upper surface of the slider 309. The connecting plate 308... The internal rotating connection of the 08 is a threaded rod 310, which is threadedly connected to the slider 309. The outer wall of the connecting plate 308 is symmetrically connected to the connecting rod 312. The connecting rod 312 is electrically connected to the equipment controller 104. The end of the connecting rod 312 away from the connecting plate 308 is fixedly connected to an arc plate 313. The size of the arc plate 313 after splicing is adapted to the size of the vertical upper sand trough 207. The arc plate 313 is located between the bolt splicing blocks set on the outer wall of the vertical upper sand trough 207 and abuts against each other.
[0045] It should be noted that when the equipment needs to adapt to different sand feeding parameters, the threaded rod 310 can be rotated to drive the slider 309 to slide along the connecting plate 308, thereby adjusting the connection position between the connecting rod 306 and the slider 309 and changing the overall movement trajectory of the connecting plate 308. This adjustment method has high precision and strong stability, and can ensure that the feeding parameters of the uniform feeding mechanism 3 can be flexibly adjusted according to processing requirements, thereby improving the processing adaptability and sand feeding quality of the equipment.
[0046] The working principle of the above implementation is as follows:
[0047] The initialization steps are as follows:
[0048] Spring 204 is in a compressed state.
[0049] The operation steps are as follows:
[0050] First, the operator disassembles the vertical sand trough 207 and the collection box 219, and fills the filter plate 210 with sand and gravel. Then, the guide wheel 103 at the bottom of the processing frame 101 is connected to the negative conductive head of the equipment controller 104 through a conductive wire, and the guide wheel 103 at the top of the processing frame 101 is connected to the positive conductive head of the equipment controller 104 through a conductive wire, thereby allowing current to flow inside the original wire. The operator first winds the original wire through the guide wheel 103 and the return liquid tank 201 in sequence, and then drives the original wire to move inside the filter plate 210 through the guide wheel 103.
[0051] refer to Figures 1 to 7As shown, before the original line moves inside the filter plate 210, the equipment controller 104 controls the driver installed inside the drive plate 215, causing the driver to drive the drive plate 215 to slide downward on the top outer wall of the processing frame 101. This causes the drive plate 215 to drive the motor 216 to move downward synchronously, which in turn drives the transmission wheel 217 to move synchronously. The motor 216 then drives the annular slide 212 and the transmission wheel 211 to move synchronously via the fixed rod 213, causing the contact groove 214 to slide downward on the outer wall of the limiting plate 209. Subsequently, the equipment controller 104 controls the drive end of the motor 216 to drive the transmission wheel 217 to rotate, causing the transmission wheel 217 to drive the transmission wheel 211 to rotate inside the annular slide 212 via the transmission belt 218. 11. The vertical upper sand trough 207 rotates due to the contact action of the contact groove 214 against the limiting plate 209. This causes the vertical upper sand trough 207 to rotate synchronously with the filter plate 210, which in turn causes the sand and gravel inside the filter plate 210 to undergo centrifugal motion. This allows the dust inside the sand and gravel to move through the filter plate 210 and into the gap between the filter plate 210 and the vertical upper sand trough 207. The dust then enters the collection box 219 through the bottom of the vertical upper sand trough 207 and is collected by the collection box 219. This prevents the dust particles from adhering to the original surface and affecting the adhesion of the sand and gravel particles. Subsequently, the operator connects the suction device to the one-way exhaust hole on the outer wall of the collection box 219 to clean the dust particles inside the collection box 219.
[0052] In the filtration mechanism 2, the motor 216 drives the transmission wheel 217, which in turn drives the transmission wheel 211 to rotate via the transmission belt 218. The transmission wheel 211 drives the vertical sand trough 207 and the filter plate 210 to rotate via the contact groove 214. The centrifugal force is used to separate the dust in the sand and gravel. The dust enters the collection box 219 through the bottom of the vertical sand trough 207 and is removed with the help of the suction device. This prevents the dust from adhering to the steel wire and weakening the adhesion of the sand particles, thus ensuring the bonding strength between the sand particles and the steel wire and the coating.
[0053] refer to Figures 1 to 10As shown, after the dust particles inside the sand and gravel are cleaned, the transmission wheel 217 stops rotating. The operator controls the drive plate 215 to continue moving downward through the equipment controller 104, causing the contact groove 214 to move to the bottom of the limit plate 209. This prevents the transmission wheel 211 from rotating synchronously and thus prevents the vertical upper sand trough 207 from rotating synchronously. The drive plate 215 then drives the motor 216 to move synchronously downward, which in turn drives the transmission wheel 217 to move synchronously downward. This causes the transmission wheel 217 to drive the return pipe 202 to move synchronously downward, allowing the cross block 302 to enter the cross slot 220. At this point, the equipment controller... The controller 104 drives the transmission wheel 217 to rotate again via the motor 216. This causes the transmission wheel 217 to rotate the cross block 302 on the support frame 301 via the cross slot 220. The cross block 302 then drives the annular plate 303 to rotate synchronously. The annular plate 303, through the eccentric plate 304, drives the connecting rod 311, which is rotatably connected to it, to rotate synchronously. The connecting rod 311 then drives the universal joint block 305, which is fixedly connected to it, to rotate synchronously. During this eccentric rotation, the universal joint block 305 drives the top end of the connecting rod 306, which is hinged to it, to move synchronously. During the movement, the universal joint block 305 connected to the bottom end moves up and down reciprocally, causing the universal joint block 305 to drive the connecting plate 308 to move synchronously through the slider 309 and the threaded rod 310. This causes the connecting plate 308 to move synchronously through the connecting rod 312 and the arc plate 313. The arc plate 313 then abuts against the vertical upper sand trough 207, causing the vertical upper sand trough 207 to drive the collection box 219 to repeatedly press downward against the upper fixed plate 205. This causes the upper fixed plate 205 to repeatedly compress the spring 204 downward, causing the spring 204 to contract. After the spring 204 contracts, it causes the upper fixed plate 205 to press against the collection box 219, which is moving downward again. 19. Continuous tapping causes the collection box 219 to vibrate the vertical sand trough 207 in the vertical direction, which in turn causes the sand and gravel inside the filter plate 210 to vibrate synchronously, causing smaller particles to settle downwards, thus ensuring the uniformity of the sand and gravel volume at the same height. Then, the operator manually rotates the threaded rod 310, which causes the slider 309 to move inside the connecting plate 308. The slider 309 adjusts the tilt angle of the connecting rod 306 through the universal joint block 305, thereby flexibly controlling the vertical movement of the vertical sand trough 207.
[0054] In the uniform feeding mechanism 3, the transmission wheel 217 drives the cross block 302 to rotate. Through the annular plate 303, eccentric plate 304, connecting rod 311, universal joint block 305, and connecting rod 306, the connecting plate 308 is driven to move. Then, through the connecting rod 312 and the arc plate 313, the vertical sand trough 207 is driven to vibrate vertically, so that the sand and gravel particles are layered. Combined with the screening by the filter plate 210, it is ensured that the sand particles in contact with the steel wire are of uniform size, and the sand density is consistent in a 360-degree circumference, reducing the risk of wire saw chipping and slippage.
[0055] Through the uniform feeding mechanism 3, manually rotating the threaded rod 310 can drive the slider 309 to slide along the connecting plate 308. Adjusting the tilt angle of the connecting rod 306 can precisely control the vibration amplitude of the vertical sand trough 207. Without replacing the core components, it can be adapted to the processing of sand and gravel of different particle sizes and steel wire busbars of different diameters, shortening the production changeover and debugging time.
[0056] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.
[0057] Although embodiments of the invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A vertical electroplated diamond wire saw multi-wire box uniform abrasive application device, comprising a processing frame (101), a liquid storage tank (102), guide wheels (103), and an equipment controller (104), wherein the liquid storage tank (102) is fixedly connected to the bottom end of the processing frame (101), the guide wheels (103) are fixedly connected to the outer wall of the processing frame (101), and the equipment controller (104) is fixedly connected to the top end of the processing frame (101), characterized in that: The inner side of the processing frame (101) is provided with a filtering mechanism (2), and the top of the processing frame (101) is provided with a uniform feeding mechanism (3); The filtering mechanism (2) comprises a liquid return tank (201) fixedly connected to the bottom end of the processing frame (101), a liquid return pipe (202) fixedly communicated with the liquid return tank (201), a lower fixed plate (203) fixedly connected to the upper surface of the liquid return tank (201), a spring (204) fixedly connected to the upper surface of the lower fixed plate (203), an upper fixed plate (205) fixedly connected to the top end of the spring (204), a lower flow guide groove plate (206) sleeved in the inner portion of the upper fixed plate (205), a vertical upper sand groove (207) sleeved at the top end of the lower flow guide groove plate (206), an upper flow guide groove plate (208) fixedly communicated with the top end of the vertical upper sand groove (207), limit plates (209) fixedly connected to the outer wall of the top end of the vertical upper sand groove (207) in a symmetrical manner, and a filter plate (210) fixedly connected to the inner wall of the top end of the vertical upper sand groove (207). The filtering mechanism (2) further comprises a transmission wheel one (211) sliding on the outer wall of the vertical upper sand groove (207), an annular sliding table (212) rotatably connected to the top end of the transmission wheel one (211), a fixed rod (213) fixedly connected to the top end of the annular sliding table (212), abutting grooves (214) symmetrically formed in the inner wall of the transmission wheel one (211), a driving plate (215) slidingly connected to the outer wall of the processing frame (101), a motor (216) fixedly connected to the side wall of the driving plate (215), a transmission wheel two (217) fixedly connected to the driving end of the motor (216), a transmission belt (218) in transmission connection between the transmission wheel two (217) and the transmission wheel one (211), a collection tank (219) fixedly connected to the bottom end of the outer wall of the vertical upper sand groove (207), and a cross-shaped clamping groove (220) formed in the bottom end of the transmission wheel two (217). The uniform feeding mechanism (3) comprises a support frame (301) fixedly connected to the outer wall of the processing frame (101), a cross block (302) rotatably penetrating through the top end of the support frame (301), an eccentric plate (304) fixedly connected to the bottom end of the cross block (302), an annular plate (303) fixedly connected to the end of the eccentric plate (304) away from the cross block (302), and a connecting rod (311) rotatably penetrating through the inner portion of the eccentric plate (304). The uniform feeding mechanism (3) further comprises a linkage rod one (306) hinged in the universal joint block (305), the lower surface of the support frame (301) is fixedly connected with sleeve rods (307) in pairs, a linkage plate (308) is slidably connected between the two sleeve rods (307), a sliding block (309) is slidably connected in the linkage plate (308), a threaded rod (310) is rotatably connected in the linkage plate (308), linkage rod twos (312) are rotatably connected in pairs on the outer wall of the linkage plate (308), and the ends, away from the linkage plate (308), of the linkage rod twos (312) are fixedly connected with arc plates (313).
2. The vertical electroplating diamond wire saw multi-wire box uniform sand feeding device according to claim 1, characterized in that: The liquid return tank (201) and the liquid storage tank (102) are communicated through a hose, the top end of the liquid return pipe (202) is communicated with the inside of the upper flow guide groove plate (208), the lower flow guide groove plate (206) is rotatably connected at the top end of the liquid return tank (201) and is communicated with the inside of the liquid return tank (201), the guide wheel (103) and the equipment controller (104) are in an electrically connected relationship, and the vertical sand feeding groove (207) is assembled by bolts.
3. The vertical electroplating diamond wire saw multi-wire box uniform sand feeding device according to claim 2, characterized in that: The abutting groove (214) slides on the outer wall of the limiting plate (209), and the motor (216) and the equipment controller (104) are in an electrically connected relationship.
4. The vertical electroplating diamond wire saw multi-wire box uniform sand feeding device according to claim 3, characterized in that: The vertical sand feeding groove (207) and the bottom end of the filter plate (210) are both slidably connected in the inside of the collecting box (219), the outer wall of the collecting box (219) is provided with a one-way air vent, the collecting box (219) is detachable, and the inside of the filter plate (210) is used for storing sand and stones.
5. The vertical electroplating diamond wire saw multi-wire box uniform sand feeding device according to claim 4, characterized in that: The wire direction of the lower flow guide groove plate (206) is perpendicular to the horizontal plane where the two guide wheels (103) provided on the top of the processing frame (101) are located, the liquid return pipe (202) is retractable, and the driving plate (215) and the equipment controller (104) are in an electrically connected relationship.
6. The vertical electroplating diamond wire saw multi-wire box uniform sand feeding device according to claim 1, characterized in that: The arc plates (313) are between the bolt splicing blocks provided on the outer wall of the vertical sand feeding groove (207) and abut against each other, and the size of the arc plates (313) after splicing is matched with the size of the vertical sand feeding groove (207).
7. The vertical electroplating diamond wire saw multi-wire box uniform sand feeding device according to claim 6, characterized in that: The size of the cross-shaped clamping groove (220) is matched with the size of the cross-shaped block (302) and is on the same vertical line, and the linkage rod one (306) is composed of spherical balls at both ends and a cylindrical body in the middle.
8. The vertical electroplating diamond wire saw multi-wire box uniform sand feeding device according to claim 7, characterized in that: The two ends of the linkage rod one (306) are provided with universal joint blocks (305), the connecting rod (311) is arranged at the center between the center and the outer wall of the annular plate (303), the universal joint block (305) hinged at the bottom end of the linkage rod one (306) is fixedly connected with the upper surface of the sliding block (309), the threaded rod (310) is threadedly connected with the sliding block (309), and the linkage rod two (312) and the equipment controller (104) are in an electrically connected relationship.
Citation Information
Patent Citations
Vertical sanding device for electroplated diamond fretsaw
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